2005 FORD F-350 SD

4 recalls, 269 complaints - 156 TSBs

20E090000 Dec 9, 2020
STEERING
Defect Description
Icon Vehicle Dynamics, LLC (Icon) is recalling all 05-UP FSD 2.5 Centerline Stabilizer Kits with part number 65050. The kits were sold as an accessory for certain 2005-2021 Ford F-250 4X4 and F-350 4X4 pickup trucks. The foam ring inside the stabilizer "through shaft" may block the piston ports, p... Read more
Consequence
If the steering locks, it can increase the risk of a crash.
Remedy
Icon will notify owners, and dealers will install a new shock assembly with a revised foam ring and steel support disc, free of charge. The recall began December 21, 2020. Owners may contact Icon customer service at 1-951-689-4266.
102 vehicles affected
Manufacturer: Icon Vehicle Dynamics, LLC
11V352000 Jul 13, 2011
EXTERIOR LIGHTING:TAIL LIGHTS
Defect Description
FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 TH... Read more
Consequence
NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
Remedy
DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
26,715 vehicles affected
Manufacturer: FORD MOTOR COMPANY
05V270000 Jun 10, 2005
ELECTRICAL SYSTEM:WIRING
Defect Description
CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.
Consequence
SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.
Remedy
DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
180,104 vehicles affected
Manufacturer: FORD MOTOR COMPANY
05V266000 Jun 9, 2005
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Defect Description
ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.
Consequence
THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy
DEALERS WILL INSTALL AN EXTERNAL RETENTION CLIP AT THE FUEL JUMPER LINE TO THE MAIN FUEL BUNDLE CONNECTION. THE RECALL BEGAN ON JUNE 20, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
78,675 vehicles affected
Manufacturer: FORD MOTOR COMPANY

Complaint Statistics

269 total complaints 9 crashes 8 fires 4 injuries 1 deaths

Top Reported Components

ComponentComplaints
STEERING34
ENGINE AND ENGINE COOLING:ENGINE:DIESEL23
SUSPENSION:FRONT22
FUEL SYSTEM, DIESEL21
ELECTRICAL SYSTEM16
TIRES14
ENGINE AND ENGINE COOLING11
ELECTRICAL SYSTEM:WIRING10
SUSPENSION10
POWER TRAIN:AUTOMATIC TRANSMISSION9
TIRES Feb 27, 2019
Incident date: Feb 24, 2019
DRIVING ON INTERSTATE I-85 IN NORTH GA ON SUNDAY, FEBRUARY 24TH TRAVELING 65MPH. REAR DRIVER SIDE TIRE TREAD FLIES OFF. TRUCK ROCKS AND MAKES A LOT OF NOISE. ABLE TO MAINTAIN CONTROL OF VEHICLE AND MOVE TO EMERGENCY LANE. TIRE APPEARS TO HAVE PEELED APART LIKE A BANANA. *DT*JB
STEERING Sep 2, 2018
Incident date: Aug 31, 2018
DRIVING DOWN THE HIGHWAY I HIT A SMALL BUMP AT 65MPH AND THE ENTIRE FRONT END STARTED VIOLENTLY SHAKING LIKE IT WAS GOING TO FALL APART. HAS HAPPENED TO ME 3 TIMES NOW AND TO MY PREGNANT WIFE 3 TIMES IN ONE TRIP! VERY SCARY AND A SERIOUS ISSUE THAT SHOULD BE RECTIFIED IMMEDIATELY. EXTREMELY DANGEROU... Read more
ENGINE Jul 18, 2017
Incident date: Feb 13, 2016
2005 FORD F-350. ATTORNEY REPRESENTING CONSUMER WRITES IN REGARDS TO VEHICLE ENGINE FIRE. *SMD ATTORNEY SENT ADDITIONAL CORRESPONDENCE. *LD UPDATED 07/18/2017 *JS
Fire
STEERING Feb 8, 2016
Incident date: Nov 25, 2015
I WAS DRIVING ON A TWO LANE BACK ROAD AROUND 45 TO 50 MPH, AND MY TRUCK STARTED VIOLENTLY SHAKING AND I LOST ALL CONTROL OF STEERING. I WENT INTO THE ONCOMING LANE, LUCKILY NO ONE WAS COMING, AND HAD TO HIT MY BRAKES HARD TO GET THE SHAKING TO STOP. IT HAS ALSO HAPPENED WHILE DRIVING AT SPEEDS OF 35... Read more
SUSPENSION Feb 8, 2016
Incident date: Nov 25, 2015
I WAS DRIVING ON A TWO LANE BACK ROAD AROUND 45 TO 50 MPH, AND MY TRUCK STARTED VIOLENTLY SHAKING AND I LOST ALL CONTROL OF STEERING. I WENT INTO THE ONCOMING LANE, LUCKILY NO ONE WAS COMING, AND HAD TO HIT MY BRAKES HARD TO GET THE SHAKING TO STOP. IT HAS ALSO HAPPENED WHILE DRIVING AT SPEEDS OF 35... Read more
UNKNOWN OR OTHER Feb 8, 2016
Incident date: Nov 25, 2015
I WAS DRIVING ON A TWO LANE BACK ROAD AROUND 45 TO 50 MPH, AND MY TRUCK STARTED VIOLENTLY SHAKING AND I LOST ALL CONTROL OF STEERING. I WENT INTO THE ONCOMING LANE, LUCKILY NO ONE WAS COMING, AND HAD TO HIT MY BRAKES HARD TO GET THE SHAKING TO STOP. IT HAS ALSO HAPPENED WHILE DRIVING AT SPEEDS OF 35... Read more
ELECTRICAL SYSTEM Oct 27, 2015
Incident date: Sep 4, 2015
VEHICLE STALL/DIE WHILE DRIVING WITHOUT ANY WARNING. WHEN THE VEHICLE DIES, UNABLE TO TURN THE STEERING WHEEL AND NO POWER AT ALL. HAVE A RECALL NUMBER 05S34, BUT FORD DEALERSHIP WON'T REPAIR IT BECAUSE MY VIN ISN'T ON RECALL. WHAT SHOULD I DO NEXT?
ENGINE Oct 27, 2015
Incident date: Mar 11, 2014
THE HEAD BOLTS HAVE A KNOWN DEFECT, WHICH FORD FILED A CLASS ACTION SUIT AGAINST THE ENGINE MANUFACTURE NOVASTAR FOR AND WON. THIS DEFECT/WEAKNESS CAN CAUSE THE BOLTS TO FAIL/BREAK CAUSING MANY COMPONENTS TO BECOME DAMAGED. THIS CAN POTENTIALLY CAUSE AN ACCIDENT AND/OR INJURY TO THE VEHICLES OCCUP... Read more
TIRES Sep 17, 2015
Incident date: Sep 13, 2015
TIRE FAILURE CAUSING ACCIDENT WITH PROPERTY DAMAGE AND MINOR INJURIES. TIRE WAS THE FRONT LEFT TIRE ON A 2005 FORD F350 4X4 SRW. TIRE HAD APPROXIMATELY 25,000 MILES. ACCIDENT OCCURRED WHILE TOWING A FIFTH WHEEL TOY HAULER TRAILER. TRAILER IS 25' LONG WITH AN APPROXIMATE EMPTY WEIGHT OF 5500 LBS. ALS... Read more
Crash 1 injured
WHEELS Aug 20, 2015
Incident date: Aug 1, 2015
THIS HAS TO DO WITH 19.5" WHEELS MANUFACTURED BY VISION WHEEL,SPECIFICALLY WHEEL # 81A-9770MBO. ON THE BACK OF THE WHEEL THERE IS A RELIEF MACHINED AROUND EACH LUG HOLE THAT IS ABOUT 1/8"DEEP X 3/4" IN DIA. WHETHER THIS IS A MANUFACTURING DESIGN OR A FLAW I AM NOT SURE,BUT PREVIOUS WHEELS OF THE SAM... Read more
FUEL/PROPULSION SYSTEM Mar 1, 2015
Incident date: Mar 1, 2015
FOR THE PAST WEEK MY TRUCK HAS BEEN TAKING LONGER TO START THEN NORMAL TODAY IT STARTED TO STALL ON MY I WAS ABLE TO GET IT HOME WHILE IT STALLED 4 MORE TIMES ON THE WAY. SHOPPED AT A FRIENDS SHOP ON THE WAY HOME AND HAD THEM SCAN THE COMPUTER FOUND OUT MY FICM IS NO GO MY IPR IS BAD AND MY STC FITT... Read more
ENGINE Mar 1, 2015
Incident date: Mar 1, 2015
FOR THE PAST WEEK MY TRUCK HAS BEEN TAKING LONGER TO START THEN NORMAL TODAY IT STARTED TO STALL ON MY I WAS ABLE TO GET IT HOME WHILE IT STALLED 4 MORE TIMES ON THE WAY. SHOPPED AT A FRIENDS SHOP ON THE WAY HOME AND HAD THEM SCAN THE COMPUTER FOUND OUT MY FICM IS NO GO MY IPR IS BAD AND MY STC FITT... Read more
ENGINE Feb 3, 2015
Incident date: Feb 3, 2015
TL*THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 60 MPH, THE VEHICLE STALLED AS THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 124,723.
SERVICE BRAKES Jul 8, 2014
Incident date: Jun 16, 2011
TL* THE CONTACT OWNS A 2005 FORD F-350. THE CONTACT STATED WHILE DRIVING AT 15 MPH, THE BRAKE LIGHT FAILED TO ILLUMINATE WHENEVER THE BRAKES WERE ENGAGED. ALSO, THE TBC WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE CONNECTOR TO THE BREAK LIGHT NEEDED TO... Read more
ENGINE Jun 17, 2014
Incident date: May 13, 2014
APPROXIMATELY 16,000 MILES PRIOR TO THIS INCIDENT (96,450) THE VEHICLE HAD A LACK OF TOWING POWER. I TOOK IT TO FORD, AND THEY TOLD ME THAT IT WAS THE EGR COOLER AND OIL COOLER. THE SERVICE MANAGER ADVISED ME THAT THIS HAPPENS TO EVERY 6.0 LITER DIESEL. HE STATED THEY UPDATED THE COOLERS TO FIX T... Read more
ELECTRICAL SYSTEM Feb 5, 2014
Incident date: Feb 2, 2014
TL* THE CONTACT OWNS A 2005 FORD F-350SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE WAS RESTARTED AND RESUMED NORMALLY. THE FAILURE RECURRED AND THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS. THE CONTACT REFERENCED NH... Read more
SUSPENSION Jan 25, 2014
Incident date: Sep 25, 2013
I HAVE A 2005, CREW CAB, SHORT BED, 6.0 DIESEL F-350. WHEN DRIVING AT 55-75MPH ON THE HIGHWAY, I PASSED A SMALL BUMP TRIGGERING A RIGOROUS SHAKING OF THE FRONT END. I COULD NOT APPLY BRAKES RAPIDLY, AND THE STEERING WHEEL BEGAN TO SHAKE. I BARELY HAD CONTROL OF THE VEHICLE, BUT AFTER FINALLY SLOWING... Read more
STEERING Jan 25, 2014
Incident date: Sep 25, 2013
I HAVE A 2005, CREW CAB, SHORT BED, 6.0 DIESEL F-350. WHEN DRIVING AT 55-75MPH ON THE HIGHWAY, I PASSED A SMALL BUMP TRIGGERING A RIGOROUS SHAKING OF THE FRONT END. I COULD NOT APPLY BRAKES RAPIDLY, AND THE STEERING WHEEL BEGAN TO SHAKE. I BARELY HAD CONTROL OF THE VEHICLE, BUT AFTER FINALLY SLOWING... Read more
AIR BAGS Jan 3, 2014
Incident date: Nov 23, 2013
FORD F350 PULLING A 31' TRAILER CRASHED INTO REAR OF A COMMERCIAL TRUCK/TRAILER DUE TO ICY ROAD CONDITIONS. AIR BAGS DID NOT ACTIVATE ON IMPACT. PASSENGER IN RIGHT/FRONT SEAT WAS CRUSHED DUE TO IMPACT. *TR
Crash 1 injured 1 deaths
ELECTRICAL SYSTEM Oct 15, 2013
Incident date: Sep 24, 2013
TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT THE VEHICLE WOULD NOT START. AFTER SEVERAL ATTEMPTS THE CONTACT WAS ABLE TO START THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS. THE TECHNICIAN STATED THE FUEL INJECTION CONTROL MODULE WOULD HAVE TO BE REPLACED. THER... Read more
FUEL SYSTEM, DIESEL Jul 15, 2013
Incident date: Jun 15, 2013
COMING HOME FROM A CAMPING TRIP WITH A 5TH WHEEL CAMPER & TRUCK JUST STOPPED WORKING. COME TO FIND OUT THE STC FITTING ON HIGH PRESSURE OIL PUMP SHOT APART & CRACKED REAR TIMING COVER. AFTER BEING STUCK ON THE HIGHWAY FOR OVER 8 HOURS, STRANDED AT THE CAMPGROUND FOR 4 MORE DAYS & $3000 TO GET IT F... Read more
ENGINE Jul 15, 2013
Incident date: Jun 15, 2013
COMING HOME FROM A CAMPING TRIP WITH A 5TH WHEEL CAMPER & TRUCK JUST STOPPED WORKING. COME TO FIND OUT THE STC FITTING ON HIGH PRESSURE OIL PUMP SHOT APART & CRACKED REAR TIMING COVER. AFTER BEING STUCK ON THE HIGHWAY FOR OVER 8 HOURS, STRANDED AT THE CAMPGROUND FOR 4 MORE DAYS & $3000 TO GET IT F... Read more
ELECTRICAL SYSTEM May 23, 2013
Incident date: Dec 23, 2012
TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT OFFER ANY ASSI... Read more
TIRES May 7, 2013
Incident date: Aug 28, 2012
TL* THE CONTACT OWNS A 2005 FORD F-350 SD EQUIPPED WITH MICHELIN TIRES, SIZE: LT245/75/R17 TIRES(N/A). THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 65 MPH, THE HOOD ON THE TRUCK, BEGAN TO VIBRATE IN A VIOLENT MANNER. WITHIN 2-3 SECONDS, THE FRONT PASSENGER'S SIDE TIRE EXPLODED WHICH CAUSED T... Read more
STEERING Apr 29, 2013
Incident date: Apr 17, 2013
DRIVING ST HIGHWAY SPEED (50-55MPH) I RAN OVER THREE SMALL BUMPS IN SUCCESSION, THE STEERING WHEEL WENT INTO A VIOLENT SIDE TO SIDE SHAKING AND I EXPERIENCED A SEVERE AND VIOLENT SHAKING OF THE ENTIRE FRONT END OF THE TRUCK. I MANAGED TO SLOW THE TRUCK AND PULL TO THE SHOULDER OF THE DIVIDED HIGHWAY... Read more
ELECTRICAL SYSTEM Apr 25, 2013
Incident date: Apr 22, 2013
TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT THE VEHICLE LUNGED FORWARD AND STALLED. THIS FAILURE OCCURRED ON MORE THAN ONE OCCASION. THE CONTACT STATED THAT THE VEHICLE WOULD NOT ALWAYS RESTART. THE CONTACT FOUND NHTSA RECALL CAMPAIGN ID NUMBER: 05V270000 (ELECTRICAL SYSTEM) B... Read more
ENGINE AND ENGINE COOLING:ENGINE:DIESEL Mar 29, 2013
Incident date: Aug 31, 2010
TL* THE CONTACT OWNS A 2005 FORD F350 SD. THE CONTACT STATED THAT WHILE DRIVING UPHILL, THE VEHICLE OVERHEATED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THEY STATED THAT THE TURBO NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED AND STATE... Read more
ENGINE Feb 27, 2013
Incident date: Feb 17, 2013
TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, HE NOTICED A LOT OF STEAM COMING FROM HIS TAIL PIPE. THE VEHICLE WAS TAKEN TO THE DEALER. AFTER DIAGNOSIS, THEY ADVISED HIM THAT EGR COOLER AND HEAD GASKETS FAILED AND NEEDED TO BE REPLACED. THE VEHIC... Read more
STEERING Jan 16, 2013
Incident date: Jan 1, 2007
TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 60 MPH, THE STEERING WHEEL AND FRONT END OF THE VEHICLE STARTED TO SHAKE. THE CONTACT RELEASED THE ACCELERATOR PEDAL AND THE SHAKING BECAME MORE EXTREME. AFTER DEPRESSING THE BRAKES, THE VEHICLE WAS MOVED ... Read more
FUEL/PROPULSION SYSTEM Jan 3, 2013
Incident date: Aug 10, 2012
TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, THE VEHICLE STALLED WITH THE ILLUMINATION OF THE ABS, WRENCH AND BATTERY WARNING LAMPS. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE FUEL INJECTOR MODULE NEEDED TO BE REPLACED. THE FAIL... Read more
ELECTRICAL SYSTEM Sep 4, 2012
Incident date: May 15, 2012
TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT WHILE TRAVELING 30 MPH, THE VEHICLE STALLED WITHOUT ANY WARNINGS. THE VEHICLE RESTARTED IMMEDIATELY AFTER THE FAILURE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSI... Read more
ENGINE Aug 20, 2012
Incident date: Aug 2, 2012
TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT WAS DRIVING 60 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE DEALER WHO STATED THAT THEY NEEDED TO REPLACE THE FRONT OIL PUMP. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND STATED THAT THERE WERE N... Read more
ELECTRICAL SYSTEM Feb 21, 2012
Incident date: Feb 16, 2012
TL* THE CONTACT OWNS A 2005 FORD F-350 SUPER DUTY. THE CONTACT STATED THAT AFTER REFUELING, THE VEHICLE WOULD NOT RESTART. THE CONTACT HAD TO APPLY STARTING FLUID IN ORDER TO START THE VEHICLE. THE FAILURE WAS EXPERIENCED APPROXIMATELY THREE TIMES. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 05... Read more
ENGINE AND ENGINE COOLING Feb 17, 2012
Incident date: Feb 15, 2011
TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT WAS DRIVING 45 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER BUT THE MANUFACTURER WAS NOT CONTACTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 99,000 AND THE CURRENT MILEAGE WAS 152,000.
FUEL SYSTEM, GASOLINE Jan 10, 2012
Incident date: Jan 1, 2012
TL* THE CONTACT OWNS A 2005 FORD F-350 SD DIESEL. THE CONTACT STATED THAT THE VEHICLE WAS RESISTANT TO ACCELERATION ATTEMPTS. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS ADVISED THAT THE FUEL TANK WAS DELAMINATING AND PREVENTING FUEL FROM GETTING TO THE ENGINE. AS A RESULT, THE ENTIRE ... Read more
STEERING Dec 20, 2011
Incident date: Dec 20, 2010
TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT THE VEHICLE WOULD SHAKE VIOLENTLY WHILE DRIVING OVER 50 MPH. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE, BUT DENIED ANY ASSISTANCE WITH REPAIRS TO THE VEHICLE. THE CONTACT MADE ATTEMPTS TO REPAIR THE FAILURE, BUT THE DEFECT CONT... Read more
STEERING Dec 7, 2011
Incident date: Nov 16, 2005
TL* THE CONTACT OWNS A 2005 FORD F350 SD. WHILE DRIVING APPROXIMATELY 40 MPH OVER A ROAD BUMP, THE FRONT END OF THE VEHICLE BEGAN PULL TO THE LEFT ABNORMALLY. THE FAILURE RECURRED THREE TIMES. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED. THE MANUFACTURER SENT A LETTER TO NOTIFY THE OWNER'S TO IN... Read more
SERVICE BRAKES, HYDRAULIC Oct 31, 2011
Incident date: Oct 28, 2011
TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THE BOLT ON THE MASTER CYLINDER FOR THE BRAKES SHEARED OFF. WHILE DRIVING 5 MPH WHILE THE BRAKE WAS BEING DEPRESSED THE BRAKE EXTENDED TO THE FLOOR CAUSING THE VEHICLE TO BE STOPPED WITH THE EMERGENCY BRAKE. THE CONTACT INSPECTED THE BRAK... Read more
STEERING Jul 28, 2011
Incident date: Jul 2, 2011
ON JULY 2, 2011, I WAS DRIVING MY 2005 F350 4X4 FORD TRUCK AT APPROXIMATELY 60 MPH ON A DOWNHILL GRADE AND HIT A POTHOLE IN THE ROAD. THE TRUCK STARTED SHAKING SO VIOLENTLY THAT I LOST CONTROL AND DRIFTED INTO THE ONCOMING TRAFFIC LANE FOR SEVERAL SECONDS WITHOUT BEING ABLE TO CONTROL THE VEHICLE. ... Read more
ENGINE AND ENGINE COOLING:COOLING SYSTEM Jul 10, 2011
Incident date: Aug 28, 2010
THE PUBLIC REALLY NEEDS TO BE EDUCATED REGARDING THE FACT THAT FORD MOTOR COMPANY IS COVERING UP ONE OF THE LARGEST PROBLEMS IN THEIR AUTOMOBILE HISTORY REGARDING THEIR HUNDREDS OF THOUSANDS OF FAILED 2003 THRU 2007 SUPER DUTY 6.0 DIESEL PICKUPS. IF YOU COULD BE SO KIND PLEASE HELP ME AND HUNDREDS O... Read more
PARKING BRAKE Jul 7, 2011
Incident date: Jul 5, 2011
REAR BRAKE BACKING PLATE RUSTED OUT CAUSING THE PARKING BRAKES TO LOCK UP ON LEFT SIDE . VEHICLE VEERED OFF ROAD. *TR
ELECTRICAL SYSTEM Jul 7, 2011
Incident date: Jun 1, 2011
TL* THE CONTACT OWNS A 2005 FORD F350 SD. WHILE DRIVING IN REVERSE AT 2 MPH, THE CONTACT STATED THAT THE VEHICLE SUDDENLY STALLED WITHOUT WARNING. HE REFERENCED THE SIMILARITY TO NHTSA CAMPAIGN ID NUMBER: 05V270000 (ELECTRICAL SYSTEM:WIRING). THE VEHICLE WAS TOWED TO A LOCAL DEALER WHO INSPECTED ... Read more
FUEL SYSTEM, GASOLINE Jul 5, 2011
Incident date: May 3, 2011
THE INTER LINER OF THE FUEL TANK DISINTEGRATED CAUSING THE FUEL TO CONTAMINATE THE FUEL INJECTORS AND THE FUEL PUMP. THE LOCAL FORD DEALER RECOMMENDED THAT THE FUEL TANK, THE FUEL PUMP AND ALL THE FUEL INJECTORS BE REPLACED. TOTAL COST BETWEEN $5000 AND $6000 DOLLARS. GAVE THE APPROVAL ON MAY 3RD 2... Read more
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM Jul 1, 2011
Incident date: Jun 7, 2011
1. NORMAL DRIVING WITH NORMAL SCHEDULED MAINTENANCE. 2. EGR SYSTEM: EGR COOLER, OIL COOLER, FAN CLUTCH, MODULATOR VALVE, EGR VALVE 3. BROUGHT TO FORD; REPLACED THE ABOVE PARTS. DIFFERENT STYLE EGR COOLER OLD PARTS WERE TAKEN BY FORD. *TR
SERVICE BRAKES, HYDRAULIC Jun 24, 2011
Incident date: Mar 27, 2008
TL* THE CONTACT OWNS A FORD 2005 F-350 SD. THE CONTACT STATED THAT THE VEHICLE WOULD MAKE A LOUD SQUEAKING NOISE WHENEVER THE BRAKES WERE APPLIED, AND SHE WOULD ALSO SMELL A BURNING ODOR. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT A BRAKE CALIPER NEEDED TO BE R... Read more
Fire
ENGINE AND ENGINE COOLING Jun 3, 2011
Incident date: Aug 5, 2008
TL* THE CONTACT OWNS A 2005 FORD F350 SD. THE CONTACT STATED THAT WHEN ACCELERATING FROM A COMPLETE STOP, THE ENGINE POWER WAS SIGNIFICANTLY REDUCED AND THE VEHICLE RESPONDED AS THOUGH IT WERE GOING TO STALL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER EIGHT DIFFERENT TIMES FOR THE SIMILAR FAILURE... Read more
STEERING:LINKAGES:TIE ROD ASSEMBLY May 23, 2011
Incident date: May 22, 2011
TL* THE CONTACT OWNS A 2005 FORD F-350. THE CONTACT WAS DRIVING WITH THE CRUISE CONTROL ACTIVATED AT 75 MPH. THE VEHICLE EXHIBITED AN ABNORMALLY LOUD EXPLOSION FROM THE FRONT OF THE VEHICLE. THE CONTACT PULLED AND WAS UNABLE TO FIND ANY PROBLEM WITH THE VEHICLE. ONE HOUR LATER, THE NOISE RECURRED WI... Read more
SUSPENSION:FRONT:SPRINGS:COIL SPRINGS May 23, 2011
Incident date: May 22, 2011
TL* THE CONTACT OWNS A 2005 FORD F-350. THE CONTACT WAS DRIVING WITH THE CRUISE CONTROL ACTIVATED AT 75 MPH. THE VEHICLE EXHIBITED AN ABNORMALLY LOUD EXPLOSION FROM THE FRONT OF THE VEHICLE. THE CONTACT PULLED AND WAS UNABLE TO FIND ANY PROBLEM WITH THE VEHICLE. ONE HOUR LATER, THE NOISE RECURRED WI... Read more
ELECTRICAL SYSTEM May 2, 2011
Incident date: Jan 1, 2007
TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT THE VEHICLE WOULD OFTEN FAIL TO START AND ONCE STARTED, BLACK SMOKE WOULD EMIT FROM THE EXHAUST PIPE AS THE VEHICLE STALLED. THE VEHICLE WAS TAKEN TO THE DEALER WHO WAS UNABLE TO DIAGNOSE THE PROBLEM BUT REPLACED THE FUEL INJECTION C... Read more
Fire
ENGINE AND ENGINE COOLING:COOLING SYSTEM Apr 29, 2011
Incident date: Apr 23, 2011
I HAVE A 2005 F350 4X4 DRW 6.0 DIESEL WITH 70,000 MILES, THE TRUCK WAS STARTED ONE MORNING AND WHITE SMOKE STARTED COMING FROM THE EXHAUST AND THE TRUCK HAD NO POWER, THERE WAS NO WARNING AND THE DEALER SAYS ITS THE EGR COOLER AND RECOMMENDS THAT THE HEAD GASKETS GET DONE ALSO FOR A TOTAL OF $4800.0... Read more

Showing 50 of 269 complaints.

Technical Service Bulletins, 2005 FORD F-350 SD

156 manufacturer communications from 145 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
061000 ENGINE AND ENGINE COOLING:ENGINE29
060000 ENGINE AND ENGINE COOLING13
110000 ELECTRICAL SYSTEM12
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL11
100000 POWER TRAIN5
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)5
020000 SUSPENSION4
103000 POWER TRAIN:AUTOMATIC TRANSMISSION4
SSM 51909 Sep 7, 2023
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-J
SSM 49495 Jan 27, 2021
350000 EQUIPMENT
Some 2005-2021 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now
DOR-Z2E6B-08 Jul 8, 2020
210000 TRAILER HITCHES
These SKUs are Trailer Brake Control Modules. The customer communication requested return of unsold inventory due to an internal software issue. The internal software issue leads to a false check trailer brake message and Trailer Brake Co
DOR-Z2E6B-08 Jul 8, 2020
118000 ELECTRICAL SYSTEM:SOFTWARE
These SKUs are Trailer Brake Control Modules. The customer communication requested return of unsold inventory due to an internal software issue. The internal software issue leads to a false check trailer brake message and Trailer Brake Co
DOR-Z2E6B-08 Jul 8, 2020
114005 ELECTRICAL SYSTEM: INTEGRATED TRAILER BRAKE CONTROL
These SKUs are Trailer Brake Control Modules. The customer communication requested return of unsold inventory due to an internal software issue. The internal software issue leads to a false check trailer brake message and Trailer Brake Co
SSM 48494 Jan 29, 2020
020000 SUSPENSION
Some 2005-2020 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now
DOR-C2C6H-02 Jan 13, 2020
350000 EQUIPMENT
This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have eviden
DOR-U2J7Y-02 Jan 13, 2020
350000 EQUIPMENT
This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have eviden
SSM 48157 Sep 2, 2019
110000 ELECTRICAL SYSTEM
Some 2002-2008 F-Super Duty, F-150 and Mark LT vehicles may exhibit concern during or after programing the VSM. The programming may fail or vehicle symptoms such as inoperative door locks, dome lamps, door ajar indicators or auto lamps may
SSM 47979 May 14, 2019
020000 SUSPENSION
Some 2005-2019 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now
SSM 47979 May 14, 2019
021600 SUSPENSION:FRONT:WHEEL BEARING
Some 2005-2019 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now
DOR-B8H4Z-11 Oct 2, 2018
010000 STEERING
This SKU is a front upper ball joint. The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. Excessive friction in the ball joint assembly ma
SSM 46345 Jan 27, 2017
350000 EQUIPMENT
SOME 2005-2017 F-SUPER DUTY 4X4 VEHICLES OPERATED IN EXTREME DUST, MUD OR TAR SAND CONDITIONS MAY EXHIBIT ACCELERATED 4X4 VACUUM HUB SEAL AND OR WHEEL BEARING WEAR AS A RESULT OF HARSH OPERATING CONDITIONS. A KNUCKLE SEAL SHIELD KIT IS NOW
TSB-14-0114 May 30, 2014
060000 ENGINE (PWS)
LINCOLN/FORD: WHEN DRIVING FROM IDLE UP TO 1200 RPM, THERE MAY BE AN INTERMITTENT RATTLE NOISE COMING FROM ENGINE. 2004-2013 F-150, F-250, F-350, EXPEDITION, MARK LT, NAVIGATOR. *PE
ASI-44534 May 1, 2014
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *P
ASI-44404 Feb 1, 2014
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY,
ASI-44404 Feb 1, 2014
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY,
LP-09L02 Dec 1, 2013
011000 STEERING: STEERING WHEEL/HANDLE BAR
FORD TRUCKS SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. VEHICLES HAVE EXPERIENCED SEVERE STEERING WHEEL AND FRONT WHEEL VIBRATIONS AND OSCILLATIONS AFTER TRAVELING OVER A BUMP OR DIP IN THE ROAD. MODELS 2006 F-250/350 SU
LP-09L02 Dec 1, 2013
190000 TIRES
FORD TRUCKS SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. VEHICLES HAVE EXPERIENCED SEVERE STEERING WHEEL AND FRONT WHEEL VIBRATIONS AND OSCILLATIONS AFTER TRAVELING OVER A BUMP OR DIP IN THE ROAD. MODELS 2006 F-250/350 SU
TSB-11-4-3 Apr 1, 2011
061000 ENGINE AND ENGINE COOLING:ENGINE
FORD: 2005-2011 F250/F350. THE FUEL FILL NOZZLE MAY AUTOMATICALLY SHUT OFF TOO EARLY. *RM
TSB-09-20-12 Apr 1, 2010
061000 ENGINE AND ENGINE COOLING:ENGINE
FORD: SOME SUPER DUTY TRUCKS EQUIPPED WITH A 5.4L 3V OR 6.8L 3V ENGINE MAY EXPERIENCE PREMATURE AUTOMATIC SHUT OFF OF THE FUEL FILL NOZZLE. *PE
TSB-09-20-12 Apr 1, 2010
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
FORD: SOME SUPER DUTY TRUCKS EQUIPPED WITH A 5.4L 3V OR 6.8L 3V ENGINE MAY EXPERIENCE PREMATURE AUTOMATIC SHUT OFF OF THE FUEL FILL NOZZLE. *PE
TSB-08-9-9 Oct 23, 2008
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
FORD: 6.0L DIESEL HARD START/LONG CRANK/NO START DU TO LOW INJECTOR CONTROL PRESSURE (ICP). IPE
TSB-08-18-6 Sep 1, 2008
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
FORD TRUCK: SOME TRUCKS EQUIPPED WITH A 6.0L DIESEL ENGINE MAY EXHIBIT A HARD START/LONG CRANK OR NO START CONDITION DUE TO LOW INJECTION CONTROL PRESSURE (ICP). *PE
07M08 Aug 1, 2008
073200 FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS
FORD\LINCOLN SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. CUSTOMER SATISFACTION PROGRAM 07M08: CERTAIN 2005 MODEL YEAR F-150, F-SUPER DUTY, EXPEDITION, AND NAVIGATOR VEHICLES WITH 5.4L 3V ENGINES-EXTENDED WARRANTY COVERA
20228 Apr 1, 2008
061320 ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
1999-2008 7.3L/6.0L/6.4L/4.5L DIESEL F-SUPER DUTY - CLEAN THE CHARGE AIR COOLER (CAC) SYSTEM AFTER CERTAIN TURBO OR ENGINE FAILURES - SERVICE TIP. *NJ
20232 Apr 1, 2008
102000 POWER TRAIN:MANUAL TRANSMISSION
2005-08 F250-550 SUPER DUTY MANUAL TRANSMISSION - CLUTCH PEDAL CONCERN. *NJ
08-2-11 Mar 1, 2008
061320 ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS. *NJ UPDATED 5/29/08. *NJ
07312 Dec 1, 2007
071200 FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK
WATER IN THE FUEL TANK BEHIND REAR AXLE - 6.0L, 6.4L AND 7.3L DIESEL ENGINE. *KB UPDATED 2/29/08. *NJ
07312 Dec 1, 2007
081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
WATER IN THE FUEL TANK BEHIND REAR AXLE - 6.0L, 6.4L AND 7.3L DIESEL ENGINE. *KB UPDATED 2/29/08. *NJ
20052 Nov 1, 2007
104000 POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
1999-2008 F250-F550 SUPER DUTY 4X4 WITH ELECTRONIC SHIFT TRANSFER CASE NOT ENGAGING 4X4. *NJ
19989 Oct 1, 2007
102000 POWER TRAIN:MANUAL TRANSMISSION
2005-2008 F-SUPER DUTY MANUAL TRANSMISSION- CLUTCH PEDAL CONCERN. *NJ
07219 Oct 1, 2007
063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK OF POWER OR SURGE WITH SOME 2003-2007 F-SUPER DUTY, 2003-2005 EXCURSION AND 2004-2008 E-SERIES VEHICLES. *NJ
19728 Apr 1, 2007
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION. *KB
0727 Feb 1, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
6.0L - REDUCED ENGINE PERFORMANCE - HIGH ALTITUDE. *KB
19614 Feb 1, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
AIR FILTER WATER INGESTION / SNOW PACKING WITH CODES P0103. *KB
19621 Feb 1, 2007
070000 FUEL SYSTEM, GASOLINE
LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION. *KB
19521 Dec 1, 2006
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
LACK OF POWER OR LACK OF PERFORMANCE CONDITION WHEN OPERATED ABOVE 5,000 FEET OF ALTITUDE. *KB
19537 Dec 1, 2006
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
MISFIRE AND DTC P0300. *KB
19375 Sep 1, 2006
061000 ENGINE AND ENGINE COOLING:ENGINE
WATCH FOR OIL FLOW FROM THE BASE ENGINE OIL PUMP. VEHICLES EQUIPPED WITH A 6.0L DIESEL ENGINE. *KB
19245 Jun 1, 2006
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
REPEAT TURBOCHARGER OR VGT REPLACEMENT. *TT
19247 Jun 1, 2006
061000 ENGINE AND ENGINE COOLING:ENGINE
OIL FLOW FROM THE BASE ENGINE OIL PUMP. *KB
04194 Jan 1, 2006
110000 ELECTRICAL SYSTEM
WATER-IN-FUEL (WIF) LAMP. *TT
0592 Jan 1, 2006
021000 SUSPENSION:FRONT
FRONT SUSPENSION BOTTOMING OUT (HITTING THE JOUNCE BUMPERS) AND/OR MAKING A BANGING/CLUNKING NOISE WHEN DRIVING. *TT
051511 Jan 1, 2006
110000 ELECTRICAL SYSTEM
DIAGNOSTIC PROCEDURE FOR TRAILER TOW LIGHTS OR NO POWER DUE TO OPEN FUSE. *TT
05252 Jan 1, 2006
210000 TRAILER HITCHES
NEUTRAL TOW CAPABILITY -- SERVICE KIT REQUIREMENTS. *TT
05254 Jan 1, 2006
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
EXHAUST SMOKE AND/OR SMELL, HARSH TRANSMISSION SHIFTS -- 6.0L. *TT
05254 Jan 1, 2006
100000 POWER TRAIN
EXHAUST SMOKE AND/OR SMELL, HARSH TRANSMISSION SHIFTS -- 6.0L. *TT
052614 Jan 1, 2006
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
SERVICE CALIBRATION UPDATE -- LOSS OF RPM ON DECELERATION -- 6.8L 3V. VARIOUS MODELS INCLUDING 2006 F-53 MOTORHOME. *TT
052615 Jan 1, 2006
110000 ELECTRICAL SYSTEM
MIL ON WITH DTC P0460 -- 6.0L. *TT
05B35 Jan 1, 2006
060000 ENGINE AND ENGINE COOLING
CUSTOMER SATISFACTION PROGRAM 05B35 - THE ENGINE CONTROL MODULES MAY NOT BE CALIBRATED TO THE LATEST SOFTWARE LEVELS, ADVERSELY AFFECTING THE PERFORMANCE AND RELIABILITY OF THE ENGINE. *TT
05B32 Jan 1, 2006
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
CUSTOMER SATISFACTION PROGRAM 05B32 - DE-GAS BOTTLE FILL LEVEL LABEL AND FLUID LEVEL ADJUSTMENT.
18999 Jan 1, 2006
046300 SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR
BEARING & SENSOR ASSEMBLY - ABS SENSOR IS AVAILABLE FOR SERVICE - BASE PART NUMBER 2C204. *TT
19015 Jan 1, 2006
090000 FUEL SYSTEM, OTHER
FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD START, OR COKING OF COMPONENTS EXPOSED TO EXHAUST. *TT
052317 Jan 1, 2006
110000 ELECTRICAL SYSTEM
DIAGNOSTIC TROUBLE CODES P0340/P0344/P0345/P0349 - 4.6L 3V AND 5.4L 3V. *TT
05255 Jan 1, 2006
061000 ENGINE AND ENGINE COOLING:ENGINE
5.4L 3V WITH P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK. *TT
06311 Jan 1, 2006
102000 POWER TRAIN:MANUAL TRANSMISSION
BUCK/JERK STEADY THROTTLE OR SLIGHT TIP IN - 6.0L. *TT
0646 Jan 1, 2006
061000 ENGINE AND ENGINE COOLING:ENGINE
HIGH PRESSURE SYSTEM DIAGNOSTICS - 6.0L FOR A HARD START/LONG CRANK OR NO START CONDITION DUE TO LOW INJECTION CONTROL PRESSURE (ICP). *TT
0645 Jan 1, 2006
100000 POWER TRAIN
NEUTRAL TOW CAPABILITY - SERVICE KIT REQUIREMENTS. *TT
052625 Jan 1, 2006
061000 ENGINE AND ENGINE COOLING:ENGINE
MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE OR CRANK/NO START. *TT
06510 Jan 1, 2006
110000 ELECTRICAL SYSTEM
6.0L - MIL ON WITH DTC P0460. *TT
42601 Nov 14, 2005
010000 STEERING
STEERING WHEEL OSCILLATION (BACK AND FORTH MOTION), IMMEDIATELY FOLLOWING FRONT OR REAR WHEEL IMPACTS (PAVEMENT JOINTS, FROST HEAVES, ROUGH ROADS, ETC). *TT
041601 Nov 14, 2005
060000 ENGINE AND ENGINE COOLING
WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT
05215 Oct 31, 2005
060000 ENGINE AND ENGINE COOLING
BUCK/JERK OR SURGE - 6.0L VEHICLES BUILT BEFORE 8/22/2005. *TT
04227 Oct 7, 2005
100000 POWER TRAIN
DRIVE AWAY SHUDDER OR VIBRATION. *EH
05188 Oct 7, 2005
136100 VISIBILITY:WINDSHIELD WIPER/WASHER:SWITCH/WIRING
SERVICE KIT AVAILABLE FOR WIPER MOTOR WIRING. *TT
05186 Oct 7, 2005
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
MALFUNCTION INDICATOR LAMP, DIAGNOSTIC TROUBLE CODES P0172, P0175, P2106, HESITATION, SURGE, HARSH DRIVE ENGAGEMENTS. TO INCLUDE 2005-2006 F-53. *TT
05182 Oct 7, 2005
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
DIAGNOSTIC TROUBLE CODE P2106, HARSH DRIVE ENGAGEMENTS, TRANSMISSION SHUDDER - 5.4L 3V ENGINE. *TT
051713 Oct 7, 2005
060000 ENGINE AND ENGINE COOLING
COOLANT DEGAS BOTTLE OVERFLOW. *TT
05174 Oct 7, 2005
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE. *TT
18877 Oct 1, 2005
030000 SERVICE BRAKES, HYDRAULIC
TRAILER BRAKE CONTROLLER APPLICATIONS. *TT
18884 Oct 1, 2005
060000 ENGINE AND ENGINE COOLING
HARD START, NO START AND/OR OTHER SYMPTOMS CAUSED BY A HIGH PRESSURE OIL SYSTEM LEAK - SERVICE TIP. *TT
05L26 Sep 23, 2005
063100 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
SPECIAL FIELD ACTION 05L26 - VEHICLE NOISE EMISSION CONTROL INFORMATION LABEL INSTALLATION. *TT
18822 Sep 1, 2005
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
TORQSHIFT TRANSMISSION - INTERMITTENT CLUNK WHEN SHIFTING FROM REVERSE GEAR OR DRIVE GEAR TO PARK. MULTIPLE VEHICLES. FORD OASIS. TO INCLUDE 2006 FORD F-53. *TT
18735 Jul 1, 2005
121000 EXTERIOR LIGHTING:HEADLIGHTS
HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES. *TT
18749 Jul 1, 2005
060000 ENGINE AND ENGINE COOLING
HIGH PRESSURE OIL LEAK AT AN INJECTOR. A HARD START, OR NO START CONDITION WITH LOW OR NO INJECTION CONTROL PRESSURE (ICP) - SERVICE TIP. *TT
04221 Jun 7, 2005
060000 ENGINE AND ENGINE COOLING
MALFUNCTION INDICATOR LAMP ON WITH MISFIRE DTC'S SPARK KNOCK PISTON SCUFFING. *EH VEHICLES BUILT THROUGH 4/25/2005 - 5.4L 3V ENGINE. *TT
042421 Jun 7, 2005
151300 SEAT BELTS:FRONT:RETRACTOR
SAFETY BELT RETRACTION SPEED. *TT
051018 Jun 7, 2005
015000 STEERING:HYDRAULIC POWER ASSIST SYSTEM
STEERING GEAR NOISE. MOAN/GRUNT NOISE FROM THE POWER STEERING WHEN TURNING THE STEERING WHEEL, ESPECIALLY DURING LEFT TURNS. VEHICLES BUILT PRIOR TO 11/24/2004 - 5.4L AND 6.8L ENGINE. *TT
18694 Jun 1, 2005
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
LACK OF POWER AND/OR DTC P2263 OR P0299 AFTER TURBOCHARGER REPLACEMENT - SERVICE TIP. *TT
18593 May 1, 2005
060000 ENGINE AND ENGINE COOLING
FRONT SEAL OIL LEAK - MISDIAGNOSED AS OIL PRESSURE REGULATOR OIL LEAK. *TT
18609 May 1, 2005
102000 POWER TRAIN:MANUAL TRANSMISSION
FLUID LEAK FROM THE HYDRAULIC CLUTCH SYSTEM - REPAIRS/SERVICE TIP. *TT
18635 May 1, 2005
060000 ENGINE AND ENGINE COOLING
HIGH PRESSURE PUMP O-RING AVAILABLE FOR CONCERN RELATED TO A HIGH PRESSURE SYSTEM OIL LEAK. *TT
18525 Apr 1, 2005
060000 ENGINE AND ENGINE COOLING
BUCK/JERK, LACKS POWER, BLACK SMOKE, ROLLING IDLE, SURGE, MIL ON, AND DIAGNOSTIC TROUBLE CODES P2263, P0299, OR P0401. *TT
18537 Apr 1, 2005
110000 ELECTRICAL SYSTEM
THE NORMAL OUTPUT VOLTAGE FROM THE FORD TRAILER BRAKE CONTROLLER ON CERTAIN VEHICLES BUILT AFTER 3/23/05 HAS CHANGED. *TT
05613 Apr 1, 2005
013000 STEERING:GEAR BOX (OTHER THAN RACK AND PINION)
STEERING GEAR NOISE - 6.0L DIESEL ENGINE - VEHICLES BUILT BEFORE 11/24/2004. *TT
05419 Apr 1, 2005
282100 BACK OVER PREVENTION:WARNINGS:EXTERNAL/PEDESTRIAN ALERT
FALSE PARKING AID WARNINGS. *TT
0557 Mar 21, 2005
110000 ELECTRICAL SYSTEM
LOW BATTERY VOLTAGE - SNOW PLOW EQUIPPED VEHICLES - 6.0L DIESEL WITH SINGLE GENERATOR. *TT
0544 Mar 7, 2005
061000 ENGINE AND ENGINE COOLING:ENGINE
6.0 ENGINE OVERHEATING WITH A SNOW PLOW INSTALLED ON VEHICLES WITHOUT THE FACTORY INSTALLED SNOW PLOW PACKAGE. *TT
04262 Mar 7, 2005
282100 BACK OVER PREVENTION:WARNINGS:EXTERNAL/PEDESTRIAN ALERT
FALSE PARKING AID WARNINGS. *TT UPDATE. *TT
0536 Feb 21, 2005
104000 POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
4X4 TRANSFER CASE JUMP OUT OF 4TH OR 4L - MANUAL SHIFT TRANSFER CASE. *TT
18397 Feb 1, 2005
061000 ENGINE AND ENGINE COOLING:ENGINE
LACK OF POWER, SURGE, AND/OR DIAGNOSTIC TROUBLE CODES P2263 OR P0299. *TT
18406 Feb 1, 2005
162000 STRUCTURE:BODY
SERVICE TIPS BEFORE ARC WELDING ON THE FRAME OR BODY OF A UNIT. *TT
0512 Jan 24, 2005
060000 ENGINE AND ENGINE COOLING
TEMPERATURE GAUGE READS HOT. *TT
17467 Jan 1, 2005
080000 FUEL SYSTEM, DIESEL
ENGINE OR FUEL SYSTEM CONCERNS WHEN USING FUEL WITH GREATER THAN 5% BIODIESEL CONCENTRATION. *TT
18367 Jan 1, 2005
110000 ELECTRICAL SYSTEM
MESSAGE IN THE INSTRUMENT CLUSTER MESSAGE CENTER READING TRAILER FAULT. *TT
18370 Jan 1, 2005
220000 SEATS
PASSENGER SEAT SLIGHTLY TILTED. *TT
18371 Jan 1, 2005
100000 POWER TRAIN
REVERSE SHUDDER, LOSS OF REVERSE AND TRANSMISSION FLUID LEAKAGE (ALL GAS MODELS, AND 6.0L DIESELS BUILT BEFORE 12/13/2004). *TT
18376 Jan 1, 2005
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
A COLD WEATHER REVERSE ENGAGEMENT STALL. *TT
18387 Jan 1, 2005
110000 ELECTRICAL SYSTEM
SPEEDOMETER NEEDLE BOUNCE, CRUISE CONTROL DROP OUT, DIAGNOSTIC TROUBLE CODE P0500, AND/OR UNCOMMANDED WIPER ACTIVATION - SERVICE TIP. *TT

Showing 100 of 156 bulletins.

FORD F-350 SD - All Years Overview

Complete safety history for the FORD F-350 SD across all model years (1993, 2026).

202 Total Recalls
2,416 Total Complaints
0 Investigations
120 Reported Crashes
65 Reported Fires
2 Reported Deaths

FORD F-350 SD - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2026 4 12 View
2025 6 21 View
2024 3 59 View
2023 15 54 View
2022 17 163 View
2021 15 6 View
2020 16 1 View
2019 12 13 View
2018 10 6 View
2017 14 121 View
2016 4 26 View
2015 4 26 View
2014 5 12 View
2013 10 12 View
2012 10 50 View
2011 8 63 View
2010 7 79 View
2009 5 25 View
2008 1 146 View
2007 2 35 View
2006 2 192 View
2005 (current) 4 269
2004 3 159 View
2003 5 164 View
2002 4 145 View
2001 3 188 View
2000 3 188 View
1999 3 169 View
1998 1 4 View
1997 2 3 View
1996 1 0 View
1995 1 5 View
1994 1 0 View
1993 1 0 View

Other FORD Models

Model Recalls Complaints
MUSTANG 1,104 11,600 View
RANGER 928 10,371 View
F-150 692 46,142 View
F-450 SD 692 624 View
F-250 SD 638 3,635 View
EXPLORER 624 42,549 View
F-550 SD 578 603 View
EXPEDITION 555 11,534 View