1999 FORD F-250 SD Recalls, Complaints & Safety

VEHICLE SPEED CONTROL

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

4,500,000 vehicles affected

WHEELS:HUB

CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO MAINTAIN HUB BEARING ASSEMBLY CAN LOOSEN RESULTING IN AN ABS LIGHT INDICATION, NOISE, AND/OR WHEEL SEPARATION.

Remedy: FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.

130,000 vehicles affected

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL.

Remedy: DEALERS WILL INSPECT THE SENSOR AND REPLACE IT WITH AN IMPROVED CAMSHAFT POSITION SENSOR FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 29, 2007. OWNERS MAY CONTACT FORD AT 1-866-436-7332.

1,176,000 vehicles affected

FUEL SYSTEM, GASOLINE

CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

Remedy: UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

58,640 vehicles affected

EXTERIOR LIGHTING

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Remedy: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

61,944 vehicles affected

TL* THE CONTACT OWNS A 1999 FORD F-250 SD. WHILE DRIVING 55 MPH, THE CABLE SNAPPED IN THE REAR OF THE VEHICLE, DAMAGED THE REAR AXLE, AND CAUSED THE TRAILER TO FRACTURE. THE MANUFACTURER WAS NOTIFIED AND SUGGESTED THAT THE VEHICLE BE TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 55,000.

TL* THE CONTACT OWNS A 1999 FORD F-250 SD. THE CONTACT STATED THAT THE STRAPS FOR THE FUEL TANK WERE RUSTED ALL THE WAY THROUGH. THE CONTACT WAS MADE AWARE OF NHTSA CAMPAIGN NUMBER: 11V385000 (FUEL SYSTEM). THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. HOWEVER, THE REFUSED TO PROVIDE ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE FAILURE MILEAGE WAS UNKNOWN....UPDATED 06/03/15 *BF UPDATED 7/7/2015*JS

TL* THE CONTACT OWNS A 1999 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING AT 65-70 MPH, THERE WAS AN ABNORMAL NOISE COMING FROM THE FRONT DRIVER'S SIDE WHEEL. THE CONTACT DISCOVERED THAT THE FRONT DRIVER'S SIDE TIRE HAD BLOWN OUT. AS A RESULT, THE ABS WARNING LIGHT ILLUMINATED. THE TIRE WAS REPLACED WITH A SPARE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 07E106000 (WHEELS).THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 163,000.

TRAVELING SOUTHBOUND ON FLORIDA TURNPIKE TOWING 5TH WHEEL TRAILER, RIGHT LANE, 65MPH, 80PSI TIRE PRESSURE CHECKED BEFORE DEPARTURE. HAD TRAVELED APPROX 50 MILES WHEN TREAD PARTIALLY SEPARATED FROM RIGHT FRONT TIRE. NO LOSS OF TIRE PRESSURE, WHICH ALLOWED SAFELY STEERING OFF HIGHWAY. TREAD REMAINING ON TIRE DID EXTENSIVE DAMAGE TO RF FENDER AND CUSTOM FIBERGLAS RUNNING BOARD/ WHEEL FLARE. FENDER BOTTOM PUSHED BACK AND DAMAGED RF DOOR. SECOND TREAD FAILURE FROM SAME SET OF TIRES IN FOUR MONTHS. ALREADY A RECALL ON SAME MODEL, OTHER SIZE TIRES WE FOUND ONLINE TODAY. *TR

2014 LEXUS PULLED OUT IN FRONT OF ME SLAMMED ON BRAKES HIT DRIVERS SIDE REAR DOOR AND BACK PANEL. MY AIRBAG DID NOT DEPLOY. *TR

Crash 1 injured

UNIROYAL LIBERATOR LT265/75-16 LOAD E TREAD SEPARATED CAUSING DAMAGE TO RIGHT REAR BED OF TRUCK. TRUCK BED WAS DAMAGED AS WELL AS TAILPIPE, MUD FLAP RIPPED OFF, BRACING TORN OFF, BRAKE SHIELD BENT. *TR

TREAD SEPARATION EXPERIENCED WHILE VEHICLE WAS BEING DRIVEN ON HIGHWAY. *TR

DIESEL FUEL TANK FELL DOWN BECAUSE OF RUSTED TANK STRAPS AND LEAKED 30 GALLONS OF FUEL ONTO ROADSIDE. 13 YARDS OF SOIL HAD TO BE ABATED FROM THE CONTAMINATED SITE. *TR

TL* THE CONTACT OWNS A 1999 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 65 MPH, THE VEHICLE DISPLAYED A REDUCTION IN POWER AND EXHIBITED A LOUD, ABNORMAL NOISE FROM THE ENGINE WITHOUT WARNING. THE SMELL OF GASOLINE WAS EMITTED INSIDE THE VEHICLE. THE VEHICLE WAS TAKEN TO INDEPENDENT MECHANIC, WHO INSTALLED A NEW INSERT, CYLINDER HEAD, SPARK PLUG AND COIL. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 153,000. UPDATED 05/28/14*LJ

WE HAVE STARTED TO NOTICE THAT WHEN DRIVING AT A STEADY SPEED THE TRUCK WILL STALL AND LOSE POWER AS IF IT WAS OUT OF GAS. THIS HAS HAPPEN TOO MANY TIMES AND HAS BECOME SUCH A SCARE THAT WE ARE COMPLETELY PARANOID TO DRIVE THE TRUCK WITHOUT THE FEAR OF BEING REAR ENDED. AT TAKE OFF THE TRUCK WILL SOMETIMES JOLT FORWARD VIOLENTLY. WE HAVE NOTICED AND RECORDED THAT THESE PROBLEMS OCCUR ONLY WHEN THE TRUCK GETS TO HALF A TANK. THE PROBLEM HAS GOTTEN SO BAD THAT AFTER A COMPLETE FILL UP THE TRUCK WILL NOW JUST CUT OFF WHILE BEING OPERATED ON THE HIGHWAY AND HAVE TO BE RESTARTED. WE HAVE SEVERAL FORD VEHICLES BOTH PERSONAL AND FOR OUR FLEET VEHICLES. THE FUEL FILTERS ARE BECOMING COMPLETELY CLOG UP DUE TO THE POOR CONDITION OF THE FUEL TANKS THEMSELVES. WE HAVE SPENT COUNTLESS HOURS RESEARCHING THESE PROBLEMS, AND SPENT EXCESSIVE AMOUNTS OF MONEY TRYING TO FIX/REPAIR THESE PROBLEMS. IT SADDENS US THAT WE HAVE BECOME JUST ANOTHER ADDED UNSATISFIED LOYAL CUSTOMER TO FORD, WHOM HAS NO THOUGHT OF CORRECTING THIS PROBLEM. WE HAVE READ SO MANY OTHER COMPLAINTS AND THERE IS STILL NO HELP FOR US. IT JUST LEFT IN OUR HANDS TO TRY TO FIND A SOLUTION TO FIX THIS FAULTY PROBLEM SO WE DON'T GET OUT ON THE HIGHWAYS AND KILL SOMEONE AND OR OURSELVES WHILE OPERATING LOUSY FORD TRUCKS AND VANS! WE THINK IT IS TIME FOR FORD TO GIVE US SOME HELP!!!!!!! *TR

(1999 FORDS SUPER DUTY EXTENDED CAB 4X4 WITH 5.4) DRIVING HOME FROM WORK ON THE FREEWAY AND BANG SO PULLED OVER TO DISCOVER A BLOWN SPARK PLUG AND BROKEN COIL, HAD CAR TOWED HOME FOR $200 AND TAKING IT IN TO HAVE AUTOMOTIVE SHOP FIX THE BLOWN-OUT SPARK PLUG AND CHECK ALL OTHER PLUGS , WIRES, COILS, ESTIMATED AROUND $560 PLUS PARTS. THE SECOND BLOWN-OUT SPARK PLUG HAPPENED 47 DAYS LATER AND HAD TO TOW IT AGAIN NOW JUST SITTING IN THE DRIVEWAY. CAN'T AFFORD TO HAVE IT FIXED. FORD SHOULD HAVE RECALLED THIS DESIGN DEFECT ON THE HEADS. I HAVE READ THOUSANDS OF ARTICLES THAT THIS HAS HAPPENED TOO.BEEN A REAL EXPENSIVE FOR SOMEONE THAT DOE NOT HAVE MONEY FOR THESE KIND OF REPAIRS AND FORD JUST DOES NOT CARE, THEY WOULD RATHER YOU TAKE ITTO THERE SHOP AND CHARGE YOU $2,000 OR MORE TO HAVE IT FIXED. BS. I HAVE A 1972 RANCHERO ALSO AND I'M SO PISSED OFF I'M THINKING OF SELLING ALL MY FORDS AND BUY A MOPAR. I TELL EVERYONE ABOUT THIS DEFECT. *TR

TL* THE CONTACT OWNS A 1999 FORD F-250 SD WITH FEDERAL COURGIA TIRES, LINE SIZE: 35X12.5R20. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE REAR PASSENGER'S SIDE TIRE BLEW, CAUSING THE CONTACT TO LOOSE CONTROL OF THE VEHICLE. THE VEHICLE WAS FLIPPED AND ROLLED OVER THREE TIMES. THE CONTACT SUSTAINED BACK INJURIES AS A RESULT. A POLICE REPORT WAS FILED. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE DOT NUMBER WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 70,000 AND THE TIRE FAILURE MILEAGE WAS 8,000.

Crash 1 injured

WHILE BACKING OUT OF MY DRIVEWAY, THE BRAKE PEDAL SLOWLY SANK TO THE FLOOR. I PUT THE TRUCK IN PARK AND GOT OUT OF THE VEHICLE. I NOTICED AN EXPANDING POOL OF HYDRAULIC FLUID FORMING UNDERNEATH THE TRUCK, JUST FORWARD OF THE REAR, DRIVER'S SIDE TIRE. UPON INVESTIGATION, THE RIGHT REAR BRAKE LINE HAD CHAFFED A HOLE ON THE FRAME RAIL RESULTING IN A LOSS OF BRAKES. HAD THIS BRAKE LINE FAILED AT ANY OTHER TIME, RATHER JUST BACKING OUT OF MY DRIVEWAY, IT COULD HAVE RESULTED IN DIRE CONSEQUENCES.

WHILE DRIVE THE ENGINE MADE A LOUD POPPING SOUND AND SHUT DOWN ENABLE TO START! *TR

TL* THE CONTACT OWNS A 1999 FORD F-250 SD. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 30 MPH HE HEARD A LOUD NOISE. HE NOTICED THAT THE FUEL TANK DETACHED FROM THE VEHICLE AND BOTH STRAPS WERE CORRODED. THERE WAS NO FUEL SPILLING OUT OF THE VEHICLE ONCE THE TANK FELL OFF. THE VEHICLE WAS NOT INSPECTED BY A DEALER NOR WAS IT REPAIRED. THE MANUFACTURER WAS CONTACTED AND ADVISED HIM THAT THERE WERE NO RECALLS ON HIS VEHICLE. THE FAILURE MILEAGE WAS APPROXIMATELY 161,000.

THE REAR TIRES ON MY PICK UP TRUCK FAILED - THE TREAD SEPARATED - WHILE I WAS OPERATING ON A ROUTE 81 IN VA. THE TIRES FAILED WITHIN 100 MILES OF EACH OTHER AND THEY BOTH FAILED THE SAME WAY. I WAS TOWING A TRAILER, BUT ALL LOADS WERE WELL BELOW THE MAXIMUM CAPACITY RATINGS. THE FIRST TIRE ALSO RUPTURED/DEFLATED. THE OTHER TIRE DID NOT DEFLATE - ONLY LOST THE TREAD. THE TREAD WOUND AROUND THE AXLE DAMAGING THE PARKING BRAKE CABLE. BOTH WHEEL WELLS AND REAR FENDERS WERE DAMAGED. *TR

1999 FORD F250 SUPERDUTY PICKUP GAS TANK STRAPS RUST AND FAIL FORD HAS RECALLED OVER 1 MILLION TRUCKS BUT NOT MINE EVEN HERE IN VT WHERE MY DEALER SAYS THE TRUCK IS UNSAFE FORD WILL NOT FIX IT. *TR

FRONT PASSENGER SIDE LOWER TRACK BAR BRACKETS WILL SHEAR OFF AND BREAK LEAVING TRACK BAR FLOATING IN FRONT END. THIS CAN OCCUR ON LOW MILEAGE VEHICLES AND IS REPORTED MANY TIMES ON THE INTERNET BUT NO ONE SEEMS TO DO ANYTHING ABOUT IT. THIS IS VERY DANGEROUS AND CAN LEAD TO A ROLLOVER OF THE VEHICLE. IT HAS HAPPEND SO MANY TIMES THAT AFTERMARKET COMPANIES ARE MAKING AFTERMARKET KITS TO REPAIR THE BROKEN BRACKETS NOW. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) *TT

TL* THE CONTACT OWNS A 1999 FORD F-250 EQUIPPED WITH COPPER DISCOVER A/T TIRES, 285/75/16. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, A NOISE WAS HEARD COMING FROM OUTSIDE OF THE VEHICLE. AFTER REACHING A SAFE LOCATION, THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE FRONT PASSENGER TIRE EXHIBITED A SUBSTANTIAL AMOUNT OF TREAD SEPARATION. THE TIRE WAS REPLACED WITH A SPARE TIRE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 98,000. THE DOT NUMBER WAS UPYUC722503. THE VIN WAS NOT AVAILABLE.

1999 FORD 250 SUPER DUTY (NO INCLUDED IN CURRENT RECALL) FRONT FUEL TANK STRAP FAILED (BROKE), REAR STRAP VERY CLOSE TO BREAKING, PLASTIC FUEL TANK DROPPED APPROXIMATELY 6" WHEN FRONT STRAP FAILED. HAD REAR FAILED AS WELL, TANK WOULD HAVE DROPPED TO THE GROUND, WITH LIKELY ACCIDENT/FIRE. I HAVE REPLACED BOTH FUEL TANK STRAPS, REAR BROKE ON REMOVAL. *TR

TL* THE CONTACT OWNS A 1999 FORD F-250 SD. THE CONTACT STATED THAT WHEN EXITING HIS VEHICLE HE NOTICED THAT ONE OF THE FUEL TANK STRAPS HAD DETACHED FROM THE VEHICLE AND WAS COVERED WITH RUST. THERE WAS NO FUEL SPILLING FROM THE TANK. THE VEHICLE WAS NOT INSPECTED BY A DEALER NOR HAD IT BEEN REPAIRED. THE MANUFACTURER WAS CONTACTED AND ADVISED HIM THAT THEY WOULD LOOK INTO IT. THE FAILURE AND CURRENT MILEAGE WAS APPROXIMATELY 91,000.

TL* THE CONTACT OWNS A 1999 FORD 250. WHILE DRIVING APPROXIMATELY 60 MPH, THE CONTACT NOTICED THAT THE VEHICLE BEGAN TO WOBBLE ABNORMALLY. THE CONTACT ALSO NOTICED THAT ONE OF THE DRIVER SIDE TIRES WAS DETACHED FROM THE VEHICLE THROUGH THE DRIVERS SIDE MIRROR. THE CONTACT WAS ABLE TO STOP THE VEHICLE AT THE SHOULDER OF THE ROAD BEFORE THE VEHICLE DROPPED TO THE GROUND. THE VEHICLE WAS TOWED TO AN AUTO REPAIR SHOP FOR INSPECTION BY THE INSURANCE COMPANY AND A MECHANIC. THE MECHANIC STATED THAT THE REAR DRIVER SIDE RIM WAS FATIGUED OR DISINTEGRATED AND CAUSED THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS DECLARED AS DESTROYED AS A RESULT OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 180,000.

TL* THE CONTACT OWNS A 1999 FORD F-250. THE CONTACT STATED WHILE DRIVING 35 MPH THE VEHICLE STARTED OVERHEATING. THE CONTACT TOOK THE VEHICLE TO THE DEALER WHO STATED THE RADIATOR NEEDED TO BE REPLACED. THE DEALER REPLACED THE RADIATOR AND IMMEDIATELY AFTER THE VEHICLE WAS REPAIRED THE VEHICLE STARTED TO OVERHEAT AGAIN. THE CONTACT TOOK THE VEHICLE TO A DIFFERENT DEALER WHO INFORMED THE CONTACT THAT THE HEAD GASKET WAS CRACKED. THE CONTACT CALLED THE MANUFACTURER REGARDING THE CRACKED HEAD GASKET AND THEY STATED THERE WAS NO RECALL; THEREFORE, THERE WERE UNABLE TO OFFER ANY ASSISTANCE. THE CONTACT STATED THIS WAS A COMMON FAILURE WITH HIS YEAR, MAKE, AND MODEL. THE FAILURE MILEAGE WAS 167,000.

TL* THE CONTACT OWNS A 1999 FORD F250 SD. THE CONTACT STATED THAT THE SPEED CONTROL DEACTIVATION SWITCH WAS LEAKING BRAKE FLUID AND AS A RESULT, THE CRUISE CONTROL FAILED. THE VEHICLE WAS TO THE DEALER WHO REFUSED TO DO ANY REPAIRS SINCE THE VEHICLE WAS PREVIOUSLY REPAIRED UNDER NHTSA CAMPAIGN ID NUMBER: 06V286000 (VEHICLE SPEED CONTROL). THE MANUFACTURER WAS CONTACTED WHO STATED IT WAS UP TO THE DEALER WHETHER THEY WOULD REPAIR IT FREE OF CHARGE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 219,838 AND THE CURRENT MILEAGE WAS 241,000.

FORD F250 V-10 ENGINE BLOWNING OUT SPARK PLUGS

TL* THE CONTACT OWNS A 1999 FORD F250 SD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR MAINTENANCE WHERE THEY DETECTED THAT THE ENGINE HEAD GASKET FAILED. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 45,000. UPDATED 05/04/11 *BF THE HEAD GASKET WAS LEAKING OIL. UPDATED 12/19/11

FORD 1999 F250 5.4L TRITON V-8 BLEW SPARK PLUG. LOST POWER, CREATED ROAD HAZARD AND SCARED THE CRAP OUTTA ME WHEN IT BLEW. MADE IT TO SIDE OF ROAD SAFELY AND GOT TOWED. WENT ONLINE TO FIND OUT THIS IS A HUGE PROBLEM WITH THIS ENGINE AS WELL AS OTHER TRITONS. SPARK PLUG THREADS ARE VERY SHORT LENGTH. NOT JUST POORLY ENGINEERED BUT ENGINEERED TO FAIL. HAVE READ POSTS SAYING FIRES WERE CAUSED BY THIS PROBLEM WHEN FUEL MIXTURE EJECTED FROM HOLE CAUGHT FIRE FROM ARCING BLOWN PLUG. OTHERS CLAIM THE PLUG BLEW A DENT INTO HOOD. CANNOT IMAGINE THE DAMAGE TO AN EYE OR OTHER IF MECHANIC OR OTHER PERSON IS LOOKING DOWN INTO ENGINE LOOKING FOR REASON FOR TICKING NOISE, WHEN BAM, THE PLUG BLOWS OUT. FORD WILL FIGHT THIS TOOTH AND NAIL BECAUSE IT IS AN EXPENSIVE FIX. THEY MAKE TONS OF MONEY BY HAVING THEIR SHOPS PULL THE ENGINE AND REPLACE THE HEAD. PLEASE HELP US. *TR

FORD 5.4 LITRE TRITON V8 SPARK PLUG EJECTION. *TR

BLOWN SPARK PLUGS FROM FORD F250 V10 ENGINE. *TR

I HAVE A 1999 FORD F-250, SUPER DUTY PICK-UP, WITH A 5.4 V8 ENGINE, WITH ONLY 69,000 MILES. I WAS TRAVELING THROUGH TOWN AT 35 MPH WHEN I HEARD A LOUD POP (GUN SHOT SOUND), FOLLOWED BY POP POP POP POP POP. WHEN I PULLED OVER I DISCOVERED THAT ONE OF MY MICRO-COILS OVER MY SPARK PLUG HAD BROKEN OF THE PLASTIC HOUSING. WHEN I REMOVED THE COIL I FOUND THE PLATINUM SPARK PLUG IN THE COIL BOOT. SPARK PLUG BLOW OUT! NICE!...FORD WANTS $550 TO REPAIR ONE SPARK PLUG AND COIL, AND ALSO CHECK THE REST OF THE PLUGS FOR TIGHTNESS. HELP! *TR

I PURCHASED A 1999 FORD F250 SUPER DUTY IN OCTOBER OF 1998 AND AFTER 130,000 MILES THE ENGINE STARTED PUSHING OUT THE SPARK PLUGS RIGHT OUT OF THE ENGINE HEADS. FORD SAID AT THE TIME THAT THE TRUCK WAS OUT OF WARRANTY SO I PURCHASE ANOTHER ENGINE FROM A DISMANTLER AND AFTER 12,000.00 MILES THIS ENGINE DID THE SAME THING BLOWING OUT SPARK PLUGS. *TR

1999 FORD F250 ORIGINAL OWNER, 150K MILES MAINTAINED BY FORD DEALER. SPARK PLUGS REPLACED AT 100K MILES PER MAINTENANCE SCHEDULE. #3 BLEW OUT ON 12/10/10. THIS IS A KNOWN ISSUE WITH THE FORD MODULAR ENGINES AND CAUSES DAMAGE TO THE INTERIOR OF THE ENGINE COMPARTMENT AND COMPONENTS IN THE ENGINE BAY. HAS BEEN KNOWN TO START A FIRE. COULD CAUSE SERIOUS INJURY OR DEATH IF SOMEONE WAS LOOKING IN THE ENGINE BAY WHEN A SPARK PLUG BLOWS OUT. NEEDS TO BE ADDRESSED BEFORE SOMEONE IS SERIOUSLY INJURED. *TR

AUGUST 2009 MY WIFE WAS DRIVING OUR 1999 F-250 SUPER DUTY WITH 6.8L V-10 AND SHE HEARD A POPPING NOISE COMING FROM UNDER THE HOOD. IT TURNED OUT THAT IT WAS THE 4TH CYLINDER ON PASSENGER SIDE HAVING THE PLUG BLOWN OUT OF THE CYLINDER HEAD. HAD TO HAVE IT TOWED AND FIXED FOR $500.THEY USED A HELICOIL INSTEAD OF REPLACING THE HEADS WHICH IS WHATG FORD RECOMMENDS. OBVIOUSLY LOST THE COIL PACK TOO. I HEARD AFTERWARD THIS IS A COMMON PROBLEM FOR ALL OF THE TRITON MOTORS. I AM NOW WAITING FOR THE NEXT ONE TO GO AND DON'T REALLY TRUST THE VEHICLE FOR LONG TRIPS ANYMORE. THANKFULLY NO FIRE. THIS REPORT IS LISTED LATE AS I JUST CAME ACROSS THIS THREAD. HOPEFULLY FORD WILL BE FORCED TO FIX THESE IN THE FUTURE AS I CANNOT AFFORD TO DO THIS OVER AND OVER AND OVER. *TR

I OWN A 1999 F-250 TRUCK WITH A V-10. RECENTLY RETURNING FROM AN OUT OF TOWN TRIP ONE OF THE SPARK PLUGS BLEW OUT OF THE CYLINDER HEAD WHILE DRIVING ON THE HIGHWAY. IMMEDIATELY LOST POWER AND PULLED ONTO THE SHOULDER. SPEED LIMIT FOR THIS SECTION WAS POSTED FOR 75 MPH. LIMPED THE VEHICLE HOME FOR APPROXIMATELY 25 MILES WITH A STRONG ODOR OF GAS, WAS WORRIED OF POTENTIAL ENGINE FIRE BUT NEEDED TO GET HOME WITH MY TRAVEL TRAILER AND ATV. DID NOT WANT TO LEAVE ALL THIS ON THE SIDE OF THE ROAD. AFTER INTERNET RESEARCH SEAMS THAT THIS IS A COMMON PROBLEM WITH THE FORD TRITON MOTOR DESIGN. POOR ENGINEERING. *TR

MY 1999 FORD F 250HD HAS BLOWN 3 DIFFERENT SPARK PLUGS OUT OF THE HEAD.THE REPAIR COST IS 400.00 EACH AND FORD ACTS LIKE THIS IS NORMAL. THIS IS A MFG. DEFECT THAT FORD WILL NOT ADMIT TO.OUR LOCAL DEALER SAYS THEY CANT COUNT HOW MANY PLUGS THEY HAVE SEEN BLOWN OUT

MY 1999 FORD F-250 SD. BLEW A SPARK PLUG OUT OF THE NUMBER FOUR CYLINDER AND A GASOLINE VAPOR FIRE STARTED. I GOT THE FIRE OUT AND DISCOVERED THE PROBLEM. THE SPARK PLUG WAS LAYING ON TOP OF THE ENGINE WITH APPROXIMATELY FOUR THREADS OF ALUMINUM ATTACHED TO ITS THREADS. HOW CAN FORD HAVE SOOOOO MANY OF THIS EXACT ISSUE AND NOT HAVE A RECALL?PLEASE HELP US!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! *TR

Fire

MY 1999 FORD F-250 V-10 SUPER DUTY WITH 42, 960 MILES BLEW THE SPARK PLUG OUT OF NUMBER 8 CYLINDER. I WAS DRIVING DOWN THE HIGHWAY, APPROXIMATELY 15 MILES FROM A MAJOR CITY, WHEN IT SHOT OUT THE PLUG. I WAS ABLE TO LIMP INTO TOWN AND FIND A MECHANIC THAT WOULD WORK ON A SUNDAY NIGHT. HE HAD TO DRILL OUT THE PLUG HOLE, TAP AND INSTALL A STEEL INSERT, THEN REPLACE THE PLUG AND COIL PACK. IT WAS A $500.00 REPAIR. THIS IS A WELL KNOWN ISSUE WITH 1999 THROUGH 2002 FORD TRITON V-8 AND V-10 ENGINES. A SIMPLE WEB SEARCH REVEALS HOW PREVALENT IT IS, AND THE AMOUNT OF COMPLAINTS DOCUMENTED ON THE NHTSA WEB SITE CONFIRMS THAT FACT. NHTSA NEEDS TO FORCE FORD TO RECALL THEIR DEFECTIVE CYLINDER HEADS BEFORE SOMEONE IS SERIOUSLY INJURED BY THIS DESIGN FLAW. *TR

TODAY TOOK THE FORD 1999, 250 SD CREW-CAB TO MY MECHANIC, A FUNNY NOISE, LIKE METAL TO METAL IN THE FRONT AREA OF THE SUSPENSION...SOMETIME NOT ALL THE TIME, TECH DOES NOT KNOWS WHAT IT IS, GUESSED IS RELATED TO THE LEAF SPRING WORNOUT BUSHINGS...PLUS SWAY BARS END TIPS...TOLD ME THAT FEW PARTS HAD TO BE CHANGED..AND EVEN SO, HE DID NOT ASSURED ME THAT THE NOISE WILL DISAPPEARED.... IT'S BEEN A VERY GOOD TRUCK, ONLY OIL, BRAKES, BATTERIES, ETC. WHAT A DILEMMA ??? *TR

I OWN A 1999 FORD F-250. THE TRUCK HAS HAD 3 SPARK PLUGS BLOW OUT OF THE ENGINE SPONTANEOUSLY WHILE I WAS DRIVING AT APPROXIMATELY 60MPH EACH TIME. THE TRUCK HAS RECEIVED PROPER MAINTENANCE. I AM FINALLY REPORTING IT AFTER I STARTED TO RESEARCH AND FOUND OUT THAT THIS IS A WELL KNOWN FORD DEFECT THAT THEY WILL NOT ADMIT TO. THE ENGINE IN QUESTION IS A 5.4L V-8. *TR

PURCHASED A 1999 FORD F250 SUPER DUTY FEBRUARY,2009. IN SEPTEMBER 2009, RECEIVED A LETTER FROM FORD INFORMING OF A RECALL TO THE SPEED CONTROL (05S28). ON OCTOBER 6,2009, TOOK THE TRUCK TO NEAREST FORD DEALER WHICH HAD PERFORMED THE NECESSARY PART TO PREVENT THE TRUCK FROM IGNITING A FIRE. ON OCTOBER 17,2009 WHILE THE TRUCK WAS PARKED IN OUR DRIVEWAY, IT CAUGHT FIRE. WE LEARNED FROM A NEIGHBOR: THEY PULLED IN THEIR HOUSE AND SEEN SMOKE COMING FROM THE TRUCK UNDER THE HOOD. THEY RAN OVER AND GRABBED THE WATER HOSE AND TRIED TO OPEN THE DOOR, IT WAS LOCKED. THEY CALLED THE LOCAL FIRE DEPT. AND THE FIRE STARTED.THE TRUCK'S ENGINE STARTED UP, THE HEADLIGHTS CAME ON AND THE WIPERS STARTED GOING BACK AND FORTH. MY NEIGHBOR LOOKED IN THE WINDOW AND SEEN THERE WAS NO KEYS IN THE IGNITION. THE FIREMEN ARRIVED AND FORCE AND FORCED THE HOOD UP AND PUT OUT THE FIRE. IT WAS A TOTAL LOSS. WE CONTACTED THE LOCAL DEALERSHIP WHERE THE RECALLED PART WAS REPLACED AND TOLD US TO CONTACT FORD MOTOR COMPANY. WE DID, THEY SENT US A LETTER OF NEEDED INFORMATION FROM US. WHEN SUBMITTED ALL INFORMATION AND IN DECEMBER 2009 GOT A REPLY THEY WERE UNABLE TO ASSOCIATE WITH US ON OUR DAMAGE. *TR

Fire

SPARK PLUG BLOWS OUT OF CYLINDER HEAD AND TAKES COIL PACK WITH IT. *TR

ON THURSDAY EVENING FEBRUARY 18, 2010 AT APPROXIMATELY 9:45 PM MY WIFE NOTICED WHEN SHE TOOK OUR DOG OUT IN OUR FRONT YARD THAT OUR 1999 FORD F250 LARIET 7.3 LITER DIESEL WAS ON FIRE. I HAD CONNECTED THE FACTORY INSTALLED BLOCK HEATER TO A 120V EXTENSION CORD AT AROUND 9:00 PM THAT SAME EVENING, AS USUALLY DONE IN THE EVENINGS WHEN IT WILL BE DRIVEN THE NEXT DAY. AMBIENT TEMPERATURE WAS APPROXIMATELY 25 DEGREES F. THE TRUCK HAS FACTORY INSTALLED CRUISE CONTROL, AND WAS BROUGHT IN TO A FORD DEALER IN AROUND JULY 2009 AS REQUIRED BY A FORD RECALL NOTICE ABOUT CRUISE CONTROLS. THE SERVICE DEPARTMENT OF THE DEALERSHIP SAID THE CRUISE CONTROL WAS NOT DEFECTIVE. BASED UPON THE FIRE, I BELIEVE FORD'S TEST PROCEDURES TO ASSESS THE SAFE OPERATION OF THE CRUISE CONTROL SWITCH AS TO CORROSION/ELECTRICAL RESISTANCE, AND EXCESSIVE HEAT GENERATION, IS IN ADEQUATE BECAUSE IT PROBABLY DOES NOT MEASURE CONDUCTIVITY, AND SWITCH ASSEMBLY TEMPERATURE. THE BETTENDORF, IOWA FIRE DEPARTMENT RESPONDED, AND EXTINGUISHED THE FIRE WITHIN FIVE MINUTES ONCE THEY HAD THE HOSES, PRY BARS, AND HYDRAULIC JAWS IN PLACE. THE SCOTT COUNTY SHERIFF DEPARTMENT ALSO RESPONDED. OUR INSURANCE COMPANY SAID THE TRUCK IS TOTALED, AND AWAITING MY DECISION REGARDING SALVAGE. I WILL CONTACT AN ATTORNEY (HE WAS IN COURT) MONDAY FEBRUARY 22, 2010 REGARDING WHAT I BELIEVE THAT THE CAUSE OF THE FIRE WAS THE CRUISE CONTROL SWITCH, PROBABLY MANUFACTURED BY TEXAS INSTRUMENTS. THE TRUCK HAS NOT BEEN MOVED AWAITING DIRECTIONS FROM THE ATTORNEY. *TR

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TL* THE CONTACT OWNS A 1999 FORD F250 SUPER DUTY. WHEN HE TOOK THE VEHICLE TO INDEPENDENT MECHANIC FOR ROUTINE MAINTENANCE HE NOTICED THAT ALL FOUR TIRES WERE BALD AND HAD NOT THREAD. THE TIRES WERE MANUFACTURED BY GENERAL TIRE, LINE GENERAL GRABER AT2, SIZE LT245-75R16 LOAD EASE, DOT P5111UU. HE CONTACTED THE MANUFACTURER. THE MANUFACTURER STATED HE SHOULD FILE A COMPLAINT THEN THEY WILL REPLACED THE TIRE, OR GIVE HIM HIS MONEY BACK. THE VEHICLE CURRENT AND FAILURE MILEAGE WERE 240,000.

TL*THE CONTACT OWNS A 1990 FORD F250 SUPER DUTY TRUCK(NA). WHILE THE VEHICLE WAS PARKED HE ATTEMPTED TO APPLY THE PARKING BRAKE AND IT FAILED. HE TOOK THE VEHICLE TO THE DEALER WHO STATED THAT THE FRONT PARKING BRAKE CABLE BROKE. HE EXPERIENCED THE IDENTICAL FAILURE IN 2001 AND THE CABLE WAS REPAIRED UNDER THE WARRANTY; HOWEVER; THE MANUFACTURER CONFIRMED THAT HIS VIN IS NOT RELATED TO RECALL 02V068000 PARKING BRAKE, CONVENTIONAL MECHANICAL LINKAGE AND CABLE. THE CURRENT AND THE FAILURE MILEAGE WERE 152,000.

SPARK PLUG THREAD DEFECT IN #2 CYLINDER CAUSING LOW COMPRESSION AND POSSIBLE BENT VALVE DAMAGED BY PLUG DEBRIS. THE CYLINDER WILL NEED TO BE REMOVED TO CORRECT PROBLEM. THIS IS A KNOWN CONDITION WITH FORD AND THE 5.4 TYPE ENGINE AND THEY IGNORE THERE RESPONSIBILITY COMPLETELY. THE REPAIR IS AT A COST OF ABOUT TWO THOUSAND DOLLARS AND THEY SHOULD TAKE SOME ALLOWANCE TO CUSTOMERS THAT OWN THERE PRODUCT. POOR QUALITY AND DESIGN WILL ONLY CONTINUE TO REDUCE AMERICAN CONFIDENCE IN THE AUTO INDUSTRY. *TR

TL*THE CONTACT OWNS A 1999 FORD F-250. THE CONTACT STATED THAT THE LOCKOUT HUB WAS BROKEN AND IT CAUSED THE 4 WHEEL DRIVE TO DISENGAGE. THE LOCKOUT HUBS WERE REPLACED FOUR TIMES. THE MANUFACTURER STATED THAT THERE WAS NOTHING THAT THEY COULD DO SINCE THE WARRANTY EXPIRED. THE CONTACT WOULD LIKE FOR THE MANUFACTURER TO ASSUME THE REPAIR COST SINCE AN AUTHORIZED MECHANIC CONFIRMED THAT THIS FAILURE IS COMMON FOR HIS YEAR, MAKE AND MODEL VEHICLE. THE FAILURE MILEAGE WAS 30,000.

FOUR TIRES FROM PEP BOYS LT-265/75/16E (MFG. BY COOPER TIRES) ON FORD DIESEL TRUCK (F-250) HAD TO BE REPLACED DUE TO 3 TREAD SEPARATIONS AND ONE FOR RADIAL PULL. LAST INCIDENT WAS 2 REAR TIRES THAT HAD TREAD SEPARATION WITHIN 60 MILES OF EACH OTHER ON SAME DAY (3 OCT. 09) WHILE PULLING 5TH WHEEL RV. ALL TIRES PROPERLY INFLATED USING WEIGHT CHART, LOAD BASED. DID APPROX. 4000.00 WORTH OF DAMAGE TO REAR LEFT AND RIGHT SIDE OF F-250 TRUCK. LAST INCIDENT PUT US INTO A DITCH, BUT NO INJURIES. CLAIMS SUBMITTED AND THE LAST TWO TIRES SENT TO COOPER TIRE CO. DOT # FOR THE 2 TIRES IS UPW8 XEB 0205 H07R " " 0505 C00R ALL TIRES REPLACED WITH SAME TIRES FROM PEP BOYS. STUPID HUH? AWAITING CLAIM ADJUSTMENT. *TR

TWICE I HAVE BEEN STRANDED BY THE SAME PROBLEM. IN JULY WHILE DRIVING ON A MAJOR 4 LANE HIGHWAY TOWING MY HORSE TRAILER, MY 99 FORD F250 WITH THE V10 ENGINE BLEW A SPARK PLUG. IT SOUNDED LIKE AND EXHAUST LEAK AND I KEPT DRIVING LATER TO FIND OUT THAT THIS SITUATION OFTEN CAUSES AN ENGINE FIRE. AGAIN IN NOVEMBER MY TRUCK DID THE SAME THING, SAME PLUG AFTER THE MANUFACTURER RECOMMENDED REPAIR WAS DONE. THIS IS NOT SAFE AT ALL AND A DESIGN DEFECT OF ALL TRITON FORD TRUCK ENGINES. *TR

I OWN A 1999 F250 SD THAT THE DRIVER SEAT BELT WILL JUST UNLATCH ITSELF AT ANY TIME WHILE I'M DRIVING. THE LOCAL DEALER SAID THEY HAVE NOT HAD ANY OTHER COMPLAINTS LIKE THIS. *TR