2005 HYUNDAI SONATA

1 recalls, 217 complaints - 67 TSBs

EXTERIOR LIGHTING

Defect Description

HYUNDAI IS RECALLING 3,011 MODEL YEAR 2005-2007 ELANTRA, TUCSON, SONATA, AZERA AND ACCENT VEHICLES. A MALFUNCTIONING STOP LAMP SWITCH MAY CAUSE THE BRAKE LIGHTS TO FAIL TO ILLUMINATE WHEN THE BRAKE PEDAL IS DEPRESSED OR MAY CAUSE THE BRAKE LIGHTS TO REMAIN ILLUMINATED WHEN THE BRAKE PEDAL IS RELEAS... Read more

Consequence

ANY OF THESE MALFUNCTIONS COULD LEAD TO A CRASH.

Remedy

DEALERS WILL REPLACE THE STOP LAMP SWITCH FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 2, 2009. OWNERS MAY CONTACT HYUNDAI OF PUERTO RICO CUSTOMER SERVICE AT 1-787-999-4310.

3,011 vehicles affected

Manufacturer: HYUNDAI CARIBBEAN-PUERTO RICO

Complaint Statistics

217 total complaints 44 crashes 6 fires 36 injuries

Top Reported Components

Component	Complaints
AIR BAGS	44
SUSPENSION	25
STRUCTURE:BODY	20
ELECTRICAL SYSTEM	14
EXTERIOR LIGHTING	11
AIR BAGS:FRONTAL	10
SERVICE BRAKES	6
VEHICLE SPEED CONTROL	6
ENGINE	6
UNKNOWN OR OTHER	6

Incident date: May 31, 2025

Following completion of the Y78 (high-pressure fuel pump) and XQ1 (emissions) recall repairs in April 2024, our 2019 Ram 2500 immediately began experiencing misfires, fuel system issues, and ongoing performance problems. These symptoms have persisted for over a year and have never been resolved desp... Read more

Incident date: Aug 27, 2023

The radio will occasionally blast this really loud sound that sounds similar to a helicopter. The only way that I have found to stop it is to pull-over, turn-off the car, and wait for the radio to timeout (the radio will stay on for a period after the ignition is turned-off). From my online research... Read more

Incident date: Aug 27, 2023

Common issue with this make and model and many others Check engine code P052E

Incident date: Oct 30, 2023

What component or system failed or malfunctioned, and is it available for inspection upon request? CONTROL ARMS AND BUSHINGS How was your safety or the safety of others put at risk? CONSTANT CREAKING AND CLUNKING OF FRONT SUSPENSION Has the problem been reproduced or confirmed by a dealer or indepe... Read more

Incident date: Jul 2, 2023

I have an odd bounce/vibration front suspension both tires intermitting bounce on flat roads. It feels similar to drive on washboards raises on the highway. Suspension bouncing extremely fast. Transmission issues: Some owners have experienced jerky shifts, delayed gear engagement. On and Off Noise... Read more

Incident date: Jul 2, 2023

Consuming a lot of oil, makes a funny clicking noise sometimes when accelerations, had lil pieces of metal in my oil, Transmisson problems, 1 front headlight and all rear tail lights went out, trailer brake system would come on and go off now it won’t stop dinging and makes a whole bunch of other ... Read more

Incident date: Mar 3, 2023

The contact owns a 2016 Kia Sorento. The contact stated that while driving approximately 65 MPH, the vehicle lost motive power and stalled. Later after restarting the vehicle, the vehicle would not exceed 20 MPH. The vehicle was inspected by an independent mechanic who diagnosed that the throttle bo... Read more

Incident date: Dec 15, 2021

The contact owns a 2005 Hyundai Sonata. The contact stated that while her daughter was driving at 45 MPH, the vehicle rode over a pothole which caused a fracture in the subframe. The contact had taken the vehicle to several independent mechanics and was informed that the failure was caused by severe... Read more

Incident date: Oct 23, 2021

My mechanic just took a picture of the subframe of the car which is almost completely rusted through. He said that this is extremely dangerous and that if it was to break while driving the car, I would loose control. I have seen numerous complaints about this on the 2005 Hyundai Sonata on the intern... Read more

Incident date: Oct 10, 2021

Upon inspecting the undercarriage of my vehicle found the right side of Front Subframe Cradle Suspension rotted almost completely through. When researching for issues pertaining to this model found a TSA was issued , after a lawsuit in California, for the years prior and after my vehicle. The dama... Read more

Incident date: Oct 10, 2021

Incident date: Aug 27, 2021

The contact owns a 2005 Hyundai Sonata. The contact stated while having a state inspection performed, the inspector informed the contact that the sub-frame was completely rusted. Upon investigation, the contact associated the failure with NHTSA Campaign Number: 09V124000 (Suspension) however, the VI... Read more

Incident date: Jun 8, 2021

I had taken my 2005 Hundai Sonata to my local mechanic for a tire alignment, and it is then when I was told that the front subframe was rusted from the inside. There was no indicator of this beforehand, and had it been let be, I could have lost control of the car while driving and been in an acciden... Read more

Incident date: Aug 20, 2020

BOTH THE REAR AND FRONT SUBFRAME HAVE HOLES FROM RUST WHICH HAS STARTED TO CAUSE NUMEROUS OTHER ISSUES SUCH HAS BALL JOINTS TIE ROD ENDS

Incident date: Aug 20, 2020

BOTH THE REAR AND FRONT SUBFRAME HAVE HOLES FROM RUST WHICH HAS STARTED TO CAUSE NUMEROUS OTHER ISSUES SUCH HAS BALL JOINTS TIE ROD ENDS

Incident date: Jul 5, 2020

THE AIR BAG LIGHT IS ON AND IT WON'T GO OFF. THIS IS ALL THE TIME WHEN THE CAR IS STATIONARY, OR MOVING. WHEN YOU TURN THE CAR ON AND OFF, IT'S STILL ON.

Incident date: Jan 29, 2020

2005 HYUNDAI SONATA FRONT SUB-FRAME FAILURE. THE SUB FRAME HAS RUSTED THROUGH AND WHILE DRIVING IT BROKE. THIS COULD HAVE CAUSED A TERRIBLE ACCIDENT. HYUNDAI WAS SUED IN A CLASS ACTION LAWSUIT FOR MODEL YEARS 1999-2004 IN UNITED STATES DISTRICT COURT OF CALIFORNIA. MY MODEL YEAR WAS NOT INCLUDED IN ... Read more

Incident date: Dec 6, 2019

TL* THE CONTACT OWNS A 2005 HYUNDAI SONATA. WHILE THE VEHICLE WAS BEING SERVICED BY AN INDEPENDENT MECHANIC, THE CONTACT WAS NOTIFIED THAT THE SUBFRAME WAS COMPLETELY RUSTED. THE CONTACT ASSOCIATED THE FAILURE WITH NHTSA CAMPAIGN NUMBER: 09V124000 (SUSPENSION). THE VEHICLE WAS NOT DIAGNOSED OR REPAI... Read more

Incident date: Nov 1, 2019

RUST HOLES THROUGH ENGINE CRADLE OR SUB FRAME. THIS CAR HAS ONLY 39,900 MILES ON IT AND WAS WELL MAINTAINED. WHILE GETTING OIL CHANGED THE MECHANIC SHOWED ME THE PROBLEM AND TOLD ME TO CONTACT THE HYUNDAI DEALER AND TELL THEM ABOUT IT. I CALLED AND THEY TOLD ME THERE WAS NOTHING THEY WOULD DO, I HAD... Read more

Incident date: Sep 1, 2019

WHILE CHANGING MY OIL ON THE WEEKEND, I NOTICED SEVERE CORROSION FAILURES WITH THE FRONT SUBFRAME ON THE RIGHT SIDE OF MY CAR. (SEE ATTACHED PHOTOS). ONE AREA WAS IN FRONT OF THE LOWER CONTROL ARM AND ANOTHER AREA IS BEHIND THE CONTROL ARM. IT LOOKS LIKE THE SUBFRAME WILL FAIL AT ANY MOMENT AND THE ... Read more

Incident date: Sep 1, 2019

Incident date: Aug 20, 2019

TL* THE CONTACT OWNS A 2005 HYUNDAI SONATA. THE CONTACT STATED THAT THE REAR BRAKE LIGHTS WERE ALWAYS ILLUMINATED, WHICH DRAINED THE BATTERY. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE DEALER AND MANUFACTURER WERE NOT NOTIFIED. THE FAILURE MILEAGE WAS 100,000.

Incident date: Aug 5, 2019

MY HYUNDAI SONATA 2005 IS VERY UNSAFE! THE WHOLE FRAME OF THE CAR IS ROTTED OUT. I WAS DRIVING ON THE EXPRESSWAY WITH MY CHILDREN IN THE CAR AND MY TIRE BLEW! A NICE MAN DRIVE OFF FROM THE OTHER SIDE OF HIGHWAY CAME AROUND TO PUT A SPARE ON. I TOOK THE CAR GOT A NEW TIRE AND ALIGNMENT. THEN A FEW MO... Read more

Incident date: Aug 5, 2019

Incident date: Jul 8, 2019

TL* THE CONTACT OWNS A 2005 HYUNDAI SONATA. WHILE THE CONTACT WAS REPLACING THE BRAKES ON HIS VEHICLE AT HIS HOME, HE NOTICED THE SUBFRAME WAS COMPLETELY CORRODED. THE VEHICLE WAS TAKEN TO ELYRIA HYUNDAI (845 LEONA ST, ELYRIA, OH 44035, (440) 374-8700) WHERE IT WAS DETERMINED THAT THE SUBFRAME WAS R... Read more

Incident date: Jul 12, 2019

FRONT SUBFRAME SEVERE RUST THROUGHOUT THE FRAME

Incident date: Mar 13, 2019

THE FRONT SUBFRRAME IS RUST AND CORROSION VERY BAD

Incident date: Oct 1, 2010

AIRBAG LIGHT STAYS ON. I HAVE TAKEN IT BACK TO DEALER SEVERAL TIMES AND HAS NOT BEEN FIX CAR IS OUT OF WARRANTY.

Incident date: Oct 1, 2018

RUST UNDERNEATH ENGINE PART OF BODY FRONT PASSENGER SIDE I THINK THIS METAL SUPPORT BREAK ANYTIME WHILE DRIVING IN RAIN

Crash

Incident date: Oct 1, 2018

RUST UNDERNEATH ENGINE PART OF BODY FRONT PASSENGER SIDE I THINK THIS METAL SUPPORT BREAK ANYTIME WHILE DRIVING IN RAIN

Crash

Incident date: Oct 1, 2018

"TAKATA RECALL" I THOUGHT I NEEDED A NEW INNER TIE ROD ON MY 2005 HYUNDAI SONATA. WHEN I WENT TO THE SHOP THE MECHANIC TOLD ME YOU HAVE BIGGER PROBLEMS. " YOUR SUB-FRAME ON THIS CAR IS RUSTED OUT AND THE CAR IS UNSAFE TO DRIVE." WITH THAT INFORMATION, I CALLED THE HYUNDAI SUPPORT NUMBER, THEY GA... Read more

Incident date: Oct 1, 2018

Incident date: Sep 3, 2018

TL* THE CONTACT OWNS A 2005 HYUNDAI SONATA. THE CONTACT STATED THAT THE BRAKE LIGHTS FAILED TO SHUT OFF. AFTER EXITING THE VEHICLE, THE CONTACT NOTICED THAT THE BRAKE LIGHTS WERE ILLUMINATED. THE CONTACT OPENED THE HUB CAP AND SWITCHED THE WIRES IN ORDER TO TURN OFF THE LIGHTS. HUB HYUNDAI OF KATY (... Read more

Incident date: Jun 7, 2018

TL* THE CONTACT OWNS A 2005 HYUNDAI SONATA. WHILE THE VEHICLE WAS AT AN INDEPENDENT MECHANIC FOR ROUTINE MAINTENANCE, THE TECHNICIAN INFORMED THE CONTACT THAT THE SUBFRAME WAS RUSTED. THE VEHICLE WAS THEN TAKEN TO SUNTRUP HYUNDAI WENTZVILLE (971 WILMER RD, WENTZVILLE, MO 63385, (636) 887-8711) WHERE... Read more

Incident date: May 18, 2018

TL* THE CONTACT OWNS A 2005 HYUNDAI SONATA. WHILE DEPRESSING THE BRAKE PEDAL, THE VEHICLE STALLED WITHOUT WARNING. IN ADDITION, WHILE TURNING THE VEHICLE LEFT OR RIGHT, THE VEHICLE STALLED. THE CONTACT HAD TO RESTART THE VEHICLE TO GET IT TO OPERATE NORMALLY. THE VEHICLE WAS NOT TAKEN TO A DEALER. T... Read more

Incident date: May 18, 2018

Incident date: Jun 30, 2018

EVER TIME I PRESS THE BRAKES HARD THE ENGINE TURNS OF COMPLETELY

Incident date: Jun 6, 2018

PURCHASED CAR JUNE 4, 2018. TOLD BY MECHANIC FRAME IS RUSTED OUT AND UNSAFE TO DRIVE. WILL NOT PASS STATE INSPECTION.

Incident date: Jun 11, 2018

WAS TRYING TO GET AC COMPRESSOR REPLACED BY A LOCAL REPAIRMAN, WHILE PERFORMING THE TASK, HE FOUND THE SUBFRAME SEVERELY CORRODED, ADVISED NOT TO DRIVE DUE TO SAFETY. CONTACTED HYUNDAI CUSTOMER SERVICE, THEY ADVISED TO TAKE CAR TO HYUNDAI DEALER FOR INSPECTION OF THE CAR. THE DEALER SAID THEY WOULD... Read more

Incident date: Apr 20, 2016

HAVING A CONSTANT MALFUNCTION WITH THE AIRBAG SENSOR AFTER HAVING REPAIR AT LEAST 2 TO 3 DIFFERENT TIME OF HAVING THE CAR. THE AIRBAG LIGHT STILL COMES ON .

Incident date: May 16, 2018

THE AIRBAG LIGHT CAME ON. NOBODY SEEMS TO KNOW HOW TO FIX IT. THE MORE I LOOK AROUND I SEE THIS IS A VERY COMMON ISSUE WITH THIS VEHICLE. JUST THIS SITE ALONE HAD 50 COMPLAINTS ON THE AIRBAG ALONE.

Incident date: Apr 2, 2018

THE ENGINE CRADLE AND BOTH REAR UPPER STRUT MOUNTS ARE CORRODED TO THE POINT THAT THE CAR IS UNSAFE TO DRIVE AND PRESENTS A SAFETY HAZARD TO ITS DRIVER, OCCUPANTS, AND OTHERS ON THE ROAD. IT WILL NOT PASS THE ANNUAL PENNSYLVANIA SAFETY INSPECTION. THE MECHANIC SHOWED ME (THE OWNER) AT LEAST ONE LAR... Read more

Incident date: Jan 9, 2018

I TOOK MY CAR TO MY MECHANIC TO CHANGE OIL ON 1/9/2018 AND HE DISCOVERED A BIG HOLE (BIGGER THAN THE FIST-SIZE) ON THE RIGHT FRONT OF THE SUBFRAME UNDERNEATH THE CAR DUE TO RUSTING AND SEVERE CORROSION (PLEASE SEE THE ATTACHED PICTURE FOR MORE DETAILS). THE MECHANIC TOLD ME THAT THIS IS A SERIOUS SA... Read more

Incident date: Nov 11, 2017

TAKATA INFLATOR MY CAR HAS THE AIR BAG LIGHT ON.

Incident date: Aug 15, 2017

TL* THE CONTACT OWNS A 2005 HYUNDAI SONATA. WHILE THE VEHICLE WAS BEING REPAIRED BY AN INDEPENDENT MECHANIC, THE TECHNICIAN NOTICED THAT THE SUBFRAME WAS RUSTED. THE CONTACT CALLED LESTER GLENN HYUNDAI AT 732-451-3016 AND WAS INFORMED OF THE COST FOR A DIAGNOSTIC TEST. THE VEHICLE WAS NOT REPAIRED. ... Read more

Incident date: Aug 7, 2017

TL* THE CONTACT OWNS A 2005 HYUNDAI SONATA. WHILE DRIVING VARIOUS SPPEDS OR SWITCHING THE VEHICLE OFF, THE BRAKE WARNING INDICATOR REMAINED ILLUMINATED. THE VEHICLE WAS TAKEN TO ALLEN TURNER HYUNDAI (6000 PENSACOLA BLVD, PENSACOLA, FL 32505 (850) 479-9667) WHERE IT WAS DIAGNOSED THAT THE STOP LIGHT ... Read more

Incident date: Aug 1, 2017

TL* THE CONTACT OWNS A 2005 HYUNDAI SONATA. WHILE OPERATING THE VEHICLE, A SQUEALING TYPE NOISE WAS HEARD FROM THE FRONT END OF THE VEHICLE. WHILE MAKING A TURN, THE FRONT PASSENGER SIDE TIRE BECAME WORN. AFTER REPLACING THE FRONT TIRE, THE FAILURE RECURRED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT M... Read more

Incident date: Jul 8, 2017

TAKATA RECALL SUBFRAME IS ROTTED. MECHANIC ADVISED NOT TO DRIVE IT AS IT IS VERY UNSAFE. CAR HAS LESS THAN 60,000 MILES ON IT

Incident date: Jul 8, 2017

TAKATA RECALL SUBFRAME IS ROTTED. MECHANIC ADVISED NOT TO DRIVE IT AS IT IS VERY UNSAFE. CAR HAS LESS THAN 60,000 MILES ON IT

Showing 50 of 217 complaints.

EPA Fuel Economy, 2005 HYUNDAI SONATA

Trim / Engine	City MPG	Highway MPG	Combined MPG	Fuel Type	Annual Fuel Cost
2.4L 4-cyl, Automatic 4-spd (Front-Wheel Drive)	19.0	27.0	22.0	Regular	$2,850
2.4L 4-cyl, Manual 5-spd (Front-Wheel Drive)	20.0	28.0	23.0	Regular	$2,700
2.7L 6-cyl, Automatic 4-spd (Front-Wheel Drive)	17.0	25.0	20.0	Regular	$3,100
2.7L 6-cyl, Manual 5-spd (Front-Wheel Drive)	18.0	25.0	20.0	Regular	$3,100

CO2 Emissions: -1.0 g/mile (Midsize Cars)

Source: U.S. Environmental Protection Agency (EPA). Actual fuel economy may vary based on driving conditions.

Technical Service Bulletins, 2005 HYUNDAI SONATA

67 manufacturer communications from 42 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

Component	Bulletins
100000 POWER TRAIN	7
350000 EQUIPMENT	6
110000 ELECTRICAL SYSTEM	6
356000 EQUIPMENT ADAPTIVE/MOBILITY	5
060000 ENGINE AND ENGINE COOLING	4
103000 POWER TRAIN:AUTOMATIC TRANSMISSION	3
200000 WHEELS	3
061000 ENGINE AND ENGINE COOLING:ENGINE	3

130000 VISIBILITY/WIPER (PWS)

This bulletin contains information about the proper removal of the windshield wiper blade protective cover on all models. If the protective cover is not removed correctly, there is a possibility of the rubber insert and rail spring becoming

130000 VISIBILITY

060000 ENGINE AND ENGINE COOLING

This bulletin provides important checkpoint guidelines when performing engine oil and filter change services.

162000 STRUCTURE:BODY

Hyundai applies a Paint Protection Film (PPF) on new vehicles before delivery to dealerships. It provides a barrier between the paint and contaminants, such as rail dust, acid rain, and industrial fallout. In rare cases, the paint can becom

130000 VISIBILITY

This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside th

060000 ENGINE AND ENGINE COOLING

Follow the guidelines outlined in this bulletin to inspect and clean or replace certain components of the engine intake system accordingly during engine short block or sub-assembly replacement.

190000 TIRES

Effective June 2, 2008, Federal Motor Vehicle Safety Standard 110 (FMVSS 110) established a threshold for correcting load carrying capacity information indicated on tire placards when vehicle weight has been increased before retail sale

100000 POWER TRAIN

Hyundai approves only the ATF, DCT gear oil and IVT gear oil specified in the vehicle??A?A?s owner??A?A?s manual. ??A?A? Use of other ATF may result in improper shift quality or other drivability conditions. ??A?A? Use of other DCT and IV

350000 EQUIPMENT

This bulletin provides the service procedure for engine connecting rod bearing clearance testing. Perform the procedure outlined in this bulletin to fulfill the Bearing Clearance Test inspection requirements to determine next required steps

060000 ENGINE AND ENGINE COOLING

030000 BRAKES (PWS)

This bulletin provides best practice recommendations when performing brake service procedures.

356000 EQUIPMENT ADAPTIVE/MOBILITY

This bulletin provides best practice recommendations when performing brake service procedures.

350000 EQUIPMENT

This bulletin provides best practice recommendations when performing brake service procedures.

350000 EQUIPMENT

This bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below.

060000 ENGINE AND ENGINE COOLING

This bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below.

030000 BRAKES (PWS)

This bulletin describes the procedure to inspect and identify fluid which may appear around the brake caliper area.

200000 WHEELS

This bulletin provides tire vibration service procedures, including how to optimize vehicle vibration performance. For all wheel/tire balance claims, the a??Tire Balance Data Sheeta?? must be fully completed including imbalance and Road For

190000 TIRES

356000 EQUIPMENT ADAPTIVE/MOBILITY

This bulletin provides information regarding condensation related to moisture accumulation in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. The TSB illustrates the various causes of condensation inside the la

350000 EQUIPMENT

120000 EXTERIOR LIGHTING

200000 WHEELS

This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to maximize tire life and performance.

190000 TIRES

This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to maximize tire life and performance.

350000 EQUIPMENT

This bulletin describes the general guidelines to help disinfect and protect vehicle exterior/interior surfaces using recommended safe chemical products.

350000 EQUIPMENT

This bulletin provides information on identifying dealer stock vehicles with either: a?? A Battery SOC alert - low Battery State of Charge (SOC) at or below 50%. a?? A 30 Day alert - vehicle has not started and reported an SOC in 30 days.

110000 ELECTRICAL SYSTEM

356000 EQUIPMENT ADAPTIVE/MOBILITY

The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both OEM (new) and remanufactured automatic transmissions:

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both OEM (new) and remanufactured automatic transmissions:

100000 POWER TRAIN

The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both OEM (new) and remanufactured automatic transmissions:

356000 EQUIPMENT ADAPTIVE/MOBILITY

This bulletin describes the general guidelines to disinfect and protect vehicle interior surfaces using certain safe chemical products.

020000 SUSPENSION

This bulletin describes the requirements for all wheel alignment and/or vehicle tracking claims and best practices when diagnosing and conducting alignment-related repairs for all models and model years.

110000 ELECTRICAL SYSTEM

This bulletin provides guidelines to inspect the USB, head unit, and multi-box for common connection conditions. 2. This bulletin presents guidelines to inspect for common Android Auto and Apple CarPlay connection conditions. 3. This bullet

270000 LANE DEPARTURE

The Blind Spot Detection (BSD) or Blind-Spot Collision Warning (BCW) is a system that measures the speed of and distance from the following vehicles by using two magnetic wave radar sensors attached in the rear bumper. The BSD/BCW detects v

280000 BACK OVER PREVENTION

356000 EQUIPMENT ADAPTIVE/MOBILITY

This bulletin provides instruction detailing the proper methodology for scanning and uploading captured GDS data files to the Techline Repository. Compliance with this bulletin ensures that the GDS data files are correctly transferred and m

110000 ELECTRICAL SYSTEM

This bulletin provides the procedure to write the Vehicle Identification Number (VIN) during the replacement of the Engine Control Module (ECM) or Powertrain Control Module (PCM). Once the VIN has been programmed to the ECM/PCM, it cannot b

100000 POWER TRAIN

357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER

This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causin

110000 ELECTRICAL SYSTEM

100000 POWER TRAIN

110000 ELECTRICAL SYSTEM

100000 POWER TRAIN

357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER

100000 POWER TRAIN

357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER

100000 POWER TRAIN

103000 POWER TRAIN:AUTOMATIC TRANSMISSION

THIS BULLETIN PROVIDES INFORMATION ON COMPONENTS, ATTRIBUTES, AND PRECAUTIONS OF THE 7-SPEED DRY-TYPE DUAL CLUTCH TRANSMISSION (DCT).

106000 POWER TRAIN:AXLE ASSEMBLY

"THE PCM OR TCM CONTAINS LOGIC TO ADJUST SOLENOID DUTY AND LINE PRESSURE AS NEEDED TO COMPENSATE FOR NORMAL CLUTCH WEAR OVER THE LIFE OF THE TRANSAXLE. THIS BULLETIN PROVIDES THE PROCEDURES NECESSARY TO RESET (ERASE) AND RELEARN THE PCM/TCM

103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

046000 SERVICE BRAKES, AIR:ANTILOCK

HYUNDAI: ALL SONATA HYBRIDS. BRAKE BLEEDING PROCEDURE. *RM

103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770. INCORRECT OPERATION OF THE TRANSAXLE SOLENOIDS MAY RESULT IN THE FOLLOWING SYMPTOMS-CHECK ENGINE LIGHT ILLUMINATED

061000 ENGINE AND ENGINE COOLING:ENGINE

103000 POWER TRAIN:AUTOMATIC TRANSMISSION

HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OP

061000 ENGINE AND ENGINE COOLING:ENGINE

125100 EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH

HYUNDAI SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. STOP LAMP SWITCH REPLACEMENT (CAMPAIGN 092). THIS BULLETIN DESCRIBES THE PROCEDURE TO REMOVE, REPLACE, AND ADJUST THE STOP LAMP SWITCH. *PE

123100 EXTERIOR LIGHTING:TAIL LIGHTS:SWITCH

063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

EXHAUST GAS RECIRCULATION (EGR) SYSTEM DIAGNOSIS. *KB

106000 POWER TRAIN:AXLE ASSEMBLY

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES (DTC) LIST. *KB

036000 SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

ABS PUMP SELF-CHECK NOISE. *TT

106000 POWER TRAIN:AXLE ASSEMBLY

RESETTING AUTOMATIC TRANSAXLE ADAPTIVE VALUES. *SC AUTOMATIC TRANSAXLE CONTROL MODULE - RESET AND RELEARN ADAPTIVE VALUES. *TT

103000 POWER TRAIN:AUTOMATIC TRANSMISSION

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *SC

110000 ELECTRICAL SYSTEM

AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *NM

036000 SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

ABS PUMP SELF CHECK NOISE. ALSO INCLUDED: 2003-2005 MODEL XG AND 1999, 2000, 2001, 2003, 2004 AND 2005 MODEL SANTA FE. *SC

162000 STRUCTURE:BODY

WATER LEAK BETWEEN THE TAILLIGHT LENSES AND THE BODY, RESULTING IN A LEAK INTO THE TRUNK AREA. *TT

016000 STEERING:ELECTRIC POWER ASSIST SYSTEM

STEERING ANGLE SENSOR CENTERING PROCEDURE. *SC

061000 ENGINE AND ENGINE COOLING:ENGINE

ECM REPROGRAMMING FOR WARM AMBIENT (SUMMER) COLD START DRIVEABILITY. THESE VEHICLES MAY EXHIBIT A BRIEF DRIVEABILITY CONDITION DURING THE INITIAL STARTUP AND DRIVE WHEN THE ENGINE IS COLD. *SC

200000 WHEELS

WHEEL ALIGNMENT SPECIFICATIONS. *TT

NHTSA Safety Investigations, HYUNDAI SONATA

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE, Closed , Model Year: 2011

Air bags may be disabled during crash

The Office of Defects Investigation (ODI) opened PE18-003 on 3/16/18 to investigate incidents involving crashes, resulting in significant collision related damage, where the frontal airbags failed to deploy. ODI reviewed complaint data, available design, test, and field data on the model year (MY) 2... Read more

PE, Closed , Model Year: 2013

Front Passenger Seat Belt Anchor Failure

The Office of Defects Investigation (ODI) opened this investigation on December 27, 2016 based on two ODI consumer complaints reporting a failure of the front passenger seat belt to remain connected to the seat belt anchor and pre-tensioner during a crash.On March 8, 2017 Hyundai Motor America (Hyun... Read more

PE, Closed , Model Year: 2016

Electronic Parking Brake

The Office of Defects Investigation opened this investigation on September 3, 2016 based on four reports alleging the rear brakes locked or applied while driving without brake pedal application. One of the reports alleged a fire in the right rear wheel area.The vehicles subject to the investigation ... are equipped with an optional Electronic Parking Brake (EPB). In this system, an electric motor applies the parking brake by moving the rear brake pads (pads) against the brake rotors (rotors) when activated by the EPB control switch. The EPB is released by the control switch or by selecting a drive gear with the transmission shifter when the ignition is on.If the EPB has not been used within 1000 kilometers (621 miles) the system is designed to perform an Automatic Adjustment Function (AAF) of the pads to check for proper clearance. This function is a pad adjustment only and is preformed with the vehicle in park with the ignition off. It does not set the parking brake or turn the brake indicator light on. Hyundai has identified an error within the EPB control logic that can cause the pads to remain in contact with the rotors at various levels of force after the AAF is completed. This condition could cause the rear brakes to drag at the next drive cycle and may generate some levels of heat and smoke. The EPB control logic error affects model year 2016 vehicles produced from the start of production through March 16, 2016.Vehicles produced from March 17, 2016 incorporate an updated EPB control logic to prevent brake pad drag. On May 11, 2016 Hyundai notified its dealer network of Service Campaign TFF to update the EPB control logic in the affected vehicle population. Dealers will reflash the EPB software to prevent brake pad drag.There are no reports of accidents or injuries as a result of this issue. The incident that alleged fire could not be confirmed as there were no repairs to the vehicle other than replacement of the rear brake rotors and pads.ODI is closing this investigation based on the manufacturer's Service Campaign of the affected vehicles and in consideration that the the effect of brake drag in this instance does not appear to present an unreasonable risk to motor vehicle safety. The ODI reports cited above can be viewed at www-odi.nhtsa/complaints under the following identification (ODI)numbers: 10820359, 10854476, 10875764, 10892736, and 10928478Read more

PE, Closed , Model Year: 2006

Seat Belt Buckle Electrical Malfunction

On July 22, 2014 the Office of Defects Investigation (ODI) opened a preliminary evaluation to further analyze allegations of seat belt pretensioner malfunctions on model year (MY) 2006-2008 Hyundai Sonata vehicles.ODI received 131 unique reports alleging a failure within the seat belt pretensioner s... ystem, which was typically preceded by SRS light illumination.ODI requested more information from Hyundai in order to understand the nature of the failure and how the airbag deployment algorithm, the seat belt pretensioners, and/or the airbag function may be affected. In response to ODI?s information request (IR), Hyundai submitted 764 unique consumer and field reports and 19,847 warranty claims related to a failure in the front seat belt buckle assembly potentially causing a malfunction of the seat belt pretensioners.In it's response, Hyundai advised that if the resistance specifications for the seat belt buckle pretensioner circuit, located in the seat belt stalk, exceed the nominal range, a diagnostic trouble code will be set and the SRS warning indicator lamp will illuminate.The presence of this stored code will not affect the ability of the SRS Control Module (SRSCM) to detect a collision and command deployment of the pretensioners and airbags, if warranted.In fact, the wiring harness connector may be unplugged from the seat belt buckle pretensioner, and the signal to deploy the pretensioner will still be commanded and recorded.MY 2006-2008 Sonata?s utilize a dual pretensioner system by incorporating pretensioners into both the driver and front passenger seat belt retractor and the seat belt buckle assembly.The retractor pretensioner is located inside the B-pillar and winds (pretensions) the seat belt webbing back into the retractor housing during a collision, helping to remove seat belt slack and restrain the upper torso and hips.In contrast, the buckle pretensioner is located within the stalk of the seat belt assembly and acts to supplement lower limb protection.Both pretensioners are controlled by the SRSCM but utilize separate wiring and connectors.The seat belt retractor pretensioner circuitry and operation is independent of the seat belt buckle pretensioner connector and circuitry.Hyundai produced analysis indicating that increased resistance in the seat belt pretensioner which occurs in vehicle service does not result in a loss of buckle pretensioner.Hyundai further advised that in the unlikely event that a seat belt buckle pretensioner may not deploy due to increased resistance, the retractor pretensioner would still activate.Hyundai advised that the subject vehicles maintain their 5 STAR NHTSA safety rating using the retractor based pretensioner only.ODI notes that MY 2009-10 Sonatas reverted back to a single pretensioner system, and do not utilize seat belt buckle pretensioners. Hyundai advised its intention to initiate a warranty extension program to address concerns with the seat belt buckle prentensioner faults in MY 2006-2008 Hyundai Sonata vehicles.This action will extend the warranty coverage for this issue for 15 years or 250,000 miles, whichever occurs first.Given Hyundai's action and the minimal safety consequence this issue presents, further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor the issue and reserves the right to take further action if warranted by the circumstances. The ODI complaints cited above can be reviewed at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID, seRead more

PE, Closed , Model Year: 2011

Steering Shaft Separation

The Office of Defects Investigation (ODI) is aware of 7 complaints and field reports and 10 warranty claims on the subject vehicles that allege the intermediate steering shaft became loose or in some cases separated from the upper steering column and/or the steering gearbox, causing (or potentially ... Read more

PE, Closed , Model Year: 2002

INTERIOR DOOR HANDLE LACERATION HAZARD

THE MANUFACTURER HAS ISSUED A SAFETY RECALL NOTIFICATION AS A RESULT OF THIS INVESTIGATION.THE RECALL AFFECTS 91,202 MY 2002-2003 SUBJECT VEHICLES PRODUCED FROM JANUARY 28, 2002, THROUGH MARCH 22, 2003.THE VEHICLE RECALL POPULATION WAS DEFINED BY THE MANUFACTURER'S USE OF A NEW SUPPLIER FOR THE CHRO... Read more

PE, Closed , Model Year: 1999

FRONT SUB-FRAME CORROSION

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED PRELIMINARY EVALUATION, PE08-029, ON APRIL 22, 2008, BASED ON 40 CONSUMER COMPLAINTS ALLEGING FRONT SUB-FRAME CORROSION IN MODEL YEAR (MY) 1999 THROUGH 2002 HYUNDAI SONATA VEHICLES.COMPLAINTS DESCRIBE SEVERE CORROSION OF THE VEHICLE SUB-FRAME IN THE A... REA WHERE THE RIGHT-FRONT LOWER CONTROL ARM IS ATTACHED.IN SOME VEHICLES, SUB-FRAME CORROSION HAS CAUSED COMPLETE OR PARTIAL DETACHMENT OF THE CONTROL ARM, RESULTING IN WHEEL COLLAPSE OR SEPARATION. IN RESPONSE TO ODI'S INFORMATION REQUEST LETTER FOR PE08-029, HYUNDAI PROVIDED OWNER COMPLAINTS, FIELD REPORTS, AND WARRANTY CLAIM DATA FOR APPROXIMATELY 197,906 MY 1999 THROUGH 2002 SUBJECT VEHICLES SOLD OR LEASED IN THE UNITED STATES.THE BASE WARRANTY FOR THE SUBJECT VEHICLES IS 60 MONTHS OR 60,000 MILES, WHICHEVER OCCURS FIRST.ACCORDING TO HYUNDAI, PROLONGED EXPOSURE TO THE ROAD SALTS MAY RESULT IN CORROSIVE DAMAGE TO THE SUBFRAME.HYUNDAI REDESIGNED THE SUB-FRAME EARLY IN THE MY 2004 PRODUCTION (NOVEMBER 2003) TO ADDRESS PROBLEMS WITH PREMATURE CORROSION OF THE CROSSMEMBER NEAR THE RIGHT-FRONT SUSPENSION ATTACHMENT. ODI'S ANALYSIS OF BOTH COMPLAINT AND WARRANTY DATA FOR THE MY 1999 THROUGH 2002 SONATA VEHICLES SHOWS THAT THE FAILURE RATES ARE SIGNIFICANTLY HIGHER IN SALT BELT STATES, WHICH ACCOUNT FOR APPROXIMATELY 50 PERCENT OF VEHICLE SALES AND OVER 90 PERCENT OFCOMPLAINTS AND WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT (NOTE:FOR PURPOSES OF THIS INVESTIGATION THE SALT BELT INCLUDES CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN).ACCORDING TO HYUNDAI, THE ALLEGED DEFECT RESULTS IN A PROGRESSIVE LOSS OF STRUCTURAL INTEGRITY OF THE SUBFRAME AND THERE IS AMPLE OPPORTUNITY FOR THE PROBLEM TO BE DETECTED (BY INSPECTION, STEERING FEEL OR TIRE WEAR ANOMALIES) AND REPAIRED BEFORE IT REACHES A STATE WHERE A SAFETY RELATED INCIDENT MAY OCCUR.HYUNDAI IDENTIFIED 4 ALLEGATIONS OF VEHICLE DISABLEMENT AND 1 ALLEGATION OF A CRASH; WHERE THE LOWER CONTROL ARM BROKE FROM THE VEHICLE WHILE DRIVING AT 55 MPH AND THE DRIVER LOST CONTROL AND DROVE INTO A YARD.THERE WERE NO REPORTED INJURIES.ODI RECEIVED A SEPARATE ALLEGATION OF A CRASH, WHERE THE COMPLAINANT ALLEGED THAT WHILE DRIVING AROUND A SLIGHT CURVE AT 65 MPH ON A FREEWAY, THE VEHICLE SUB-FRAME FRACTURED AND THE DRIVER LOST CONTROL OF THE VEHICLE AND WENT OFF THE ROAD.AGAIN, NO INJURIES WERE REPORTED.APPROXIMATELY ONE-THIRD OF THE COMPLAINTS TO ODI ALLEGE THAT THE SUB-FRAME CORROSION RESULTED IN A LOSS OF CONTROL AND/OR A VEHICLE DISABLEMENT DUE TO WHEEL COLLAPSE OR SEPARATION.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-016) COVERING MY 1999 THROUGH EARLY-2004 HYUNDAI SONATA VEHICLES IN SALT-BELT STATES AND EQUIPPED WITH THE SUBJECT SUB-FRAME DESIGN TO FURTHER ASSESS THE FREQUENCY AND SAFETY CONSEQUENCES OF THE ALLEGED DEFECT.Read more

PE, Closed , Model Year: 2002

TIRE VALVE STEM FAILURES

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE), PE05-059, BASED ON NINE CONSUMER COMPLAINTS OF TIRE VALVE STEM FAILURES.THE ALLEGED VALVE STEM FAILURES OCCURRED ONLY AFTER TIRE REPLACEMENT FROM THE ORIGINAL EQUIPMENT (OE) TIRE (MICHELIN 205/65R15 ENERGY MXV4 PLUS) TO ... Read more

DP, Closed , Model Year: 1999

IMPROPER FRONTAL AIR BAG PERFORMANCE

HYUNDAI HAS RECEIVED 49 REPORTS FROM CUSTOMERS STATING THE FRONTAL AIR BAGS DID NOT DEPLOY IN A CRASH FOR THE SUBJECT VEHICLES.EXAMINATION OF SUPLIMENTAL INFORMATION PROVIDED TO ODI BY THE MANUFACTURER FOR THE REPORTED CASES IT APPEARED THAT THE NECESSARY AIR BAG DEPLOYMENT THRESHOLD WAS NOT MET.THE... Read more

PE, Closed , Model Year: 1989

PASS.RESTRAINT SYSTEM FAIL

There is no summary currently available

HYUNDAI SONATA - All Years Overview

Complete safety history for the HYUNDAI SONATA across all model years (1989, 2026).

141 Total Recalls

22,165 Total Complaints

10 Investigations

1,201 Reported Crashes

681 Reported Fires

27 Reported Deaths

HYUNDAI SONATA - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year	Recalls	Complaints
2026	1	2	View
2025	0	20	View
2024	1	71	View
2023	2	136	View
2022	3	139	View
2021	4	170	View
2020	4	258	View
2019	0	206	View
2018	1	544	View
2017	3	995	View
2016	6	992	View
2015	9	1,642	View
2014	7	1,077	View
2013	9	2,641	View
2012	8	2,272	View
2011	14	4,609	View
2010	2	415	View
2009	2	612	View
2008	5	554	View
2007	7	906	View
2006	11	1,422	View
2005 (current)	1	217
2004	1	288	View
2003	6	249	View
2002	7	407	View
2001	3	293	View
2000	4	378	View
1999	4	187	View
1998	1	68	View
1997	2	74	View
1996	1	37	View
1995	2	93	View
1994	1	7	View
1993	1	46	View
1992	1	43	View
1991	1	41	View
1990	3	25	View
1989	3	18	View
1987	0	4	View

Other HYUNDAI Models

Model	Recalls	Complaints
SANTA FE	153	9,962	View
ELANTRA	133	11,853	View
PALISADE	124	2,704	View
TUCSON	95	8,074	View
SONATA HYBRID	67	1,129	View
IONIQ 5	66	1,865	View
ACCENT	64	2,745	View
SANTA FE HYBRID	57	347	View

Vehicle Safety

Consumer Safety

Infrastructure

Public Health

2005 HYUNDAI SONATA

Complaint Statistics

Top Reported Components

EPA Fuel Economy, 2005 HYUNDAI SONATA

Technical Service Bulletins, 2005 HYUNDAI SONATA

Most Affected Components

NHTSA Safety Investigations, HYUNDAI SONATA

HYUNDAI SONATA - All Years Overview

HYUNDAI SONATA - Year by Year

Other HYUNDAI Models