2001 WESTERN STAR 4900

3 recalls, 2 complaints - 3 TSBs

05V453000 Oct 5, 2005
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Defect Description
ON CERTAIN TRUCKS FITTED WITH OPTIONAL IN-CAB BATTERIES, THE DUAL SUCTION/RETURN LINES MAY CONTACT THE CAB POWER HARNESS RESULTING IN CHAFING THROUGH.
Consequence
THIS COULD RESULT IN A FIRE.
Remedy
DEALERS WILL REROUTE AND SECURE THE FUEL LINES. THE RECALL BEGAN ON JANUARY 26, 2006. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.
600 vehicles affected
Manufacturer: FREIGHTLINER LLC
03V112000 Mar 21, 2003
SUSPENSION:FRONT:HUB
Defect Description
ON CERTAIN TRUCKS EQUIPPED WITH TRUCK HUB UNITS MANUFACTURED BY SKF EXCLUSIVELY FOR USE ON ARVINMERITOR'S FF98X SERIES NON-DRIVE STEER AXLES, THE HUB UNIT BEARINGS CAN WEAR PREMATURELY.
Consequence
SEIZURE OF THE BEARINGS CAN CAUSE WHEEL SEPARATION OR WHEEL END FIRE.
Remedy
DEALERS WILL REPLACE BOTH FRONT HUBS. OWNER NOTIFICATION IS EXPECTED TO BEGIN ON OR BEFORE SEPTEMBER 20, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FREIGHTLINER AT 1-800-547... Read more
5,716 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
02V087000 Mar 20, 2002
ELECTRICAL SYSTEM:WIRING
Defect Description
ON CERTAIN TRUCKS, A CAPACITOR IN THE POWER LINE CONTROL (PLC) FILTER COULD OVERHEAT AND/OR IGNITE WHEN SUBJECTED TO REVERSE POLARITY ELECTRICAL SPIKES.
Consequence
THIS COULD CAUSE AN ELECTRICAL FIRE IN THE AREA OF THE PLC FILTER WITHOUT PRIOR WARNING.
Remedy
DEALERS WILL DISCONNECT AND SECURE THE PLC FILTER GROUND WIRE. OWNER NOTIFICATION BEGAN SEPTEMBER 20, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FREIGHTLINER AT 1-800-547... Read more
30,000 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION

Complaint Statistics

2 total complaints 1 crashes 2 injuries 2 deaths

Top Reported Components

ComponentComplaints
SUSPENSION:MULTIPLE AXLE1
AIR BAGS1
AIR BAGS Dec 16, 2014
Incident date: Jun 27, 2012
TL* THE CONTACT OWNED A 2001 WESTERN STAR 4900 TRUCK. THE CONTACT STATED THAT THE DRIVER CRASHED INTO ANOTHER VEHICLE AND THE AIR BAGS FAILED TO DEPLOY. THE FRONT SEAT OCCUPANTS IN THE SECOND VEHICLE SUSTAINED FATAL INJURIES. A POLICE REPORT WAS FILED. THE DETAILS OF THE CRASH WERE LIMITED AND THE S... Read more
Crash 2 injured 2 deaths
SUSPENSION:MULTIPLE AXLE Mar 14, 2008
Incident date: Aug 16, 2001
TL*THE CONTACT OWNS A 2001 WESTERN STAR 4964SX (NA). THE VEHICLE SWAYS SIDE TO SIDE EACH TIME IT IS DRIVEN. THE VEHICLE WAS TAKEN TO AN INSTALLATION COMPANY AND THEY STATED THAT THE PUSHER AXLE WAS INSTALLED IMPROPERLY. THE SPEED AND ENGINE SIZE WERE UNKNOWN. THE CURRENT MILEAGE WAS 74,068 AND F... Read more

Technical Service Bulletins, 2001 WESTERN STAR 4900

3 manufacturer communications from 2 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL1
080000 FUEL SYSTEM, DIESEL1
070000 FUEL SYSTEM, GASOLINE1
SBW-4714 May 1, 2013
070000 FUEL SYSTEM, GASOLINE
WESTERN STAR: FUEL TANKS ROTATING IN SADDLES. ANTI-SLIP MATERIAL MAY NEED TO BE INSTALLED, OR AN ADDITIONAL STRIP OF RUBBER. *JS
SB-49-12 May 1, 2012
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
WESTERN STAR: AROUND THE DIESEL EXHAUST FLUID (DEF) AN EXCESSIVE AMOUNT OF CRYSTAL OR POWDER BUILT UP INDICATES A LEAK CAUSED BY EVAPORATION OF DEF EXPOSED TO AIR AND/OR DAMPNESS. *PE
SB-49-12 May 1, 2012
080000 FUEL SYSTEM, DIESEL
WESTERN STAR: AROUND THE DIESEL EXHAUST FLUID (DEF) AN EXCESSIVE AMOUNT OF CRYSTAL OR POWDER BUILT UP INDICATES A LEAK CAUSED BY EVAPORATION OF DEF EXPOSED TO AIR AND/OR DAMPNESS. *PE

WESTERN STAR 4900 - All Years Overview

Complete safety history for the WESTERN STAR 4900 across all model years (1998, 2023).

236 Total Recalls
26 Total Complaints
0 Investigations
4 Reported Crashes
1 Reported Fires
2 Reported Deaths

WESTERN STAR 4900 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2023 4 0 View
2022 7 0 View
2021 9 0 View
2020 7 2 View
2019 15 2 View
2018 16 0 View
2017 16 0 View
2016 10 0 View
2015 14 4 View
2014 11 6 View
2013 8 0 View
2012 8 1 View
2011 14 2 View
2010 14 0 View
2009 16 1 View
2008 17 0 View
2007 14 0 View
2006 10 1 View
2005 7 2 View
2004 5 0 View
2003 2 0 View
2002 2 1 View
2001 (current) 3 2
2000 3 0 View
1999 2 0 View
1998 2 2 View

Other WESTERN STAR Models

Model Recalls Complaints
49X 224 1 View
4700 194 10 View
47X 161 2 View
5700 119 7 View
6900 98 1 View
57X 68 0 View
CONVENTIONAL 63 4 View
WESTERN STAR 40 8 View