2005 FORD F-250

1 recalls, 207 complaints - 6 TSBs

SERVICE BRAKES, AIR

Defect Description

CERTAIN HARSCO WHEEL MODIFICATION GROUPS CONTAINING ACCURIDE STEEL RIMS, P/NOS. 203237 AND 203738; ACCURIDE ALUMINUM RIMS, P/N 203712; AND GKN STEEL RIMS, P/N 203688, SOLD AS MODIFICATION EQUIPMENT FOR CERTAIN 2005-2007 FORD F-250/F-350 4X4 PICKUP TRUCKS TO MODIFY TRACK WIDTH OF FRONT AND REAR AXLES... Read more

Consequence

BRAKE FAILURE CAN OCCUR, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy

HARSCO WILL NOTIFY OWNERS AND PROVIDE A REPAIR KIT ALONG WITH REPAIR INSTRUCTIONS FREE OF CHARGE. THE RECALL BEGAN IN SEPTEMBER 2006. OWNERS MAY CONTACT HARSCO AT 507-235-7112.

450 vehicles affected

Manufacturer: HARSCO TRACK TECHNOLOGIES

Complaint Statistics

207 total complaints 7 crashes 4 fires 1 injuries

Top Reported Components

Component	Complaints
STEERING	36
SUSPENSION	28
ENGINE	26
ENGINE AND ENGINE COOLING	13
ELECTRICAL SYSTEM	10
UNKNOWN OR OTHER	10
SERVICE BRAKES	8
FUEL/PROPULSION SYSTEM	8
POWER TRAIN	7
SUSPENSION:FRONT	7

Incident date: Jan 29, 2025

Subject: Assistance Request – Vehicle Engine Failure Shortly After Purchase I am reaching out for assistance regarding a serious issue with a vehicle I recently purchased. Approximately two weeks after purchasing the vehicle, the engine failed completely. I was driving it to pick up my daughter ... Read more

Incident date: Mar 25, 2025

The vehicle infotainment system froze. Several minutes later after driving, I pressed the brakes but they did not function. The vehicle would not stop and crashed into the vehicle in front of me. Emergency braking did not engage or otherwise show signs of activation. After turning off the car and d... Read more

Crash

Incident date: Mar 25, 2025

Crash

Incident date: Mar 25, 2025

Crash

Incident date: Sep 27, 2024

My 2022 Tucson's fuel injectors for the first cylinders have failed, creating a misfires in cylinder one.

Incident date: Sep 27, 2024

The contact owns a 2015 Honda Accord. The contact stated that while her daughter was driving 25 MPH, there was an abnormal knocking sound coming from the engine compartment, and the vehicle started to vibrate, and almost stalled. The contact’s daughter safely drove to the residence, and the vehicl... Read more

Incident date: Aug 15, 2024

The contact owns a 2017 Honda Accord. The contact stated that while driving at various speeds, the emergency brake warning light would intermittently flash on the instrument panel. One day while at a complete stop, the automatic emergency braking system activated without incident upon depression of ... Read more

Incident date: Aug 3, 2024

The contact owns a 2023 Ford F-150. The contact stated that a global supply shortage of semiconductor chips caused unavailability of the specific chip within the Steering Column Control Module (SCCM) required for heated steering wheel functionality. Causing his vehicle not to have heated steering w... Read more

Incident date: Aug 3, 2024

The airbag light keeps coming on and off consistently

Incident date: Aug 3, 2024

The airbag light keeps coming on and off consistently

Incident date: Apr 10, 2024

My Kia Soul started having play in the steering and sounding clunky when driving. I took it in today to Jeff Eyler Kia on Mitchell Ave Cincinnati Ohio to do recalls and to check this out. They said I should replace the whole steering wheel. Online there are many complaints about this steering proble... Read more

Incident date: Apr 10, 2024

The driver’s side front door mades a creaking/popping sound when opening, hard to open drivers door due to an issue with the welding First noticed when getting into the car where car was parked

Incident date: Apr 10, 2024

Prior to my trip I checked all fluids, and all was good levels. Car was traveling on improved interstate at posted highway speed. As I was passing another vehicle my vehicle lost power and I was forced to cross lanes in traffic to get to shoulder. There were no prior warnings or lights before my ... Read more

Incident date: Sep 9, 2023

Went out to start my jeep and it flashed coolant temperature high and would not start. Still won’t start. Contacting dealership Monday when they open.

Incident date: Sep 16, 2022

In 2014, I got the “Ford death wobble” in the right front. VERY scary and dangerous. Trying to quickly slow down to stop it in traffic is almost as dangerous as the wobble itself. You have very little to no control with the steering when it happens. I had to repair the problem out of pocket beca... Read more

Incident date: Sep 16, 2022

Incident date: Sep 24, 2022

towing a trailer, traveling at 70 mph, I hit a pothole and vehicle violently shook. The episode lasted for approx 30 seconds. It was very Difficult to maintain control and I almost ran off the road. It happened several times before I took it for repairs. The stabilizer bar was replaced, howeve... Read more

Incident date: Sep 24, 2022

Incident date: Aug 25, 2022

Front end suspension shimmy> My granddaughter and I were driving at 60mpa and hit a bump and could not control shaking of truck until pulling over to stop. This happened without warning. Had to drive back roads to get home.

Incident date: Aug 25, 2022

Incident date: Oct 25, 2021

The contact owns a 2005 Ford F-250. The contact stated while driving approximately 75 MPH, the front suspension started to bounce and vibrate, causing the vehicle to shift independently to the right lane. The contact stated no warning light was illuminated. The contact slowed the vehicle and the fai... Read more

Incident date: May 25, 2022

Transmission has a hole in it. Linkage inside broke and caused hole on case. Can’t use item for a core due to this. Happened while driving home from just across town.

Incident date: Dec 8, 2021

Death wobbles at random

Incident date: Nov 8, 2021

Driving on the freeway at apps 65 miles per hour, the truck hit a numb in the road and started to shaking causing the truck to shake violently. I was able to get to the side of the road and slow down which eased the shaking. I started driving again and after reaching speeds this happened two more ti... Read more

Incident date: Nov 8, 2021

Incident date: Oct 1, 2021

The steering is extremely lose and has a shimmy or “death wobble” when going over any type of bumps or other issues and at speed on the highway. Similar to recall 09L02

Incident date: May 1, 2005

The contact owns a 2005 Ford F-250. The contact stated while driving at various speeds, the vehicle loss motive power. The vehicle was later restarted and the vehicle operated as designed. The vehicle was taken to the local dealer who replaced the fuel injection control module however, the failure r... Read more

Incident date: May 1, 2005

Incident date: Apr 5, 2021

A SCARY AND SERIOUS WOBBLE AT 35 MPH. HAD TO CREEP HOME. ALMOST LOST CONTROL.

Incident date: Apr 5, 2021

A SCARY AND SERIOUS WOBBLE AT 35 MPH. HAD TO CREEP HOME. ALMOST LOST CONTROL.

Incident date: Jan 13, 2013

IN THE MIDDLE OF THE NIGHT, THE HORN STARTED GOING OFF AND AND WOULDN'T STOP UNTIL THE BATTERIES WERE DISCONNECTED. TOOK TO THE DEALERSHIP, BUT THEY COULDN'T REENACT THE PROBLEM. THEY SAID THAT THE AIR BAG EXPANDS AND CAN PUSH ON THE HORN. THE ONLY WAY TO FIX IS REMOVE THE AIR BAG WHICH IS BEHIND TH... Read more

Incident date: Nov 26, 2019

WHEN DRIVING, THE TRUCK WILL DIE. SOMETIMES TRUCK CAN BE RESTARTED OTHER TIMES HAD TO HAVE IT TOLLED. WE HAVE REPLACED FUEL PRESSURE REGULATOR, REGULATOR, START SWITCH R&R INSTRUMENT CLUSTER, ALTERNATOR, BATTERIES AND THE PROBLEM STILL EXIST. HAVE TAKEN IT TO A FORD DEALER AND THEY CAN NOT FIND T... Read more

Incident date: Nov 26, 2019

Incident date: Jul 11, 2020

CRUISE CONTROL WOULD NOT DISENGAGE. WHEN MY HUSBAND PRESSED THE BRAKES, THE CAR SPED UP. WE HAD TO PASS 5 VEHICLES, BARELY ENOUGH ROOM. HE FINALLY TURNED THE MOTOR OFF AND WAS ABLE TO PULL OFF THE FREEWAY (I70). BUT FOR THE GRACE NOT GOD, WE WOULD HAVE DIED OF INJURED OURSELVES AND OTHERS. BRAK... Read more

Incident date: Mar 1, 2018

MY TRUCK VIOLENTLY SHAKE AT ANY TIME BETWEEN 30 AN 70 MPH I HAVE TO SLOW DOWN TO MAKE IT STOP WHICH COULD CAUSE A ACCIDENT IT HAPPENS IN THE CITY AN HIGHWAY

Incident date: Mar 1, 2018

MY TRUCK VIOLENTLY SHAKE AT ANY TIME BETWEEN 30 AN 70 MPH I HAVE TO SLOW DOWN TO MAKE IT STOP WHICH COULD CAUSE A ACCIDENT IT HAPPENS IN THE CITY AN HIGHWAY

Incident date: Feb 14, 2020

THE FORD 250 INITIATES A 'DEATH WOBBLE' OR INTENSE SHIMMY IN THE FRONT WHEELS AT SPEEDS GREATER THAN 50 MPH ANYTIME ANY SMALL BUMP IS ENCOUNTERED ON ROAD. THIS INSTANCE INITIATED 5 TIMES IN A 500 MILE HIGHWAY TRIP AT SUCH AN INTENSE RATE THAT THE VEHICLE LOST SIGNIFICANT STEERING CONTROL AND HAD TO... Read more

Incident date: Oct 6, 2018

VEHICLE RANDOMLY DIES WHILE DRIVING DOWN ROAD DOES NOT MATTER SPEED OR WHAT ROAD YOU ARE ON HAPPENS TO THE POINT WE ALMOST EXPECT IT NOW EVERYTIME WE DRIVE. IT WILL ACT FINE NO WARNING THEN IN MIDDLE OF DRIVING IT JUST SHUTS OFF VERY DANGEROUS. IT ALSO, WILL RANDOMLY LOSS POWER NOT ALL THE TIME BUT ... Read more

Incident date: Oct 6, 2018

Incident date: Aug 19, 2019

2005 FORD F250 WITH APPROXIMATELY 19,100 MILES. ORIGINAL FACTORY TIRES, SUSPENSION- NO MODIFICATIONS. TIRE PRESSURE SET TO FACTORY DOOR LABEL SPECS. ON MONDAY, 8-19-2019 WHILE ON I-95, TRAVEL SPEED AT ABOUT 60 M.P.H., I DROVE OVER A BRIDGE EXPANSION JOINT & THE ENTIRE TRUCK STARTED SHAKING VIOL... Read more

Incident date: Aug 19, 2019

Incident date: Jul 12, 2019

MY 2005 FORD F250 SUPER DUTY TRUCK EXHIBITS A CONDITION REFERRED TO IN FORUMS AS 'DEATH WOBBLE', IN WHICH THE TRUCK'S FRONT SUSPENSION SHAKES VIOLENTLY AT HIGHWAY SPEEDS ABOVE 50 MPH. THIS CONDITION IS GENERALLY BROUGHT ON BY EITHER OF THE FRONT WHEELS HITTING ANY DEVIATION IN THE ROAD SURFACE SUCH ... Read more

Incident date: May 27, 2019

ON DECELERATION THE ENGINE STALLS AFTER DRIVEN FOR 10-15 MINUTES. THE CHECK ENGINE LIGHT COMES ON. I DON'T NOTICE THE STALL UNTIL I APPLY THE GAS PEDAL. A COUPLE OF TIMES I WAS TURNING, I HAD TO SLOW DOWN SEVERELY TO GIVE ME MORE TIME TO TURN( NO POWER STEERING). I ALMOST HAD AN ACCIDENT SEVERAL TIM... Read more

Incident date: Mar 1, 2015

TL* THE CONTACT OWNS A 2005 FORD F-250. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE SUDDENLY VIBRATED AND PULLED TO THE LEFT. WHILE INSPECTING THE VEHICLE, THE CONTACT DISCOVERED THAT THE BRAKE CALIPERS WERE HOT TO THE TOUCH. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE LOCAL DEALER WAS NOT NOTIFIED... Read more

Incident date: Mar 1, 2015

Incident date: Oct 1, 2018

WHEN TRYING TO PUMP FUEL AT A GAS STATION GAS WILL SPIT BACK OUT, ALOT. TAKES 15 MINS TO PUMP 2 GALLONS. TRUCK IS PARKED AND NOT RUNNING.

Incident date: May 31, 2016

ENGINE WOULD PUT OUT WHITE SMOKE THEN WOULD START TO OVER HEAT.

Showing 50 of 207 complaints.

Technical Service Bulletins, 2005 FORD F-250

6 manufacturer communications from 6 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

Component	Bulletins
040000 SERVICE BRAKES, AIR	1
071110 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP	1
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM	1
070000 FUEL SYSTEM, GASOLINE	1
061000 ENGINE AND ENGINE COOLING:ENGINE	1
010000 STEERING	1

010000 STEERING

In monitoring our technical service inquiries and technical service bulletins from Ford, there is the potential for moderate to severe steering wheel oscillation (wobble) to occur. After extensive testing and outside feedback, the followi

061000 ENGINE AND ENGINE COOLING:ENGINE

FORD: 2005-2011 F250/F350. THE FUEL FILL NOZZLE MAY AUTOMATICALLY SHUT OFF TOO EARLY. *RM

070000 FUEL SYSTEM, GASOLINE

SLOW FUEL FILL--MIL ON WITH DTC P0191. *NJ

040000 SERVICE BRAKES, AIR

BRAKE LINE MODIFICATION NEEDED DUE TO FRONT WHEELS COMING INTO CONTACT WITH THE BRAKE LINES. *KB

071110 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

SLOW FUEL FILL. *KB

063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

VEHICLES EQUIPPED WITH A 5.4L 3V OR 6.8L 3V ENGINE BUILT ON OR BEFORE 09/08/06 MAY EXHIBIT AN EXHAUST SYSTEM NOISE OFTEN DESCRIBED AS A SNAP/POP/TICK/PING NOISE. *NJ

NHTSA Safety Investigations, FORD F-250

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE, Closed , Model Year: 2017

Power tailgate opens unintended

By letter dated December 4, 2019, Ford Motor Company (Ford) notified the Office of Defects Investigation (ODI) of a safety defect that may exist in model years (MY) 2017 through 2019 Ford Super Duty F-250, F-350, F-450 vehicles equipped with an electric tailgate. Following the receipt of five consum... er complaints alleging unintended tailgate opening without vehicle operator knowledge, while the vehicles were in motion, NHTSA opened this investigation to assess the manufacturer's data including warranty claims, field reports, design changes, etc.In vehicles equipped with an electric tailgate, water can enter the electrical wiring system and may cause a short circuit resulting in the unintended activation and release of the tailgate latch. This could allow unintended opening of the tailgate while the vehicle is in motion.Analysis of the data provided by Ford found that the frequency of a tailgate opening unintended was high in vehicles equipped with electric tailgates. Unintended tailgate opening without vehicle operator knowledge may result in loss of unrestrained cargo, increasing the risk of a crash. In response to this investigation, Ford decided to conduct recall 19V-864.Owners will be notified by mail and instructed to take their vehicle to a Ford dealer to modify the tailgate/frame wiring harnesses by adding jumper pigtails to isolate the tailgate release control circuits, and will install a new tailgate handle release switch. With recall action 19V-864 taken by Ford Motor Company this investigation is closed. Further use of agency resources does not appear to be warranted.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist on other model or MY vehicles outside of the recall scope. The agency reserves the right to take further action if warranted by the circumstances.The ODI reports cited above can be reviewed at: http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID using the following complaint identification numbers: 10984283,11004227,11082643,11090089,11104638,11115381,11140680,11141071, 11141075,11141174,11141200,11141331,11141447,11141547,11141548,11142572, 11142618,11142657,11153541,11153959,11157225,11160936,11165124,11165590, 11166199,11166802,11170049,11171409,11171509,11171685,11180009,11182035, 11186146,11191151,11191353,11193045,11194958,11203615,11206443,11209199, 11229482,11230768,11233349,11233436,11255126,11265643.Read more

RQ, Closed , Model Year: 2011

Vehicle Commanded Engine Shutdown

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engi... ne Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.Read more

PE, Closed , Model Year: 2008

Alleged Loss of Steering

The Office of DefectsInvestigation (ODI) opened PE13-014 after identifying five complaints alleging steering gear failure in model year (MY) 2008 Ford F-250 and F-350 Super Duty pick-up trucks and to evaluate the relationship between the design history of the steering gear assembly and the alleged d... efect.As background, ODI investigated steering gear sector shaft fractures in approximately 1.3 million MY 1999 - 2001 Ford Super Duty pick-up trucks and MY 2000 - 2001 Ford Excursion sport utility vehicles in Engineering Analysis EA01-009.The investigation determined that the sector shaft failures were the result of extraordinary, possibly multiple, impacts and not the result of fatigue.No defect in design, manufacturing or materials was identified in the sector shaft.EA01-009 was closed August 19, 2003 with 169 complaints, resulting in a rate of 12.9 incidents per 100,000 vehicles after approximately one year of service.Ford increased the diameter of the sector shaft from 1.375 inches to 1.625 inches at the start of MY 2005 production, increasing the resistance of the steering gear assembly to torsional overload by approximately 48% and changing the failure mode from sector shaft fracture to cracked or broken sector shaft gear teeth.The redesigned steering gear assembly was used in approximately 1.1 million MY 2005 through 2009 Ford Super Duty pick-up trucks, including the subject vehicles.Figure 1 shows the basic steering system design used in Ford Super Duty trucks investigated in EA01-009 and PE13-014. Figure 2 shows the locations of failures resulting from impact related torsional overloading of the sector shaft for the subject vehicles and the prior generation Ford Super Duty trucks investigated in EA01-009.Figure 3 shows an example of a failed sector shaft investigated in EA01-009 and comparisons of fracture surfaces of sector shafts failing from fatigue loading and from torsional overload.Ford provided field return part analysis of failed steering gears from MY 2005 through 2009 Super Duty trucks found evidence of broken sector shaft gear teeth and piston damage consistent with incidents of single event overload (Figure 4).Laboratory analysis found no evidence of fatigue or material property defects in any of the fractures.Analysis of complaint rates by vehicle build month showed no patterns indicating potential manufacturing quality issues and no difference before and after Ford introduced design changes to the input shaft and sector shaft seals in July 2007 to address potential leak concerns (Figure 5).Analysis of failures by time in service indicates a random failure pattern/distribution, consistent with incidents of impact induced overload (Figure 6). The complaint rate for the subject vehicles after approximately 5 to 6 years, 7.1 incidents per 100,000 vehicles, is lower than the rate observed in EA01-009. Furthermore, similar to the condition investigated in EA01-009, a number of incident records include evidence of impact loads (e.g., curb strikes) and several alleged crashes include incidents in which information suggests that the steering gear failure was most likely a result of crash forces, rather than the cause of the crash.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstances.The ODI complaints cited above can be reviewed at wwRead more

EA, Closed , Model Year: 2005

VIOLENT FRONT END OSCILLATION

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEED... S ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.Read more

PE, Closed , Model Year: 2005

VIOLENT FRONT END OSCILLATION

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEG... Read more

RQ, Closed , Model Year: 1999

PARKING BRAKE FAILURE

ON MAY 11, 1998, FORD MOTOR COMPANY FILED A DEFECT INFORMATION REPORT CONCERNING PARKING BRAKE FAILURE ON CERTAIN 1999 F-350 SUPER DUTY VEHICLES BUILT AT THE KENTUCKY TRUCK PLANT FROM JANUARY 26, 1998 THROUGH APRIL 24, 1998; RECALL 98V-101.THE REDUCTION IN PARKING BRAKE EFFECTIVENESS MAY OCCUR ON SO... Read more

PE, Closed , Model Year: 1999

STEERING SHAFT FRACTURE

ALLEGED THAT THE STEERING SHAFT MAY FRACTURE

PE, Closed , Model Year: 1994

SEPARATED FRONT SUSPENSION

CONSUMER COMPLAINTS REPORT THAT BOLTS WHICH RETAIN THE AXLE PIVOT BRACKET TO THE FRAME CROSS MEMBER CAN LOOSEN OR FAIL, CAUSING THE INBOARD END OR THE AXLE TO BECOME DETACHED FROM THE VEHICLE.OWNERS ALLEGE THAT THIS COULD RESULT IN LOSS OF STEERING CONTROL, HOWEVER THE COMPLAINT DATA SHOWS ONLY ONE ... INCIDENT WHERE THE VEHICLE LEFT THE ROADWAY FOLLOWING AXLE SEPARATION, WITH NO DAMAGE TO THE VEHICLE.IN ADDITION TO THE 225 CONSUMER COMPLAINTS, THERE WERE 4,315 WARRANTY CLAIMS RELATED TO THE FRONT SUSPENSION AND MEMBERS, AND 22 VEHICLES WERE REPLACED FOR GOODWILL.DOCUMENTS SUBMITTED BY FORD, UNDER REQUEST FOR CONFIDENTIAL TREATMENT INDICATE THAT THE BOLTS WERE INADEQUATE FOR THE DURABILITY REQUIREMENTS OF THE VEHICLE.ALSO, BOLTS WERE FOUND TO HAVE BEEN INADEQUATELY TORQUED AT ONE OR MORE ASSEMBLY PLANTS.OTHER FACTORS, SUCH AS WAX TREATMENT OF THE FRAME, CONTRIBUTED TO THE PROBLEM.INCREASED BOLT DIAMETER AND INCREASED TORQUE APPARENTLY CORRECTED THE PROBLEM.A SERVICE BULLETIN, 96-20-13, WAS ISSUED TO ADVISE DEALERS OF THIS CORRECTIVE ACTION.IN THESE DOCUMENTS, FORD ALSO REPORTED THAT A VEHICLE, EQUIPPED FOR SIMULTANEOUS CATASTROPHIC FAILURE OF ALL PIVOT BRACKET FASTENERS, WAS EVALUATED RESULTING IN A SLIGHT VEHICLE PULL TO ONE SIDE WITH NO LOSS OF VEHICLE CONTROL.ODI HAS NOT REPLICATED FORD'S VEHICLE TESTING, HOWEVER ANALYSIS OF THE DESIGN OF THE FRONT SUSPENSION INDICATES THAT EVEN IF THE INBOARD END OF THEAXLE BECAME DISCONNECTED FROM THE FRAME, THE OUTBOARD END WOULD REMAIN FIRMLY ATTACHED TO THE LEAF SPRING WITH TWO U-BOLTS.THIS WOULD RETAIN THE WHEEL IN ITS APPROXIMATE POSITION, ALTHOUGH THE WHEEL ALIGNMENT WOULD BE GREATLY IN ERROR.THEREFORE IT IS UNLIKELY THAT CONTROL OF THE VEHICLE WOULD BE LOST.OWNERS REPROT MANY SIGNIFICANT NOISES IN THE SUSPENSION, SUCH AS CREAKING, GROANING, CLUNKING, AND SQUEAKING, PRIOR TO NOTICING ANY SEPARATION OF THE AXLE.THIS PROVIDES WARNING OF THE LOOSENING OF THE BOLTS TO THE DRIVER, AND SHOULD NOT BE IGNORED.FORD HAS STATED THAT REPAIRS WILL BE COVERED UNDER THE VEHICLE'S BUMPER WARRANTY.COMPLAINTS ABOUT WARRANTY COVERAGE BY A FORD DEALER SHOULD BE ADDRESSED TO FORD, OR TO APPROPRIATE STATE AND LOCAL AGENCIES.A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.Read more

PE, Closed , Model Year: 1992

ENGINE COMPARTMENT FIRES

There is no summary currently available

FORD F-250 - All Years Overview

Complete safety history for the FORD F-250 across all model years (1991, 2020).

152 Total Recalls

11,563 Total Complaints

9 Investigations

375 Reported Crashes

300 Reported Fires

19 Reported Deaths

FORD F-250 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year	Recalls	Complaints
2022	0	156	View
2021	0	209	View
2020	1	352	View
2019	4	1,922	View
2018	1	616	View
2017	2	1,718	View
2016	0	430	View
2015	2	426	View
2014	0	236	View
2013	0	153	View
2012	1	423	View
2011	2	384	View
2010	0	109	View
2009	1	92	View
2008	6	255	View
2007	4	84	View
2006	3	332	View
2005 (current)	1	207
2004	7	201	View
2003	7	151	View
2002	7	189	View
2001	9	269	View
2000	10	417	View
1999	19	702	View
1998	9	76	View
1997	14	348	View
1996	5	212	View
1995	4	238	View
1994	10	156	View
1993	9	183	View
1992	7	149	View
1991	7	145	View
1990	0	5	View
1989	0	14	View
1979	0	1	View

Other FORD Models

Model	Recalls	Complaints
MUSTANG	1,104	11,600	View
RANGER	928	10,371	View
F-350 SD	776	2,363	View
F-450 SD	692	624	View
F-150	692	46,142	View
F-250 SD	638	3,635	View
EXPLORER	624	42,549	View
F-550 SD	578	603	View

Vehicle Safety

Consumer Safety

Infrastructure

Public Health

2005 FORD F-250

Complaint Statistics

Top Reported Components

Technical Service Bulletins, 2005 FORD F-250

Most Affected Components

NHTSA Safety Investigations, FORD F-250

FORD F-250 - All Years Overview

FORD F-250 - Year by Year

Other FORD Models