1997 FORD F-250 SD

2 recalls, 52 complaints - 43 TSBs

09V399000 Oct 13, 2009
VEHICLE SPEED CONTROL
Defect Description
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS ... Read more
Consequence
A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
Remedy
FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN... Read more
4,500,000 vehicles affected
Manufacturer: FORD MOTOR COMPANY
07V553000 Dec 5, 2007
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
Defect Description
ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL.
Consequence
IN THE EVENT OF AN ENGINE STALL, A CRASH COULD RESULT WITHOUT WARNING.
Remedy
DEALERS WILL INSPECT THE SENSOR AND REPLACE IT WITH AN IMPROVED CAMSHAFT POSITION SENSOR FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 29, 2007. OWNERS MAY CONTACT FORD AT 1-866-436-7332.
1,176,000 vehicles affected
Manufacturer: FORD MOTOR COMPANY

Complaint Statistics

52 total complaints 1 crashes 8 fires 1 injuries

Top Reported Components

ComponentComplaints
VEHICLE SPEED CONTROL:CRUISE CONTROL5
ENGINE AND ENGINE COOLING5
POWER TRAIN:AUTOMATIC TRANSMISSION4
TIRES:SIDEWALL3
ELECTRICAL SYSTEM3
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE3
ENGINE AND ENGINE COOLING:ENGINE:DIESEL2
VEHICLE SPEED CONTROL2
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS2
STEERING:GEAR BOX:SHAFT SECTOR2
FUEL/PROPULSION SYSTEM Mar 11, 2015
Incident date: Jan 14, 2015
WAS DRIVING MY 1997 F-250 FROM HOME TO THE DUMP WHEN THE STRAP ON MY FRONT FUEL TANK BROKE/RUPTURED AND THE TANK FELL TO THE GROUND, STILL ATTACHED BY FUEL LINES TO THE TRUCK. A PASSING MOTORIST BROUGHT IT TO MY ATTENTION. I HAVE OWNED THE TRUCK SINCE 2010 AND IT HAS BEEN OPERATED IN MD DURING THI... Read more
ENGINE AND ENGINE COOLING Aug 5, 2011
Incident date: Dec 23, 2010
TL* THE CONTACT OWNS A 1997 FORD F-250 SD. WHILE DRIVING APPROXIMATELY 40 MPH, THE CONTACT HEARD A NOISE COMING FROM THE ENGINE AREA. SUDDENLY, THE VEHICLE BEGAN TO VIBRATE AND HESITATE IN A JERKING MOTION. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO STATED THAT ONE OF THE ENGINES SPARK PL... Read more
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING Sep 20, 2010
Incident date: Aug 20, 2010
TL* THE CONTACT OWNS A 1997 FORD F250 HD. THE CONTACT STATED THAT HE HAD TO REPLACE THE STRAPS THAT HELD THE FUEL TANK TO THE FRAME DUE TO SEVERE RUST AND CORROSION. THE MANUFACTURER WAS NOT BEEN CONTACTED. THE CURRENT AND FAILURE MILEAGE WAS APPROXIMATELY 57,123. UPDATED 02/23/11 *BF UPDATE... Read more
POWER TRAIN:AUTOMATIC TRANSMISSION Aug 16, 2010
Incident date: Aug 16, 2010
THERE'S A RECALL ON MY 1997 F250 7.3 DIESEL. THE RECALL IS FOR THE AUTOMATIC TRANSMISSION GEAR SELECTOR. I TOOK IT TO FORD TO HAVE IT FIXED CAUSE I WAS EXPERIENCING THE PROBLEM AND HE TOLD ME THAT MY VIN DID NOT QUALIFY. *TR
VEHICLE SPEED CONTROL Feb 20, 2010
Incident date: Feb 12, 2010
THE FAILURE WAS THE CRUISE CONTROL STARTED A FIRE IN MY 1997 FORD F250 WHILE MY WIFE ,OUR 16 MONTH OLD AND MYSELF WERE SLEEPING. LUCKILY WE GOT OUT BUT EVERYTHING WE HAD IS A TOTAL LOSE. *TR
Fire
ENGINE AND ENGINE COOLING Jun 24, 2008
Incident date: Jun 24, 2008
STRANDED ON HIGHWAY. TOW COST AND REPAIR. *TR
STEERING:GEAR BOX:SHAFT SECTOR Mar 14, 2008
Incident date: Mar 1, 2003
TL*THE CONTACT OWNS A 1997 FORD F250 HD. THE STEERING MECHANISM BECOMES LOOSE AND MAKES RANDOM NOISES. THE CONTACT TOOK THE VEHICLE TO A SHOP AND WAS INFORMED THAT THE STEERING LINKAGE WAS COMING APART. THE MECHANIC PLACED A TEMPORARY MAKESHIFT TO HOLD THE LINKAGE TOGETHER, BUT IT HAS NOT BEEN RE... Read more
ENGINE AND ENGINE COOLING Feb 29, 2008
Incident date: Oct 13, 2007
TL*THE CONTACT OWNS A 1997 FORD F250 HD. THE CONTACT STATED THAT THE OIL PAN LEAKED ON THE VEHICLE. IT COULD NOT BE REPAIRED UNLESS THE ENTIRE ENGINE WAS REMOVED. HE NOTICED PUDDLES OF OIL UNDER THE VEHICLE IN THE DRIVEWAY. THE MECHANIC PLACED A SEALANT AROUND THE OIL PAN, BUT THIS DID NOT CORRE... Read more
VEHICLE SPEED CONTROL:CRUISE CONTROL Feb 19, 2008
Incident date: Jan 6, 2008
TL*THE CONTACT OWNS A 1997 FORD F-250 SD. THE CONTACT STATED THAT THE CRUISE CONTROL MODULE CAUGHT FIRE IN THE BEGINNING OF 2008. THE FIRE AND POLICE DEPARTMENTS EXTINGUISHED THE FIRE AND FILED A REPORT. THE VEHICLE WAS DESTROYED. THE CONTACT STATED THAT HE NEVER RECEIVED A RECALL NOTICE FROM FO... Read more
Fire
AIR BAGS:FRONTAL Nov 14, 2007
Incident date: Nov 7, 2007
TRYING TO FIND OUT IF A 1997 F 250 4X4 WAS STANDARD ISSUE WITH DRIVERSIDE AIRBAG? *TR
Crash 1 injured
VEHICLE SPEED CONTROL:CRUISE CONTROL Aug 25, 2007
Incident date: Jul 28, 2007
SPEED CONTROL ON MY 1997 FORD F250 DIESEL STOPPED WORKING. FOUND FLUID LEAKING FROM PRESSURE SWITCH THAT APPARENTLY SHORTED THE HARNESS OUR. DISCONNECTED HARNESS FOR SAFETY. *TR
VEHICLE SPEED CONTROL May 31, 2007
Incident date: Apr 14, 2007
WENT TO START MY TRUCK ONE MORNING AND SMOKE CAME OUT FROM UNDERNEATH THE HOOD. THE CRUISE CONTROL SWITCH ON TOP OF THE BRAKE MASTER CYLINDER BURNED. I TURNED OFF THE IGNITION, OPENED THE HOOD AND PULLED THE WIRE FROM THE SWITCH. TRUCK IS 1997 FORD F250. I AM THE ORIGINAL OWNER OF THE TRUCK. I TOOK ... Read more
Fire
ENGINE AND ENGINE COOLING:ENGINE:DIESEL Apr 25, 2007
Incident date: Apr 21, 2007
MY CMP SENSOR STARTED GOING OUT WHEN ON THE FREEWAY AT 65 MPH AND DIED AND LOST STEERING AND BRAKES. IT WAS A CLOSE CALL AND WENT TO FORD AND THEY WANTED 200.00 FOR A SENSOR SO I CALLED INTERNATIONAL IT WAS 114.00 SAME PART. I AM NOT HAPPY ABOUT FORD AND THERE PRICES. *JB
ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD Mar 14, 2007
Incident date: Mar 2, 2007
ON MARCH 2ND,2007 MY F250 DIESEL PICKUP, THAT WAS IDLING IN THE DRIVEWAY CAUGHT ON FIRE. THE FIRE STARTED ON THE DRIVER'S SIDE OF THE VEHICLE AND IT MELTED THE BRAKE FLUID RESERVOIR AND BURNT UP THE AREA SURROUNDING IT. MY 11 YEAR OLD SON NOTICED THE BLAZE AND SHUT OFF THE TRUCK AND POPPED THE HOO... Read more
Fire
ENGINE AND ENGINE COOLING Mar 14, 2007
Incident date: Mar 1, 2007
TL* THE CONTACT OWNS A 1997 FORD F-250HD. THE OIL PAN RUSTED AND CAUSED THE OIL TO LEAK. THE CONTACT OBSERVED THAT THERE WAS NO OIL IN THE ENGINE. THE CONTACT ADDED OIL TO THE ENGINE DAILY AND NOTICED THE FOLLOWING DAY THAT THE OIL GAUGE INDICATOR WAS LOW. THE CONTACT ATTEMPTED TO DRIVE THE VE... Read more
ELECTRICAL SYSTEM:IGNITION Feb 23, 2006
Incident date: Jan 1, 2004
1. NO EVENT PRIOR TO THE FAILURE. FAILURE OCCURRED WITHOUT WARNING. 2. FAILURE OF THE CRANK POSITION SENSOR ON FORD F250 WITH 7.3 LITER NAVISTAR DIESEL WITH RESULT THAT TRUCK WOULD NOT START OR RUN. 3. CALLED A FORD MECHANIC WHO SAID THIS HAPPENS REGULARLY AND I SHOULD CARRY A SPARE CPS. REPL... Read more
ENGINE AND ENGINE COOLING:ENGINE:DIESEL Feb 23, 2006
Incident date: Jan 1, 2004
1. NO EVENT PRIOR TO THE FAILURE. FAILURE OCCURRED WITHOUT WARNING. 2. FAILURE OF THE CRANK POSITION SENSOR ON FORD F250 WITH 7.3 LITER NAVISTAR DIESEL WITH RESULT THAT TRUCK WOULD NOT START OR RUN. 3. CALLED A FORD MECHANIC WHO SAID THIS HAPPENS REGULARLY AND I SHOULD CARRY A SPARE CPS. REPL... Read more
VEHICLE SPEED CONTROL:CRUISE CONTROL Sep 7, 2005
Incident date: Sep 4, 2005
TRUCK WAS PARKED ON STREET FOR APPROXIMATELY 2 HOURS. NOTICED AN ORANGE GLOW THROUGH THE TREES. RAN OUT AND DISCOVERED MY TRUCK TOTALLY ENGULFED IN FLAMES. POLICE AND FIRE COMPANY ARRIVED ON SCENE. FIRE WAS EXTINGUISHED. INSURANCE HAS TOTALED THE TRUCK. *JB
Fire
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS Jun 29, 2005
Incident date: Aug 14, 2004
DT: CONSUMER STATES THAT THE STEEL BRAKE LINES WERE RUSTED. CONSUMER NOTICED THE PROBLEM WHEN HE STEPPED ON THE BRAKES AND THEY WENT TO THE FLOOR IN AUGUST 2004. THEN , IN JUNE 2005 THIS HAPPENED AGAIN ON THE FRONT LINES. IN AUGUST 2004 CONSUMER REPLACED THE BRAKE LINE HIMSELF IN THE REAR, WHIC... Read more
TIRES:SIDEWALL Jun 28, 2005
Incident date: Oct 15, 2001
DT: 5TH WHEEL CAMPER HAD A TOTAL OF 8 BLOW OUTS IN LESS THAN 3 YEARS. CONSUMER'S VEHICLE HAD 3 BLOW OUTS IN THE LAST 3 MONTHS WITH LESS THAN 2,000 MILES ON THE TIRES. THE TIRES WERE MANUFACTURED BY CARLISLE. CONSUMER WAS WORRIED ABOUT 2 PLY TIRES. CONSUMER WAS CHANGING THE TIRE SIZE TO AN UPGRADED... Read more
TIRES:SIDEWALL Jun 20, 2005
Incident date: Jun 11, 2003
DT: APPROXIMATELY 4 MONTHS AFTER PURCHASING A TRAVEL TRAILER CONSUMER SET OUT FOR A TRIP AND THE TIRES BEGAN BLOWING OUT ABOUT 200 MILES AFTER THEY STARTED. THREE OF THE TIRES BLEW OUT ON THIS TRIP FROM KENTUCKY TO NEVADA. THE SIDEWALLS BLEW OUT, AND ONLY THE RIMS WERE LEFT. CONSUMER CONTACTED G... Read more
FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK May 6, 2005
Incident date: May 6, 2003
DT: CONTACT OWNS A 1997 FORD F250. HE SAID THE VEHICLE STARTED RUNNING ROUGH SO HE TOOK IT TO THE SHOP, AND THEY CLEANED HIS FUEL INJECTION. THE TRUCK HAS TWO FUEL TANKS. THE FRONT FUEL TANK COMPLETELY QUIT WORKING THE REAR TANK WORKED. NOW HE SAYS THAT THE REAR TANK KEEPS ON FILLING THE FRONT TANK ... Read more
VEHICLE SPEED CONTROL:CRUISE CONTROL Mar 8, 2005
Incident date: Jan 26, 2005
ON DECEMBER 4, 2004, I TOOK MY TRUCK ON ABOUT A 600 MILE TRIP. DURING THE TRIP I TRIED THE CRUISE CONTROL, WHICH WORKED ABOUT 5 MONTHS EARLIER & FOUND IT TO BE NONFUNCTIONAL. THE NEXT DAY, I FOUND MYSELF IN A POSITION THAT REQUIRED ENGAGING THE FOUR-WHEEL DRIVE, HOWEVER IT WOULD NOT ENGAGE. I PARKED... Read more
Fire
POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE) Mar 8, 2005
Incident date: Jan 26, 2005
ON DECEMBER 4, 2004, I TOOK MY TRUCK ON ABOUT A 600 MILE TRIP. DURING THE TRIP I TRIED THE CRUISE CONTROL, WHICH WORKED ABOUT 5 MONTHS EARLIER & FOUND IT TO BE NONFUNCTIONAL. THE NEXT DAY, I FOUND MYSELF IN A POSITION THAT REQUIRED ENGAGING THE FOUR-WHEEL DRIVE, HOWEVER IT WOULD NOT ENGAGE. I PARKED... Read more
Fire
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV) Aug 30, 2004
Incident date: Aug 30, 2004
CONSUMER STATED THAT THE OIL PAN RUSTED RIGHT THROUGH. ALSO, IT A IGNITED A FIRE UNDER THE BASE OF THE VEHICLE. CONSUMER CONTACTED DEALER AND MANUFACTURER, AND NEITHER WERE WILLING TO ASSIST THE CONSUMER. *AK
Fire
ELECTRICAL SYSTEM:WIRING Apr 16, 2004
Incident date: Apr 16, 2004
ENGINE LIGHT CONTINUOUSLY ILLUMINATED ON THE DASHBOARD. INDEPENDENT MECHANIC DETERMINED THAT WIRING HARNESS ON THE GLOVE COMPARTMENT BROKE, AND ONE WIRE ON THE INSULATION MALFUNCTIONED. *AK
STEERING:GEAR BOX:SHAFT SECTOR Mar 27, 2004
Incident date: Mar 25, 2004
STEERING SHAFT BROKE ON 1997 FORD F250. *AK
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE Nov 17, 2003
Incident date: Nov 16, 2003
I HAVE A 1997 FORD F250HD WITH THE 5.8L ENGINE AND 78,000 MILES. I NOTICED AN EXHAUST LEAK AND DECIDED TO INSTALL EXHAUST MANIFOLD GASKETS TO CURE THE PROBLEM. HOWEVER, WHEN I STARTED THE JOB I NOTICED THAT THERE WERE BROKEN EXHAUST STUDS THAT HAD BROKEN FLUSH WITH THE HEAD. AFTER REMOVING THE MANI... Read more
UNKNOWN OR OTHER Oct 21, 2003
Incident date: Oct 20, 2003
1997 FORD F250HD MILEAGE OF 40,036 AND GARAGE KEPT EXHAUST MANIFOLD RUSTED, CORRODED AND CRACKED-BOLTS RUSTED TO THE MANIFOLD, CAN'T GET SPARK PLUGS OUT BECAUSE RUSTED TO THE HEAD - MOTOR MOUNT STEEL IS RUSTED ALONG WITH THE BOLTS, VALVE COVER HAS RUST HOLES AND CORROSION, COIL THAT BOLTS ONTO TH... Read more
STEERING:GEAR BOX (OTHER THAN RACK AND PINION) Oct 21, 2003
Incident date: Oct 20, 2003
1997 FORD F250HD MILEAGE OF 40,036 AND GARAGE KEPT EXHAUST MANIFOLD RUSTED, CORRODED AND CRACKED-BOLTS RUSTED TO THE MANIFOLD, CAN'T GET SPARK PLUGS OUT BECAUSE RUSTED TO THE HEAD - MOTOR MOUNT STEEL IS RUSTED ALONG WITH THE BOLTS, VALVE COVER HAS RUST HOLES AND CORROSION, COIL THAT BOLTS ONTO TH... Read more
SERVICE BRAKES, AIR:SUPPLY:HOSES, LINES/PIPING, AND FITTINGS Oct 21, 2003
Incident date: Oct 20, 2003
1997 FORD F250HD MILEAGE OF 40,036 AND GARAGE KEPT EXHAUST MANIFOLD RUSTED, CORRODED AND CRACKED-BOLTS RUSTED TO THE MANIFOLD, CAN'T GET SPARK PLUGS OUT BECAUSE RUSTED TO THE HEAD - MOTOR MOUNT STEEL IS RUSTED ALONG WITH THE BOLTS, VALVE COVER HAS RUST HOLES AND CORROSION, COIL THAT BOLTS ONTO TH... Read more
POWER TRAIN:DRIVELINE:UNIVERSAL JOINT Oct 21, 2003
Incident date: Oct 20, 2003
1997 FORD F250HD MILEAGE OF 40,036 AND GARAGE KEPT EXHAUST MANIFOLD RUSTED, CORRODED AND CRACKED-BOLTS RUSTED TO THE MANIFOLD, CAN'T GET SPARK PLUGS OUT BECAUSE RUSTED TO THE HEAD - MOTOR MOUNT STEEL IS RUSTED ALONG WITH THE BOLTS, VALVE COVER HAS RUST HOLES AND CORROSION, COIL THAT BOLTS ONTO TH... Read more
POWER TRAIN:DRIVELINE:DRIVESHAFT Oct 21, 2003
Incident date: Oct 20, 2003
1997 FORD F250HD MILEAGE OF 40,036 AND GARAGE KEPT EXHAUST MANIFOLD RUSTED, CORRODED AND CRACKED-BOLTS RUSTED TO THE MANIFOLD, CAN'T GET SPARK PLUGS OUT BECAUSE RUSTED TO THE HEAD - MOTOR MOUNT STEEL IS RUSTED ALONG WITH THE BOLTS, VALVE COVER HAS RUST HOLES AND CORROSION, COIL THAT BOLTS ONTO TH... Read more
ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS Oct 21, 2003
Incident date: Oct 20, 2003
1997 FORD F250HD MILEAGE OF 40,036 AND GARAGE KEPT EXHAUST MANIFOLD RUSTED, CORRODED AND CRACKED-BOLTS RUSTED TO THE MANIFOLD, CAN'T GET SPARK PLUGS OUT BECAUSE RUSTED TO THE HEAD - MOTOR MOUNT STEEL IS RUSTED ALONG WITH THE BOLTS, VALVE COVER HAS RUST HOLES AND CORROSION, COIL THAT BOLTS ONTO TH... Read more
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE Oct 21, 2003
Incident date: Oct 20, 2003
1997 FORD F250HD MILEAGE OF 40,036 AND GARAGE KEPT EXHAUST MANIFOLD RUSTED, CORRODED AND CRACKED-BOLTS RUSTED TO THE MANIFOLD, CAN'T GET SPARK PLUGS OUT BECAUSE RUSTED TO THE HEAD - MOTOR MOUNT STEEL IS RUSTED ALONG WITH THE BOLTS, VALVE COVER HAS RUST HOLES AND CORROSION, COIL THAT BOLTS ONTO TH... Read more
POWER TRAIN:AXLE ASSEMBLY:BANJO HOUSING Sep 29, 2003
Incident date: Apr 25, 2001
WHEN YOU ENAGE THE FRONT DRIVE AXLE A SEVEAR GRINDING NOISE OCCURS WHEN THE FRONT END IS JUST FREE WHEELING SOUNDS LIKE METAL TO METAL GRINDING BUT WHEN ROLLED OVER BY HAND ITS QUIET
ENGINE AND ENGINE COOLING Sep 24, 2003
Incident date: Aug 3, 2003
I HAVE A 1997 FORD F-250 PU WITH A TURBO DIESEL. THE TURBO STARTED LEAKING OIL AROUND AN O-RING. LEAK WAS SEVERE. TOOK TO DEALER, AND A TECHNICAL SERVICE BULLETIN HAD BEEN ISSUED FOR THIS PROBLEM. I NOW HAVE BEEN TOLD THAT MY TURBO IS FAILING. I BELIEVE IT IS FOR THE O-RING FAILURE, WHICH VERY ... Read more
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE Sep 11, 2003
Incident date: Feb 12, 2003
PROBLEMS WITH OIL PAN, BRAKES, TRANSMISSION AND EXHAUST MANIFOLD.*MR THE FRONT END CASING CRACKED. THE OIL PAN, BRAKE AND TRANSMISSION LINES RUSTED OUT. THE BOLT HEADS ROTTED OFF FROM THE EXHAUST MANIFOLDS, AND THE HEADS CRACKED AS A RESULT. THE REAR END CAP RUSTED ALONG WITH THE POLLUTION CONTRO... Read more
POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES Sep 11, 2003
Incident date: Feb 12, 2003
PROBLEMS WITH OIL PAN, BRAKES, TRANSMISSION AND EXHAUST MANIFOLD.*MR THE FRONT END CASING CRACKED. THE OIL PAN, BRAKE AND TRANSMISSION LINES RUSTED OUT. THE BOLT HEADS ROTTED OFF FROM THE EXHAUST MANIFOLDS, AND THE HEADS CRACKED AS A RESULT. THE REAR END CAP RUSTED ALONG WITH THE POLLUTION CONTRO... Read more
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS Sep 11, 2003
Incident date: Feb 12, 2003
PROBLEMS WITH OIL PAN, BRAKES, TRANSMISSION AND EXHAUST MANIFOLD.*MR THE FRONT END CASING CRACKED. THE OIL PAN, BRAKE AND TRANSMISSION LINES RUSTED OUT. THE BOLT HEADS ROTTED OFF FROM THE EXHAUST MANIFOLDS, AND THE HEADS CRACKED AS A RESULT. THE REAR END CAP RUSTED ALONG WITH THE POLLUTION CONTRO... Read more
ENGINE AND ENGINE COOLING:ENGINE Sep 11, 2003
Incident date: Feb 12, 2003
PROBLEMS WITH OIL PAN, BRAKES, TRANSMISSION AND EXHAUST MANIFOLD.*MR THE FRONT END CASING CRACKED. THE OIL PAN, BRAKE AND TRANSMISSION LINES RUSTED OUT. THE BOLT HEADS ROTTED OFF FROM THE EXHAUST MANIFOLDS, AND THE HEADS CRACKED AS A RESULT. THE REAR END CAP RUSTED ALONG WITH THE POLLUTION CONTRO... Read more
SUSPENSION Sep 11, 2003
Incident date: Feb 12, 2003
PROBLEMS WITH OIL PAN, BRAKES, TRANSMISSION AND EXHAUST MANIFOLD.*MR THE FRONT END CASING CRACKED. THE OIL PAN, BRAKE AND TRANSMISSION LINES RUSTED OUT. THE BOLT HEADS ROTTED OFF FROM THE EXHAUST MANIFOLDS, AND THE HEADS CRACKED AS A RESULT. THE REAR END CAP RUSTED ALONG WITH THE POLLUTION CONTRO... Read more
POWER TRAIN:AUTOMATIC TRANSMISSION Dec 26, 2002
Incident date: Oct 11, 1999
CRUISE WON'T SHUT OFF- HAS HAPPENED 3-4 TIMES NOW AND HAVE COME CLOSE TO CAUSING WRECKS. DEALERSHIP CLAIMS THEY CAN'T FIND ANY PROBLEM WITH IT. ALSO, VEHICLE IS SMOKING AN APPEARS TO HAVE TRANSMISSION PROBLEMS- AGAIN "NOTHING WRONG"
VEHICLE SPEED CONTROL:CRUISE CONTROL Dec 26, 2002
Incident date: Oct 11, 1999
CRUISE WON'T SHUT OFF- HAS HAPPENED 3-4 TIMES NOW AND HAVE COME CLOSE TO CAUSING WRECKS. DEALERSHIP CLAIMS THEY CAN'T FIND ANY PROBLEM WITH IT. ALSO, VEHICLE IS SMOKING AN APPEARS TO HAVE TRANSMISSION PROBLEMS- AGAIN "NOTHING WRONG"
POWER TRAIN:AUTOMATIC TRANSMISSION Dec 26, 2002
Incident date: Mar 2, 2001
TRANSMISSION PROBLEMS- NEW TRANS. INSTALLED
ELECTRICAL SYSTEM Dec 26, 2002
Incident date: Apr 6, 2001
VEHICLE STALLS OUT WHEN STARTED. QUITS WHILE DRIVING.
POWER TRAIN:AUTOMATIC TRANSMISSION Dec 26, 2002
Incident date: Sep 20, 2001
TRANSMISSION PROBLEMS- REBUILD.
ELECTRICAL SYSTEM Dec 26, 2002
Incident date: Feb 27, 2002
VEHICLE QUITS WHILE RUNNING. STARTS BUT WILL NOT KEEP RUNNING. NO CHECK ENGINE LIGHT CAME ON. BAD FUEL ECONOMY. CAN SMELL FUEL AT TIMES.
ELECTRICAL SYSTEM Dec 26, 2002
Incident date: Dec 23, 2002
VEHICLE WILL SHUT DOWN AND RESTART ITSELF WHILE DRIVING. THE GAS MILEAGE HAS GONE DOWN QUICKLY. VEHICLE WILL STALL AND NOT START AT ALL. PRIOR SENSOR PROBLEMS WITH SIMILAR SYMPTOMS.
TIRES:SIDEWALL Dec 19, 2000
ALL FOUR FIRESTONE STEEL TEC RADIAL AT LT 235-85R16 TIRES WERE REPLACED DUE TO DRY ROT ON THE EXTERIOR TIRE WALLS. *MJS

Showing 50 of 52 complaints.

Technical Service Bulletins, 1997 FORD F-250 SD

43 manufacturer communications from 42 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
103000 POWER TRAIN:AUTOMATIC TRANSMISSION4
061000 ENGINE AND ENGINE COOLING:ENGINE4
980000 UNKNOWN OR OTHER4
103600 POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES3
162300 STRUCTURE:BODY:DOOR3
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE3
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS2
114000 ELECTRICAL SYSTEM:WIRING2
042107 Dec 13, 2004
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT
032131 Oct 30, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
ROUGH IDLE AND ENGINE MISS DUE TO INJECTOR BORE SCUFFING AT GREEN ENGINE BREAK-IN. *TT
032126 Oct 30, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
MOANING NOISE DURING 1500-2000 RPM ON NEUTRAL ENGINE RUN-UP, OR WHILE DRIVING UNDER LOAD. *TT
03211 Oct 30, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
LOSS OF POWER AND MALFUNCTION INDICATOR LAMP MAY ALSO ILLUMINATE WITH DIAGNOSTIC TROUBLE CODES 128 AND 845 OR P0236 AND P0238 STORED IN MEMORY. *TT
03148 Jul 21, 2003
103600 POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES
NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT
0398 May 12, 2003
090000 FUEL SYSTEM, OTHER
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE P0457. *TT
01205 Oct 15, 2001
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SOME VEHICLES MAY EXHIBIT VACUUM OR AIR LEAKS IN THE INTAKE MANIFOLD AND / OR ENGINE SYSTEM CAUSING DIAGNOSTIC TROUBLE CODES P0171 AND OR P0174. *TT
01157 Aug 6, 2001
980000 UNKNOWN OR OTHER
INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC
01156 Aug 6, 2001
138600 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE
SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC
002310 Nov 13, 2000
103600 POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES
SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM. *TT
98168 Apr 7, 2000
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
TRANSMISSION- E40D/4R100-1989-99-MAIN CONTROLS, SEPARATOR PLATES AND SEPARATOR PLATE GASKETS USAGE CHART. YD
0038 Feb 7, 2000
103600 POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES
VEHICLES MAY EXPERIENCE SOLID PARTICLE CONTAMINANTS FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR, MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM IS NOT PROPERLY FLUSHED, FLUID IN-LINE FILTER KIT. *MJS
0015 Jan 10, 2000
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS
99242 Nov 15, 1999
162300 STRUCTURE:BODY:DOOR
INFORMATION ON REPLACING AND / OR REPAIRING MALFUNCTIONING (DOOR, IGNITION AND DECKLID) LOCKS. *TT
99236 Nov 15, 1999
102000 POWER TRAIN:MANUAL TRANSMISSION
SUBJECT REGARDING 4R100 TRANSMISSION FLEXPLATE REPLACEMENT FOR VEHICLES WITH 7.3L DIESEL ENGINE. *TT
99222 Oct 18, 1999
114000 ELECTRICAL SYSTEM:WIRING
SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT
99196 Sep 20, 1999
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS. *TT
99152 Jul 26, 1999
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA. *TT
991210 Jun 14, 1999
980000 UNKNOWN OR OTHER
FORD MOTOR COMPANY HAS RELEASED A PRIVATE LABELED MATERIAL TO BE USED FOR IRON PARTICLE / ACID RAIN SERVICE REPAIRS. *TT
99129 Jun 14, 1999
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP. *TT
99111 Jun 14, 1999
980000 UNKNOWN OR OTHER
INFORMATION DESIGNED TO AID IN THE DIAGNOSIS, TESTING AND REPAIR OF NOISE, VIBRATION AND HARSHNESS (NVH) CONCERNS. *TT
99-8-15 May 3, 1999
162300 STRUCTURE:BODY:DOOR
SUBJECT REGARDING DOOR TRIM PANEL REPLACEMENT - SERVICE TIP. *TT
9943 Mar 8, 1999
116200 ELECTRICAL SYSTEM:IGNITION:MODULE
INFORMATION REGARDING REPROGRAMMING POWERTRAIN CONTROL MODULES (PCMS). *TT
9943 Mar 8, 1999
100000 POWER TRAIN
INFORMATION REGARDING REPROGRAMMING POWERTRAIN CONTROL MODULES (PCMS). *TT
98246 Dec 7, 1998
110000 ELECTRICAL SYSTEM
FORD MOTOR COMPANY HAS RELEASED A NEW ELECTRICAL GREASE ( F8AZ - 19G208-AA ) TO REDUCE THE POSSIBILITY OF MOISTURE CORROSION AT THE TERMINALS. *YC
985176 Nov 1, 1998
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
SOME TRUCKS WITH E40D AND CALIFORNIA CALIBRATION 7-90P-R10/11 MAY STALL DURING LONG DECEL CONDITIONS WHILE IN MANUAL 1 OR 2 GEAR. *TT
98205 Oct 12, 1998
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
EXHIBITING ROUGH IDLE AND ENGINE MISS DUE TO INJECTOR BORE SCUFFING AT GREEN ENGINE BREAK-IN. *YC
98163 Aug 17, 1998
162300 STRUCTURE:BODY:DOOR
LOCKS FAILED. YD
98156 Aug 3, 1998
063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
EXHAUST LEAK AT EXHAUST MANIFOLDS--VEHICLE EQUIPPED WITH 7.0L 0R 7.5L ENGINE. *AK
9888 Apr 27, 1998
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART. *YC
98810 Apr 27, 1998
114000 ELECTRICAL SYSTEM:WIRING
SOME CUSTOMERS MAY REQUIRE A HEAVY DUTY 7-WAY TRAILER WIRING CONNECTOR SYSTEM WHEN THE VEHICLE IS EQUIPPED WITH A 4-WAY CONNECTOR. *YC
9873 Apr 13, 1998
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
EXPERIENCING A WHINING / BUZZING NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO. *TT
982721 Apr 1, 1998
011000 STEERING: STEERING WHEEL/HANDLE BAR
SOME VEHICLES MAY EXPERIENCE A POPPING / SQUEAKING NOISE IN THE STEERING COLUMN WHILE TURNING. *YC
985A23 Mar 18, 1998
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
A COMPREHENSIVE PULL AND DRIFT DIAGNOSTIC PROCEDURE HAS BEEN DEVELOPED TO ASSIST TECHNICIANS IN HELPING TO RESOLVE PULL OR DRIFT CONDITIONS. *TT
985A25 Mar 18, 1998
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
A VIBRATION OR SHUDDER MAY BE FELT DURING BRAKING ON SOME VEHICLES. *YC
985A27 Mar 18, 1998
106220 POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL
LUBRICANT LEAKING FROM REAR AXLE SEAL CONTAMINATING BRAKE SHOES. *YC
985A5 Mar 18, 1998
034530 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR
HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT FROM ROTUNDA IS NOW APPROVED FOR WARRANTY AND SERVICE USE. *YC
98414 Mar 2, 1998
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
EXPERIENCING AN ENGINE STALL CONDITION ON 1997 CALIFORNIA F SERIES 7.3L DIESEL E40D VEHICLES AFTER A LONG DECEL WHEN USING M1 GEAR FOR ENGINE BRAKING. *YC
9845 Mar 2, 1998
045300 SERVICE BRAKES, AIR:DISC:ROTOR
AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT. *YC
98419 Mar 2, 1998
980000 UNKNOWN OR OTHER
SOME VEHICLES MAY EXHIBIT A FLASHING TRANSMISSION CONTROL INDICATOR LAMP (TCIL) AND DIAGNOSTIC TROUBLE CODES (DTCS) 62,628, AND/OR 1728. *YC
98113 Jan 19, 1998
160000 STRUCTURE
SUBJECT PERTAINING TO RED RUST STAINS ON THE EDGES OF THE BUMPER CENTER VENT AND FOG LAMP OPENINGS. *TT
98119 Jan 19, 1998
061000 ENGINE AND ENGINE COOLING:ENGINE
CONDITIONS WITH ENGINE STALLING DURING LONG DECEL WHILE IN MANUAL 1 OR MANUAL 2 GEAR ON SOME VEHICLES. *TT
98122 Jan 19, 1998
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
INFORMATION ON THE DEFROSTER PERFORMANCE ENHANCEMENT.

NHTSA Safety Investigations, FORD F-250 SD

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

EA06012 Opened: Jun 22, 2006 , Closed: Dec 7, 2007
EA, Closed , Model Year: 1997
ENGINE STALLING
IN A DECEMBER 3, 2007 LETTER, FORD ADVISED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL TO REPLACE THE CAM POSITION SENSOR (CPS) IN APPROXIMATELY 1.2 MILLION SUBJECT VEHICLES TO ADDRESS REPORTS OF ENGINE STALLING.A NEW DESIGN CPS WITH IMPROVED PERFORMANCE AND DURABILITY WILL BE INSTALLED AS A REMEDY.O... Read more

FORD F-250 SD - All Years Overview

Complete safety history for the FORD F-250 SD across all model years (1993, 2026).

171 Total Recalls
3,654 Total Complaints
1 Investigations
147 Reported Crashes
170 Reported Fires
13 Reported Deaths

FORD F-250 SD - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2026 4 13 View
2025 6 19 View
2024 3 52 View
2023 15 76 View
2022 17 5 View
2021 13 0 View
2020 15 4 View
2019 12 13 View
2018 10 23 View
2017 15 119 View
2016 4 15 View
2015 3 31 View
2014 1 37 View
2013 1 32 View
2012 1 97 View
2011 1 189 View
2010 1 48 View
2009 1 33 View
2008 2 175 View
2007 3 85 View
2006 3 353 View
2005 5 381 View
2004 4 345 View
2003 6 229 View
2002 5 282 View
2001 4 331 View
2000 4 277 View
1999 5 304 View
1998 1 1 View
1997 (current) 2 52
1996 1 11 View
1995 1 12 View
1994 1 2 View
1993 1 4 View
1992 0 3 View
1991 0 1 View

Other FORD Models

Model Recalls Complaints
MUSTANG 1,104 11,600 View
RANGER 928 10,371 View
F-350 SD 776 2,363 View
F-150 692 46,142 View
F-450 SD 692 624 View
EXPLORER 624 42,549 View
F-550 SD 578 603 View
EXPEDITION 555 11,534 View