2015 FORD F-150

Molded lead frame sudden downshifts to first third or fifth gear would have to pull over to the side of the road/highway and shut the truck off and restart it to get it to go away it went from happening every 50-75 miles to the point where it would happen every 1-5 miles or less when it would down shift to first gear it would lock the rear wheels and almost caused me to get in multiple accidents happened right after I bought the truck 1/27/26 all the way until 3/02/26 when I was forced to get it fixed so I could drive the truck properly

Hard Shifting, will enter limp mode in 2nd and 4th gear (usually will down shift to that gear). The check engine light will flash and I have to pull over, stop, shut off my vehicle and then restart it to resolve. I have already spent roughly $4,000 in repairs and still have continued issues. These issues started at approximately 100,000 miles, transmission was rebuilt at 110,000. The current mileage is 139,400.

Molded lead frame sudden downshifts to first third or fifth gear would have to pull over to the side of the road/highway and shut the truck off and restart it to get it to go away it went from happening every 50-75 miles to the point where it would happen every 1-5 miles or less when it would down shift to first gear it would lock the rear wheels and almost caused me to get in multiple accidents happened right after I bought the truck 1/27/26 all the way until 3/02/26 when I was forced to get it fixed so I could drive the truck properly

Transmission will down shift randomly or not even engage when trying to accelerate. It shudders or harshly shifts.

"My 2015 Ford F-150 is experiencing an intermittent, complete loss of the Output Shaft Speed (OSS) signal within the 6R80 transmission lead frame. While driving at speed, the speedometer suddenly drops to zero, the 'wrench' light illuminates, and the vehicle performs an unintended, harsh downshift into a lower gear (Limp Mode/3rd gear). This creates an immediate safety hazard of rear-wheel lockup or a sudden loss of acceleration in traffic. i took my vehicle to a local repair shop where they could not duplicate the fault. i then called my local ford dealer who informed me unless it would duplicate the fault or show a code they could not repair the vehicle due to it being against warranty policy.

"My 2015 Ford F-150 is experiencing an intermittent, complete loss of the Output Shaft Speed (OSS) signal within the 6R80 transmission lead frame. While driving at speed, the speedometer suddenly drops to zero, the 'wrench' light illuminates, and the vehicle performs an unintended, harsh downshift into a lower gear (Limp Mode/3rd gear). This creates an immediate safety hazard of rear-wheel lockup or a sudden loss of acceleration in traffic. i took my vehicle to a local repair shop where they could not duplicate the fault. i then called my local ford dealer who informed me unless it would duplicate the fault or show a code they could not repair the vehicle due to it being against warranty policy.

My electronic shift on the Fly four wheel system keep dropping in gear while I'm operating the vehicle and it's dragging my back tires this is happening without me operating it

"My 2015 Ford F-150 is experiencing an intermittent, complete loss of the Output Shaft Speed (OSS) signal within the 6R80 transmission lead frame. While driving at speed, the speedometer suddenly drops to zero, the 'wrench' light illuminates, and the vehicle performs an unintended, harsh downshift into a lower gear (Limp Mode/3rd gear). This creates an immediate safety hazard of rear-wheel lockup or a sudden loss of acceleration in traffic. i took my vehicle to a local repair shop where they could not duplicate the fault. i then called my local ford dealer who informed me unless it would duplicate the fault or show a code they could not repair the vehicle due to it being against warranty policy.

Vehicle unexpectedly down shifting while driving causing vechile to jerk. After parking truck, truck presents a no start condition and unlit gear selector lights. While driving truck will go in and out of limp mode. I have scheduled a appointment to bring the truck in for a diagnostic test 03/31/2026.

Vehicle unexpectedly down shifting while driving causing vechile to jerk. After parking truck, truck presents a no start condition and unlit gear selector lights. While driving truck will go in and out of limp mode. I have scheduled a appointment to bring the truck in for a diagnostic test 03/31/2026.

Vehicle unexpectedly down shifting while driving causing vechile to jerk. After parking truck, truck presents a no start condition and unlit gear selector lights. While driving truck will go in and out of limp mode. I have scheduled a appointment to bring the truck in for a diagnostic test 03/31/2026.

Noticeably rough transitions between gears, particularly in the 3-4 and 4-5 shift ranges. sometimes a jerking sensation before shifting gears, not consistent. took vehicle to transmission shop. they found nothing mechanically wrong with transmission.

Door Latches freeze in cold temps and prevent my doors from latching closed. I held an extended warranty on my vehicle and reported to my local dealership, but they would not repair since I could not replicate the issue after the fact. The newer models of my vehicle have this listed as a recall item, but they fail to recognize that the same thing is happening to my vehicle.

Lead frame failure in transmission. Causing vehicle to be inoperable and towed to dealer. Very expensive repair. Contacted Ford directly due to large reports online of failure and previous years being covered. Ford declined to do anything.

Transmission slipping and bangs into and out of gears downshifts without doing anything when transmission services there was lots of metal fragments on the magnet2 no change and after having transmission reprogrammed no change

The contact owns a 2015 Ford F-150. The contact stated that while driving at 30 MPH, the transmission unexpectedly downshifted to first gear. The contact stated that occasionally the transmission unexpectedly upshifted to 3rd gear and seized. The contact stated that the failure was intermittent but became a recurring failure. The contact stated that the WRENCH symbol was intermittently illuminated. The contact had taken the vehicle to an independent mechanic, who diagnosed the vehicle and determined that the molded leadframe on the transmission needed to be replaced. The vehicle was not repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 131,000.

While driving on the highway at approximately 70 mph, the vehicle unexpectedly downshifted without any prior warning or indication of an issue. This sudden loss of speed created a hazardous situation, as the vehicle travelling behind me was forced to swerve quickly to avoid a rear-end collision. Immediately following this, the check engine light illuminated. From that point forward, the transmission would not shift below 3rd gear for the remainder of my commute. This significantly impacted the drivability of the vehicle and made continued driving concerning, particularly in traffic conditions. After arriving at my work, I retrieved the diagnostic trouble code, which was identified as P0721 (Output Shaft Speed Sensor). Notably, there were no prior warning signs, drivability issues, or alerts indicating a potentail failure before this incident occurred. Given the sudden and unpredictable nature of this event, especially at highway speeds, I am concerned about the safety implications of this issue. A failure of this kind, without warning, creates a substantial risk not only to the driver but also to surrounding traffic.

Wipers failed to operate normally while driving. Wiper started moving very slow then stopped moving even with wet windshield. Upon research the problem was a seized passenger side pivot in the wiper linkage that required replacement of the Wiper Linkage assembly. No warning or noticeable problems until this occurred and vehicle was difficult to operate in rainy conditions.

Driving at highway speeds, transmission shifts into 2nd gear. There is no transmission selection on dash. Shut truck off, now won't start. Truck finally started toke to my local shop and had it repaired.

While driving at highway speed (60mph), the truck suddenly downshifted to 1st gear causing the rear wheels to lock up until the vehicle slowed to roughly 45mph. At the time of the incident, the truck was not loaded, not towing and weather conditions were cool and dry. Since that incident, the truck hunts for gears, shifts erratically and harshly and will occasionally get stuck in a random gear.

The contact owns a 2015 Ford F-150. The contact stated that while driving at an undisclosed speed, the vehicle unexpectedly downshifted. No warning lights were illuminated. The vehicle was taken to a dealer; however, the cause of the failure was not yet determined. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 80,000.

There is an investigation currently, but it is when the transmission is going from higher gear and shifting to lower gears/locking the rear wheels unexpectedly. It actually shut my truck off when it happened and I had codes PO706, and PO707 displaying that I had an issues with my transmission range sensor. At the time my truck only had 108,000 miles. I had to replace the entire lead frame in order to get the issue fixed, and was informed by Ford when I asked them about it that no recalls or issues had been reported.

The vehicle’s original engine began producing excessive white smoke during startup. The vehicle was diagnosed by AutoNation Ford, and it was determined that the passenger-side cylinder head was cracked near the exhaust port. This defect allowed coolant to intrude into the passenger-side turbocharger. Due to the extent of the damage, the engine required full replacement. The engine was replaced with a used motor under a third-party warranty on August 21, 2024. The replacement engine is now experiencing the exact same failure symptoms. Specifically, the vehicle produces white smoke at startup consistent with coolant intrusion. Bozard Ford performed a diagnostic evaluation, completed on February 27, 2026. Their findings determined that the replacement engine has the identical defect: a cracked passenger-side cylinder head near the exhaust port allowing coolant intrusion into the turbocharger. This repeated failure raises significant safety concerns. Coolant intrusion into the turbocharger and combustion chamber may lead to engine misfire, loss of power, potential engine damage while driving, and possible sudden engine failure. Additionally, burning coolant may damage emissions components and create hazardous driving conditions due to reduced visibility from exhaust smoke. The fact that two separate engines in the same vehicle have experienced the exact same cylinder head failure suggests a potential design or manufacturing defect specific to the 2.7L EcoBoost engine. I respectfully request that NHTSA investigate this issue to determine whether this is a broader safety-related defect affecting other 2015 Ford F-150 vehicles equipped with the 2.7L EcoBoost engine. Please let me know if additional documentation, repair records, or diagnostic reports are required.

My vehicle, a 2015 Ford F150. XLT 3.5 Ecoboost 4x4 SuperCrew has been downshifting intermittently while under load. This has almost caused me to wreck my truck as it has gone from 5th gear at 65 mph to suddenly 1st gear causing the rear drive axle to lock up momentarily on the freeway. This has also happened while accelerating onto the freeway where it will go from 3rd or 4th gear under hard acceleration to suddenly slam back into 1st gear. After this happens it will almost always go back to 3rd gear and will not shift up or down. The only solution I’ve found is to pull over, turn the truck off, remove the key and restart the truck. It will then drive normal for some time until it happens again. I was told by Ford that” oh yeah, it’s your transmission lead frame/ output speed sensor”. If Ford knows about this safety issue, why are they not fixing it on their dime. This is obviously a known issue, but I guess some people will have to lose their lives before Ford will fix this.

As I was slowing down the truck started to flash the 123456 indicator for the gear. The truck then slipped out of gear and even though I was in drive the truck wouldn’t move. Like I was in neutral. Then with a big bang it started to move again. I stopped and shut the truck off. Started back up and continued to drive to get home. I stopped for a red light and accelerated away from the light and got stuck in the middle of the intersection. I had to shut the truck off in the middle of a state highway then start it again to be able to drive away. It turned out to be a transmission issue from something called the “ Lead Frame Connector.” The dealer says it happens to all of them. It was very sudden and very dangerous.

Auto Transmission makes loud noise. Will not shift gear. Engine warning light comes on. After waiting a few minutes, I restart the engine and it may shift gears properly

The contact owns a 2015 Ford F-150. The contact stated that the vehicle was chugging while driving. While driving 60 MPH the following day, the vehicle made abnormal whining sounds and lost motive power while depressing the accelerator pedal. The check engine warning light was illuminated. The contact was able to pull over to the side of the road. The contact resumed driving, but the vehicle failed to exceed 30 MPH. The vehicle was taken to Auto Zone, where it was diagnosed with a transmission sensor failure. The dealer was contacted and informed that the VIN was not under recall. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 94,000.

Intermittent noticeable harsh downshift in the lower gears. Not sure exactly what gears due to the intermittent nature of the symptoms. The symptoms are impossible to be replicated on demand. At this time no lights or fault codes have presented. The vehicle is used for personal light duty passenger transportation. It has been happening for about six months. The transmission oil filter and fluid were replaced 6 months ago. When the oil pan was down, it was inspected for excessive debris/sediment. In the opinion of a family technician was determined that no geartrain/clutch failure is present. The vehicle has 175k miles and it appears to be the original transmission. No other repair attempt has been made. Suspect the issue may be related to the component in the transmission called the lead frame.

1. System Failed: Power Train (Transmission). Component Failed: The 6R80 6-speed automatic transmission, specifically the internal lead frame and the direct drum. Inspection: No, the failed unit was replaced on December 19, 2025, but itemized diagnostic reports and repair invoices from both a Ford dealer and an independent shop are available for inspection. 2. The vehicle experienced sudden, unexpected downshifting and a temporary loss of power while in motion. These incidents occurred frequently and randomly, particularly while accelerating or traversing inclines, creating "unsafe driving scenarios" where the vehicle could have been rear-ended or lost traction due to abrupt gear changes. Furthermore, the vehicle eventually entered "limp mode," where it would "buck" during shifts and fail to accelerate under load, leaving the driver vulnerable in traffic. 3. Yes, by both. Independent Center: Super Tech Automotive confirmed on December 11, 2025, that the transmission line pressure dropped from 158 psi to 20 psi under load, causing the vehicle to go into "limp mode". Dealer: South West Ford Service Department verified the concerns on December 16, 2025, documenting a "torque converter shudder" and "direct drum failure" with "excessive metal debris in fluid". 4. Yes. The vehicle was inspected by a manufacturer-authorized dealer, South West Ford Service Department, on December 16, 2025 (Service Advisor Ryan Forbis; Transmission Specialist 'Dietrich'). 5. Yes. Symptoms: The symptoms first appeared in August 2025 as a "sudden, temporary loss of power or unexpected down-shifting". Warning Lamps: Initially, no warning lights or error codes were produced, which prevented early detection during multiple diagnostic attempts. Later Symptoms: On December 11, 2025, the SES (Service Engine Soon) Light finally appeared when the truck entered "limp mode". Prior to the total failure, the transmission also exhibited "harsh/jerky downshifts" and would "hang up in gear".

1. System Failed: Power Train (Transmission). Component Failed: The 6R80 6-speed automatic transmission, specifically the internal lead frame and the direct drum. Inspection: No, the failed unit was replaced on December 19, 2025, but itemized diagnostic reports and repair invoices from both a Ford dealer and an independent shop are available for inspection. 2. The vehicle experienced sudden, unexpected downshifting and a temporary loss of power while in motion. These incidents occurred frequently and randomly, particularly while accelerating or traversing inclines, creating "unsafe driving scenarios" where the vehicle could have been rear-ended or lost traction due to abrupt gear changes. Furthermore, the vehicle eventually entered "limp mode," where it would "buck" during shifts and fail to accelerate under load, leaving the driver vulnerable in traffic. 3. Yes, by both. Independent Center: Super Tech Automotive confirmed on December 11, 2025, that the transmission line pressure dropped from 158 psi to 20 psi under load, causing the vehicle to go into "limp mode". Dealer: South West Ford Service Department verified the concerns on December 16, 2025, documenting a "torque converter shudder" and "direct drum failure" with "excessive metal debris in fluid". 4. Yes. The vehicle was inspected by a manufacturer-authorized dealer, South West Ford Service Department, on December 16, 2025 (Service Advisor Ryan Forbis; Transmission Specialist 'Dietrich'). 5. Yes. Symptoms: The symptoms first appeared in August 2025 as a "sudden, temporary loss of power or unexpected down-shifting". Warning Lamps: Initially, no warning lights or error codes were produced, which prevented early detection during multiple diagnostic attempts. Later Symptoms: On December 11, 2025, the SES (Service Engine Soon) Light finally appeared when the truck entered "limp mode". Prior to the total failure, the transmission also exhibited "harsh/jerky downshifts" and would "hang up in gear".

1. System Failed: Power Train (Transmission). Component Failed: The 6R80 6-speed automatic transmission, specifically the internal lead frame and the direct drum. Inspection: No, the failed unit was replaced on December 19, 2025, but itemized diagnostic reports and repair invoices from both a Ford dealer and an independent shop are available for inspection. 2. The vehicle experienced sudden, unexpected downshifting and a temporary loss of power while in motion. These incidents occurred frequently and randomly, particularly while accelerating or traversing inclines, creating "unsafe driving scenarios" where the vehicle could have been rear-ended or lost traction due to abrupt gear changes. Furthermore, the vehicle eventually entered "limp mode," where it would "buck" during shifts and fail to accelerate under load, leaving the driver vulnerable in traffic. 3. Yes, by both. Independent Center: Super Tech Automotive confirmed on December 11, 2025, that the transmission line pressure dropped from 158 psi to 20 psi under load, causing the vehicle to go into "limp mode". Dealer: South West Ford Service Department verified the concerns on December 16, 2025, documenting a "torque converter shudder" and "direct drum failure" with "excessive metal debris in fluid". 4. Yes. The vehicle was inspected by a manufacturer-authorized dealer, South West Ford Service Department, on December 16, 2025 (Service Advisor Ryan Forbis; Transmission Specialist 'Dietrich'). 5. Yes. Symptoms: The symptoms first appeared in August 2025 as a "sudden, temporary loss of power or unexpected down-shifting". Warning Lamps: Initially, no warning lights or error codes were produced, which prevented early detection during multiple diagnostic attempts. Later Symptoms: On December 11, 2025, the SES (Service Engine Soon) Light finally appeared when the truck entered "limp mode". Prior to the total failure, the transmission also exhibited "harsh/jerky downshifts" and would "hang up in gear".

Truck began reviving at high idle after throwing a check engine light, then wrench light as I was driving. I was able to safely get off the road. Shut it down wouldn't restart. I let it sit for 4 hrs, it started then I began driving again as there was no indication of an issue before. At 50mph it happened again. Truck began reviving at recline, check engine and wrench light. Shut it down again, and this process of restarting again hours later as nothing was wrong is still going on, 3 yrs of it. Check engine codes that do come up when it begins again all point to speed sensor and leadframe. Someone said check cam sensors but have no check engine on them at all, only leadframe issues that abruptly occur out the blue. When it happens I can driving at any speed and first thing that happens is the throttle revs to redline and Truck begins shifting abnormal, check engine, wrench, shutdown(thankfully), then hours again now indication of an issue! When i get the truck shut off and off the road, which i had it towed 7 times, show p705,706,707 codes all pertaining to leadframe. Please for the sake ny family and many others recall the 2015-2017 F150s for this $2000 electrical sensor replacement that is putting lives in jeopardy.

The contact owns a 2015 Ford F-150. The contact stated that while driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. The powertrain symbol was displayed, with a message to check the Owner’s Manual. In addition, the contact stated that the failure had occurred while driving from a stoplight. The transmission remained in third gear. The vehicle was turned off, and the powertrain was reset. The failure was a persistent failure. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The manufacturer was made aware of the failure but provided no assistance. The failure mileage was approximately 109,320.

Truck began reviving at high idle after throwing a check engine light, then wrench light as I was driving. I was able to safely get off the road. Shut it down wouldn't restart. I let it sit for 4 hrs, it started then I began driving again as there was no indication of an issue before. At 50mph it happened again. Truck began reviving at recline, check engine and wrench light. Shut it down again, and this process of restarting again hours later as nothing was wrong is still going on, 3 yrs of it. Check engine codes that do come up when it begins again all point to speed sensor and leadframe. Someone said check cam sensors but have no check engine on them at all, only leadframe issues that abruptly occur out the blue. When it happens I can driving at any speed and first thing that happens is the throttle revs to redline and Truck begins shifting abnormal, check engine, wrench, shutdown(thankfully), then hours again now indication of an issue! When i get the truck shut off and off the road, which i had it towed 7 times, show p705,706,707 codes all pertaining to leadframe. Please for the sake ny family and many others recall the 2015-2017 F150s for this $2000 electrical sensor replacement that is putting lives in jeopardy.

truck goes into first gear shifts automatically at any speed

The transmission range sensor has failed on my F150. This made my truck go into limp mode and unable to start. The Ford dealership replaced the lead frame and TRS as it was burnt out. The new TRS then began to automatically downshift while I was driving on the highway. It went from 6 gear to 4th back to 6th and then briefly to 1st making my truck lose power before going back to 6th gear while I was driving at 70 mph. There were no warning lights, a service light had come on just before the incident. The safety issue is a sharp and sudden downshift while driving at high speeds this can cause severe accidents. I understand that the Transmission Range Sensor for my Ford F-150 is under investigation by the NHSTA and in the engineering analysis stage before a recalled is determined. The dealership is looking at the problem as I’ve already spent over $2100 fixing it.

2015 Ford F150 with 6R80 transmission. No warning lights, transmission down shited from 6th gear @55mph to 1st gear followed by complete transmission failure and loss of power. This took place on I26 in South Carolina near Spartanburg. Was then towed to a transmission repair shop in Greenville SC where the transmission had to be rebuilt (6 month lead time for new replacement from Ford). Invoice attached. Additional visits were required due to control module causing irregular shifting after repair. Please contact Advanced Transmission (contact info listed on invoice) for additional details.

2015 driver door latch opened 2 times and was stuck

When driving the truck, the RPMs will randomly jump up and down without accelerating or shifting gears. At times it will also randomly shift when it doesn't need to shift. It downshifts more than it upshifts. This happens at a steady cruise down a highway and sometimes it is like it takes a minute or two to figure out which gear it actually needs to be in. It seems like the transmission may not be communicating well or something. I am worried that I will pull away from a red light one day and it will decide it doesn't want to shift at all and end up in what could be a terrible intersection situation.

Experiencing sudden hard shifting with the 6r80 transmission. Have had wheels lock up once. Issues with the lead frame as well

Experiencing sudden hard shifting with the 6r80 transmission. Have had wheels lock up once. Issues with the lead frame as well

Hard clunk from first to second shift. The wrench light comes on, telling you to check the manual. Vehicle stays in 3rd gear. Will not shift into 6th gear. Will not downshift into 2nd or 1st gear. stays in 3rd gear at a dead stop. The problem was independently reproduced.

Experiencing sudden hard shifting with the 6r80 transmission. Have had wheels lock up once. Issues with the lead frame as well

I was driving down the high way going about 40 to 50 mph and it suddenly shifted down into 1st gear making my tires lock up and then the engine light came on with the out put speed sensor code

Driving on a freeway at 70mph all the sudden engine reved up and warning lite with wrench 🔧 to see owners manual came on, transmission down shifted and truck felt like it has loss of power. While driving reduced acceleration removed foot of gass pedal, truck slowed down to 40mph warning lite disappear and was driving normally. Few months later the same warning lite came on and downshift happened again at 35mph, good thing it was not on busy street.

While operating on my daily commute at approximately 40-50 mph, the vehicle suddenly downshifted from 5th gear to 3rd, with no throttle input change. Following a commanded full stop of the vehicle, upon accelerating, the vehicle seemed to be slipping into each gear. A short duration later, the vehicle prompted me with an orange wrench symbol on the instrument panel and the phrase "see manual." The vehicle would then only shift down as low as 3rd gear and appeared to be in a limp mode with no 1st or 2nd gear until shut off and restarted. I then took it to my local Ford dealer and had it diagnosed as a "P0722, pinpoint OSS sensor failure." It was repaired with a new lead frame on December 10th, 2025.

Transmission jumps while driving in and out. Backup camera went black.

Was driving at 50mph on hiway, all the sudden truck has loss of power and engine shut off, coasted down to stop, put truck in par, stared the car and drove another 5 miles and same thing happened again. No warning lite, no error messages was present when shut off happened nor during OBS scan at later time was. When second shut off happened there was a shift down happened. Not sure if the transmission speed sensor has something to do with engine shut off.

Was driving at 50mph on hiway, all the sudden truck has loss of power and engine shut off, coasted down to stop, put truck in par, stared the car and drove another 5 miles and same thing happened again. No warning lite, no error messages was present when shut off happened nor during OBS scan at later time was. When second shut off happened there was a shift down happened. Not sure if the transmission speed sensor has something to do with engine shut off.

Odometer Fraud. The contact's husband purchased a 2015 Ford F-150. The contact stated that while researching the VIN online a day later, the contact discovered that there was a mileage discrepancy. The contact discovered that an auction had previously sold the vehicle to the seller. The vehicle was a private sale. The contact contacted the auction, and it was confirmed that the vehicle was sold to the private seller at 480,000, but at the time of purchase, the mileage was 114,000. The contact made several attempts to contact the private seller, but the private seller ended the communications.