2002 FORD F-350 SD

4 recalls, 145 complaints - 42 TSBs

11V352000 Jul 13, 2011
EXTERIOR LIGHTING:TAIL LIGHTS
Defect Description
FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 TH... Read more
Consequence
NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
Remedy
DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
26,715 vehicles affected
Manufacturer: FORD MOTOR COMPANY
09V399000 Oct 13, 2009
VEHICLE SPEED CONTROL
Defect Description
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS ... Read more
Consequence
A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
Remedy
FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN... Read more
4,500,000 vehicles affected
Manufacturer: FORD MOTOR COMPANY
07E106000 Dec 17, 2007
WHEELS:HUB
Defect Description
CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO M... Read more
Consequence
WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.
Remedy
FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.
130,000 vehicles affected
Manufacturer: FEDERAL-MOGUL CORPORATION
07V553000 Dec 5, 2007
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
Defect Description
ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL.
Consequence
IN THE EVENT OF AN ENGINE STALL, A CRASH COULD RESULT WITHOUT WARNING.
Remedy
DEALERS WILL INSPECT THE SENSOR AND REPLACE IT WITH AN IMPROVED CAMSHAFT POSITION SENSOR FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 29, 2007. OWNERS MAY CONTACT FORD AT 1-866-436-7332.
1,176,000 vehicles affected
Manufacturer: FORD MOTOR COMPANY

Complaint Statistics

145 total complaints 13 crashes 8 fires 8 injuries

Top Reported Components

ComponentComplaints
ENGINE AND ENGINE COOLING:ENGINE:DIESEL24
TIRES13
ELECTRICAL SYSTEM11
TIRES:TREAD/BELT9
FUEL SYSTEM, DIESEL8
ENGINE AND ENGINE COOLING8
ENGINE AND ENGINE COOLING:ENGINE7
TIRES:SIDEWALL5
STEERING5
UNKNOWN OR OTHER5
SUSPENSION Dec 6, 2018
Incident date: Dec 1, 2018
IMPROPER PROTECTION OF THE OIL PAN TO ELEMENTS CAUSES METAL PAN TO ROT PREMATURELY GEAR BOX FOR STEEERING NOT DESIGNED PROPERLY FOR THE WEIGHT CLASS OF TRUCK CONSTANTLY BREAKING CAUSING SLOPPY STEERING AND LOSS OF CONTROL 2 LEAF SPRINGS ON FRONT END ARE ONLY RATED TO A WEIGHT OF 1950LBS FOR A... Read more
Crash
STEERING Dec 6, 2018
Incident date: Dec 1, 2018
IMPROPER PROTECTION OF THE OIL PAN TO ELEMENTS CAUSES METAL PAN TO ROT PREMATURELY GEAR BOX FOR STEEERING NOT DESIGNED PROPERLY FOR THE WEIGHT CLASS OF TRUCK CONSTANTLY BREAKING CAUSING SLOPPY STEERING AND LOSS OF CONTROL 2 LEAF SPRINGS ON FRONT END ARE ONLY RATED TO A WEIGHT OF 1950LBS FOR A... Read more
Crash
ENGINE Dec 6, 2018
Incident date: Dec 1, 2018
IMPROPER PROTECTION OF THE OIL PAN TO ELEMENTS CAUSES METAL PAN TO ROT PREMATURELY GEAR BOX FOR STEEERING NOT DESIGNED PROPERLY FOR THE WEIGHT CLASS OF TRUCK CONSTANTLY BREAKING CAUSING SLOPPY STEERING AND LOSS OF CONTROL 2 LEAF SPRINGS ON FRONT END ARE ONLY RATED TO A WEIGHT OF 1950LBS FOR A... Read more
Crash
ELECTRICAL SYSTEM May 11, 2017
Incident date: May 1, 2017
VSM HAS FAILED THIS CONTROLS THE DOOR AJAR AND POWER LOCKS. POWER LOCKS FAIL TO FUNCTION OR ARE HYPER ACTIVE (LOCKING AND UNLOCKING BY THEMSELVES). DOOR AJAR LIGHT FLASHING AND EMITTING A SOUND INDICATION A VEHICLE'S DOOR IS NOT SECURE WHILE DRIVING AFTER VEHICLE HAS WARMED UP.
VEHICLE SPEED CONTROL Mar 29, 2017
Incident date: Mar 8, 2017
PERIODICALLY, WHEN SETTING THE CRUISE CONTROL AT DIFFERENT SPEEDS, IT WON'T IMMEDIATELY ENGAGE, WHICH MEANS THAT THERE IS A LOSS OF SPEED OF AROUND 5 MPH. THEN IT WILL ENGAGE, KICK DOWN A GEAR, AND ACCELERATE SUPER QUICK. SCARY IF YOU ARE NOT PREPARED.
TIRES Sep 23, 2016
Incident date: Sep 22, 2016
AFTER EXPERIENCING TIRE FAILURE / TREAD SEPARATION ON LR TIRE, INSPECTION OF REMAINING TIRES PERFORMED FOR SIGNS OF TREAD SEPARATION. CRACKS NOTED IN TIRE ON RR WHICH WAS PURCHASED AT THE SAME TIME AS LR BETWEEN TREAD AND SIDEWALL.
TIRES Sep 23, 2016
Incident date: Sep 3, 2016
TRAVELING WESTBOUND ON INTERSTATE 8 JUST WEST OF CA/AZ BORDER AT 3PM PDT. WEATHER IS SUNNY WITH AMB TEMP APPROX 105 DEGREES. WITHOUT WARNING AN EXPLOSION / COMPLETE TIRE FAILURE. 2-3 SECONDS AFTER EXPLOSION TREAD COMPLETELY SEPARATES FROM TIRE. DAMAGE TO LR BODY PANEL, WHEEL WELL AND ASSOCIATED PART... Read more
SEAT BELTS Apr 20, 2015
Incident date: Apr 25, 2014
THE FRONT PASSENGER SEAT BUCKLE RELEASES UNEXPECTEDLY. WHEN I BEGAN TO RESEARCH HOW TO REPLACE THIS COMPONENT, I DISCOVERED THAT THERE WAS AN NHTSA RECALL#01V227001, FORD RECALL# 01S21 ISSUED FOR THE SAME HAZARD. MY TRUCK WAS ASSEMBLED IN 2001 AT THE KENTUCKY PLANT BUT WHEN I CONTACTED FORD THEY EXP... Read more
STEERING Jun 27, 2014
Incident date: Jun 24, 2014
THE TIE ROD END AT THE PITMAN ARM SHEARED OFF SUDDENLY AT THE POINT WHERE THE BALL MEETS THE SHAFT OF THE TIE ROD CAUSING A COMPLETE LOSS OF STEERING CONTROL. THIS IS NOT A WEAR POINT AND IS NOT SOMETHING THAT COULD HAVE BEEN INSPECTED SINCE IT IS COVERED WITH A RUBBER BOOT, THE STEEL LOOKS AS IF IT... Read more
WHEELS May 12, 2014
Incident date: May 1, 2014
LEFT FRONT TIRE THREAD SEPARATED WHILE TRAVELING NORTHBOUND ON I75 AT MILE MARKER 311. SEPARATION CAUSED TRUCK TO VEER LEFT INTO THE MEDIAN GUARD RAIL AT HIGH RATE OF SPEED AND CONTINUE ALONG GUARD RAIL UNTIL STOPPED. 911 CALLED WHICH BROUGHT EMS AND FHP. AAA CALLED WHICH BROUGHT WRECKER. DRIVER... Read more
Crash
STEERING May 12, 2014
Incident date: May 1, 2014
LEFT FRONT TIRE THREAD SEPARATED WHILE TRAVELING NORTHBOUND ON I75 AT MILE MARKER 311. SEPARATION CAUSED TRUCK TO VEER LEFT INTO THE MEDIAN GUARD RAIL AT HIGH RATE OF SPEED AND CONTINUE ALONG GUARD RAIL UNTIL STOPPED. 911 CALLED WHICH BROUGHT EMS AND FHP. AAA CALLED WHICH BROUGHT WRECKER. DRIVER... Read more
Crash
STRUCTURE:BODY May 12, 2014
Incident date: May 1, 2014
LEFT FRONT TIRE THREAD SEPARATED WHILE TRAVELING NORTHBOUND ON I75 AT MILE MARKER 311. SEPARATION CAUSED TRUCK TO VEER LEFT INTO THE MEDIAN GUARD RAIL AT HIGH RATE OF SPEED AND CONTINUE ALONG GUARD RAIL UNTIL STOPPED. 911 CALLED WHICH BROUGHT EMS AND FHP. AAA CALLED WHICH BROUGHT WRECKER. DRIVER... Read more
Crash
SUSPENSION Sep 4, 2013
Incident date: Aug 20, 2013
TL* THE CONTACT OWNS A 2002 FORD F-350 SD. THE CONTACT STATED THAT WHILE DECELERATING, A LOUD BANG WAS HEARD FROM THE FRONT END OF THE VEHICLE. THE CONTACT LATER DISCOVERED THAT THE FRONT DRIVER'S SIDE LEAF SPRING WAS FRACTURED. THE VEHICLE WAS NOT TAKEN TO A MECHANIC BUT WAS REPAIRED BY THE CONTACT... Read more
TIRES Sep 4, 2013
Incident date: Sep 4, 2013
THIS SPECTOR TIRE JUST BLEW UP. THE TIRE SEPARATED AT THE TREAD AND SPLIT OPEN 6-8 INCHES. *JB
TIRES Jun 3, 2013
Incident date: Jun 3, 2013
ALL FOUR TIRES HAVE A CONTINUOUS CUT ALL THE WAY AROUND THE SIDEWALL. BF GOODRICH LT285/75R16. *TR
ENGINE Mar 25, 2013
Incident date: Mar 21, 2013
TL* THE CONTACT OWNS A 2002 FORD F-350 SD. THE CONTACT STATED THAT HE PLUGGED AN ENGINE BLOCK WARMER UP FOR APPROXIMATELY 1.5 HOURS. THE CONTACT LATER HEARD A LOUD EXPLOSION AND FOUND THAT THE VEHICLE CAUGHT ON FIRE. THE POLICE AND FIRE DEPARTMENT WERE CONTACTED. THE VEHICLE WAS INSPECTED BY AN INDE... Read more
Fire
ENGINE Dec 15, 2012
Incident date: Feb 9, 2012
I HAVE HAD THIS TRUCK FOR ABOUT ONE YEAR AND HAVE BLOWN FOUR SPARK PLUGS SO FAR. *TR
FUEL SYSTEM, DIESEL Jul 17, 2012
Incident date: Jul 12, 2012
2002 FORD F-350, 7.3 LTR DIESEL DISPLAYED LOSS OF POWER AND SEVERE SHAKING AT LOWER RPM'S WITH A CHECK ENGINE LIGHT. TOOK TO FORD DEALER AND WAS TOLD IT WAS A DELAMINATE PROBLEM INSIDE THE FUEL TANK AND I WAS TOLD THAT THIS WOULD COST IN EXCESS OF $2800 TO REPAIR. THIS IS A SERIOUS SAFETY PROBLEM ON... Read more
EXTERIOR LIGHTING Oct 21, 2011
Incident date: Aug 19, 2011
TL* THE CONTACT OWNS A 2002 FORD F-350 SD. THE CONTACT STATED THAT THE BRAKE LIGHTS AND TURN SIGNALS BECAME INOPERATIVE. THE CONTACT IDENTIFIED NHTSA CAMPAIGN ID NUMBER: 11V352000 (EXTERIOR LIGHTING:TAIL LIGHTS) AND NHTSA CAMPAIGN ID NUMBER: 11V352000 (EXTERIOR LIGHTING:BRAKE LIGHTS) RECALLS; HOWE... Read more
EXTERIOR LIGHTING Aug 2, 2011
Incident date: Feb 1, 2011
TL* THE CONTACT OWNS A 2002 FORD F-350 SD. THE CONTACT STATED THAT THE EXTERIOR LIGHTING WAS DEFECTIVE AND WOULD NOT OPERATE WHEN THE TURN SIGNALS, BLINKERS OR BRAKES WERE ENGAGED. THE VEHICLE WAS TOWED TO THE DEALER BUT THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOTIFIED ... Read more
FUEL SYSTEM, DIESEL Jul 20, 2011
Incident date: Jan 1, 2009
TL* THE CONTACT OWNS A 2002 FORD F-350. THE CONTACT STATED RUST IN THE FUEL TANK BUILT UP CAUSING HER VEHICLE TO CONTINUE ACCELERATING AFTER IT CAME TO A COMPLETE STOP. THE VEHICLE WAS TAKEN TO A MECHANIC AND THE FAILURE WAS DIAGNOSED AS DELAMANINATION OF THE FUEL TANK. THE VEHICLE WAS REPAIRED; HOW... Read more
ELECTRICAL SYSTEM Jul 2, 2011
Incident date: Jul 1, 2011
RE: FORD TRUCK 4X4 F350 DIESEL. THIS IS MY 2ND COMPLAINT TO YOU IN ABOUT A YEAR FOR THE SAME PROBLEM. THERE ARE NO WARNING SIGNS, JUST FAILURE OF THE ALTERNATOR. WE HAVE A 2002 FORD F350 SUPER DUTY DIESEL, CREW CAB, 7.3L ENGINE. TODAY, WE ARE INSTALLING THE 5TH OR 6TH (WE'VE STOPPED COUNTING, BUT H... Read more
ELECTRICAL SYSTEM May 7, 2011
Incident date: Apr 15, 2009
I HAVE A 2002 F350 FORD TRUCK, I WAS DRIVING ALONG WHEN I HEARD THIS BIG POP NOISE WITH SHAKING I STOP AND SMELLED GAS ,I SHUT IT OFF OPEN THE HOOD AND THE MOTOR WAS STARTING TO CATCH ON FIRE,NEEDLESS TO SAY THE SPARK PLUG BLEW OUT HIT THE COIL AND FUEL LINE WHICH RUPTURED IT AND CAUSED THE FIRE. IF... Read more
Fire
FUEL SYSTEM, DIESEL Apr 14, 2011
Incident date: Mar 22, 2011
TL* THE CONTACT OWNS A 2002 FORD F-350 SD DIESEL. THE CONTACT STATED THAT THE VEHICLE WAS LEAKING FUEL. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR SHOP WHERE THE CONTACT WAS INFORMED THAT THE INJECTOR CUP WAS FRACTURED AND WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT CALLED THE ... Read more
FUEL SYSTEM, DIESEL Mar 10, 2011
Incident date: Oct 11, 2010
I HAVE BEEN STRANDED ON TWO OCCASIONS WITH FUEL FLOW PROBLEMS. AT HIGHWAY SPEEDS OF 50MPH TO 65 MPH THE TRUCK BEGINS TO BOG DOWN AND LOOSE SPEED. IT IS IMPERATIVE THAT YOU ATTEMPT TO GET TO THE SHOLDER BECOUSE THE TRUCKS ENGINE IS STARVED FOR FUEL AND WILL COMPLEATLY STALL IF YOU ATTEMPT TO CONTIN... Read more
ENGINE AND ENGINE COOLING Feb 22, 2011
Incident date: Sep 1, 2010
TL* THE CONTACT OWNS A 2002 FORD F350 SUPERDUTY. THE CONTACT STATED THAT THE VEHICLE WOULD STALL INTERMITTENTLY AND WHEN THAT FAILURE OCCURRED, HE WOULD NOTICE SMOKE COMING FROM THE ENGINE. THE DEALER WAS UNABLE TO DUPLICATE THE FAILURE. THE VEHICLE HAD NOT BEEN REPAIRED. THE CURRENT MILEAGE WAS 164... Read more
Fire
VEHICLE SPEED CONTROL Sep 15, 2010
Incident date: Jul 15, 2010
TL* THE CONTACT OWNS A 2002 FORD F350SD . WHILE DRIVING APPROXIMATELY 50 MPH UP A HILL, THE VEHICLE WOULD PERFORM AS IF IT WERE IN NEUTRAL. THE CONTACT WOULD PRESS ON THE ACCELERATOR PEDAL AND THE VEHICLE WOULD NOT ACCELERATE. WHEN THE VEHICLE FINALLY REACHED THE TOP OF THE HILL AND IS ON A FLA... Read more
FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY Aug 6, 2010
Incident date: Mar 31, 2010
TL* THE CONTACT OWNS A 2002 FORD F350 SD. THE CONTACT STATED WHILE DRIVING AT AN UNKNOWN SPEED, THE VEHICLE BEGAN TO LOSE POWER. THE CONTACT SHUT OFF THE VEHICLE AND RESTARTED. AFTER DRIVING A VERY SHORT DISTANCE, THE VEHICLE WOULD NOT ACCELERATE PAST 5 MPH. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DE... Read more
TIRES Jun 6, 2010
Incident date: Apr 8, 2010
I AM WRITING TO REPORT A TIRE DEFECT AND A RESULTANT ACCIDENT, ALTHOUGH THERE WAS NO BODILY INJURY TO MYSELF OR TWO YOUNG GRANDSONS I HAD APPROXIMATELY $2,000 DOLLARS WORTH OF DAMAGE TO MY VEHICLE. THANKFULLY I HAD THE PRESENCE OF MIND TO SAFELY NAVIGATE THE VEHICLE TO THE SIDE OF THE INTERSTATE. *... Read more
STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS Apr 19, 2010
Incident date: Apr 13, 2010
TL*THE CONTACT OWNS A 2002 FORD F-350 SD. THE CONTACT WAS DRIVING APPROXIMATELY 5 MPH IN REVERSE WITH A FIFTH WHEEL ATTACHED TO THE VEHICLE. THE POWER STEERING HOSE RUPTURED CAUSING THE VEHICLE TO LOOSE POWER STEERING AND BRAKE FAILURE. THE GEAR SELECTOR WAS SHIFTED INTO NEUTRAL, AND THEN INTO THE P... Read more
UNKNOWN OR OTHER Mar 8, 2010
Incident date: Jan 1, 1901
2002 FORD F350. CONSUMER REQUEST ADDITIONAL INFORMATION ON COMPLAINTS FOR VEHICLE IN REGARDS TO MOVING SPONTANEOUSLY FROM PARK TO REVERSE. *TGW
ENGINE AND ENGINE COOLING:ENGINE Feb 23, 2010
Incident date: Feb 22, 2008
TL*THE CONTACT OWNS A 2002 FORD F350 SD. THE CONTACT STATED THAT THE CAM SHAFT SENSOR HAS FAILED THREE TIMES AFTER BEING REPLACED. THE ENGINE REMAINED IDLE BUT THERE WAS NO POWER AND THE VEHICLE FAILED TO MOVE FORWARD. AFTER THE SENSOR WAS REPLACED THE VEHICLE FUNCTIONED NORMALLY FOR AT LEAST SEVEN ... Read more
SERVICE BRAKES, HYDRAULIC Jan 22, 2010
Incident date: Jan 1, 2010
TL*THE CONTACT OWNS A 2002 FORD F350 DIESEL ENGINE VEHICLE. HE STATED THAT THE REAR BRAKES WOULD NOT LOCK BUT WOULD STICK WHILE BRAKING AT 40 MPH. HE ALSO STATED THAT THE VEHICLE WOULD FEEL AS IF IT WERE PULLING FROM SIDE TO SIDE. THE DEALER REPLACED THE REAR AND FRONTAL DISC BRAKES. THE CONTACT MAD... Read more
ENGINE AND ENGINE COOLING Jan 20, 2010
Incident date: Jan 20, 2010
I HAVE A 2002 FOR F350 SUPERDUTY, I FIRST HAD A SPARK PLUG BLOW OUT ALMOST A YEAR AGO ON CYLINDER 1 IT WAS A LOUD POP THEN FLUTTERING SOUND WITH REDUCED POWER, A SMELL LIKE BURNING OIL- GAS, I WAS GOING DOWN THE HIGH WAY WHEN IT HAPPENED & WAS UNABLE TO STOP IMMEDIATELY, BUT WHEN I DID GO UNDER THE ... Read more
FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY Dec 15, 2009
Incident date: Nov 20, 2009
THE CONTACT HAS A 2005 FORD F-350 THAT HAS A 40 GALLON TANK. THE CONTACT STATED THAT THE PLACTIC LINER PLACED IN THE TANK HAS BEEN EATIN THROUGH BY THE DEISEL FUEL PLACED IN THE TANK. THIS IS THE SECOND TIME THE CONTACT HAS HAD TO REPLACE THE FEUL TANK AND THE CONTACT WAS TOLD THIS IS A CHRONIC PROB... Read more
SUSPENSION:FRONT Oct 29, 2009
Incident date: Jun 15, 2009
MY TRUCK WOBBLES BETWEEN 40MPH-45MPH. REPLACED TIRES, REPLACED SHOCKS. HAD TRUCK CHECKED OUT AND PEP BOYS SAID EVERYTHING IS FINE. THE SAID I COULD REPLACE APPROXIMATELY 1300.00 IN PARTS AND LABORS BUT NO GUARANTEE IT WILL STOP SHAKING. *TR
ELECTRICAL SYSTEM Sep 12, 2009
Incident date: Sep 11, 2009
FUSE #48 WILL BLOW WHEN ENGAGING OVERDRIVE BUTTON ON GEAR SHIFT LEVER. WITH BLOWN FUSE VEHICLE WILL ONLY IDLE, LEAVING VEHICLE POWERLESS ON HIGHWAY. OCCURS PERIODICALLY, DEPENDING ON USAGE OF OVERDRIVE BUTTON. TO DATE THE SOURCE OF PROBLEM CAUSING THE FUSE TO BLOW HAS NOT BEEN LOCATED. *TR
STEERING Sep 7, 2009
Incident date: Sep 3, 2009
I HIT A BUMP WITH A 2002 FORD F-350 YOU COULD BARELY KEEP THE TRUCK ON THE ROAD, DARTING BACK AND FORTH, VERY DANGEROUS HAD TO PULL OVER SEVERAL TIMES TILL IT STRAIGHT OUT THIS HAS HAPPEN A FEW TIMES. I HAVE SEEN MANY COMPLAINT ABOUT THIS FORD SHOULD DO SOMETHING BEFORE SOMEONE GETS KILLED. *TR
TIRES Aug 9, 2009
Incident date: Jul 23, 2009
MY RIGHT FRONT TIRE RUPTURED WHILE TRAVELING NORTH, ON I-15 ABOUT 5 TO 10 MILES SOUTH OF PAYSON, UTAH. THE TRUCK WAS A 2002 FORD F350 SUPERDUTY AND THESE WERE THE ORIGINAL TIRES. I WAS GOING ABOUT 65-70 MPH WHEN THE TIRE BURST AND WAS LUCKY TO KEEP CONTROL OF THE VEHICLE. THE TIRE TORE APART AND ... Read more
AIR BAGS Mar 12, 2009
Incident date: Oct 16, 2008
TL*THE CONTACT OWNS A 2002 FORD F-350 SD. WHILE DRIVING BETWEEN 60-70 MPH ON NORMAL ROAD CONDITIONS, THE CONTACT DEPRESSED THE ACCELERATOR PEDAL AND THE VEHICLE VIBRATED VIOLENTLY. THE AIR BAG WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL AND REMAINED LIT UNTIL THE ENGINE WAS TURNED OFF. ... Read more
Crash 1 injured
UNKNOWN OR OTHER Mar 12, 2009
Incident date: Oct 16, 2008
TL*THE CONTACT OWNS A 2002 FORD F-350 SD. WHILE DRIVING BETWEEN 60-70 MPH ON NORMAL ROAD CONDITIONS, THE CONTACT DEPRESSED THE ACCELERATOR PEDAL AND THE VEHICLE VIBRATED VIOLENTLY. THE AIR BAG WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL AND REMAINED LIT UNTIL THE ENGINE WAS TURNED OFF. ... Read more
Crash 1 injured
ENGINE AND ENGINE COOLING Dec 24, 2008
Incident date: Nov 10, 2008
TRUCK WAS LOSING POWER- THEN OIL BEGAN TO LEAK- OIL LEAK BECAME WORSE. TOOK TO MECHANIC. NEEDED TO REPLACE O RING AND TURBO!! *TR
FUEL SYSTEM, DIESEL Dec 18, 2008
Incident date: Mar 10, 2008
MY FORD F350 POWERSTROKE DIESEL TRUCK BEGAN HAVING PROBLEMS IN MARCH 2008. THERE WAS LOSS OF POWER, HESITATION AND STALLING. FUEL FILTER WAS REPLACED TWICE AND FUEL PUMP WAS REPLACED. FUEL PUMP STILL SCREAMS LIKE IT IS STARVING FOR FUEL WHEN THIS PROBLEM OCCURS. THE TRUCK LETS OUT THICK WHITE S... Read more
ELECTRICAL SYSTEM Dec 5, 2008
Incident date: Jun 20, 2007
SHIFTING THE TRANSMISSION, FUSE BLOWN, EVERY TIME TRUCK WAS DRIVEN,LOOSE INSTRUMENT PANEL, TACK, SPEEDOMETER, GAS PEDAL VEHICLE WILL NOT MOVE, REPLACED SHIFT LEVER AND WIRING HARNESS. I ASKED FOR THE OLD PARTS, THEY HAD THROWN THEM AWAY. *TR
TIRES Aug 19, 2008
Incident date: Aug 10, 2008
TL*THE CONTACT OWNS A 2002 FORD F350 SUPER DUTY. THE VEHICLE HAS FIRESTONE LT26575R16 TIRES. WHILE DRIVING APPROXIMATELY 70 MPH, THE FRONT DRIVER'S SIDE TIRE EXPLODED AND SHATTERED INTO PIECES WITHOUT WARNING. THE DRIVER WAS INJURED AND A POLICE REPORT WAS FILED. THE VIN WAS UNKNOWN. THE CURREN... Read more
1 injured
ENGINE AND ENGINE COOLING:ENGINE:DIESEL Aug 14, 2008
Incident date: Feb 22, 2008
2002 FORD F350 SUPER DUTY QUAD CAB LE 7.3L DIESEL PARKED IN MY BACK YARD WITH THE ENGINE BLOCK HEATER PLUGGED IN. I HEARD AN EXPLOSION AND LOOKED OUT THE WINDOW. MY TRUCK WAS BURNING FROM UNDER THE HOOD. THE WHOLE FRONT END WAS ON FIRE. THE GRILL, BUMPER RUBBER, HEADLIGHTS AND INTERCOOLER BURNED AW... Read more
Fire
VEHICLE SPEED CONTROL Jul 25, 2008
Incident date: Feb 8, 2008
TL*THE CONTACT OWNS A 2002 FORD F350 SUPER DUTY. WHILE DRIVING AT ANY SPEED, THE VEHICLE SPEED CONTROL WILL ACTIVATE ON ITS OWN. THE ONLY WAY TO DEACTIVATE THE CRUISE CONTROL IS TO STAND ON THE BRAKE PEDAL AND PRESS THE OFF SWITCH. THE FAILURE OCCURRED INTERMITTENTLY, WHICH ALMOST CAUSED A CRASH.... Read more
TIRES Jul 3, 2008
Incident date: Jun 12, 2008
ON JUNE 12, 2008 WE WERE DRIVING UP ROUTE 301 NORTH JUST AFTER THE RT. 50 SPLIT WHEN THERE WAS A BLOW OUT ON THE LEFT FRONT TIRE ON OUR TRUCK. IT WAS FRIGHTENING AND I WAS BARELY ABLE TO CONTROL THE TRUCK AND GET TO THE BREAK DOWN LANE. I OBSERVED A PORTION OF THE TIRE FLYING OFF TO MY LEFT. WE C... Read more
SEAT BELTS Jun 29, 2008
Incident date: Nov 16, 2007
THE SHORT END OF MY DRIVER SIDE SEAT BELT BROKE. *TR
VEHICLE SPEED CONTROL May 27, 2008
Incident date: May 24, 2008
OUR 2002 F-350 CRUISE CONTROL ENGAGED ITSELF AND WENT TO FULL THROTTLE WHILE WE WERE STOPPED. A FOUR CAR FENDER BENDER WAS THE RESULT. HAD THIS HAPPENED AT HIGHER SPEED, IT COULD HAVE BEEN CONSIDERABLY MORE SERIOUS. THE CRUISE CONTROL TOOK OVER CONTROL OF THE VEHICLE!! *TR
Crash 2 injured

Showing 50 of 145 complaints.

Technical Service Bulletins, 2002 FORD F-350 SD

42 manufacturer communications from 40 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
034510 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER4
110000 ELECTRICAL SYSTEM4
102000 POWER TRAIN:MANUAL TRANSMISSION3
350000 EQUIPMENT2
104000 POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)2
121000 EXTERIOR LIGHTING:HEADLIGHTS2
090000 FUEL SYSTEM, OTHER2
011000 STEERING: STEERING WHEEL/HANDLE BAR2
DOR-U2J7Y-02 Jan 13, 2020
350000 EQUIPMENT
This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have eviden
DOR-C2C6H-02 Jan 13, 2020
350000 EQUIPMENT
This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have eviden
SSM 48157 Sep 2, 2019
110000 ELECTRICAL SYSTEM
Some 2002-2008 F-Super Duty, F-150 and Mark LT vehicles may exhibit concern during or after programing the VSM. The programming may fail or vehicle symptoms such as inoperative door locks, dome lamps, door ajar indicators or auto lamps may
DOR-B8H4Z-11 Oct 2, 2018
010000 STEERING
This SKU is a front upper ball joint. The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. Excessive friction in the ball joint assembly ma
ASI-44408 Feb 1, 2014
356000 EQUIPMENT ADAPTIVE/MOBILITY
FORD: THE RESTRAINT CONTROL MODULE (RCM) WHEN USING VCM II, WOULD HAVE AN ERROR CODE 35 AND DIAGNOSTIC TROUBLE CODE (DTC) B1035, AND DIFFICULTY ATTEMPTING PROGRAMMABLE MODULE INSTALLATION (PMI). MODEL 2001-2004 F-SUPER DUTY. *PE
LP-09L02 Dec 1, 2013
190000 TIRES
FORD TRUCKS SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. VEHICLES HAVE EXPERIENCED SEVERE STEERING WHEEL AND FRONT WHEEL VIBRATIONS AND OSCILLATIONS AFTER TRAVELING OVER A BUMP OR DIP IN THE ROAD. MODELS 2006 F-250/350 SU
LP-09L02 Dec 1, 2013
011000 STEERING: STEERING WHEEL/HANDLE BAR
FORD TRUCKS SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. VEHICLES HAVE EXPERIENCED SEVERE STEERING WHEEL AND FRONT WHEEL VIBRATIONS AND OSCILLATIONS AFTER TRAVELING OVER A BUMP OR DIP IN THE ROAD. MODELS 2006 F-250/350 SU
20228 Apr 1, 2008
061320 ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
1999-2008 7.3L/6.0L/6.4L/4.5L DIESEL F-SUPER DUTY - CLEAN THE CHARGE AIR COOLER (CAC) SYSTEM AFTER CERTAIN TURBO OR ENGINE FAILURES - SERVICE TIP. *NJ
07312 Dec 1, 2007
081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
WATER IN THE FUEL TANK BEHIND REAR AXLE - 6.0L, 6.4L AND 7.3L DIESEL ENGINE. *KB UPDATED 2/29/08. *NJ
07312 Dec 1, 2007
071200 FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK
WATER IN THE FUEL TANK BEHIND REAR AXLE - 6.0L, 6.4L AND 7.3L DIESEL ENGINE. *KB UPDATED 2/29/08. *NJ
20052 Nov 1, 2007
104000 POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
1999-2008 F250-F550 SUPER DUTY 4X4 WITH ELECTRONIC SHIFT TRANSFER CASE NOT ENGAGING 4X4. *NJ
19728 Apr 1, 2007
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION. *KB
19621 Feb 1, 2007
070000 FUEL SYSTEM, GASOLINE
LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION. *KB
04227 Oct 7, 2005
100000 POWER TRAIN
DRIVE AWAY SHUDDER OR VIBRATION. *EH
05174 Oct 7, 2005
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE. *TT
05188 Oct 7, 2005
136100 VISIBILITY:WINDSHIELD WIPER/WASHER:SWITCH/WIRING
SERVICE KIT AVAILABLE FOR WIPER MOTOR WIRING. *TT
18735 Jul 1, 2005
121000 EXTERIOR LIGHTING:HEADLIGHTS
HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES. *TT
042421 Jun 7, 2005
151300 SEAT BELTS:FRONT:RETRACTOR
SAFETY BELT RETRACTION SPEED. *TT
042107 Dec 13, 2004
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT
04174 Sep 6, 2004
110000 ELECTRICAL SYSTEM
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT
17406 Sep 1, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
LOW POWER, POOR FUEL ECONOMY, FUEL GELLING COLD, EXCESSIVE WHITE SMOKE COLD, OR HARD START. *MJ THIS OASIS UPDATES PREVIOUS OASIS DATED 12/01/03. *TT
17822 May 1, 2004
102000 POWER TRAIN:MANUAL TRANSMISSION
MANUAL TRANSMISSION FLUID LEAK. *TT
17829 May 1, 2004
104000 POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
TRANSFER CASE SHIFT ISSUES ON VEHICLES WITH AN ELECTRONIC SHIFT ON THE FLY (ESOF) TRANSFER CASE. *TT
17784 May 1, 2004
110000 ELECTRICAL SYSTEM
DOOR AJAR LIGHT WORKING IMPROPERLY AFTER VEHICLE SECURITY MODULE REPLACEMENT. *TT
17571 Feb 1, 2004
110000 ELECTRICAL SYSTEM
MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODES P0603 (POWERTRAIN CONTROL MODULE KEEP ALIVE MEMORY ERROR) OR P0605 ( POWERTRAIN CONTROL MODULE READ ONLY MEMORY ERROR). *TT
04185 Jan 1, 2004
107000 POWER TRAIN:AXLE HUBS
FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING. *TT
17316 Nov 1, 2003
090000 FUEL SYSTEM, OTHER
FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP. *TT
16136 Aug 1, 2002
113000 ELECTRICAL SYSTEM:STARTER ASSEMBLY
SOME VEHICLES MAY EXHIBIT A REPEAT STARTER FAILURE CONDITION. *TT
15849 Apr 1, 2002
162300 STRUCTURE:BODY:DOOR
SOME VEHICLES BUILT FROM 12/01/2001 TO 02/08/2002 MAY EXHIBIT A BROKEN DOOR HANDLE RIVET. *TT
15843 Apr 1, 2002
011000 STEERING: STEERING WHEEL/HANDLE BAR
SOME VEHICLES MAY EXHIBIT STEERING WHEEL CLEAR VIEW CONDITION. *TT
15827 Apr 1, 2002
090000 FUEL SYSTEM, OTHER
SOME VEHICLES EQUIPPED WITH LPG ENGINE MAY EXHIBIT THE TWO FUEL GAUGES DISPLAYING DIFFERENT FUEL LEVELS. *TT
15825 Apr 1, 2002
121000 EXTERIOR LIGHTING:HEADLIGHTS
SOME VEHICLES MAY EXHIBIT ONE OR BOTH HEADLAMPS CRACKED AT THE FRONT SIDE OF THE HEADLAMP LENS AREA. *TT
15810 Apr 1, 2002
133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
SOME VEHICLES MAY EXHIBIT INOPERATIVE POWER MIRRORS. *TT
15798 Apr 1, 2002
102000 POWER TRAIN:MANUAL TRANSMISSION
SOME VEHICLES EQUIPPED WITH A 7.3L DI, 4R100 TRANSMISSION AND BUILT BEFORE DECEMBER 10, 2001 MAY REMAIN IN 2ND GEAR WITH THE GEAR SHIFT LEVER IN THE FIRST GEAR POSITION. *TT
15607 Feb 1, 2002
102000 POWER TRAIN:MANUAL TRANSMISSION
CONCERNS WITH TR4050 MANUAL TRANSMISSION EXHIBITING A NO ENGAGEMENT FROM 1ST TO 2ND GEAR. *TT
15661 Feb 1, 2002
034510 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER
CONCERNS WITH RATTLE NOISES COMING FROM FRONT BRAKE CALIPERS. *TT
15525 Jan 1, 2002
034510 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER
INFORMATION REGARDING A RATTLE NOISE ORIGINATING FROM THE FRONT BRAKE CALIPER.*YD
15579 Jan 1, 2002
034510 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER
SOME VEHICLES MAY EXHIBIT CALIPER PIN RATTLE NOISE ORIGINATING FROM THE FRONT BRAKE CALIPERS. *TT
15328 Oct 1, 2001
034510 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER
CONCERNS WITH RATTLE NOISE ORIGINATING FROM THE FRONT BRAKE CALIPERS. *TT
15109 Aug 1, 2001
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
A COLD WEATHER REVERSE ENGAGEMENT STALL. *YD
071110 Sep 19, 2007
040000 SERVICE BRAKES, AIR
BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES. *NJ
06177 May 8, 2007
120000 EXTERIOR LIGHTING
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS. *KB

FORD F-350 SD - All Years Overview

Complete safety history for the FORD F-350 SD across all model years (1993, 2026).

202 Total Recalls
2,416 Total Complaints
0 Investigations
120 Reported Crashes
65 Reported Fires
2 Reported Deaths

FORD F-350 SD - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2026 4 12 View
2025 6 21 View
2024 3 59 View
2023 15 54 View
2022 17 163 View
2021 15 6 View
2020 16 1 View
2019 12 13 View
2018 10 6 View
2017 14 121 View
2016 4 26 View
2015 4 26 View
2014 5 12 View
2013 10 12 View
2012 10 50 View
2011 8 63 View
2010 7 79 View
2009 5 25 View
2008 1 146 View
2007 2 35 View
2006 2 192 View
2005 4 269 View
2004 3 159 View
2003 5 164 View
2002 (current) 4 145
2001 3 188 View
2000 3 188 View
1999 3 169 View
1998 1 4 View
1997 2 3 View
1996 1 0 View
1995 1 5 View
1994 1 0 View
1993 1 0 View

Other FORD Models

Model Recalls Complaints
MUSTANG 1,104 11,600 View
RANGER 928 10,371 View
F-150 692 46,142 View
F-450 SD 692 624 View
F-250 SD 638 3,635 View
EXPLORER 624 42,549 View
F-550 SD 578 603 View
EXPEDITION 555 11,534 View