2005 FREIGHTLINER BUSINESS CLASS M2

9 recalls, 10 complaints - 46 TSBs

11V478000 Sep 16, 2011
FUEL SYSTEM, DIESEL
Defect Description
DAIMLER TRUCKS IS RECALLING CERTAIN MODEL YEAR 2004 THROUGH 2008 HEAVY TRUCKS MANUFACTURED FROM JULY 11, 2003, THROUGH SEPTEMBER 28, 2007, EQUIPPED WITH EPA04 MODEL MBE4000 ENGINES BUILT WITH PLASTIC LOW PRESSURE FUEL LINES AND FUEL FILTERS MOUNTED NEAR THE CENTER OF THE ENGINE ON THE LEFT-HAND SIDE... Read more
Consequence
THIS COULD CREATE A ROAD HAZARD INCREASING THE RISK OF A CRASH. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy
DAIMLER TRUCKS WILL NOTIFY OWNERS AND THE REMEDY WILL BE PERFORMED BY DETROIT DIESEL CORPORATION AUTHORIZED REPAIR FACILITIES. VEHICLES WILL BE INSPECTED AND THE PLASTIC LOW PRESSURE FUEL LINE WILL BE REPLACED WITH A STEEL LOW PRESSURE FUEL LINE. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. AN ... Read more
73,500 vehicles affected
Manufacturer: DAIMLER TRUCKS NORTH AMERICA
10V178000 Apr 30, 2010
EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH
Defect Description
DTNA IS RECALLING CERTAIN MODEL YEAR 2005 THROUGH 2011 FREIGHTLINER BUSINESS CLASS C2, FCCC B2 CHASSIS, S2 CHASSIS, AND MC CHASSIS MANUFACTURED BEGINNING JANUARY 19, 2005 THROUGH APRIL 16, 2010. THE STOP LAMPS MAY BE INTERMITTENT DURING LIGHT BRAKE APPLICATIONS.
Consequence
THE STOP LAMPS MAY NOT PROPERLY INDICATE THAT THE SERVICE BRAKES ARE APPLIED WHICH MAY LEAD TO A CRASH WITHOUT WARNING.
Remedy
DTNA WILL NOTIFY OWNERS AND REPAIRS WILL BE PERFORMED BY DTNA DEALERSHIPS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 27, 2011. OWNERS MAY CONTACT DTNA AT 1-800-547-0712.
8,971 vehicles affected
Manufacturer: DAIMLER TRUCKS NORTH AMERICA
08V668000 Dec 17, 2008
FUEL SYSTEM, OTHER:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Defect Description
DAIMLER TRUCKS NORTH AMERICA (DTNA) IS RECALLING 24,650 SCHOOL AND NON-SCHOOL BUSES, MOTOR HOME CHASSIS, AND TRUCKS MANUFACTURED FROM MARCH 9, 2004 THROUGH AUGUST 18, 2006, EQUIPPED WITH EPA04 CERTIFIED MBE900 ENGINES, MANUFACTURED BY DETROIT DIESEL BETWEEN MARCH 1, 2004, AND JULY 31, 2006. THE HIG... Read more
Consequence
A FRACTURED FUEL LINE MAY LEAK DIESEL FUEL POSSIBLY RESULTING IN A FIRE OR FUEL MAY BE SPILLED ON THE ROAD CAUSING A SLIPPERY SURFACE, POSSIBLY RESULTING IN A VEHICLE CRASH.
Remedy
DETROIT DIESEL WILL NOTIFY OWNERS AND THE VEHICLES WILL BE REPAIRED WITH MORE ROBUST LINES AND VIBRATION DAMPERS FREE OF CHARGE. REPAIRS WILL BE PERFORMED BY AUTHORIZED DETROIT DIESEL DISTRIBUTORSHIPS. THE RECALL BEGAN ON MARCH 9, 2009. OWNERS MAY CONTACT DETROIT DIESEL 1-313-592-3708 OR DTNA TO... Read more
24,650 vehicles affected
Manufacturer: DAIMLER TRUCKS NORTH AMERICA
08V137000 Mar 25, 2008
POWER TRAIN:AXLE ASSEMBLY
Defect Description
DAIMLER TRUCKS IS RECALLING 28,764 MY 2001 THROUGH 2008 FCCC B2 AND FS65 SCHOOL BUS CHASSIS, FCCC FB65 CONVENTIONAL BUSES, AND STERLING ACTERRA, FREIGHTLINER FLN, AND BUSINESS CLASS M2 HEAVY TRUCKS, BUILT FROM JANUARY 26, 2000, THROUGH MARCH 24, 2008, MANUFACTURED WITH ARVINMERITOR OR AXLE ALLIANCE ... Read more
Consequence
CONTINUED OPERATION MAY LEAD TO WHEEL SEPARATION AND POSSIBLY A VEHICLE CRASH.
Remedy
DAIMLER TRUCKS WILL NOTIFY OWNERS AND WILL REPAIR THE VEHICLES FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 8, 2009. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.
28,764 vehicles affected
Manufacturer: DAIMLER TRUCKS NORTH AMERICA
08V113000 Mar 11, 2008
FUEL SYSTEM, DIESEL
Defect Description
DAIMLER TRUCKS IS RECALLING 62,000 MY 2005-2007 FREIGHTLINER BUSINESS CLASS, CENTURY CLASS, COLUMBIA, CORONADO, FLD, CLASSIC, STERLING A-LINE, L-LINE, AND WESTERN STAR 4900 TRUCKS. A FRACTURED FUEL LINE COULD LEAK DIESEL FUEL.
Consequence
IF A LEAK CONTINUES UNDETECTED UNDER CERTAIN CONDITIONS, FUEL MAY IGNITE AT A HOT ENGINE SURFACE AND/OR FUEL MAY BE SPILLED ON THE ROAD SURFACE.
Remedy
HIGH PRESSURE FUEL LINES AND TRANSFER TUBES WILL BE INSPECTED AND REPLACED FREE OF CHARGED. THE RECALL BEGAN ON JULY 9, 2008. OWNERS MAY CONTACT DAIMLER TRUCKS AT 1-800-547-0712.
62,000 vehicles affected
Manufacturer: DAIMLER TRUCKS NORTH AMERICA
07V302000 Jul 16, 2007
SERVICE BRAKES, AIR:SUPPLY:CHECK VALVE
Defect Description
CERTAIN FREIGHTLINER SCHOOL BUS CHASSIS, HEAVY TRUCKS, AND THOMAS BUILT SCHOOL BUSES MANUFACTURED BETWEEN JULY 2002 AND JULY 3, 2007, EQUIPPED WITH BENDIX SR-7 SPRING BRAKE CONTROL VALVES. THE PARKER SCV BRASS 90 DEGREE SINGLE CHECK VALVES (SCV) WHICH ATTACH TO THE SUPPLY PORT OF A BENDIX SR-7 SPRI... Read more
Consequence
THESE CONDITIONS COULD EITHER RESULT IN LEAKAGE AND CAUSE A DELAY IN THE APPLICATION OF THE SPRING BRAKE WITHOUT WARNING OR POSSIBLY LEAD TO UNINTENDED VEHICLE ROLLAWAY OR BRAKE DRAG WHICH COULD RESULT IN A VEHICLE CRASH, PERSONAL INJURY, OR DEATH.
Remedy
FREIGHTLINER WILL NOTIFY OWNERS AND REPAIR THE VEHICLES FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 11, 2008 TO FREIGHTLINER, STERLING, AND FREIGHTLINER CUSTOM CHASSIS OWNERS; TO THOMAS BUILT BUS OWNERS ON FEBRUARY 1, 2008. OWNERS CAN CONTACT FREIGHTLINER AT 1-800-547-0712.
75,000 vehicles affected
Manufacturer: FREIGHTLINER LLC
05V541000 Nov 22, 2005
STEERING
Defect Description
ON CERTAIN TRUCKS EQUIPPED WITH FONTAINE MODIFICATION RIGHT HAND STEERING CONTROL AND EQUIPPED WITH SIT DOWN DUAL DRIVE CONVERSIONS, THE PINCH BOLT THAT SECURES THE LOWER STEERING SHAFT CONNECTION TO THE LH MITER BOX MAY HAVE BEEN IMPROPERLY TORQUED CAUSING THE BOLTS TO FALL OUT.
Consequence
THIS MAY CAUSE A LOSS OF STEERING CONTROL AND A CRASH COULD OCCUR WITHOUT PRIOR WARNING.
Remedy
DEALERS WILL INSPECT AND REPLACE THE LOWER STEERING SHAFT PINCH BOLT AT THE CONNECTION AND BOLTS ON THE STEERING CROSS SHAFT WILL BE REPLACED. THE RECALL BEGAN ON FEBRUARY 17, 2006. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.
198 vehicles affected
Manufacturer: FREIGHTLINER LLC
05V468000 Oct 5, 2005
PARKING BRAKE
Defect Description
CERTAIN 2004 AND 2005 THOMAS BUILT C2 SCHOOL BUSES AND FREIGHTLINER BUSINESS CLASS M2 HEAVY TRUCKS MANUFACTURED BETWEEN JUNE 2004 AND MARCH 2005. THE ANCHOR/PIVOT BOLT SUPPLIED WITH THE PARK BRAKE IS DEFECTIVE AND COULD FATIGUE FRACTURE PREMATURELY, RESULTING IN THE PARK BRAKE FAILING TO APPLY.
Consequence
IF THE PARK BRAKE ANCHOR BOLT FATIGUES AND ULTIMATELY FRACTURES, THE PARK BRAKE MAY NOT FUNCTION AND THERE MAY BE NO INDICATION TO THE DRIVER OF THE MALFUNCTION WHEN THE PARK BRAKE IS SET. THIS MAY CAUSE THE VEHICLE TO ROLL AWAY WITHOUT WARNING, WHICH COULD RESULT IN A CRASH.
Remedy
FREIGHTLINER WILL NOTIFY ITS OWNERS AND INSPECT AND REPLACE DEFECTIVE ANCHOR BOLTS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 7, 2006. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.
3,850 vehicles affected
Manufacturer: FREIGHTLINER LLC
05V467000 Oct 5, 2005
SUSPENSION:REAR:AXLE:SPINDLE
Defect Description
CERTAIN 2005 THOMAS BUILT FS-65 AND C-2 SCHOOL BUSES AND 2005 FREIGHTLINER ARGOSY, COLUMBIA, CENTURY ST, AND M2 BUSINESS CLASS TRUCKS MANUFACTURED BETWEEN JUNE 4 AND JULY 8, 2005. THE SPINDLES IN THE REAR AXLE HOUSING WERE OVERHEATED DURING THE HEAT TREATMENT PROCESS. INCORRECTLY HEAT TREATED SPIN... Read more
Consequence
INCORRECTLY HEAT TREATED SPINDLES COULD FRACTURE, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Remedy
FREIGHTLINER WILL NOTIFY ITS CUSTOMERS AND INSPECT FOR THE HEAT TREAT DATE CODE ON THE END OF THE REAR SPINDLES AND REPLACE THE AXLE HOUSING IF NECESSARY. THE RECALL IS EXPECTED TO BEGIN ON JANUARY 23, 2006. OWNERS MAY CONTACT FREIGHTLINER
1,100 vehicles affected
Manufacturer: FREIGHTLINER LLC

Complaint Statistics

10 total complaints 1 crashes

Top Reported Components

ComponentComplaints
FUEL SYSTEM, DIESEL2
PARKING BRAKE1
STRUCTURE1
SERVICE BRAKES, AIR:ANTILOCK1
SERVICE BRAKES, AIR1
SUSPENSION:REAR:AXLE:SPINDLE1
ELECTRICAL SYSTEM1
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:FAN/MOTOR1
ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN1
ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN Dec 18, 2014
Incident date: Dec 3, 2007
TL* THE CONTACT OWNS A 2005 FREIGHTLINER BUSINESS CLASS M2. THE CONTACT STATED THAT THE HEAT FAN WIRING HARNESS OVERHEATED WHEN THE VEHICLE WAS IN THE ON POSITION. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILE... Read more
ELECTRICAL SYSTEM Jun 25, 2014
Incident date: Jun 1, 2007
I BOUGHT THIS TRUCK IN 2006 BUT EVERY YEAR I HAVE TO REPLACE THE HEATER BLOWER MOTOR AND SOONER IF I RUN THE HEATER OR AIR CONDITIONER ON HI I HAVE TO REPLACE EVERY MONTH OR SO.THE GROUND WIRE GETS HOT AND THE MOTOR GOES BAD.A RECALL NEEDS TO BE DONE ON THIS VEHICLE AND A NEW MODEL OF HEATER BLOWER ... Read more
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:FAN/MOTOR Jun 25, 2014
Incident date: Jun 1, 2007
I BOUGHT THIS TRUCK IN 2006 BUT EVERY YEAR I HAVE TO REPLACE THE HEATER BLOWER MOTOR AND SOONER IF I RUN THE HEATER OR AIR CONDITIONER ON HI I HAVE TO REPLACE EVERY MONTH OR SO.THE GROUND WIRE GETS HOT AND THE MOTOR GOES BAD.A RECALL NEEDS TO BE DONE ON THIS VEHICLE AND A NEW MODEL OF HEATER BLOWER ... Read more
SUSPENSION:REAR:AXLE:SPINDLE Sep 9, 2010
Incident date: Sep 25, 2009
TL* THE CONTACT OWNS A 2005 FREIGHTLINER BUSINESS CLASS M2. WHILE DRIVING APPROXIMATELY 40 MPH, THE FRONT DRIVER SIDE TIRE AND WHEEL ASSEMBLY DETACHED FROM THE VEHICLE AND ROLLED ACROSS THE ROAD CRASHING INTO THE SIDE OF A BRICK HOUSE CAUSING MODERATE DAMAGE. THERE WAS NO PERSONAL INJURY. A POLICE R... Read more
Crash
SERVICE BRAKES, AIR:ANTILOCK Aug 13, 2009
Incident date: Aug 8, 2009
TL*THE CONTACT OWNS A 2005 FREIGHTLINER BUSINESS CLASS M2. WHILE DRIVING APPROXIMATELY 50 MPH, THE CONTACT FELT THE REAR BRAKES DRAGGING. THERE WAS NO REAR BRAKING. THE CONTACT MANAGED TO STOP THE VEHICLE WITH THE FRONT BRAKES. HE TOOK THE VEHICLE TO THE SERVICE DEALER AND THEY STATED THAT THE ... Read more
SERVICE BRAKES, AIR Aug 13, 2009
Incident date: Aug 8, 2009
TL*THE CONTACT OWNS A 2005 FREIGHTLINER BUSINESS CLASS M2. WHILE DRIVING APPROXIMATELY 50 MPH, THE CONTACT FELT THE REAR BRAKES DRAGGING. THERE WAS NO REAR BRAKING. THE CONTACT MANAGED TO STOP THE VEHICLE WITH THE FRONT BRAKES. HE TOOK THE VEHICLE TO THE SERVICE DEALER AND THEY STATED THAT THE ... Read more
FUEL SYSTEM, DIESEL May 11, 2009
Incident date: Dec 29, 2008
HIGH PRESSURE FUEL LINES BROKE, CAUSING A BREAKDOWN, TOW AND REPAIR. LOSS OF FUEL ALSO. LINES WERE REPLACED AT AUTHORIZED DEALER WITH WHAT WAS AVAILABLE. THIS BREAKDOWN NOT INCLUDING FUEL LOSS RESULTED IN A LOST DAY AND $700 COSTS. 3 MONTHS LATER, WE RECEIVED RECALL NOTICE TO REPLACE THE LINES AGAI... Read more
PARKING BRAKE Feb 3, 2009
Incident date: Nov 1, 2008
PARKING AIR BRAKE VALVE HAS BROKEN LOOSE FROM INNER (PLASTIC) DASH MOUNT RENDERING IT VERY DIFFICULT TO ENGAGE OR DISENGAGE THE BRAKE. THIS COULD CAUSE DEATH OR INJURY IF THE PARKING BRAKE CANNOT BE ENGAGED. I HAVE FOUND THIS TO BE A COMMON COMPLAINT WITH THIS VEHICLE AS WELL AS STERLING MEDIUM DUTY... Read more
STRUCTURE Feb 3, 2009
Incident date: Nov 1, 2008
PARKING AIR BRAKE VALVE HAS BROKEN LOOSE FROM INNER (PLASTIC) DASH MOUNT RENDERING IT VERY DIFFICULT TO ENGAGE OR DISENGAGE THE BRAKE. THIS COULD CAUSE DEATH OR INJURY IF THE PARKING BRAKE CANNOT BE ENGAGED. I HAVE FOUND THIS TO BE A COMMON COMPLAINT WITH THIS VEHICLE AS WELL AS STERLING MEDIUM DUTY... Read more
FUEL SYSTEM, DIESEL Oct 12, 2006
Incident date: Oct 12, 2006
DT*: THE CONTACT STATED WHILE DRIVING 65MPH, THE FUEL LINE ASSEMBLY BURST WITHOUT WARNING AND BEGAN TO SPRAY DIESEL FUEL ONTO THE VEHICLE AND THE HIGHWAY. THE VEHICLE WAS PARKED ON THE SIDE OF THE HIGHWAY WITHOUT FURTHER INCIDENT. UPON INSPECTION OF THE VEHICLE, THE CONTACT DETERMINED THE FUEL LIN... Read more

Technical Service Bulletins, 2005 FREIGHTLINER BUSINESS CLASS M2

46 manufacturer communications from 31 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
110000 ELECTRICAL SYSTEM6
350000 EQUIPMENT6
060000 ENGINE AND ENGINE COOLING4
100000 POWER TRAIN3
980000 UNKNOWN OR OTHER2
114200 ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH1
073600 FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:MANIFOLD PRESSURE (MAP) SENSOR1
123000 EXTERIOR LIGHTING:TAIL LIGHTS1
04TS-43REV4 Feb 19, 2021
060000 ENGINE AND ENGINE COOLING
Revised Technical Service Letter for Series 60 and Series 50 Camshaft Timing Specifications. Camshaft timing, valve lash, injector height, and Jake Brake lash are all very important specifications that must be followed closely in order to o
SB35-036 Dec 23, 2020
100000 POWER TRAIN
Revised Freightliner Service Bulletin for Axle Flange Gasket Replaced with O-Ring. Revision removed steps instructing removal and installation of wheels. Daimler Trucks North America has released a new axle shaft to hub rubber O-ring (part
Techtalk7978 Dec 17, 2020
200000 WHEELS
Tech Talk discussion on ABS CAUSING TRANSMISSION ISSUE.
Techtalk7978 Dec 17, 2020
110000 ELECTRICAL SYSTEM
Tech Talk discussion on ABS CAUSING TRANSMISSION ISSUE.
Techtalk7978 Dec 17, 2020
100000 POWER TRAIN
Tech Talk discussion on ABS CAUSING TRANSMISSION ISSUE.
SB54-278 Oct 27, 2020
350000 EQUIPMENT
Updated Freightliner Service Bulletin for Powernet Troubleshooting Guide - Batteries, Path, Alternator, and Starter. This bulletin replaces the version dated 5/31/2017. Information is added about the BCT-460DTNA PowerNet Assessment Tool. Wh
SB54-278 Oct 27, 2020
110000 ELECTRICAL SYSTEM
Updated Freightliner Service Bulletin for Powernet Troubleshooting Guide - Batteries, Path, Alternator, and Starter. This bulletin replaces the version dated 5/31/2017. Information is added about the BCT-460DTNA PowerNet Assessment Tool. Wh
SB35-036 Oct 7, 2020
350000 EQUIPMENT
Freightliner Service Bulletin for Axle Flange Gasket Replaced with O-Ring. Daimler Trucks North America has released a new axle shaft to hub rubber O-ring (part number 11-30728-000) as a replacement for the paper gasket (part number 11-1441
SB35-036 Oct 7, 2020
100000 POWER TRAIN
Freightliner Service Bulletin for Axle Flange Gasket Replaced with O-Ring. Daimler Trucks North America has released a new axle shaft to hub rubber O-ring (part number 11-30728-000) as a replacement for the paper gasket (part number 11-1441
SB54-319 Nov 20, 2019
350000 EQUIPMENT
Service Bulletin for severe duty main PDM installation for vehicles operating in severe moisture and/or corrosive environments.
SB54-319 Nov 20, 2019
110000 ELECTRICAL SYSTEM
Service Bulletin for severe duty main PDM installation for vehicles operating in severe moisture and/or corrosive environments.
sb0006 Dec 7, 2018
350000 EQUIPMENT
Service Bulletin- sb0006 Freightliner Courtesy Engineering Policy
SID 146 07 0903- Sep 30, 2018
350000 EQUIPMENT
Service information Bulletin
sb2028 Feb 26, 2018
060000 ENGINE AND ENGINE COOLING
sb2028 Engine Coolant Changes
sb2062 Feb 26, 2018
062200 ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
sb2062 Removing the Shipping Plate from the Fan Hub on ISB Engines
sb2032 Feb 26, 2018
060000 ENGINE AND ENGINE COOLING
sb2032 Gates PowerGrip Hose Clamps, Replacement
sb2058 Feb 26, 2018
062100 ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
sb2058 Early EPA07 QLD Radiator Replacement
sb2059 Feb 26, 2018
060000 ENGINE AND ENGINE COOLING
sb2059 Replacing Push-to-Connect Air Line Fittings with Brass Compression Fittings
sb2062 Feb 26, 2018
060000 ENGINE (PWS)
sb2062 Removing the Shipping Plate from the Fan Hub on ISB Engines
SS1033289 Dec 12, 2017
110000 ELECTRICAL SYSTEM
Service Solution SS 1033289 BHM Fault Code SPN 524249 / FMI 7
SS1032728 Nov 28, 2017
110000 ELECTRICAL SYSTEM
SS 1032728 Bulkhead Module Fault Codes 524280 thru 524286 with FMI 7 Clarification
SS1033180 Jul 25, 2017
980000 UNKNOWN OR OTHER
Service Solution SS 1033180 BHM Fault Code SPN 524251 FMI 7 - Extr...
SS1032974 Jul 11, 2017
980000 UNKNOWN OR OTHER
SS 1032974 High Oil Pressure on 2017 DTNA Vehicles Instrument Cluster Display
SS1033094 May 12, 2017
073600 FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:MANIFOLD PRESSURE (MAP) SENSOR
Service Solution SS 1033094 KUS Float Tube Fuel Level Sensor Inform...
SS1033094 May 12, 2017
070000 FUEL SYSTEM, GASOLINE
Service Solution SS 1033094 KUS Float Tube Fuel Level Sensor Inform...
SS1032998 Feb 16, 2017
350000 EQUIPMENT
Service Solution SS 1032998 M2 mirror wind noise
SS1032989 Feb 9, 2017
110000 ELECTRICAL SYSTEM
Service Solution SS 1032989 a?? BHM Fault Code Changes
FL688 Nov 1, 2015
030000 BRAKES (PWS)
Rear Brake Calipers and Anchor Plates.
FSB-20-67 Aug 1, 2011
081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
FREIGHTLINER: TANK SEAMS ARE SPLIT/CRACKED WHICH CAUSES FUEL TO LEAK. THE VALVE MIGHT BE PLUGGED WITH CONTAMINATE. *PE
TSB-54-237 Mar 1, 2011
126000 EXTERIOR LIGHTING:TURN SIGNAL
FREIGHTLINER: A NEW BULB SOCKET IS AVAILABLE FOR TURN/PARK LIGHTS THAT IS METALIZED TO WITHSTAND HIGH HEAT WITHOUT OUT GASSING. MODEL YEARS UNKNOWN. MODELS COLUMBIA, BUSINESS CLASS M2 AND CASCADIA. *PE UPDATED ON 6/14/201
ICI-10-025 Sep 25, 2010
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
DAIMLER TRUCKS: THE 294 BOLT IS DEEMED SERVICEABLE AND THERE IS A PROCEDURE FOR REPLACING IT. *RM
SB-46-48 Jan 1, 2010
013000 STEERING:GEAR BOX (OTHER THAN RACK AND PINION)
FREIGHTLINER: TRW TAS85 STEERING GEAR INTERNAL LEAKAGE TEST. SOME TRW TAS85 STEERING GEARS HAVE BEEN EQUIPPED WITH AN INTERNAL RELIEF VALVE. THESE STEERING GEARS ARE TYPICALLY INSTALLED WITH POWER STEERING PUMPS THAT HAVE A PRESSURE RELI
SB-09-31 Jul 1, 2009
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
FREIGHTLINER: SOME TRUCKS HAVE BEEN FOUND WITH INCORRECT SEALING OF AIR INTAKE DUCT ASSEMBLIES, ALLOWING UNFILTERED AIR TO BYPASS THE AIR CLEANER. LOOSE DUCT CONNECTIONS OR DIRT FOUND IN THE DUCTING DURING A FILTER SERVICE INDICATE THAT D
SB-33-24 Apr 1, 2009
203000 WHEELS:LUGS/NUTS/BOLTS/STUDS
FREIGHTLINER TRUCK: STEER AXLE MAINTENANCE, AAC AND MERITOR 6000LB AND 8000LB AXLES: THIS BULLETIN IS TO PROVIDE INFORMATION ON THE RECOMMENDED MAINTENANCE PROCEDURE TO BE ADDED TO DTNA MAINTENANCE MANUALS FOR ALL MODELS WITH THESE AXLE RAT
SB-33-24 Apr 1, 2009
107000 POWER TRAIN:AXLE HUBS
FREIGHTLINER TRUCK: STEER AXLE MAINTENANCE, AAC AND MERITOR 6000LB AND 8000LB AXLES: THIS BULLETIN IS TO PROVIDE INFORMATION ON THE RECOMMENDED MAINTENANCE PROCEDURE TO BE ADDED TO DTNA MAINTENANCE MANUALS FOR ALL MODELS WITH THESE AXLE RAT
SB-33-24 Apr 1, 2009
106220 POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL
FREIGHTLINER TRUCK: STEER AXLE MAINTENANCE, AAC AND MERITOR 6000LB AND 8000LB AXLES: THIS BULLETIN IS TO PROVIDE INFORMATION ON THE RECOMMENDED MAINTENANCE PROCEDURE TO BE ADDED TO DTNA MAINTENANCE MANUALS FOR ALL MODELS WITH THESE AXLE RAT
FSB-54-224 Aug 1, 2008
356000 EQUIPMENT ADAPTIVE/MOBILITY
FREIGHTLINER TRUCKS: NEW SEVERE DUTY TAILLIGHT AND TRAILER PDMS (POWER DISTRIBUTION MODULES).FOR REPLACING EXISTING PDMS ON TRUCKS. THE DESIGN IMPROVEMENTS PROTECT AGAINST WATER AND DUST INTRUSION. *PE
FSB-54-224 Aug 1, 2008
123000 EXTERIOR LIGHTING:TAIL LIGHTS
FREIGHTLINER TRUCKS: NEW SEVERE DUTY TAILLIGHT AND TRAILER PDMS (POWER DISTRIBUTION MODULES).FOR REPLACING EXISTING PDMS ON TRUCKS. THE DESIGN IMPROVEMENTS PROTECT AGAINST WATER AND DUST INTRUSION. *PE
FSB-54-224 Aug 1, 2008
160000 STRUCTURE
FREIGHTLINER TRUCKS: NEW SEVERE DUTY TAILLIGHT AND TRAILER PDMS (POWER DISTRIBUTION MODULES).FOR REPLACING EXISTING PDMS ON TRUCKS. THE DESIGN IMPROVEMENTS PROTECT AGAINST WATER AND DUST INTRUSION. *PE
01-93 Jul 1, 2008
061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
FREIGHTLINER: CUMMINS ISB DRIVE BELT JUMPING. THE POLY-V SERPENTINE DRIVE BELT MAY JUMP OFF ONE OR MORE OF THE PULLEYS DURING OPERATION. *PE
01-93 Jul 1, 2008
061000 ENGINE AND ENGINE COOLING:ENGINE
FREIGHTLINER: CUMMINS ISB DRIVE BELT JUMPING. THE POLY-V SERPENTINE DRIVE BELT MAY JUMP OFF ONE OR MORE OF THE PULLEYS DURING OPERATION. *PE
SB-42-63 Jan 1, 2008
046100 SERVICE BRAKES, AIR:ANTILOCK:CONTROL UNIT/MODULE
FREIGHTLINER: ABS FAULT CODES DUE TO CONNECTOR WATER INTRUSION. ON SOME TRUCKS, THE ABS MODULE WAS MOVED INTO THE CAB. THIS REQUIRED A CONNECTOR TO BE PLACED UNDER THE CAB, BEHIND THE FRONT STEERING AXLE, ON THE FRAME RAIL. IF THIS CONN
SB-42-63 Jan 1, 2008
046500 SERVICE BRAKES, AIR:ANTILOCK:INTERCONNECTING ASSEMBLY(WIRING)
FREIGHTLINER: ABS FAULT CODES DUE TO CONNECTOR WATER INTRUSION. ON SOME TRUCKS, THE ABS MODULE WAS MOVED INTO THE CAB. THIS REQUIRED A CONNECTOR TO BE PLACED UNDER THE CAB, BEHIND THE FRONT STEERING AXLE, ON THE FRAME RAIL. IF THIS CONN
SB-42-63 Jan 1, 2008
046600 SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT
FREIGHTLINER: ABS FAULT CODES DUE TO CONNECTOR WATER INTRUSION. ON SOME TRUCKS, THE ABS MODULE WAS MOVED INTO THE CAB. THIS REQUIRED A CONNECTOR TO BE PLACED UNDER THE CAB, BEHIND THE FRONT STEERING AXLE, ON THE FRAME RAIL. IF THIS CONN
4263 Jan 1, 2008
114200 ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH
FREIGHTLINER -- ABS FAULT CODES DUE TO CONNECTOR WATER INTRUSION. *NJ
355 Jan 1, 2007
022520 SUSPENSION:REAR:AXLE:NON-POWERED AXLE ASSEMBLY
ARVINMERITOR REAR DRIVE AXLE LOCK SCREWS. *KB

NHTSA Safety Investigations, FREIGHTLINER BUSINESS CLASS M2

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

EA16001 Opened: Feb 3, 2016 , Closed: Sep 10, 2021
EA, Closed , Model Year: 2014
CNG Fuel System Integrity
The Office of Defects Investigation (ODI) is only aware of the one subject fuel container rupture incident on the subject vehicles that first prompted this investigation. The subject CNG fuel system and fuel container design, material, manufacture, assembly and performance appear to be consistent wi... Read more
PE14020 Opened: Jul 7, 2014 , Closed: Feb 5, 2016
PE, Closed , Model Year: 2014
CNG Fuel System Integrity
On April 3, 2014 in Howard, Wisconsin, a model year 2014 Freightliner Business Class M2 truck manufactured by Daimler Trucks North America LLC (DNTA) experienced a catastrophic CNG fuel container burst when it was struck by an unsecured forklift being transported inside the truck's cargo compartment... Read more
PE13001 Opened: Jan 15, 2013 , Closed: Apr 11, 2013
PE, Closed , Model Year: 2013
SmartPlex Multiplexer Module Failure
The Office of Defects Investigation (ODI) received Early Warning Reporting (EWR) data from the manufacturer that indicated some number of subject vehicles may allegedly experience a SmartPlex electronic multiplexing switch hub module failure. This failure may result in inadvertent activation of acce... Read more
PE11028 Opened: Aug 29, 2011 , Closed: Nov 22, 2011
PE, Closed , Model Year: 2011
Output shaft failure and separation
On August 29th 2011 the Office of Defects Investigations (ODI) opened this Preliminary Evaluation (PE11-028) on Daimler Trucks North America (DTNA) for output shaft failures located in the forward-rear axle carrier of certain class 8 vehicles equipped with Arvin Meritor RT series output shaft assemb... Read more
PE10007 Opened: Feb 3, 2010 , Closed: May 23, 2010
PE, Closed , Model Year: 2005
Stop Lamps Intermittent
This investigation was opened after ODI was contacted by a fleet alleging that in certain situations, such as a light brake peal application during a low speed operation, the brake lamps fail to illuminate on the rear of the bus.ODI confirmed the problem with two fleets.On April 29, 2010, Daimler fi... Read more

FREIGHTLINER BUSINESS CLASS M2 - All Years Overview

Complete safety history for the FREIGHTLINER BUSINESS CLASS M2 across all model years (2000, 2027).

285 Total Recalls
62 Total Complaints
5 Investigations
3 Reported Crashes
3 Reported Fires
1 Reported Deaths

FREIGHTLINER BUSINESS CLASS M2 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2027 1 0 View
2026 5 0 View
2025 11 1 View
2024 7 0 View
2023 7 1 View
2022 9 1 View
2021 14 2 View
2020 12 8 View
2019 23 0 View
2018 16 0 View
2017 15 1 View
2016 16 1 View
2015 14 4 View
2014 10 0 View
2013 11 0 View
2012 12 4 View
2011 8 0 View
2010 10 0 View
2009 8 2 View
2008 14 3 View
2007 17 4 View
2006 13 11 View
2005 (current) 9 10
2004 10 8 View
2003 5 1 View
2002 5 0 View
2001 2 0 View
2000 1 0 View

Other FREIGHTLINER Models

Model Recalls Complaints
CASCADIA 497 398 View
114SD 349 8 View
SPRINTER 3500 312 31 View
SPRINTER 2500 291 64 View
SPRINTER 1500 212 0 View
108SD 212 3 View
SPRINTER 4500 210 2 View
COLUMBIA 203 110 View