1989 CHEVROLET SUBURBAN

4 recalls, 68 complaints - 2 TSBs

FUEL SYSTEM, GASOLINE

Defect Description

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CE... Read more

Consequence

THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

88,303 vehicles affected

Manufacturer: HONEYWELL INTERNATIONAL, INC.

SEATS

Defect Description

THE RECLINER MECHANISM AND THE SEAT FRAME MAY HAVE FOAM AND/OR VINYL BETWEEN THEM, CREATING A "SOFT" JOINT. THIS "SOFT" JOINT RESULTS IN LOWER THAN SPECIFIED BOLT TORQUE WHICH LEADS TO JOINT LOOSENESS, CAUSING BOLT FATIGUE AND EVENTUAL BOLT FAILURE.

Consequence

IF BOLT FAILURE OCCURS TO THE DRIVER'S SEAT, IT WOULDALLOW THE SEAT BACK TO SUDDENLY RECLINE, AND COULD RESULT IN LOSS OF VEHICLECONTROL AND A VEHICLE CRASH WITHOUT PRIOR WARNING.

Remedy

DEALERS WILL REMOVE THE FOAM AND/OR VINYL FROM BETWEEN THE RECLINER MECHANISM AND THE SEAT FRAME "SOFT" JOINT AND REPLACE THE RECLINER BOLTS.

604,207 vehicles affected

Manufacturer: GENERAL MOTORS CORP.

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR

Defect Description

SEVERE CORROSION DUE TO ROAD SALT AT THE JOINT OF THE STAMPED STEEL CENTER SECTION AND THE CAST OUTER SECTION CAN CAUSE THE SECTIONS TO SEPARATE.

Consequence

SEPARATION OF THE ROTOR SECTIONS CAN CAUSE LOSS OFBRAKING ABILITY IN THE AFFECTED WHEEL. THIS COULD RESULT IN INCREASED STOPPINGDISTANCE AND/OR LOSS OF VEHICLE CONTROL AND AN ACCIDENT.

Remedy

REPLACE THE FRONT BRAKE ROTORS WITH NEW ROTORS WITH A CORROSION PROTECTION COATING. HOWEVER, IF REPLACEMENT OF BRAKE LININGS ARE NECESSARY, IT WILL BE DONE AT OWNER'S EXPENSE SINCE BRAKE LININGS ARE NORMAL MAINTENANCE ITEMS.

341,364 vehicles affected

Manufacturer: GENERAL MOTORS CORP.

POWER TRAIN:AUTOMATIC TRANSMISSION

Defect Description

UNANTICIPATED HEAT IN THE TRANSMISSION CAN FORCE THE TRANSMISSION FLUID OUT OF THE VENT TUBE.

Consequence

THE VENTED TRANSMISSION FLUID CAN CATCH FIRE IF EXPOSEDTO A SOURCE OF IGNITION.

Remedy

INSTALL A LONGER TRANSMISSION VENT HOSE ROUTED TO THE LEFT SIDE OF THE ENGINE COMPARTMENT OF THE VEHICLE.

1,702,880 vehicles affected

Manufacturer: GENERAL MOTORS CORP.

Complaint Statistics

68 total complaints 4 crashes 6 fires 8 injuries

Top Reported Components

Component	Complaints
SEATS:FRONT ASSEMBLY:RECLINER	16
SEATS	11
TIRES:TREAD/BELT	4
ENGINE AND ENGINE COOLING:ENGINE	3
SEAT BELTS:FRONT:RETRACTOR	3
TIRES	3
SEAT BELTS:FRONT:BUCKLE ASSEMBLY	2
TRAILER HITCHES	2
SEAT BELTS:FRONT:ANCHORAGE	2
POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES	2

Incident date: Apr 18, 2002

TL* THE CONTACT OWNS A 1989 CHEVROLET SUBURBAN. THE CONTACT STATED THAT WHILE DRIVING AT 35 MPH, THE STEERING WHEEL SEIZED WITHOUT WARNING. AS A RESULT, THE CONTACT CRASHED INTO ANOTHER VEHICLE. A POLICE REPORT WAS FILED AND NO INJURIES WERE SUSTAINED. THE VEHICLE WAS TOWED TO THE CONTACTS RESIDENCE... Read more

Crash

Incident date: Oct 13, 2002

VEHICLE ENGINE FIRE. NAR 07/02/2003.*MR WHILE DRIVING THE VEHICLE CAUGHT ON FIRE IN THE ENGINE COMPARTMENT. (OHIO TRAFFIC CRASH REPORT). *NM

Fire

Incident date: May 14, 2004

DRIVER SEAT BACK RETAINING BOLT BROKE LEADING TO TOTAL REARWARD COLLAPSE OF DRIVER SEAT WHILE VEHICLE WAS IN MOTION. IN SPEAKING WITH MY INDEPENDENT MECHANIC TODAY IT CAME TO MY ATTENTION THAT HE HAS OR HAD A VEHICLE IN HIS POSSESSION FOR REPAIR OF VERY SAME DEFECT RECENTLY.

Incident date: Jul 3, 2003

NHTSA RECALL 93-V-187-000: RECLINER MECHANISM AND SEAT FRAME MAY HAVE FOAM AND/OR VINYL BETWEEN THEM, CREATING A "SOFT" JOINT. THIS "SOFT" JOINT RESULTS IN LOWER THAN SPECIFIED BOLT TORQUE WHICH LEADS TO JOINT LOOSENESS, CAUSING BOLT FATIGUE AND EVENTUAL BOLT FAILURE. CONSUMER HAS THE SAME PROBLEM... Read more

Incident date: Nov 21, 2003

I HAVE 1989 SUBURBAN AND THE PAINT ON THE HOOD AND SOME OF THE PIN STRIPING IS PEELING OFF AND I WAS READING SOME OF THE RECALLS AND I WAS WONDERING HOW COULD I FIND OUT IF I WAS ELIGIBLE FOR THE REPAINTING AND ALSO TWO OF MY SEAT BELTS HAVE FROZE UP AND WILL NOT COME OUT OF THE RETAINER REEL OR WHA... Read more

Incident date: Nov 21, 2003

Incident date: Apr 15, 2001

IN JULY OF 2000 I WENT TO FIRESTONE TO REPORT A BUBBLE IN MY RIGHT FRONT TIRE. THE EMPLOYEE SAID THAT THE TREAD WAS SEPERATING AND THAT I SHOULD BUY NEW TIRES. THEY HAD NONE IN STOCK SO I BOUGHT ELSEWHERE. I STILL HAD THE FIRSTONES ON THE REAR. ON EASTER 2001 WHILE RETURNING HOME ON THE HIGHWAY AT 6... Read more

Incident date: Nov 22, 2000

CONSUMER HAD RECALL 93V187000 FOR SEAT RECLINING & HAD IT REPAIRED. PROBLEM HAS HAPPENED AGAIN. DEALER FELT THAT HE WAS NOT OBLIGATED TO REPAIR IT AGAIN. *AK

Incident date: Jan 1, 2000

CONSUMER PURCHASED FOUR FIRESTONE LT 235-85-R16 A/TMS TIRES, TWO OF THE TIRES WERE OUT OF ROUND CAUSING VIBRATION WHILE DRIVING. *MJS

Incident date: May 22, 2000

YESTERDAY I WAS DRIVING 60MPH DOWN HWY 59 IN HOUSTON AND HEARD THIS AWFUL NOISE LIKE I RAN OVER SOMETHING. LUCKILY I WAS ABLE TO GET QUICKLY OVER TO THE SHOULDER. SURE ENOUGH THE BACK LEFT TIRE, A FIRESTONE 235/75/15 FR480 (SAME SIZE AS THE RECALL, BUT DIFFERENT FIRESTONE) TIRE PEELED OFF THE BELTS.... Read more

THIS SUBURBAN WAS EQUIPPED WITH FIRESTONE TIRES LT235/85R16, DOT:VNOR. IT WAS NOT (OE), AND WHILE DRIVING AT 70 MPH TREAD SUDDENLY PEALED OFF THE TIRE. FIRESTONE WAS NOT CONTACTED. *AK

Incident date: Sep 20, 2000

PE 00 020/TIRE TREAD SEPARATION: RIGHT REAR EXPERIENCED TREAD SEPARATION ON A 1989 CHEVROLET, SUBURBAN WHILE TRAVELING AT 65 MPH WITH DRIVER AND SEVEN PASSENGERS. AFTER MARKET EQUIPMENT INSTALLED AT 134,944 MILES, TIRE SIZE 31X10.50/R15, DOT# VD60AW3258. VEHICLE RECEIVED REAR END BODY DAMAGE, AND ... Read more

Incident date: Jan 8, 2000

COMPLETE TREAD LOSS, NO FLAT, ABLE TO CONTINUE DRIVE HOME ON STEEL BELTS( DOT NUMBER: TIRE SIZE: 235/15R75 )

Incident date: Aug 28, 2000

SECOND FALIURE OF REPAIRED DRIVERS SEATBACK. DRIVERS SIDE (LEFT) RECLINER BOLT BROKE CAUSING DRIVER TO STIKE HEAD ON DOOR PILLAR AS HE WAS THROWN REARWARD DURING ACCELERATION ONTO FREEWAY. DRIVER WAS ABLE TO BRING VEHICLE TO A STOP WITH FURTHER INCIDENT. THIS SEAT WAS REPAIRED BY HUFFINES CHEVROLET ... Read more

1 injured

Incident date: Jul 27, 2000

THE FRONT DRIVER SEAT WAS SUBJECT TO A RECALL IN THE EARLY TO MID '90'S FOR FAILURE OF A BOLT WHICH WOULD CAUSE THE SEAT BACK TO COLLAPSE. WHEN I RECEIVED NOTICE OF THIS RECALL, I PROMPTLY HAD THE WORK DONE. BUT WHEN I LEFT THE DEALERSHIP, I FELT UNEASY BECAUSE I REALLY DIDN'T THINK THEY DID THE WOR... Read more

1 injured

Incident date: Aug 5, 2000

I HAVE HAD ONE SEAT BELT RESTRAINT LOCKING SYSTEM REPLACED IN THE PAST. I WENT THROUGH THE VEHICLE TODAY AND I HAVE THREE THAT DO NOT LOCK AT HARD BREAKING. HARD TO BELIEVE THAT SUCH AN IMPORTANT SAFETY FEATURE WOULD FAIL WITHIN THE LIFE OF THE VEHICLE. *AK

FRAME SECTION LOCATED NEAR STEERING GEAR BOX, IS CRACKED/ STEERING GEAR BOX IS LEAKING FLUID AND PULLEY ON POWER STEERING PUMP IS SHREDDING. STEERING GEAR BOX HAS BEEN REPLACED. T VEHICLE IS NOT CONTROLLABLE IF FLUID LEAKS OUT TOO FAST. *AK

FRONT PASSENGER'S SEAT ANCHOR ATTACHMENT BOLTS BROKE ,CAUSING THE SEAT TO FALL BACKWARDS. DEALER HAS BEEN CONTACTED. *AK

Incident date: Aug 15, 1997

EXHAUST MANIFOLD HAS BEEN REPLACED FOUR TIMES FROM 1997 TO THE PRESENT ONCE IN 1997, ONCE IN 1998, & TWICE IN 199. ALL PARTS ARE GMC. DEALER NOTIFIED. *AK *ML

Incident date: Mar 25, 1994

RECALL COMPONENT REPAIR COMPLETED THEN FAILED AGAIN. (93V-187) *NLM

Incident date: Nov 20, 1999

THIS VEHICLE WAS IN A CHAIN REACTION REAR END COLLISION WHEN STRUCK IN THE REAR, DRIVER'S SEAT BACK BOLTS BROKE, CAUSINGTHE SEAT TO COLLAPSE. DEALER HAS BEEN CONTACTED. *AK CONSUMER WAS INJURED IN THE ACCIDENT, INJURIES TO BACK, NECK, LEFT KNEE, AND HIP. *SLC

Crash 1 injured

Incident date: May 1, 1999

RECALL REPAIR COMPLETED (93V-016) HOWEVER FAILURE OF THE TRANSMISSION OCCURRED DUE TO OVERHEATING OF THE TRANSMISSION (REMEDY FAILURE). MJS

Incident date: Feb 4, 1999

TRAILER HITCH INSTALLED AT FACTORY BECAME LOOSE DUE TO BOLTS FALLING OFF. MJS

Incident date: Jan 2, 1999

TRANSMISSION FRONT SEAL BROKE, CAUSING THE HOT TRANSMISSION FLUID TO HIT EXHAUST, RESULTING IN A UNDERHOOD FIRE . *AK

Fire

Incident date: Sep 3, 1993

THE STEERING COLUMN CAME LOOSE 3 TIMES(9/3/93, 12/16/97, 2/3/99). THIS IS A POOR DESIGN WITH CHEAP WHITE METAL PARTS. THE REPAIRS HAVE COST ME $1000 TO DATE($100,$400 AND$500). I BELIEVE THIS SHOULD BE A RECALL ITEM. I DON'T KNOW HOW LONG MY LATEST REPAIR(REPLACEMENT OF THE STEERING COLUMN) WILL LAS... Read more

Incident date: Dec 15, 1997

FLEXIBLE FUEL HOSE RUBS ON 4WD TRANSFER CASE SUPPORT, WEARING A HOLE THROUGH IT. PRESSURIZED FUEL THEN SPRAYS ON HOT EXHAUST PIPE. EXTREME FIRE HAZARD, ALTHOUGH MINE DID NOT CATCH ON FIRE. OTHER VEHICLES FOUND WITH SAME PROBLEM. ONLY APPLICABLE TO 4WD MODELS.

Incident date: Aug 24, 1998

DURING A HIGH SPEED ACCIDENT, THE DRIVER'S AND PASSENGER'S SEATBACK BROKE, CAUSING THE SEAT TO GO FORWARD AND CRUSHING THE OCCUPANT INTO THE STEERING WHEEL, WHICH CAUSED SERIOUS INJURIES. PREVIOUSLY HAD RECALL DONE FOR THE SEATBACK BOLTS. *AK

Crash 1 injured

OWNER INTERESTED IN DETAILED INFORMATION ON TSB NUMBERS 931030, 231054R, AND 231054 CONCERNING PAINT.

Incident date: Nov 1, 1993

SEAT SUPPORT BOLTS FAILED BEFORE/AFTER RECALL REPAIR CAUSING SEAT BACK TO COLLASPE PRIOR TO RECALL NOTICE.

Incident date: Feb 26, 1998

BOLTS TO BACK OF DRIVER'S SEAT SHEARED OFF CAUSING SEAT TO COLLAPSE, RECALL WORK ON THE BOLTS COMPLETE, HOWEVER THEY STILL FAILED.

VEHICLE CAUGHT ON FIRE DUE AN ALTERNATOR FAILURE.

Fire

Incident date: Mar 27, 1998

VEHICLE CAUGHT ON FIRE. CAUSE UNKNOWN.

Fire

Incident date: Mar 27, 1998

VEHICLE CAUGHT ON FIRE. VEHICLE TOTALED.

Fire

Incident date: Dec 1, 1997

FUEL FLEXIBLE HOSE IS NOT SUPPORTED AND IS DESIGNED TO LAY UPON A STRUT. THE STRUT WORE A HOLE THROUGH THE FUEL HOSE ALLOWING FUEL TO SPRAY ON THE HOT EXHAUST PIPE.

Incident date: Jan 1, 1998

BUCKET SEAT RECLINER BOLTS, BOTH ON DRIVER'S/PASSENGER'S SIDES, BROKE PRIOR TO/AFTER RECALL REPAIRS (93V-187).

BOLT HOLDING SEAT BACK FAILED, CAUSING SEAT BACK TO FALL BACKWARDS.

IN A PANIC STOP THE BRAKES MOVE IN SLOW MOTION.

Incident date: Dec 1, 1994

IN COLD CLIMATES THE DEFECTIVE BRAKING SYSTEM CAUSES EXTENDED STOPPING DISTANCE WHICH MAY CAUSE AN ACCIDENT. *AK

Incident date: Apr 25, 1997

VEHICLE CAUGHT FIRE IN AREA OF TRANSMISSION WHILE DRIVING UPHILL, PULLING A TRAILER. FIRE CAUSED BY TRANSMISSION FLUID LEAKAGE; VEHICLE TOTALED; ENGINE PREVIOUSLY REPLACED, 14,000 MILES. *AK

Fire 1 injured

Incident date: Jul 22, 1997

DRIVING VEHICLE ABOUT 45MPH WHEN DRIVER'S SEAT COLLAPSED BACKWARDS FOR NO REASON; OBSCURED DRIVER'S VIEW. DRIVER HAD TO GRABB WHEEL & APPLY THE BRAKES TO STOP VEHICLE. CHECKED SEAT & NOTICED THE BOLTS HAD EITHER BROKE OR WERE SHEARING OFF. *AK

TWO YEARS AFTER THE RECALL HAD BEEN DONE ON THIS VEHICLE THE DRIVER'S SIDE SEAT BACK FELL OFF AND THE CONSUMER WOULD LIKE TO GET THE SEAT REPAIRED FREE OF CHARGE. PLEASE DESCRIBE DETAILS. *AK

OWNER STATES WHILE DRIVING VEHICLE THE STUD BROKE. THIS IS PART OF THE RING GEAR HOUSING. WHEN THE STUD BROKE HIS VEHICLE STARTED TO JERK, AS WELL AS OTHER THINGS HAPPENING. *AK

Incident date: Jan 11, 1997

RECALL RELATED, 93V187, NEVER RECEIVED THE RECALL INFORMATION, DRIVER'S SIDE SEAT BELT ANCHOR AND ATTACHMENTS BROKE WHILE DRIVING, BOLTS STRIPPED AND BRACKET CRACKED. *AK

Incident date: Nov 1, 1995

DRIVER'S SIDE SEAT BOLTS BROKE, CAUSING THE SEAT TO DROP BACK AFTER RECALL REPAIRS (93V-137). *AK

Incident date: Dec 9, 1996

RECALL- NO 93V187000. THE DRIVER'S SEATBACK MECHANISM FAILED DURING OPERATION, CAUSING THE SEAT TO GO BACK. *AK CONSUMER STATES FAILURE OCCURRED WHILE DRIVING, CAUSING A BRIEF LOSS OF CONTROL, THIS WAS A RECALL(93V187) SEVERAL YEARS AGO, HOWEVER THE PROBLEM WITH THE FRONT BUCKET SEATS PERSISTS. ... Read more

Incident date: Sep 27, 1996

RIGHT REAR WHEEL STUDS SHEARED OFF.

Incident date: Oct 1, 1988

SEAT BELT SHOULDER HARNESS FAILS TO RETRACT OR RESTRAIN INTERMITTENTLY.

Incident date: Aug 28, 1996

SEAT BACK BOLTS BROKE, CAUSING BACK OF SEAT TO RECLINE.

Showing 50 of 68 complaints.

Technical Service Bulletins, 1989 CHEVROLET SUBURBAN

2 manufacturer communications from 2 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

Component	Bulletins
063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE	1
100000 POWER TRAIN	1

100000 POWER TRAIN

DIAGNOSTIC INFORMATION FOR INTERMITTENT TRANSMISSION DOWNSHIFT, SLIP, BUSY/CYCLING TCC OR NOISY COOLING FAN. *TT

063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

NEW CAST IRON EXHAUST MANIFOLD AND STAINLESS STEEL GASKET TO CORRECT ENGINE NOISE CONDITION. *TW

NHTSA Safety Investigations, CHEVROLET SUBURBAN

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

EA, Closed , Model Year: 2000

OVERHEATED FUEL PUMP WIRING

IN A LETTER DATED APRIL 14, 2005, GENERAL MOTORS (GM) NOTIFIED ODI THAT IT HAD IDENTIFIED A DEFECT RELATED TO MOTOR VEHICLE SAFETY IN APPROXIMATELY 316,508 MODEL YEAR (MY) 2000-01 1500 SERIES CHEVROLET SUBURBAN AND GMC YUKON XL VEHICLES (RECALL 05V-155).GM DETERMINED THAT SOME OF THESE VEHICLES WERE... EQUIPPED WITH FUEL MODULE RESERVOIR ASSEMBLIES (MRAS) THAT CONTAIN FUEL PUMP WIRES AND/OR CONNECTORS THAT MAY OVERHEAT UNDER CERTAIN OPERATING CONDITIONS.ACCORDING TO GM, FUEL PUMP WIRES THAT OVERHEAT MAY RESULT IN ONE OR MORE CONDITIONS THAT PRESENT RISKS TO MOTOR VEHICLE SAFETY:(1) FUEL LEAKAGE FROM THE MRA PASS-THROUGH CONNECTOR IF THE OVERHEATING PRODUCES A HOLE IN THE PLASTIC CONNECTOR; (2) ENGINE STALL IF WIRING EXPOSED BY THE OVERHEATING SHORTS TO GROUND AND CAUSES THE FUEL PUMP FUSE TO BLOW; OR (3) INACCURATE FUEL LEVEL READINGS IF OVERHEATED WIRING IS SHORTED TO THE FUEL LEVEL SENDER CARD.GM'S ANALYSIS IDENTIFIED THE CAUSE OF THE OVERHEATED WIRING AS A HIGH-RESISTANCE CONDITION IN THE MRA CONNECTOR CONTACTS DUE TO FRETTING CORROSION THAT MAY DEVELOP OVER TIME.GM DETERMINED THAT THE CORROSION IS CAUSED BY MOVEMENT BETWEEN THE CONTACT SURFACES AND THAT SUCH MOVEMENT IS PRIMARILY INFLUENCED BY CHASSIS AND FUEL TANK VIRBRATION CHARACTERISTICS.GM'S TESTING FOUND THAT THE FUEL TANK VIBRATION CHARACTERISTICS OF THE RECALLED MY 2000-01 1500-SERIES VEHICLES WERE SIGNIFICANTLY GREATER THAN IN OTHER GM VEHICLES EQUIPPED WITH THE SAME MRA CONNECTORS.THESE VEHICLES HAD THE HIGHEST RATE OF RELATED FUEL LEAK AND STALL COMPLAINTS; AND A RECENT SURVEY CONDUCTED BY GM FOUND EVIDENCE OF MRA WIRING OVER-HEATING IN ALMOST ONE-THIRD OF THE 1500-SERIES VEHICLES INSPECTED. OTHER VEHICLES EQUIPPED WITH THE SUBJECT MRA CONNECTOR AND EVALUATED DURING THIS INVESTIGATION INCLUDE APPROXIMATELY 33,000 MY 2000-01 2500-SERIES SUBUBRAN AND YUKON XL VEHICLES, WHICH FALL WITHIN THE SCOPE OF EA04-026, AND PEER POPULATIONS OF SHORT WHEELBASE YUKON AND TAHOE UTILITY VEHICLES AND FULL-SIZE SILVERADO AND SIERRA PICKUP TRUCKS. THESE VEHICLES ARE NOT INCLUDED IN RECALL 05V-155 FOR THE FOLLOWING REASONS:(1) THESE VEHICLES ARE EQUIPPED WITH FUEL TANKS WITH SIGNIFICANTLY LESS VIBRATION AT THE MRA INTERFACE THAN THE RECALLED VEHICLES; (2) THE POTENTIAL FOR FUEL LEAKAGE IS SUBSTANTIALLY LOWER IN THE PICKUP TRUCKS AND SHORT-WHEELBASE UTILITY VEHICLES DUE TO DIFFERENCES IN FUEL TANK CONFIGURATION AND NO INCIDENTS OF FUEL LEAKAGE DUE TO OVERHEATED WIRING WERE VERIFIED IN THESE VEHICLES; (3) THERE THERE HAVE BEEN ONLY THREE POTENTIALLY RELATED COMPLAINTS OF FUEL LEAKAGE ASSOCIATED WITH THE OVERHEATED WIRING CONDITION IN THE 2500-SERIES LONG-WHEELBASE UTILITY VEHICLES; AND (4) NO EVIDENCE OF OVERHEATED WIRING WAS FOUND IN THE 2500-SERIES SUBURBAN AND YUKON XL VEHICLES AND PICKUP TRUCKS INSPECTED BY GM IN ITS VEHICLE SURVEY EFFORTS AND THE RATE FOUND IN THE SHORT-WHEELBASE UTILITIES WAS LOWER THAN THE RECALLED VEHICLES BY AN ORDER OF MAGNITUDE. ODI WILL CONTINUE TO MONITOR THE EXPERIENCE IN THE 2500 SERIES MY 2000-01 LONG-WHEELBASE UTILITY VEHICLES.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS FOR THE 2500 SERIES VEHICLES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY A CHANGE IN CIRCUMSTANCES.Read more

PE, Closed , Model Year: 2000

OVERHEATED FUEL PUMP WIRING

THE FUEL PUMP WIRING AND CONNECTOR MAY OVERHEAT AND MELT A HOLE IN THE TOP OF THE FUEL PUMP MODULE.POSSIBLE CONSEQUENCES INCLUDE FUEL TANK LEAKAGE AND ENGINE STALL WITH NO RESTART.FOURTEEN OF THE 20 COMPLAINTS TO ODI ALLEGE FUEL TANK LEAKAGE, INCLUDING ONE THAT REPORTED THAT A FIRE DEPARTMENT WAS CA... LLED TO THE SCENE AFTER A POOL OF GASOLINE WAS DISCOVERED BENEATH THE VEHICLE.MOST OF THE ODI COMPLAINTS REPORT INCIDENTS THAT OCCURRED WITHIN THE PAST YEAR. ACCORDING TO GM, FUEL LEAKAGE CAN OCCUR IN THE SUBJECT VEHICLES IF THE HEAT IS SUFFICIENT TO MELT A HOLE IN THE PLASTIC CONNECTOR LARGE ENOUGH FOR LIQUID FUEL TO FLOW THROUGH.ON-BOARD EMISSIONS DIAGNOSTICS MAY DETECT HOLES THAT ARE APPROXIMATELY 0.040 INCHES OR MORE AND SET A SERVICE ENGINE SOON WARNING LIGHT.THE CONNECTOR POSITION IN THE SUBJECT VEHICLES IS BELOW THE FUEL LEVEL WHEN THE TANK IS FULL.WHILE GM DOES NOT KNOW HOW MUCH FUEL COULD LEAK FROM A TANK WITH A MELTED FUEL PUMP CONNECTOR, SEVERAL CONSUMERS HAVE REPORTED SIGNIFICANT LEAK EVENTS.ENGINE STALL CAN OCCUR IF:(1) A SHORT OCCURS IN THE PUMP WIRING (BARE WIRE EXPOSED BY MELTED INSULATION SHORTS AGAINST A GROUND OR GROUND WIRE) AND THE FUEL PUMP RELAY FUSE IS BLOWN; OR (2) THE VEHICLE RUNS OUT OF FUEL DUE TO AN INACCURATE FUEL GAUGE READING RESULTING FROM AN ELECTRICAL SHORT BETWEEN THE FUEL PUMP WIRING AND THE LEVEL SENSOR WIRING. GM'S ANALYSIS OF FIVE ASSEMBLIES RETURNED FROM INCIDENT VEHICLES DETERMINED THAT THE CONDITION IS CAUSED BY ELEVATED RESISTANCE/ ARCING AT THE MRA UNDERCOVER B CAVITY TERMINAL OF THE FOUR-WAY 150 METRI-PAK CONNECTOR.GM ATTRIBUTES THE HIGH RESISTANCE AND ARCING TO A DEPRESSED CONTACT ARM AT THE 150 METRI-PAK B CAVITY FEMALE TERMINAL.GM IS CONTINUING ITS INVESTIGATION TO COMPLETE ITS ROOT CAUSE ANALYSIS. MODULAR RESERVOIR ASSEMBLIES USING THE 150 METRI-PAK CONNECTORS WERE USED BY GM IN SEVERAL MILLION C/K-SERIES SPORT UTILITY VEHICLES AND PICKUP TRUCKS FROM MY 1997 THROUGH 2002, WHEN GM RELEASED A METAL MRA COVER AND A 280 METRI-PAK CONNECTOR IN THE SUBJECT VEHICLES.DURING PE04-042, ODI COLLECTED INFORMATION FROM GM CONCERNING MY 2000-2002 C/K SUV'S AND PICKUP TRUCKS.THE SUBJECT VEHICLES COMPRISE APPROXIMATELY 9 PERCENT OF PRODUCTION FOR THOSE VEHICLES AND ABOUT 39 PERCENT OF COMPLAINTS TO GM. THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE SCOPE, FREQUENCY, AND SAFETY CONSEQUENCES OF THE ALLEGED DEFECT IN GM C/K-SERIES VEHICLES.Read more

EA, Closed , Model Year: 1995

BATTERY LEAKS ACID

There is no summary currently available

DP, Open , Model Year: 1993

OEM HITCH RECEIVER PLATFORM CRACKING

THE PETITION ALLEGES THAT CRACKS IN THE HITCH RECEIVER PLATFORM MAY LEAD TO SEPARATION OF THE TRAILER AND LOSS OF STEERING CONTROL

EA, Closed , Model Year: 1997

ERRATIC POWER STEERING ASSIST WHILE DRIV

THE OFFICE OF DEFECT INVESTIGATION (ODI) HAS INVESTIGATED ALLEGATIONS OF POWER STEERING ASSIST FLUCTUATIONS IN THE SUBJECT VEHICLES.FOR DETAILS AND A BASIS FOR THE INVESTIGATION CONCLUSIONS, PLEASE SEE THE CLOSING REPORT IN THE EA99-011 PUBLIC FILE.ODI HAS NOT IDENTIFIED A SAFETY-RELATED DEFECT TREN... Read more

PE, Closed , Model Year: 1994

DRIVERS SEAT FAILURE

THE COMPLAINANTS ALLEGE THE DRIVERS SEAT MOUNTING FAILS, ALLOWING THE SEAT TO MOVE OR TIP REARWARD INTO A RECLINED POSITION.

PE, Closed , Model Year: 1995

UNDERSEAT VEHICLE FIRES

ALLEGED SHORTING OF WIRE FOR POWER SEAT CAUSES UNDERSEAT FIRE.

EA, Closed , Model Year: 1992

POOR BRAKE PERFORMANCE

POOR PERFORMANCE OF ABS BRAKES

DP, Closed , Model Year: 1984

POOR BRAKING ON PANIC STOP

CHEVROLET SUBURBAN - All Years Overview

Complete safety history for the CHEVROLET SUBURBAN across all model years (1981, 2024).

178 Total Recalls

10,625 Total Complaints

9 Investigations

810 Reported Crashes

188 Reported Fires

20 Reported Deaths

CHEVROLET SUBURBAN - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year	Recalls	Complaints
2024	1	55	View
2023	3	159	View
2022	4	167	View
2021	12	256	View
2020	4	64	View
2019	3	102	View
2018	4	111	View
2017	5	186	View
2016	6	301	View
2015	11	589	View
2014	3	77	View
2013	4	170	View
2012	4	139	View
2011	3	193	View
2010	3	161	View
2009	5	133	View
2008	4	276	View
2007	4	359	View
2006	1	33	View
2005	7	161	View
2004	6	265	View
2003	7	361	View
2002	4	352	View
2001	8	543	View
2000	11	382	View
1999	2	861	View
1998	3	299	View
1997	3	556	View
1996	4	531	View
1995	7	587	View
1994	6	1,038	View
1993	2	616	View
1992	5	226	View
1991	4	65	View
1990	4	67	View
1989 (current)	4	68
1988	4	35	View
1987	1	21	View
1986	0	7	View
1985	0	12	View
1984	0	6	View
1983	0	4	View
1982	1	1	View
1981	1	1	View
1979	0	1	View
1978	0	3	View
1977	0	3	View

Other CHEVROLET Models

Model	Recalls	Complaints
TAHOE	240	12,622	View
MALIBU	216	29,080	View
SILVERADO 1500	200	22,534	View
CORVETTE	187	6,308	View
CAMARO	179	4,298	View
SILVERADO	159	10,964	View
SILVERADO 3500	152	1,409	View
EXPRESS	151	838	View

Vehicle Safety

Consumer Safety

Infrastructure

Public Health

1989 CHEVROLET SUBURBAN

Complaint Statistics

Top Reported Components

Technical Service Bulletins, 1989 CHEVROLET SUBURBAN

Most Affected Components

NHTSA Safety Investigations, CHEVROLET SUBURBAN

CHEVROLET SUBURBAN - All Years Overview

CHEVROLET SUBURBAN - Year by Year

Other CHEVROLET Models