2004 CHEVROLET TAHOE

5 recalls, 548 complaints - 945 TSBs

WHEELS:HUB

Defect Description

CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO M... Read more

Consequence

WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.

Remedy

FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.

130,000 vehicles affected

Manufacturer: FEDERAL-MOGUL CORPORATION

FUEL SYSTEM, GASOLINE

Defect Description

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CE... Read more

Consequence

THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

88,303 vehicles affected

Manufacturer: HONEYWELL INTERNATIONAL, INC.

EXTERIOR LIGHTING

Defect Description

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE D... Read more

Consequence

WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Remedy

PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

61,944 vehicles affected

Manufacturer: PRO-A MOTORS, INC.

SEAT BELTS:REAR/OTHER

Defect Description

ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT ... Read more

Consequence

A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.

Remedy

DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-946... Read more

1,359,824 vehicles affected

Manufacturer: GENERAL MOTORS CORP.

SERVICE BRAKES, HYDRAULIC

Defect Description

CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.

Consequence

CONSEQUENTLY, THE VALVE O-RING SEAL MAY FRACTURE. STEERING EFFORTS MAY BE SLIGHTLY INCREASED WHILE BRAKING OR PARKING. UNDER CERTAIN DRIVING CONDITIONS, A FRACTURED SEAL MAY REQUIRE A SLIGHT INCREASE IN THE APPLIED BRAKE PEDAL EFFORT TO ACHIEVE THE SAME VEHICLE DECELERATION RATE AS PRIOR TO THE SE... Read more

Remedy

DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.

68,875 vehicles affected

Manufacturer: GENERAL MOTORS CORP.

Complaint Statistics

548 total complaints 30 crashes 10 fires 30 injuries 1 deaths

Top Reported Components

Component	Complaints
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL	124
ELECTRICAL SYSTEM	85
SERVICE BRAKES	59
ENGINE	26
VEHICLE SPEED CONTROL	25
STEERING	22
SERVICE BRAKES, HYDRAULIC	13
AIR BAGS	11
POWER TRAIN	11
POWER TRAIN:AUTOMATIC TRANSMISSION	10

Incident date: Apr 22, 2005

My engine seized at approximately 80mph on the interstate [XXX] ). The engine light came on only after I lost power. I only avoided a multiple car accident due to quick reaction and taking an exit ramp. Police came to my stalled vehicle and helped my push it off a major road to a nearby parking lot... Read more

Incident date: Jul 15, 2023

I purchased this vehicle 6 months ago from a dealer. In the short time I have had the car, there have been multiple issues presented. Bluetooth has been malfunctioning (connects the disconnects), window regulator has had to be replaced three times now (window kept disconnecting from the track and wo... Read more

Incident date: Mar 23, 2023

Failed component/system: Some portion of the steering system. Vehicle is available for inspection. When the vehicle warms up and is driven 20 to 40 mins, power steering becomes "sticky," requiring additional effort for driver input in order to overcome, which causes excessive oversteer (in either di... Read more

Incident date: Sep 2, 2022

The contact owns a 2004 Chevrolet Tahoe. The contact stated that while driving at an undisclosed speed, the brakes failed to stop the vehicle immediately while the brake pedal was being depressed. The vehicle was taken to the dealer where it was diagnosed that the failure was related to NHTSA Campai... Read more

Incident date: Mar 28, 2022

The contact owns a 2004 Chevrolet Tahoe. The contact stated that while inspecting the coils under the hood, he noticed that the master cylinder brake lines were leaking. The vehicle was taken to an independent mechanic who diagnosed that the master cylinder brake lines needed to be replaced. The veh... Read more

Incident date: Jul 28, 2020

MY2004 CHEVY TAHOE LT WAS MOVING WHEN THE REAR VIEW MIRROR FELL OFF THE WINDSHIELD. ALSO THE EXHAUST MANIFOLD BOLTS HAVE BROKEN OFF WHICH CAUSE BAD GAS MILEAGE AND SLOW TAKE OFFS.

Incident date: Jul 28, 2020

MY2004 CHEVY TAHOE LT WAS MOVING WHEN THE REAR VIEW MIRROR FELL OFF THE WINDSHIELD. ALSO THE EXHAUST MANIFOLD BOLTS HAVE BROKEN OFF WHICH CAUSE BAD GAS MILEAGE AND SLOW TAKE OFFS.

Incident date: Aug 19, 2019

THIS IS IN REFERENCE TO COMPLAINT # 11327456 THE ADDRESS AND THE MPH ARE INCORRECT. PLEASE SEE FORM ATTACHED TO THIS COMPLAINT # AFFECTED PARTS: STEERING, BRAKES, ELECTRICAL, ELEC, STABILITY CONTROL AND SPEED CONTROL THIS SITE WOULDN'T LET ME CHECK MORE THAN 3. *TR

Incident date: Aug 19, 2019

THERE IS A RECALL #04004. "BRAKE HYDRO-BOOST RELIEF VALVE" BUT MY VIN# IS NOT ON THE LIST. OVER 64,000 VEHICLES WERE AFFECTED AND THERE IS A "#1" ON THE MOUNTING SURFACE. ALL OF THE UNITS DETECTED A MACHINING ERROR IN THE RELIEF BORE CAVITY FOR MODULES PRODUCED FROM A MACHINE IDENTIFIED AS "FADAL ... Read more

Incident date: Aug 19, 2019

Incident date: Mar 18, 2020

BRAKES NOT WORKING WHEN PRESSED CAUSED AN ACCIDENT

Crash

Incident date: Oct 23, 2019

THE TAHOE USED AS OUR VOLUNTEER FIRE DEPARTMENT MEDICAL TRUCK WAS SPEWING FUEL FROM ABOVE THE GAS TANK. WE DROPPED THE TANK AND FOUND THE LINES ON THE TOP OF THE FUEL TANK RUSTED SEVERELY TO THE POINT OF FAILURE. IT WAS FIRST NOTICED ON A MEDICAL RUN WITH THE ENGINE IDLING.

Incident date: Apr 20, 2017

THE MAIN ENGINE WIRING HARNESS WAS FULL OF CONDENSATE AND CORRODED. THE VEHICLE WOULD JUST SHUT OFF WHILE DRIVING. TOOK MULTIPLE TRIPS TO THE MECHANIC SHOP FOR THEM TO BE ABLE TO DUPLICATE AND CORRECT THE ISSUE. ONLINE RESEARCH SHOWS MANY TAHOE OWNERS EXPERIENCING THE SAME ISSUES.

Incident date: Mar 26, 2019

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT TEN MINUTES AFTER THE VEHICLE WAS PARKED, IT CAUGHT FIRE. THE FIRE DEPARTMENT WAS CALLED AND EXTINGUISHED THE FIRE. THE CONTACT WAS UNSURE AS TO WHERE THE FIRE ORIGINATED. A FIRE REPORT WAS FILED. THERE WERE NO INJURIES. THE VEHICL... Read more

Fire

Incident date: Dec 31, 2018

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT THE BRAKE PEDAL TRAVELED TO THE FLOORBOARD WHEN IT WAS DEPRESSED. ALSO, "STABILITY SYSTEM DISABLED- SERVICE BRAKE SYSTEM" FLASHED ON THE INSTRUMENT PANEL. THE CONTACT HAD TO APPLY FORCE TO THE BRAKE PEDAL TO MANEUVER THE VEHICLE OU... Read more

Incident date: Apr 18, 2017

THE REAR MAIN DEAL WENT BAD IN ALMOST ALL OF THE TRUCKS AND SUVS WITH A 4.8L OR 5.3L ENGINE IN THEM WHERE THE POUR OIL EVERYWHERE AND THIS COULD BE CONSIDERED AN EPA VIOLATION AND A FIRE HAZARD IT NEEDS TO BE RECALLED ASAP SO WE CAN SAVE LIVES AND SAVE THE ENVIRONMENT

Incident date: Oct 19, 2018

DRIVING DOWN THE ROAD AROUND 25 TO 30 MPH AND A KID RAN OUT BETWEEN TWO CARS AND I SLAMMED ON THE BRAKES AND THEY PARTIALLY FAILED. THE TRUCK EVENTUALLY STOPPED, BUT IMMEDIATELY GOT A BRAKE FAILURE WARNING AND I HAD TO HOLD THE PEDDLE TO THE WALL TO STOP THE REMAINING MILE OR SO HOME. I GET HOME AND... Read more

Incident date: Jul 29, 2018

COMPLETE BRAKE FAILURE PEDAL STRAIGHT TO THE FLOOR MAIN BRAKE LINE MIDWAY OF THE TRUCK COMPLETELY BLEW APART MY SON JUST DROVE 2 HOURS PULLED IN THE DRIVEWAY I WENT TO MOVE HIS CAR THANK GOODNESS PUT THE BRAKE PEDAL TO THE FLOOR AND FLUID WAS EVERYWHERE I HAVE READ THAT THIS PROBLEM IS A 1 + 1,000 O... Read more

Incident date: May 1, 2016

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT THE ELECTRICAL SYSTEM IN THE VEHICLE STOPPED WORKING WITHOUT WARNING, WHICH CAUSED THE BATTERY TO DIE. THE CONTACT REPLACED THE BATTERY MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO AN UNKNOWN DEALER, BUT WAS NOT DIAGNOSED OR REPAIRED. ... Read more

Incident date: Sep 14, 2017

WHILE RUNNING THE AC WHILE DRIVING OR STOPPED, THE AC TEMPERATURE WOULD AUTOMATICALLY SWITCH TO WARM AIR. THIS IS WITH THE AC BUTTON PUSH ON WITH THE UNIT WORKING PROPERLY. IF YOU SHUT THE CAR OFF AND BACK ON AGAIN IT WOULD RESET AND WORK AGAIN. BUT SHORTY AFTER IT WOULD DO IT AGAIN AND AGAIN

Incident date: Nov 20, 2017

BRAKE LINE RUSTED. LOST FLUID AND BRAKES WHILE DRIVING. HAVE BEEN DRIVING FOR 53 YEARS. NEVER HAD THIS HAPPEN WITH ANY OTHER VEHICLE.

Incident date: Oct 3, 2017

WAS AT CHEVY DEALER TO LOOK FOR A NEW CAR, WHEN LEAVING PUT FOOT ON BRAKE AND PEDEL WENT TO THE FLOOR GOT OUT AND FOUND FLUID ON GROUND UNDER DRIVER SIDE. DEALER EXAMINED AND FOUND BLOWN BRAKE LINE, AND SAID ALL LINES WERE IN BAD SHAPE AND NEED TO REPLACE AT A COST OF $4200. HAD THEM REPLACE ONLY ON... Read more

Incident date: Aug 14, 2017

BRAKE LINES ARE RUSTED AND LEAKING. COMPLETELY RUSTED FROM FRONT TO BACK... I AM THE ORIGINAL OWNER.

Incident date: May 28, 2017

ON 11-11-15 I WAS SITTING AT AN ATM WITH MY FOOT ON THE BRAKE PEDAL. WITHOUT WARNING THE BRAKE PEDAL WENT COMPLETELY TO THE FLOOR. LIMPED TO OUR MECHANIC. THE MECHANIC ADVISED THAT THE FRONT BRAKE LINES WERE COMPLETELY RUSTED. REPLACED THE FRONT BRAKE LINES AT A COST OF $580. ON 5-28-17 MY HUSBAN... Read more

Incident date: Apr 1, 2017

2004 CHEVROLET TAHOE. CONSUMER WRITES REQUESTING INFORMATION ON RECALLS RELATED TO THEIR VEHICLE. *LD THE CONSUMER STATED WHILE CHECKING FOR A RECALL ON BRAKE BOOSTERS, DISCOVERED SEVERAL OTHER RECALLS FOR THE VEHICLE. THE CONSUMER WAS NOT NOTIFIED OF ANY RECALLS FOR THE VEHICLE. UPDATED 05/11/2... Read more

Incident date: Jun 17, 2016

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT OBSERVED THAT THE THIRD ROW SEAT MADE AN ABNORMAL SOUND WITHOUT WARNING. IN ADDITION, THE CONTACT STATED THAT THE LATCHES THAT LOCK THE SEAT WERE FRACTURED AND CAUSED THE SEAT TO MOVE INDEPENDENTLY. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT W... Read more

Incident date: Jan 12, 2017

LEAVING MY DRIVE ALL THE LIGHTS ON THE DASH BOARD LIT UP FOR ABOUT 2 SECONDS THEN WENT OFF. A FEW MILES LATER DID THE SAME THING THEN ALL THE GAUGES STOPPED WORKING. NEXT TIME I STARTED IT UP THE GAUGES WOULD NOT WORK ABOUT A MILE DOWN THE ROAD ALL THE LIGHTS ON DASH CAME ON AND THEN GAUGES WOULD ST... Read more

Incident date: Sep 4, 2016

BRAKE LINES ARE ALL RUSTED OUT GOT INTO ACCIDENT

Crash

Incident date: Nov 24, 2016

I WAS DRIVING DOWN THE ROAD AT APPROXIMATELY 50 MPH WHEN MY REAR HATCHBACK WINDOW SHATTERED. I HAD TURNED ON MY REAR DEFROSTER APPROXIMATELY 7 MINUTES EARLIER. THE TEMPERATURE OUTSIDE WAS ABOUT 43.

Incident date: Sep 4, 2016

LOST BRAKES..BRAKE LINE ROTTED OUT.GOT INTO ACCIDENT.NO HELP FROM GM

Crash

Incident date: Sep 4, 2016

BRAKE LINE BURSTWHILE DRIVING GOT INTO ACCIDENT VERY DANGEROUS SHOULD BE RECALL BEFORE SOME GET KILLED

Crash

Incident date: Sep 4, 2016

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. WHILE DRIVING, THE BRAKES FAILED. THE CONTACT'S VEHICLE CAME TO A STOP AFTER BUMPING THE PRECEDING VEHICLE. THE VEHICLE WAS TAKEN TO A MECHANIC WHERE IT WAS DIAGNOSED THAT THE BRAKE LINE WAS CORRODED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAIL... Read more

Incident date: Sep 4, 2016

LOST BRAKES ON HIGHWAY. GOT IN ACCIDENT. NOW ALL BRAKE LINES HAVE TO BE REPLACED. NEVER GOING TO BUY ANOTHER GM PIECE OF [XXX]. AND ONLY HAS 73,000 MILES ON IT. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

Crash

Incident date: Sep 3, 2016

ON SEPTEMBER 3 2016 WHILE PULLING INTO A BANK PARKING LOT THE BRAKE PEDAL DEPRESSED TO THE FLOOR. FORTUNATELY I WAS GOING SLOW ENOUGH TO STOP THE VEHICLE WITH THE PARKING BRAKE. BRAKE FLUID WAS ON THE GROUND BEHIND THE LEFT FRONT WHEEL. IT APPEARS A BRAKE LINE RUPTURED CAUSING INSTANT CATASTROPHI... Read more

Incident date: Jul 4, 2016

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. WHILE DRIVING 10 MPH, THE BRAKE PEDAL WAS DEPRESSED BUT FAILED TO IMMEDIATELY STOP THE VEHICLE. THE CONTACT STATED THAT THE FAILURE OCCURRED IN A PARKING LOT AND THE VEHICLE WAS ABLE TO STOP AFTER THE BRAKE PEDAL WAS DEPRESSED TO THE FLOORBOARD. THE VEHIC... Read more

Incident date: Jul 31, 2016

TRYING TO COME TO A COMPLETE STOP COMING DOWN A HILL APPROACHING STOPPED VEHICLES AHEAD WHEN THE THE BRAKE SYSTEM FAILED THE PEDAL WENT TO THE FLOOR I FORTUNATELY WAS ABLE STOP BEFORE HITTING ANYTHING OR ANYONE INCLUDING MYSELF AND MY PETS....USED EMERGENCY BREAK AND PUT IN PARK CONDUCTED INVES... Read more

Incident date: Jul 6, 2016

TL* THE CONTACT OWNS A 2004 CHEVROLETTAHOE. WHILE DRIVING APPROXIMATELY 35 MPH, THE ENGINE STALLED WITHOUT WARNING. THE CONTACT MANAGED TO PULL OVER AND STOP THE VEHICLE. THE VEHICLE WAS ABLE TO RESTART ON THE SECOND ATTEMPT. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, BUT WAS NOT DIAGNOSED OR... Read more

Incident date: Apr 19, 2016

WHILE DRIVING I HAD A REAL BAD CLUNKING NOISE IN MY STEERING WHEEL.I TOOK IT TO THE VICTORY LAYNE CHEVY DEALER AND SPENT A SIGNIFICANT AMOUNT TO PAY FOR A DEFECTIVE INTERMEDIATE STEERING SHAFT AND COLUMN BEARING REPLACED BECAUSE I WAS CONCERNED ABOUT DRIVING IT. NOW MY INSTRUMENT CLUSTER FUEL GUAGE... Read more

Incident date: Apr 19, 2016

Incident date: May 14, 2013

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. WHILE DRIVING 40 MPH, THE WARNING LIGHT ILLUMINATED A "LOW POWER MODE" MESSAGE. THE CONTACT STATED THAT STEAM WAS EMITTING FROM UNDER THE HOOD. THE CONTACT PULLED OVER TO THE SIDE OF THE ROAD AND LIFTED THE HOOD FOR THE VEHICLE TO COOL OFF. THE VEHICLE WA... Read more

Incident date: Feb 26, 2016

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT THE VEHICLE USED EXCESSIVE ANTI FREEZE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE VEHICLE HAD A DEFECTIVE CASTECH HEAD THAT LEAKED COOLANT. THE TECHNICIAN ALSO DIAGNOSED THAT THE CASTECH HEADS NEEDED TO BE... Read more

Incident date: Feb 9, 2015

MY HUSBAND AND I WAS INVOLVED IN AN ACCIDENT AND THE AIR BAGS DID NOT DEPLOY WE WERE HIT AT 55 MPH

Crash 1 injured

Incident date: Feb 9, 2016

THE EXHAUST MANIFOLD BOLTS THAT THREAD INTO THE CYLINDER HEADS HOLDING THE CAST IRON EXHAUST MANIFOLDS IN PLACE ONTO THE HEADS BREAK OFF UNDER NORMAL ROAD CONDITIONS. THE BOLTS BREAK OFF AND WERE CAUSING AN EXHAUST LEAK. MY VEHICLE'S EXHAUST WAS COMING INSIDE THE VEHICLE MAKING OCCUPANTS ILL. THE ST... Read more

Incident date: Dec 19, 2015

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. THE CONTACT STATED THAT UNKNOWN WARNING LIGHTS ON THE INSTRUMENT PANEL ILLUMINATED AND THE VEHICLE STALLED. THE FAILURE OCCURRED SEVERAL TIMES. THE VEHICLE WAS TAKEN TO THE DEALER, BUT THEY COULD NOT DIAGNOSE THE CAUSE OF THE FAILURE. THE VEHICLE WAS NOT ... Read more

Incident date: Nov 15, 2015

TL* THE CONTACT OWNS A 2004 CHEVROLET TAHOE. WHILE DRIVING APPROXIMATELY 40 MPH AND ATTEMPTING TO MAKE A SUDDEN STOP, THE BRAKING SYSTEM EXPERIENCED A CATASTROPHIC AND INSTANT FAILURE WITHOUT WARNING. THE VEHICLE DID NOT SLOW DOWN OR STOP, WHICH CAUSED THE DRIVER TO CRASH INTO AN EMBANKMENT. A POLIC... Read more

Crash 1 injured

Incident date: Dec 16, 2015

WHEN YOU PRESS ON THE GAS PEDAL UNDER NORMAL CONDITIONS, THE STABILITRACK SENSORS KICKS IN FOR NO REASON AND SLOW DOWN THE VEHICLE NEARLY CAUSING AN ACCIDENT. I HAD THIS REPAIRED ONCE BUT AFTER A FEW MONTHS CONTINUED TO DO IT AGAIN. SEEMS LIKE A SAFETY ISSUE TO ME. IT HAPPENS MOREOFTEN IN THE COLD

Incident date: Dec 16, 2015

Showing 50 of 548 complaints.

Technical Service Bulletins, 2004 CHEVROLET TAHOE

945 manufacturer communications from 690 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

Component	Bulletins
350000 EQUIPMENT	95
110000 ELECTRICAL SYSTEM	73
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL	70
060000 ENGINE AND ENGINE COOLING	45
061000 ENGINE AND ENGINE COOLING:ENGINE	34
060000 ENGINE (PWS)	33
353000 EQUIPMENT:ELECTRICAL	32
356000 EQUIPMENT ADAPTIVE/MOBILITY	32

110000 ELECTRICAL SYSTEM

This bulletin provides information for electrical ground repairs using new General Motors replacement fasteners with conductive finish.

060000 ENGINE AND ENGINE COOLING

This bulletin advises the technician of possible location of an internal coolant leak from a specific cylinder head and location.

060000 ENGINE AND ENGINE COOLING

This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels shou

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large amounts of debris has flowed throughout the oiling system.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

100000 POWER TRAIN

This PI bulletin advises the technician on the proper way to install the pistons in an engine.

060000 ENGINE AND ENGINE COOLING

This PI bulletin advises the technician on the proper way to install the pistons in an engine.

120000 EXTERIOR LIGHTING

This informational bulletin provides information for dealers/technicians on Headlamp, Tail Lamp, License Lamp or Fog/Driving Lamp Damage.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Preliminary Information communication provides information to the technician about vibration complaints that are one of the most challenging complaints to accurately diagnose and repair. Technician will need to use Pico Oscilloscope Di

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories.

350000 EQUIPMENT

This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories.

200000 WHEELS

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

100000 POWER TRAIN

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

020000 SUSPENSION

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

010000 STEERING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

200000 WHEELS

This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.

138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have hi

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

117100 ELECTRICAL SYSTEM:INSTRUMENT PANEL:SPEEDOMETER/ODOMETER

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

350000 EQUIPMENT

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

110000 ELECTRICAL SYSTEM

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

100000 POWER TRAIN

The service bulletin advises the tech of a normal transmission shift condition and the delay in throttle response when the throttle plate is opened rapidly and advises the customer that it is normal for the delay.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides graphics, information and guidelines for engine component wear to assist service personnel as a guideline to perform necessary engine repairs and prevent unnecessary engine replacement.

030000 BRAKES (PWS)

This technical bulletin provides information and a solution to a condition of Brake Pedal Moves or Self Applies at Full Turns.

060000 ENGINE (PWS)

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the

114005 ELECTRICAL SYSTEM: INTEGRATED TRAILER BRAKE CONTROL

This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its own at a full turn.

200000 WHEELS

This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.

060000 ENGINE AND ENGINE COOLING

This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.

061600 ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

060000 ENGINE AND ENGINE COOLING

This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

120000 EXTERIOR LIGHTING

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

350000 EQUIPMENT

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

353720 EQUIPMENT:ELECTRICAL:ACCESSORY GENERATOR:OUTLETS/RECEPTACLE

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

350000 EQUIPMENT

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

110000 ELECTRICAL SYSTEM

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Warranty Administration bulletin provides retail and wholesale service personnel with the policies/procedures and the warranty transaction submission procedures that support the Personal Property Damage process.

138220 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW:ELECTRICAL HEATING ELEMENT

This Preliminary information communicates to the technician the need to inspect the induction system for potential icing issues in very cold ambient temperatures. To allow the ice to melt so that it can be drained from the related component

060000 ENGINE AND ENGINE COOLING

This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.

200000 WHEELS

This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo

190000 TIRES

060000 ENGINE AND ENGINE COOLING

110000 ELECTRICAL SYSTEM

This service bulletin provides information on Module Harvesting.

030000 BRAKES (PWS)

This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its own at a full turn.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

980000 UNKNOWN OR OTHER

This Preliminary Information communication provides information to the technician that General Motors and General Motors of Canada Company do not support cross border sales. The General Motors of Canada Customer Care Centre is the sole auth

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information on Handling Requests for Modifications to Permanently Import/Export Vehicles Between the U.S. and Canada.

100000 POWER TRAIN

This service bulletin provides information on OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides information on OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

100000 POWER TRAIN

This diagnostic tip advises the tech not to separate the flexplate from the torque convertor or damage my occur if the engine is started while diagnosing for noise from the engine or transmission.

100000 POWER TRAIN

This Preliminary Information communication provides information to the technician to not remove the torque converter bolts and start the engine as this may cause damage to the torque converter of the crankshaft on vehicles equipped with an

060000 ENGINE AND ENGINE COOLING

This bulletin provides information on tools available to find an intake vacuum leak or exhaust leak to correct a condition of MIL Illuminated with Multiple Fuel Trim and/or Oxygen Sensor Codes Set.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

160000 STRUCTURE

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

117100 ELECTRICAL SYSTEM:INSTRUMENT PANEL:SPEEDOMETER/ODOMETER

This Preliminary Information communication provides information to the technician about vehicles that the speedometer needle appears to be inaccurate. Dealer should advise the customer the specification for speedometer needle accuracy is +/

060000 ENGINE (PWS)

This service bulletin provides policy information on warranty administration guidelines for multiple repairs with independent causes (GM Canada Dealers Only).

353000 EQUIPMENT:ELECTRICAL

This service bulletin provides policy information on warranty administration guidelines for multiple repairs with independent causes (GM Canada Dealers Only).

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

200000 WHEELS

190000 TIRES

200000 WHEELS

190000 TIRES

070000 FUEL SYSTEM, GASOLINE

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and

030000 SERVICE BRAKES, HYDRAULIC

061520 ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION:FILTER/SCREEN

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

199000 TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS

This service bulletin provides information for accurate tire pressures that ensure the safe handling and appropriate ride characteristics of GM cars and trucks.

060000 ENGINE AND ENGINE COOLING

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

356230 EQUIPMENT ADAPTIVE/MOBILITY:VEHICLE CONTROLS:STEERING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure, when diagnosing vibration concerns.

350000 EQUIPMENT

This Preliminary Information communication provides information to the technician about installing General Motors Accessory parts/kits. Technicians should refer to Service Information for information regarding most accessories. Technician

356000 EQUIPMENT ADAPTIVE/MOBILITY

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

350000 EQUIPMENT

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

120000 EXTERIOR LIGHTING

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

071410 FUEL SYSTEM, GASOLINE:STORAGE:EVAPORATIVE EMISSIONS:CANISTER

This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.

110000 ELECTRICAL SYSTEM

This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.

350000 EQUIPMENT

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

350000 EQUIPMENT

160000 STRUCTURE

200000 WHEELS

350000 EQUIPMENT

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

070000 FUEL SYSTEM, GASOLINE

This Preliminary Information communication provides information to the technician about engine block of possible cylinder bore damage, scoring or out of round as the possible cause of engine oil consumption, misfire, cylinder leakage or blo

061560 ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION:PRESSURE/TEMPERATURE SENSOR

350000 EQUIPMENT

This Preliminary information communicates the use of Winter grade fuel during the warm months of 2020 and the potential rivability issues that it can cause. The ongoing Coronavirus (COVID-19) pandemic has caused significant reductions in

110000 ELECTRICAL SYSTEM

This SKU is a Climate Control Module. The customer communication requested return of unsold inventory to inspect for a software issue. If the software issue exists it can cause a fan in the climate control system to stay on even when the

190000 TIRES

200000 WHEELS

060000 ENGINE AND ENGINE COOLING

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

350000 EQUIPMENT

This Preliminary Information communication provides information to the technician about finding needle bearings during an oil change. Technician will gain access to the roller rockers to inspect them. Only replace the roller rocker that is

138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

060000 ENGINE (PWS)

355100 EQUIPMENT:OTHER:LABELS

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

Showing 100 of 945 bulletins.

NHTSA Safety Investigations, CHEVROLET TAHOE

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

DP, Closed , Model Year: 2010

Rollover Side Curtain Air Bags

In June 2015, the Office of Defects Investigation (ODI) opened this Defect Petition in response to a petition (see ODI 10568388) requesting a defect investigation of several alleged defects that can cause occupant ejections during rollover crashes in certain General Motors vehicles.The petition focu... Read more

EA, Closed , Model Year: 2007

Interior Door Handle Laceration Risk

The investigated concern involved chrome plating on interior door handles that could peel or separate from the plastic base material.This de-lamination could result in a sharp edge and pose a risk of laceration.In some cases, consumers reported minor hand/skin lacerations.Of these reported injuries,... the vast majority of injuries were to adults.Ninety percent of claims associated with interior door handle de-lamination were related to the front doors.In addition to the above Tahoe/Yukon vehicles, other GMT 900 series C/K vehicles (Avalanche, Escalade, Sierra, Silverado, and Suburban) have a trim level that utilizes the chrome plated interior door handles and were included in the analysis.The resultant population group had a total of 746 complaint reports with 309 injury incidents and 43,619 unique VIN regular warranty claims over a combined 451,745 vehicle population.The door handle supplier was changed in September 2006 with new tooling and process in place by October 2006.The base population prior to the September 2006 vendor change accounted for the bulk (or 89%) of all complaints and comparable injury reports and warranty claims.Due to the nature of the failure (thin chrome plating peeling off the door handle), only minor hand/skin laceration injuries similar to a paper cut were recorded.All but a few did not require professional medical treatment such as surgical or liquid sutures (i.e. stitches).Less than 10% of injury reports had specifically involved a 3-10 year old child.This was due to the fact that 90% of the claims were associated with door handles located in the front seating area (where the window glass panels usually have less solar tinting than rear window glass panels) where children are not normally seated. In July 2010, GM issued a Special Coverage Policy (SCP 09239) on the base vehicles to extend the warranty coverage to 10 years/100k miles.Recent data indicate that the base population complaint and injury reporting have subsided since the implementation of the SCP campaign.In June 2011, GM added the remaining interim population (Sep-Oct 2006) to the SCP.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstances.Read more

PE, Closed , Model Year: 2007

Interior Door Handle Laceration Risk

The statistical data regarding problem experience in the table above are net counts for unique vehicles.Review of information in this PE discloses that while accounting for approximately two-thirds of the total population, MY 2007 subject vehicles are cited in more than 90 percent of the consumer co... Read more

PE, Closed , Model Year: 1995

SEAT BELT ANCHORAGE SEPARATION

ODI HAS RECEIVED ONE (1) COMPLAINT ALLEGING THAT THE 2ND ROW PASSENGER-SIDE SEAT BELT RELEASE BUCKLE ANCHOR DETACHED FROM SEAT FRAME DURING A SIDE IMPACT CRASH.DURING THE CRASH, THE OCCUPANT WAS THROWN FROM HIS SEAT, PARTIALLY EJECTED THROUGH THE REAR QUARTER WINDOW OF THE VEHICLE.OCCUPANT SUSTAINED... Read more

PE, Closed , Model Year: 1995

HEADLIGHT

BASED ON THE REPORTS RECEIVED BY ODI FROM CONSUMERS, FAILURE OF THE HEADLIGHT ELECTRICAL CIRCUIT MAY OCCUR IN THE SUBJECT VEHICLES, AND MAY RESULT FROM REPEATED ADJUSTMENT OFTHE TILT STEERING WHEEL IN THE SUBJECT VEHICLES.REPEATED ADJUSTMENT OF THE STEERING WHEEL POSITION MAY STRAIN THE WIRING IN TH... Read more

PE, Closed , Model Year: 1995

BATTERY LEAKS ACID

ODI HAS RECEIVED 21 COMPLAINTS WHERE OWNERS ALLEGE THAT THE STANDARD GM FACTORY SUPPLIED AC DELCO BATTERY CASE FAILED, RESULTING IN THE LEAKAGE OF SULFURIC ACID.OF THE 21 COMPLAINT VEHICLES, SIX SUBURBAN, THREE TAHOES, AND ONE YUKON OWNER(S) COMPLAINED ABOUT A LOSS OF BRAKE FLUID FROM DETERIORATION ... Read more

CHEVROLET TAHOE - All Years Overview

Complete safety history for the CHEVROLET TAHOE across all model years (1994, 2026).

169 Total Recalls

12,966 Total Complaints

6 Investigations

622 Reported Crashes

195 Reported Fires

43 Reported Deaths

CHEVROLET TAHOE - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year	Recalls	Complaints
2026	3	31	View
2025	1	77	View
2024	3	100	View
2023	5	312	View
2022	4	254	View
2021	16	635	View
2020	3	68	View
2019	2	166	View
2018	3	142	View
2017	4	233	View
2016	8	353	View
2015	14	893	View
2014	3	118	View
2013	4	309	View
2012	3	253	View
2011	5	571	View
2010	4	405	View
2009	5	391	View
2008	4	687	View
2007	4	1,533	View
2006	4	144	View
2005	7	381	View
2004 (current)	5	548
2003	7	628	View
2002	6	543	View
2001	8	607	View
2000	10	341	View
1999	3	677	View
1998	4	315	View
1997	2	515	View
1996	5	390	View
1995	8	296	View
1994	2	20	View
1993	0	12	View
1992	0	8	View
1991	0	5	View
1988	0	1	View

Other CHEVROLET Models

Model	Recalls	Complaints
SUBURBAN	246	10,458	View
MALIBU	216	29,080	View
SILVERADO 1500	200	22,534	View
CORVETTE	187	6,308	View
CAMARO	179	4,298	View
SILVERADO	159	10,964	View
SILVERADO 3500	152	1,409	View
EXPRESS	151	838	View

Vehicle Safety

Consumer Safety

Infrastructure

Public Health

2004 CHEVROLET TAHOE

Complaint Statistics

Top Reported Components

Technical Service Bulletins, 2004 CHEVROLET TAHOE

Most Affected Components

NHTSA Safety Investigations, CHEVROLET TAHOE

CHEVROLET TAHOE - All Years Overview

CHEVROLET TAHOE - Year by Year

Other CHEVROLET Models