1996 FORD F-250

5 recalls — 50 complaints

06V286000 Aug 1, 2006
VEHICLE SPEED CONTROL
ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.
Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE: ALSO SEE RECALLS 05V017 AND 05V388)
1,200,000 vehicles affected
06E049000 May 24, 2006
EXTERIOR LIGHTING
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Remedy: CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
27,176 vehicles affected
05V388000 Sep 7, 2005
VEHICLE SPEED CONTROL
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
Remedy: BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)
4,500,000 vehicles affected
96V161000 Aug 29, 1996
EQUIPMENT:OTHER:LABELS
THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.
134,770 vehicles affected
96V146000 Aug 1, 1996
STRUCTURE:FRAME AND MEMBERS
THE CROSSMEMBER FRAME GUSSETS WERE INSTALLED WITH UNDERSIZED THREADED FASTENERS FOLLOWING A BREAKDOWN OF THE PRODUCTION RIVET GUN THAT IS GENERALLY USED. THIS GUSSET IS THE ATTACHMENT POINT FOR THE REAR STRAP OF THE MID-SHIP FUEL TANK.
Remedy: DEALERS WILL REPLACE THE CROSSMEMBER GUSSET FASTENERS WITH THE SPECIFIED ALTERNATIVE FASTENERS (BOLTS).
200 vehicles affected
VEHICLE SPEED CONTROL Sep 9, 2023
Cruise control switch began smoking, disconnected it and took it to Awesome Ford of Chehalis, WA for recall service sometime in June or July. Service tech found that brake fluid had wicked its way up electrical harness into cruise control servo, necessitating replacement in order to complete recall service. FoMoCo has been unable/unwilling to replace cruise control servo and is instead requiring that I pull one from a wrecking yard in order to complete recall service.
Fire
FUEL/PROPULSION SYSTEM Jun 16, 2022
A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE. ABOUT 5 GALLONS OF FUEL SPILLED OUT OF FILL TUBE.
FUEL/PROPULSION SYSTEM Apr 15, 2019
FUEL RUNNING OUT FOUNT TANK IN DRIVEWAY WITH SELECTOR ON REAR TANK
FUEL/PROPULSION SYSTEM Sep 21, 2017
EXCESS FUEL FROM REAR TANK IS RETURNED TO FRONT TANK CAUSING FUEL OVERFILL AND FUEL LEAK.
FUEL/PROPULSION SYSTEM Feb 23, 2016
FRONT FUEL TANK STOPPED WORKING. VEHICLE RUNS USING REAR FUEL TANK. IF I TAKE OFF THE FRONT TANK FUEL CAP, GAS POURS OUT SOMETIMES SPRAYS ( ABOUT 8 OUNCES OR SO) . FRONT FUEL TANK SEEMS TO BECOME PRESSURIZED. THIS CAN HAPPEN EVERY TIME YOU DRIVE IT ( IF YOU REMOVE THE FRONT CAP). IN MY OPINION THIS IS A DEFINITE SAFETY HAZARD THAT NEEDS TO BE ADDRESSED. I DID SOME SEARCHES ON THE INTERNET AND THIS PROBLEM IS QUITE COMMON. BIG FIRE HAZARD.
TIRES:TREAD/BELT Nov 19, 2015
TL* THE CONTACT OWNS A 1996 FORD F-250 EQUIPPED WITH UNIROYAL LAREDO TIRES, SIZE: 265/75R16 (NA). WHILE MAKING A RIGHT TURN AT APPROXIMATELY 50 MPH, THE FRONT PASSENGER SIDE TIRE RUPTURED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS CONFIRMED THAT THE TREAD SEPARATED AND THE TIRE NEEDED TO BE REPLACED. THE TIRE WAS REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE VEHICLE FAILURE MILEAGE WAS 185,000 AND THE TIRE FAILURE MILEAGE WAS 15,000. THE DOT NUMBER WAS UNAVAILABLE.
FUEL/PROPULSION SYSTEM Sep 21, 2015
FUEL SPILLS FROM REAR TANK WHEN FUELING FRONT TANK. ENGINE SPUTTERS AND QUITS WHILE RUNNING DUE TO FUEL PRESSURE FAILURE..
STEERING Dec 25, 2014
THIS IS NOT A COMPLAINT BUT TO LET EVERYONE KNOW WHAT I HAVE FOUND TO BE PART OF THE PROBLEM ON THE STEERING NOT RETURNING AFTER A TURN. THE STEERING COLUMN BEARING IN THE TOP OF THE COLUMN IS BAD. I HAVE HAD TO REPLACE AT LEAST 20 OF THESE FOR THIS COMPLAINT AND FIXED THE PROBLEM. THE LOCKING OF THE STEERING WHEN BREAKING IS A HYDROBOOST PROBLEM NOT A STEERING PROBLEM. FORD NEED TO RESEARCH THIS AND CORRECT IT BEFORE THERE IS A DEATH BECAUSE OF IT. *TR
ELECTRICAL SYSTEM Oct 20, 2014
TL* THE CONTACT OWNS A 1996 FORD F250. THE CONTACT STATED THE VEHICLE WAS OFF AND THE KEY WAS OUT OF THE IGNITION WHEN THE VEHICLE CAUGHT ON FIRE. THE FIRE DEPARTMENT WAS CALLED TO EXTINGUISH THE FIRE WHO STATED THAT THE FIRE STARTED UNDER THE HOOD FROM A WIRE. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS UNAVAILABLE.
Fire
SEATS May 23, 2014
TL* THE CONTACT OWNS A 1996 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 70 MPH, THE DRIVERS SEAT RECLINED INDEPENDENTLY. THE CONTACT WAS A LICENSED MECHANIC WHO STATED THAT THE BOLTS THAT HOLD THE SEAT UPRIGHT WERE BROKEN. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 110,000.
VEHICLE SPEED CONTROL Apr 21, 2014
TL* THE CONTACT OWNS A 1996 FORD F-250. THE CONTACT STATED THAT HE WAS REPLACING THE GLOW PLUGS WHEN THE VEHICLE SUDDENLY CAUGHT ON FIRE. THE CONTACT WAS ABLE TO EXTINGUISH THE FIRE. THE MANUFACTURER WAS CONTACTED AND THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 06V286000 (VEHICLE SPEED CONTROL). THE CONTACT LATER RECEIVED A CALL FROM THE MANUFACTURER'S LEGAL TEAM, WHO ADVISED THAT THE FIRE WAS NOT RELATED TO THE RECALL. THE CONTACT STATED THAT THE MANUFACTURER NEVER INSPECTED THE VEHICLE TO MAKE THAT DETERMINATION. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 200,000.
Fire
VEHICLE SPEED CONTROL Jun 27, 2013
TL* THE CONTACT OWNS A 1996 FORD F-250. THE CONTACT STATED THAT THE VEHICLE WAS SITTING IN A RESIDENTIAL DRIVE WAY WHEN IT CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE AND DETERMINED THAT THE SPEED CONTROL DEACTIVATION SWITCH WAS THE CULPRIT. THE VEHICLE WAS DESTROYED. THE CONTACT SPOKE WITH THE MANUFACTURER IN REGARD TO NHTSA CAMPAIGN ID NUMBER: 06V286000 (VEHICLE SPEED CONTROL), BUT WAS TOLD THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL. THE FAILURE AND THE CURRENT MILEAGES WERE 150,000. *TR
Fire
STRUCTURE Feb 22, 2013
TL* THE CONTACT OWNS A 1996 FORD F-250. THE CONTACT STATED THAT THE CROSS MEMBER, WHICH HELD THE REAR OF THE FUEL TANK WAS CORRODED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 96V146000 (STRUCTURE) THAT BUT WAS ADVISED BY THE MANUFACTURER THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 96,000. *TR
STRUCTURE:BODY Feb 22, 2013
TL* THE CONTACT OWNS A 1996 FORD F-250. THE CONTACT STATED THAT THE CROSS MEMBER, WHICH HELD THE REAR OF THE FUEL TANK WAS CORRODED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 96V146000 (STRUCTURE) THAT BUT WAS ADVISED BY THE MANUFACTURER THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 96,000. *TR
TIRES Oct 19, 2012
TWO OUT OF FOUR KUMHO TIRES HAVE FAILED WITH A THIRD ONE ON ADVISEMENT IN POOR CONDITION. ONE TIRE SEPARATED IN HIGHWAY TRAFFIC AT HIGHWAY VELOCITY. EXTENSIVE DAMAGE TO VEHICLE, BODY AND FUEL SYSTEM. VERBALLY AND IN WRITING I ASKED FOR AN INVESTIGATION INTO THIS MATTER WITH NO ACTION BEING TAKEN. I HAVE MAINTENANCE LOGS, RECEIPTS, PICTURES, ESTIMATES AND ALL EMAIL CORRESPONDENCES FOR YOUR REVIEW. *TR ON SEPTEMBER 10, 2010, UPON A VISUAL INSPECTION, THE CONSUMER NOTICED THE RIGHT REAR TIRE WAS GETTING READY TO SEPARATE. SO, HE REPLACED IT WITH ONLY 15, 979 MILES ON THE VEHICLE. ON SEPTEMBER 25, 2012, THE LEFT REAR TIRE SEPARATED AT HIGHWAY SPEED WITH 22,642.6 MILES ON THE TIRE, THE APPROXIMATE TREAD WAS 7/32. UPDATED IVOQ 11/19/12
VEHICLE SPEED CONTROL Oct 26, 2011
TL* THE CONTACT OWNS A 1996 FORD F-250 DIESEL. THE CONTACT STATED THAT WHILE DRIVING, AN ODOR OF BURNING PLASTIC BURNING WAS EMITTED INTO THE VEHICLE. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO DIAGNOSED THAT THE CRUISE CONTROL BURNED A HOLE IN THE BRAKE FLUID RESERVOIR. AS A RESULT, THE CRUISE CONTROL LINES AND THE BRAKE FLUID NEEDED TO BE REPLACED. IN ADDITION, THE BRAKES WERE NOT RESPONDING PROPERLY. THE VEHICLE WAS THEN TAKEN TO THE DEALER WHO DIAGNOSED THAT THE BRAKE BOOSTER NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 183,628 AND THE CURRENT MILEAGE WAS 186,000.
Fire
STEERING May 4, 2011
TL*THE CONTACT OWNS A 1996 FORD F250 DIESEL. THE CONTACT STATED THE STEERING COLUMN BECAME VERY LOOSE WHILE DRIVING. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE FAILURE MILEAGE WAS 77,600.
STEERING Mar 9, 2011
TL* THE CONTACT OWNS A 1996 FORD F250 DIESEL. THE CONTACT WAS ENTERING A RESIDENTIAL PARKING GARAGE WHEN THE STEERING WHEEL COMPLETELY FRACTURED FROM THE VEHICLE. THE CONTACT WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE AND ENGAGED THE EMERGENCY BRAKE TO BRING IT TO A STOP. THE VEHICLE WAS TOWED TO A LOCAL REPAIR SHOP WHERE THE MECHANIC DIAGNOSED THE FAILURE AS A WEAK STEERING COLUMN WHICH WOULD REQUIRE REPLACING. THE MANUFACTURER WAS CONTACTED AND OFFERED NO ASSISTANCE. THE VEHICLE WAS REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 263,000.
STEERING Nov 18, 2010
1996 FORD, F250, 7.3 LITER DIESEL: HIGH PRESSURE POWER STEERING HOSE FAILED AT CONNECTION TO THE POWER STEERING PUMP. THE FAILURE OCCURRED WHEN BACKING OUT OF A PARKING SPACE. THE CAUSE OF THE FAILURE IS DUE TO FAILURE OF AN INTERNAL PLASTIC COMPONENT THAT CONNECTS THE TUBING TO THE CONNECTING NUT/FITTING. REPLACED WITH A FABRICATED HYDRAULIC HOSE THAT DID NOT HAVE ANY INTERNAL PLASTIC COMPONENTS. *TR
VEHICLE SPEED CONTROL Nov 15, 2010
TL* THE CONTACT OWNS A 1996 FORD F-250. THE CONTACT STATED THAT WHILE THE VEHICLE WAS PARKED NEXT TO THE GARAGE THE VEHICLE IGNITED INTO FLAMES. THE VEHICLE BURNED DOWN THE ENTIRE GARAGE AND DID PARTIAL FIRE DAMAGE TO THE HOUSE. THE CONTACT HAS NOT CALLED THE MANUFACTURER REGARDING THE FIRE. THE CONTACT NOTICE NUMEROUS COMPLAINTS REGARDING FIRES FOR THIS YEAR MAKE AND MODEL. THE CONTACT HAD THE VEHICLE REPAIRED UNDER A MANUFACTURERS RECALL YEARS PRIOR TO THE FAILURE FOR THE CRUISE CONTROL WHERE THE DEALER REPLACED A WIRING HARNESS THAT COULD CAUSE A FIRE. THE CONTACT STATED SOMEONE COULD HAVE LOST THEIR LIFE DUE TO THE FIRE. THE FAILURE MILEAGE WAS 158,000.
Fire
ENGINE AND ENGINE COOLING:ENGINE Dec 10, 2009
TL* THE CONTACT OWNS A 1996 FORD F250. HIS VEHICLE CAUGHT ON FIRE WHILE HE WAS MAKING REPAIRS TO THE ENGINE. THE FIRE SPREAD TO THE WIRING HARNESS AND BURNED THE HIGH PRESSURE OIL LINE. HE HAD TO DISCONNECT THE BATTERIES. THE FORD MANUFACTURER WAS NOTIFIED OF THE FAILURE. FORDS LEGAL DEPARTMENT SENT A LETTER DENYING RESPONSIBILITY , BECAUSE THE VEHICLE WAS NOT REPAIRED BY A FORD DEALER. THE FAILURE MILEAGE WAS 210,000.
Fire
FUEL SYSTEM, GASOLINE Oct 22, 2009
A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE. *TR
SERVICE BRAKES, HYDRAULIC Sep 24, 2009
FORD F250 1996 BRAKE CYLINDER LEAK FIRE. *TR
Fire
ENGINE AND ENGINE COOLING:ENGINE:DIESEL Sep 11, 2009
TL* THE CONTACT OWNS A 1996 FORD F250. THE CONTACT STATED THAT DURING DECELERATION, SHIFTING INTO REVERSE, OR WHILE IN IDLE THE VEHICLE INTERMITTENTLY STALLED. THE MANUFACTURER WAS NOTIFIED IN REFERENCE TO RECALL# 07V553000, ENGINE AND ENGINE COOLING, ENGINE, DIESEL WHO CONFIRMED THAT HIS VIN WAS EXCLUDED. NO REPAIRS HAVE BEEN MADE. THE VEHICLE IDENTIFICATION NUMBER WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 360,000 AND THE CURRENT MILEAGE WAS UNKNOWN. UPDATED 10/06/09 *BF UPDATED 10/08/09
ENGINE AND ENGINE COOLING:ENGINE:DIESEL Oct 21, 2008
I HAVE A 1996 FORD F250 7.3 LITER DIESEL TRUCK. IT STALLS ON OCCASION AT LOW SPEEDS WHICH I FEEL IS A SAFETY ISSUE. I FOUND OUT THAT FORD HAD A RECALL ON 1997 AND NEWER TRUCKS BECAUSE OF THE CAM POSITION SENSOR. EVERYTHING I COULD FIND OUT ABOUT MY PROBLEM IS THE SAME. THE CPS UNIT CAUSES THIS PROBLEM. I FEEL FORD SHOULD REPLACE MY CPS UNIT AS WELL. *TR
ENGINE AND ENGINE COOLING:ENGINE:DIESEL Jul 18, 2008
TL*THE CONTACT OWNS A 1996 FORD F250. THE CONTACT STATED THAT THE CAM POSITION SENSOR FAILED WITHOUT WARNING AND THE MOTOR FAILED AS WELL. THE SENSOR IS LOCATED ON THE LOWER FRONT END OF THE MOTOR OF THE VEHICLE. THE CONTACT STATED THAT THE VEHICLE WOULD SHUT OFF WITHOUT WARNING WHILE DRIVING VARIOUS SPEEDS. HE CALLED THE FORD MANUFACTURER AND THEY STATED THAT THEY HAVE BEEN AWARE OF THE ISSUE SINCE 1996, BUT HAS DONE NOTHING TO CORRECT THE FAILURE. THE FAILURE MILEAGE WAS 102,000. UPDATE 09/10/08 *CW THE CAM SHAFT POSITION SENSOR WAS THE CAUSE OF THE ENGINE STALLING. UPDATED 09/16/08 *JB
ENGINE AND ENGINE COOLING:ENGINE:DIESEL Apr 1, 2008
I HAVE A 1996 F250 THAT I HAVE HAD TO REPLACE THE CAM SENSOR FOR THE SAME REASON THAT THE 97-03 HAVE HAD TO REPLACE THEIRS THIS IS A 7.3 LITER POWERSTROKE WHY AM I NOT GETTING A RECALL NOTICE FOR THIS YEAR MODEL ITS THE SAME PROBLEM AND HAVE HAD SEVERAL REALLY CLOSE CALLS WITH IT DYING IN TRAFFIC THIS HAS HAPPENED SEVERAL TIMES A DAY EVERY TIME I DROVE IT. *TR
ENGINE AND ENGINE COOLING Mar 11, 2008
OUR FORD F-250 4X4 CAUGHT FIRE IN OUR DRIVEWAY ON DEC. 2, 2007. THE TRUCK HAD NOT BEEN STARTED IN OVER A MONTH. IT WAS LIMITED TO THE ENGINE COMPARTMENT AND THE GRILL AREA OF THE VEHICLE. *TR
Fire
SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM:HOSES, LINES/PIPING, AND FITTINGS Feb 29, 2008
TL*THE CONTACT OWNS A 1996 FORD F-250. WHILE DRIVING 65 MPH DOWN A HILL, THE VACUUM PUMP FAILED WHEN THE BRAKES WERE DEPRESSED. THE CONTACT STATED THAT HE DROVE THROUGH A RED LIGHT AND COULD NOT STOP THE VEHICLE. THE VEHICLE FINALLY COASTED TO A HALT. THE EMERGENCY BRAKE DID NOT WORK EITHER DUE TO THE WEIGHT OF THE BOAT THAT THE VEHICLE WAS PULLING. THE CONTACT REPLACED THE VACUUM PUMP. THE DEALER AND MANUFACTURER HAVE NOT BEEN NOTIFIED. THE PURCHASE DATE WAS UNKNOWN. THE CURRENT MILEAGE WAS 115,000 AND FAILURE MILEAGE WAS 71,000.
ENGINE AND ENGINE COOLING:ENGINE:DIESEL Feb 17, 2008
MY 1996 F250 WITH A 7.3 LITER POWERSTROKE . WAS HUNTING FOR MONTHS , I ATTRIBUTED THIS TO FUEL , BUT THEN IT STALLED ON MY WIFE . FOLLOWED BY STALLING ON ME THEN HAD TO HAVE IT TOWED HOME . THE PROBLEM , CPS CAMSHAFT POSITION SENSOR. I HAD HEARD ABOUT THIS BEFORE WITH OTHER TRUCKS MOST TIMES LEADING TO AN ACCIDENT. I WAS LUCKY BUT NOT HAPPY YOU SHOULD RECALL THESE VEHICLES AT FORDS EXPENSE FIX THE PROBLEM FOREVER AND REIMBURSE ANY OUT OF POCKET EXPENSES. *TR
UNKNOWN OR OTHER Dec 3, 2007
TRUCK HAD NOT BEEN DRIVEN IN JUST OVER A MONTH AND WHILE SITTING IN THE DRIVEWAY THE ENGINE COMPARTMENT CAUGHT FIRE. FIREFIGHTERS WERE NOT ABLE TO DETERMINE WHERE THE FIRE STARTED BECAUSE THEY WERE UNABLE TO OPEN THE HOOD DUE TO THE FIRE DAMAGE. *TR
Fire
TIRES Jul 15, 2007
I HAVE A FORD F-250 POWERSTROKE YEAR 1996. THE TREAD ON THE TIRE SEPARATED, CAUSING MAJOR DAMAGE TO THE TRUCK. THE TIRE WAS A TRAIL CUTTER RADIAL R/T. LT 265/75/R16. *TR
VEHICLE SPEED CONTROL:CRUISE CONTROL Feb 15, 2007
TL* THE CONTACT OWNS A 1996 FORD F-250. THE VEHICLE CAUGHT ON FIRE WHILE PARKED IN THE DRIVEWAY. A NEIGHBOR INFORMED THE CONTACT OF THE VEHICLE FIRE AND CALLED THE FIRE DEPARTMENT. THE FIRE DESTROYED THE VEHICLE, AND WAS ABLE TO MAINTAIN THE SIDE PANELS FOR THE TRUCK BED. THE MANUFACTURERWAS CURRENTY INVESTIGATING THE VEHICLE FIRE. HOWEVER, THE CONTACT HAD NO INFORMATION ON THE STATUS OF THE INVESTIGATION. THE CONTACT COULD PROVIDE PICTURES OF THE VEHICLE. THE CURRENT AND FAILURE MILEAGE WAS 30,000. *AK
Fire
VEHICLE SPEED CONTROL Aug 24, 2006
DT*: THE CONTACT STATED WHEN THE VEHICLE WAS APPROACHED AFTER BEING PARKED FOR 2 HOURS, THERE WAS SMOKE COMING FROM THE ENGINE BAY. WHEN THE HOOD WAS OPENED, FIRE WAS SEEN IN THE ENGINE COMPARTMENT. AFTER THE FIRE WAS EXTINGUISHED, THE VEHICLE WAS TOWED TO THE SERVICE DEALER. THE DAMAGE CAUSED BY THE FIRE WAS BEYOND THE RECALL REPLACEMENT REQUIREMENT (FORD RECALL # 05S28 OR NHTSA # 05V388000 OR 06V286000). THE MANUFACTURER OFFERED THE CONTACT $5,000.00 FOR THE DAMAGED VEHICLE.
Fire
ENGINE AND ENGINE COOLING:ENGINE:DIESEL Aug 23, 2006
1996 F250 4X4 DIESEL AUTOMATIC. I STARTED UP FROM A TRAFFIC LIGHT AND THE TRUCK SHUT OFF, LIKE A KEY SHUT DOWN. IT WOULD TURN OVER BUT NOT LIGHT OFF, BOTH FUEL TANKS FULL AND PRESSURIZED FUEL WAS PUMPING THROUGH FILTER DRAIN WHILE CRANKING. 4 GUYS HELPED PUSH ME OUT OF THE 4 LANE ROAD. THIS IS THE 2ND CPS IN 3 YEARS. AUGUST 2003 IT FAILED IN SAVANNAH, GA AND I WAS TOWED AGAIN TO THE INTERNATIONAL TRUCK SHOP. THEY TAUGHT ME ABOUT THE CPS PROBLEM IN FORDS. *JB
VEHICLE SPEED CONTROL:CRUISE CONTROL Aug 9, 2006
DT*: THE CONTACT STATED WHILE THE VEHICLE WAS PARKED IN THE DRIVEWAY FOR 45 MINUTES, FLAMES ERUPTED FROM THE ENTIRE FRONT BUMPER AREA. THE VEHICLE CAB AND ENGINE COMPARTMENT QUICKLY BECAME ENGULFED IN FLAMES. THE FIRE DEPARTMENT ARRIVED AND EXTINGUISHED THE FIRE. THE POLICE WERE ON THE SCENE AND A REPORT WAS TAKEN. THE VEHICLE WAS TOTALED DUE TO THE EXTENSIVE FIRE DAMAGE. THE MANUFACTURER WAS CONTACTED. THERE WAS A NHTSA RECALL # 05V388000 REGARDING THE VEHICLE SPEED CONTROL. THE VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO THE VIN. THE CONSUMER WAS TOLD THE RECALL WAS LIMITED TO TRUCKS UNDER 8500 GROSS VEHICLE WEIGHT , HOWEVER ACCORDING TO A LETTER THAT WAS RECEIVED NO THERE WAS NO GVW LIMITATION. THE CONSUMER BELIEVED THAT THE SERVICE BODY INCREASED THE GVW WHICH ELIMINATED THE VEHICLE FROM BEING INCLUDED IN THE RECALL. UPDATED 08/29/06. *JB
Fire
ENGINE AND ENGINE COOLING:ENGINE Aug 4, 2006
DT*: THE CONTACT STATED THE VEHICLE CAUGHT ON FIRE WHILE PARKED IN THE DRIVEWAY. THE FIRE BEGAN WITHOUT ANY WARNING AND STARTED IN THE ENGINE COMPARTMENT. THE CONTACT COULD NOT DETERMINE WHETHER THE FIRE CAUSED BY ELECTRICAL SOURCE OR FUEL. THE ENGINE MASTER CYLINDER MELTED. PICTURES WERE TAKEN. THE MANUFACTURER WAS CONTACTED WHO EXPRESSED THAT THE LEGAL DEPARTMENT WOULD RETURN THE CALL. THERE WAS NO IMMEDIATE ACTION TAKEN BY THE MANUFACTURER. THE SERVICE DEALER WAS ALSO CONTACT AND THE DEALER DETERMINED SINCE THERE WAS NO IMMEDIATE ACTION TAKEN BY THE MANUFACTURER, THE DEALER WOULD NOT PERFORM OR ASSIST IN REPAIRING THE VEHICLE NOR OFFER COMPENSATION.
Fire
VEHICLE SPEED CONTROL:CRUISE CONTROL Jun 6, 2006
FORD F250 4X4 CAUGHT OF FIRE AT THE SPEED CONTROL SWITCH. FORD SAYS NO RECALL ON THIS VEHICLE. FORD SAYS PUT OLD PART BACK ON. THAT IT WAS VERY RARE THAT IT HAPPENED. *JB
Fire
VEHICLE SPEED CONTROL:CRUISE CONTROL Apr 18, 2006
I HAD RAISED MY HOOD TO CHECK THE OIL, AND THERE WAS SMOKE FROM THE CRUISE CONTROL SHUT OFF SWITCH LOCATED AT THE END OF THE MASTER CYLINDER. IT CONTINUED TO SMOKE AND BURN UNTIL I UNPLUGGED IT. IT WAS NEARLY ON FIRE. THE BODY OF THE SWITCH IS MELTED AND BURNED. WHEN I WENT TO FORD DEALER ON 4/17/06 FOR A REPLACEMENT PART, THE PARTS MANAGER THOUGHT THAT THIS MIGHT BE PART OF THE RECALL THAT IS IN FORCE FOR THE F-150. THE SERVICE MANAGER CHECKED, AND IT DOES NOT APPLY TO THE F-250. THIS IS DISTURBING TO ME, BECAUSE THE SWITCH IS THAT SAME FOR EITHER VEHICLE. *NM
Fire
ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD Apr 18, 2006
I HAD RAISED MY HOOD TO CHECK THE OIL, AND THERE WAS SMOKE FROM THE CRUISE CONTROL SHUT OFF SWITCH LOCATED AT THE END OF THE MASTER CYLINDER. IT CONTINUED TO SMOKE AND BURN UNTIL I UNPLUGGED IT. IT WAS NEARLY ON FIRE. THE BODY OF THE SWITCH IS MELTED AND BURNED. WHEN I WENT TO FORD DEALER ON 4/17/06 FOR A REPLACEMENT PART, THE PARTS MANAGER THOUGHT THAT THIS MIGHT BE PART OF THE RECALL THAT IS IN FORCE FOR THE F-150. THE SERVICE MANAGER CHECKED, AND IT DOES NOT APPLY TO THE F-250. THIS IS DISTURBING TO ME, BECAUSE THE SWITCH IS THAT SAME FOR EITHER VEHICLE. *NM
Fire
ENGINE AND ENGINE COOLING:ENGINE:DIESEL Mar 8, 2006
THE CPS ON MY 1996 FORD F-250 WITH 7.3 LITER DIESEL FAILED WHILE TRAVELING ON INTERSTATE 77, WITH FAMILY ABOARD. COASTED TO STOP WITH DIFFICULTY STEERING. SAME PROBLEM OCCURRED ON NC HWY 115, AND WOULD NOT RESTART. COASTED TO STOP ON SIDE OF ROADWAY, TO BE TOWED TO DEALERSHIP. *NM
FUEL SYSTEM, DIESEL Feb 23, 2006
THE AIR/FUEL SEPARATOR (SIMILAR TO A THROTTLE BODY) ON MY 1996 FORD F250 DIESEL DEVELOPED A HOLE AWAY FROM ANY MOVING PART. IT SPRAYED FUEL AT ABOUT A GALLON A MINUTE ONTO THE HOT ENGINE AS MY WIFE PULLED INTO OUR DRIVEWAY. IT COULD HAVE CAUSED A FIRE GOING DOWN THE ROAD WITH GALLONS OF FUEL ALL OVER THE ENGINE COMPARTMENT AND FUEL ALL DOWN THE BOTTOM OF MY TRUCK AND 30 FOOT TRAILER. THE LOCAL FORD DEALER SAID THIS IS VERY COMMON ON MY YEAR PICKUP AND THEY REPLACE THEM REGULARLY WHEN THEY LEAK. I TOOK DIGITAL PHOTOS AND KEPT THE PART. I CONTACTED FORD AND THEIR ATTITUDE WAS WHO CARES. SOMEONE NEEDS TO DO SOMETHING BEFORE PEOPLE DIE. MY PREVIOUS 1996 FORD F250 BURNED TO THE GROUND IN MY DRIVEWAY AFTER SITTING WITH NO PEOPLE AROUND FOR 3 HOURS. THAT FIRE WAS THE CRUISE CONTROL THAT WAS RECALLED A FEW MONTHS AFTER THE INSURANCE COMPANY REPLACED THAT FIRST TRUCK. THIS COULD BE FAR WORSE WITH FUEL SOAKING EVERYTHING BEFORE THE FIRE WHILE TRAVELING AT SPEED. FORTUNATELY, MY WIFE SMELLED FUEL AS SHE PULLED INTO THE DRIVEWAY, INSPECTED AND FOUND FUEL RUNNING OUT ONTO THE GROUND OFF THE TOP OF THE ENGINE AND HOSED EVERYTHING DOWN. *NM
VEHICLE SPEED CONTROL:CRUISE CONTROL Feb 3, 2006
DT*: THE CONTACT STATED ONE YEAR AGO THE CRUISE CONTROL STOPPED WORKING. THERE WAS A BURNING SMELL WHEN THIS HAPPENED, BUT THE VEHICLE WAS NOT SEEN BY A MECHANIC. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP FOR REGULAR MAINTENANCE. THE CONTACT WAS ALERTED THAT THERE IS A RECALL FOR THE VEHICLE SPEED CONTROL, #05V388000. THE VEHICLE DID NOT HAVE THE FAILURE ASSOCIATED WITH THE RECALL AND IS NOT INCLUDED DUE TO THE VIN. UPDATED 2/27/2006 - *NM
VEHICLE SPEED CONTROL:CRUISE CONTROL Nov 22, 2005
DT: THE CONTACT STATES THERE IS A NHTSA RECALL CAMPAIGN 05V388000 CONCERNING THE VEHICLE SPEED CONTROL:CRUISE CONTROL. THIS VEHICLE MANIFESTS THE SAME PROBLEMS AS INDICATED IN THE RECALL, BUT IT IS NOT INCLUDED IN THE RECALL DUE TO VIN. THE CONTACT REPAIRED THE VEHICLE AT HIS OWN EXPENSE.*AK
Fire
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP Sep 20, 2005
1996 FORD F250 PICKUP WITH DUAL GAS TANKS HAD MALFUNCTIONING CHECK VALVE IN FUEL PUMP ASSEMBLY IN ONE TANK WHICH CAUSED UNUSED FUEL TO BE RETURNED TO SECOND TANK WHICH CAUSED CONSTANT OVERFLOW AND FUEL SPILLAGE. FUEL PUMP ASSEMBLY WAS REPLACED WHICH CORRECTED THE PROBLEM. THIS SAME PROBLEM OCCURRED IN 1989 TO 1993 FORD F250 PICKUPS AND RESULTED IN A RECALL TO FIX THE PROBLEM. *NM
SEAT BELTS:REAR/OTHER Jul 25, 2005
REAR RIGHT FEAMALE PORTION OF SEATBELT LATCH BECAME DETATCHED FROM BELT. IT APPEARS THE STITCHING THAT BINDS THE BELT TO ITSELF AFTER IT PASSED THROUGH THE LATCH BODY FAILED. THERE WAS MINIMAL STRESS ON BELT AT TIME OF FAILURE, MY DAUGHTER HAD PULLED UP ON LATCH BODY TO SECURE BELT MALE END IN TO FEMALE BODY WHEN BODY SEPRATED FROM BELT.
VEHICLE SPEED CONTROL:CRUISE CONTROL Jul 1, 2005
DT: CONSUMER REPORTED FORD F250 SUPER DUTY 1996 CAUGHT ON FIRE. THE FIRE TOOK PLACE OUTSIDE THE HOUSE WITH THE KEY OUT OF THE IGNITION. FIRE ORIGINATED FROM THE CRUISE CONTROL SWITCH UNDER THE HOOD. THE FIRE DEPARTMENT DID INVESTIGATED AND DETERMINED THAT CRUISE CONTROL SWITCH CAUSED THE FIRE. *AK
Fire
VEHICLE SPEED CONTROL:CRUISE CONTROL Apr 20, 2005
AFTER DRIVING THE VEHICLE CONSUMER WENT HOME, PARKED THE VEHICLE FOR A COUPLE OF HOURS. AFTER RETURNING TO THE VEHICLE,HE SMELLED SMOKE, LIFTED THE HOOD, AND DISCOVERED THAT CRUISE CONTROL WAS SMOKING. HE DISCONNECTED THE BATTERY, AND THE SMOKING CEASED. THE CRUISE CONTROL WAS LATER REPLACED. *AK
Fire
EXTERIOR LIGHTING:TURN SIGNAL:SWITCH Apr 7, 2005
THE CRUISE CONTROL WILL BE CANCELLED BY TURNING ON THE LEFT TURN SIGNAL ONLY, NOT THE RIGHT TURN SIGNAL. CAUSING A LOSS OF VEHICLE SPEED. THE CRUISE CONTROL OTHERWISE FUNCTIONS NORMALLY. ALSO, IF I AM AT A STEADY SPEED IN HIGH GEAR [OVERDRIVE] , THE TRUCK WILL DOWNSHIFT, AND THE RPM'S WILL INCREASE 300-500 IF I UTILIZE THE LEFT TURN SIGNAL. THIS PHENOMENON DOES NOT OCCUR WHEN STOPPED IN GEAR OR IN PARK. I RECENTLY REPLACED THE TACHOMETER WHICH HAD BEEN STICKING. THE WHILE OBSERVING THE NEW TACH, I NOTICED THE RPM CHANGES. CANCELLING THE OVERDRIVE CAUSES A SIMILAR, BUT MORE DRAMATIC INCREASE IN RPM AND THE ASSOCIATED DOWNSHIFTING.*AK
VEHICLE SPEED CONTROL:CRUISE CONTROL Apr 6, 2005
WHILE DRIVING WITH THE CRUISE CONTROL ENGAGED VEHICLE WILL COMPLETELY SHUT DOWN. THERE IS NO WARNING. CONTACTED THE DEALER. WAS TOLD THAT THEY COULD NOT FIND ANYTHING WRONG WITH THE VEHICLE. *AK