VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:FAN/MOTOR
Defect Description
Kia America, Inc. (Kia) is recalling certain 2021-2023 Sorento vehicles. The heating, ventilation, and air conditioning (HVAC) blower motor wiring harness may be inadequate, which can result in a fire.
Consequence
A fire increases the risk of injury.
Remedy
Dealers will replace the wiring harness and blower motor resistor, free of charge. Owner notification letters were mailed January 23, 2026. Owners may contact Kia customer service at 800-333-4542. Kia's number for this recall is SC351. Vehicle Identification Numbers (VINs) involved in this recall wi
... ll be searchable on NHTSA.gov beginning October 9, 2025.Read more39,536 vehicles affected
Manufacturer: Kia America, Inc.
ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
Defect Description
Kia America, Inc. (Kia) is recalling certain 2021-2023 Sorento vehicles. The heating, ventilation, and air conditioning (HVAC) blower motor wiring harness may be inadequate, which can result in a fire.
Consequence
A fire increases the risk of injury.
Remedy
Dealers will replace the wiring harness and blower motor resistor, free of charge. Owner notification letters were mailed January 23, 2026. Owners may contact Kia customer service at 800-333-4542. Kia's number for this recall is SC351. Vehicle Identification Numbers (VINs) involved in this recall wi
... ll be searchable on NHTSA.gov beginning October 9, 2025.Read more39,536 vehicles affected
Manufacturer: Kia America, Inc.
POWER TRAIN:AUTOMATIC TRANSMISSION
Defect Description
Kia Motors, Inc. (Kia) is recalling certain 2021-2022 Sorento and 2021-2023 K5 vehicles. The vehicle's "fail-safe" limited-mobility drive mode may be impaired, when prompted by a transmission oil pump malfunction, which can result in a complete loss of drive power.
Consequence
Loss of drive power increases the risk of a crash.
Remedy
Dealers will inspect and replace the transmission, as necessary. Dealers will also update the transmission control unit software. All repairs will be performed free of charge. Owner notification letters were mailed December 9, 2022. Owners may contact Kia customer service at 1-800-333-4542. Kia
... 's number for this recall is SC250.Read more69,038 vehicles affected
Manufacturer: Kia America, Inc.
TRAILER HITCHES
Defect Description
Kia America, Inc. (Kia) is recalling certain 2016-2022 Sorento, 2021-2022 Sorento Hybrid (HEV), 2022-2023 Sorento Plug-In Hybrid (PHEV), and 2017-2022 Sportage vehicles equipped with a tow hitch harness installed as original equipment, or purchased as an accessory through a Kia dealership. Debris a
... nd moisture accumulation on the tow hitch harness module printed circuit board (PCB) may cause an electrical short, which can result in a fire.Read moreConsequence
A fire while parked or driving can increase the risk of injury.
Remedy
Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will inspect the vehicle, and, as necessary, replace the fuse and/or tow hitch harness module, free of charge. Owner notification letters were mailed August 11, 2023. Owners may contact Kia cu
... stomer service at 1-800-333-4542. Kia's number for this recall is SC249.Read more70,887 vehicles affected
Manufacturer: Kia America, Inc.
TRAILER HITCHES
Defect Description
Kia America, Inc. (Kia) is recalling certain 2016-2022 Sorento, 2021-2022 Sorento Hybrid (HEV), 2022-2023 Sorento Plug-In Hybrid (PHEV), and 2017-2022 Sportage vehicles equipped with a tow hitch harness installed as original equipment, or purchased as an accessory through a Kia dealership. Debris a
... nd moisture accumulation on the tow hitch harness module printed circuit board (PCB) may cause an electrical short, which can result in a fire.Read moreConsequence
A fire while parked or driving can increase the risk of injury.
Remedy
Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will inspect the vehicle, and, as necessary, replace the fuse and/or tow hitch harness module, free of charge. Owner notification letters were mailed August 11, 2023. Owners may contact Kia cu
... stomer service at 1-800-333-4542. Kia's number for this recall is SC249.Read more70,887 vehicles affected
Manufacturer: Kia America, Inc.
TRAILER HITCHES
Defect Description
Kia America, Inc. (Kia) is recalling certain 2016-2022 Sorento, 2021-2022 Sorento Hybrid (HEV), 2022-2023 Sorento Plug-In Hybrid (PHEV), and 2017-2022 Sportage vehicles equipped with a tow hitch harness installed as original equipment, or purchased as an accessory through a Kia dealership. Debris a
... nd moisture accumulation on the tow hitch harness module printed circuit board (PCB) may cause an electrical short, which can result in a fire.Read moreConsequence
A fire while parked or driving can increase the risk of injury.
Remedy
Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will inspect the vehicle, and, as necessary, replace the fuse and/or tow hitch harness module, free of charge. Owner notification letters were mailed August 11, 2023. Owners may contact Kia cu
... stomer service at 1-800-333-4542. Kia's number for this recall is SC249.Read more70,887 vehicles affected
Manufacturer: Kia America, Inc.
TRAILER HITCHES
Defect Description
Kia America, Inc. (Kia) is recalling certain 2016-2022 Sorento, 2021-2022 Sorento Hybrid (HEV), 2022-2023 Sorento Plug-In Hybrid (PHEV), and 2017-2022 Sportage vehicles equipped with a tow hitch harness installed as original equipment, or purchased as an accessory through a Kia dealership. Debris a
... nd moisture accumulation on the tow hitch harness module printed circuit board (PCB) may cause an electrical short, which can result in a fire.Read moreConsequence
A fire while parked or driving can increase the risk of injury.
Remedy
Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will inspect the vehicle, and, as necessary, replace the fuse and/or tow hitch harness module, free of charge. Owner notification letters were mailed August 11, 2023. Owners may contact Kia cu
... stomer service at 1-800-333-4542. Kia's number for this recall is SC249.Read more70,887 vehicles affected
Manufacturer: Kia America, Inc.
TRAILER HITCHES
Defect Description
Kia America, Inc. (Kia) is recalling certain 2016-2022 Sorento, 2021-2022 Sorento Hybrid (HEV), 2022-2023 Sorento Plug-In Hybrid (PHEV), and 2017-2022 Sportage vehicles equipped with a tow hitch harness installed as original equipment, or purchased as an accessory through a Kia dealership. Debris a
... nd moisture accumulation on the tow hitch harness module printed circuit board (PCB) may cause an electrical short, which can result in a fire.Read moreConsequence
A fire while parked or driving can increase the risk of injury.
Remedy
Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will inspect the vehicle, and, as necessary, replace the fuse and/or tow hitch harness module, free of charge. Owner notification letters were mailed August 11, 2023. Owners may contact Kia cu
... stomer service at 1-800-333-4542. Kia's number for this recall is SC249.Read more70,887 vehicles affected
Manufacturer: Kia America, Inc.
TRAILER HITCHES
Defect Description
Kia America, Inc. (Kia) is recalling certain 2016-2022 Sorento, 2021-2022 Sorento Hybrid (HEV), 2022-2023 Sorento Plug-In Hybrid (PHEV), and 2017-2022 Sportage vehicles equipped with a tow hitch harness installed as original equipment, or purchased as an accessory through a Kia dealership. Debris a
... nd moisture accumulation on the tow hitch harness module printed circuit board (PCB) may cause an electrical short, which can result in a fire.Read moreConsequence
A fire while parked or driving can increase the risk of injury.
Remedy
Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will inspect the vehicle, and, as necessary, replace the fuse and/or tow hitch harness module, free of charge. Owner notification letters were mailed August 11, 2023. Owners may contact Kia cu
... stomer service at 1-800-333-4542. Kia's number for this recall is SC249.Read more70,887 vehicles affected
Manufacturer: Kia America, Inc.
TRAILER HITCHES
Defect Description
Kia America, Inc. (Kia) is recalling certain 2016-2022 Sorento, 2021-2022 Sorento Hybrid (HEV), 2022-2023 Sorento Plug-In Hybrid (PHEV), and 2017-2022 Sportage vehicles equipped with a tow hitch harness installed as original equipment, or purchased as an accessory through a Kia dealership. Debris a
... nd moisture accumulation on the tow hitch harness module printed circuit board (PCB) may cause an electrical short, which can result in a fire.Read moreConsequence
A fire while parked or driving can increase the risk of injury.
Remedy
Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will inspect the vehicle, and, as necessary, replace the fuse and/or tow hitch harness module, free of charge. Owner notification letters were mailed August 11, 2023. Owners may contact Kia cu
... stomer service at 1-800-333-4542. Kia's number for this recall is SC249.Read more70,887 vehicles affected
Manufacturer: Kia America, Inc.
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Defect Description
Kia Motor America (Kia) is recalling certain 2021 Sorento and 2021-2022 K5 vehicles equipped with 2.5L turbocharged engines. Fuel may leak at the pipe connection between the high-pressure fuel pump and fuel rail.
Consequence
A fuel leak increases the risk of a fire.
Remedy
Dealers will inspect and tighten, or replace the fuel pipe as necessary, free of charge. Owner notification letters were mailed July 21, 2021. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC214.
21,575 vehicles affected
Manufacturer: Kia Motors America
Complaint Statistics
303 total complaints
9 crashes 1 fires 1 injuries
Top Reported Components
| Component | Complaints |
|---|
| POWER TRAIN | 104 |
| ENGINE | 51 |
| ELECTRICAL SYSTEM | 38 |
| UNKNOWN OR OTHER | 35 |
| FUEL/PROPULSION SYSTEM | 14 |
| VEHICLE SPEED CONTROL | 9 |
| FORWARD COLLISION AVOIDANCE: WARNINGS | 7 |
| STRUCTURE:BODY | 5 |
| STEERING | 5 |
| AIR BAGS | 4 |
Incident date: Mar 26, 2026
On 3/26/2026, I was driving at 45mph when the vehicle started slowing down and the auto stop light on the dash was blinking yellow. Every time it blinked, the car slowed even more. I tried to speed up, but it slowed down more. This could have caused an accident. I pulled off on the side of the road
... and shut the car off. I waited a few minutes and started the car. It ran alright and the light did not blink. It has been alright so far. If it occurs again, I will call the dealer to have it checked out.Read more
Incident date: Mar 16, 2026
My check engine light came on and went to dealer ship jn Oct of 2025 they stated the Egr needed to be replaced and would cost 1300 to repair but inform me they didn't have the piece to replace at that time to reschedule app. Also reservoir coolant light keeps coming on . I called several times to Lu
... mberton Kia at one time they stated that they didn't have but 1 mechanic that worked on hybrids and he was behind. I finally have a appointmentthis weekto see what is exactlygoing on with my suv cause now i have a hesitation when pressing the gas and my transmission jerks.Read more
Incident date: Mar 16, 2026
My check engine light came on and went to dealer ship jn Oct of 2025 they stated the Egr needed to be replaced and would cost 1300 to repair but inform me they didn't have the piece to replace at that time to reschedule app. Also reservoir coolant light keeps coming on . I called several times to Lu
... mberton Kia at one time they stated that they didn't have but 1 mechanic that worked on hybrids and he was behind. I finally have a appointmentthis weekto see what is exactlygoing on with my suv cause now i have a hesitation when pressing the gas and my transmission jerks.Read more
Incident date: Mar 16, 2026
My check engine light came on and went to dealer ship jn Oct of 2025 they stated the Egr needed to be replaced and would cost 1300 to repair but inform me they didn't have the piece to replace at that time to reschedule app. Also reservoir coolant light keeps coming on . I called several times to Lu
... mberton Kia at one time they stated that they didn't have but 1 mechanic that worked on hybrids and he was behind. I finally have a appointmentthis weekto see what is exactlygoing on with my suv cause now i have a hesitation when pressing the gas and my transmission jerks.Read more
Incident date: Mar 13, 2026
Referencing report [XXX] We are having issues getting the fuel filling door to open. We have unlocked the car, several times, but it will not open. We had to pry it open so we could fill the tank and have left it open since as to not have the issue again. Part number in question - 81560R5000
... There are other recalls on the car that we need to get taken care of. Is this another one in addition? INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Incident date: Mar 13, 2026
Referencing report [XXX] We are having issues getting the fuel filling door to open. We have unlocked the car, several times, but it will not open. We had to pry it open so we could fill the tank and have left it open since as to not have the issue again. Part number in question - 81560R5000
... There are other recalls on the car that we need to get taken care of. Is this another one in addition? INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Incident date: Mar 20, 2026
During my recent oil change, I was informed that the oil pan gasket appears to be leaking. I understand that this issue has been subject to prior investigations, and I am reporting it..
Incident date: Mar 2, 2024
Component: Electrical System / Forward Collision-Avoidance Assist / Speedometer Incident Summary: I am reporting a catastrophic and uncorrected safety defect in my 2021 Kia Sorento (VIN: [XXX] ). Pre-Accident Attempts: Before April 2024, I repeatedly sought diagnosis for instrument cluster 'gl
... itches.' The Kia dealer misdiagnosed this as a battery failure, charging me out-of-pocket for a replacement that did not resolve the issue. Collision (April 22, 2024): While driving, the instrument cluster suffered a total system crash into 'Factory Mode,' losing all telemetry. Simultaneously, the vehicle's Forward Collision-Avoidance Assist (FCA) failed to engage. Despite the vehicle being equipped with automatic emergency braking designed to detect and mitigate collisions, the system provided no warning and no autonomous braking prior to striking a deer. Post-Accident Failures: Following the crash, Geico Insurance funded a wiring harness replacement at a Kia facility (backed by a Geico Lifetime Warranty). However, the glitches and 'Factory Mode' errors have returned, proving the vehicle's core safety systems remain compromised. Safety Risk: This vehicle is non-compliant with FMVSS 101 and 127. The failure of both the speedometer and the autonomous emergency braking creates an extreme risk of further injury or death. Kia Corporate has failed to address this documented accident history. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Crash
Incident date: Mar 2, 2024
Component: Electrical System / Forward Collision-Avoidance Assist / Speedometer Incident Summary: I am reporting a catastrophic and uncorrected safety defect in my 2021 Kia Sorento (VIN: [XXX] ). Pre-Accident Attempts: Before April 2024, I repeatedly sought diagnosis for instrument cluster 'gl
... itches.' The Kia dealer misdiagnosed this as a battery failure, charging me out-of-pocket for a replacement that did not resolve the issue. Collision (April 22, 2024): While driving, the instrument cluster suffered a total system crash into 'Factory Mode,' losing all telemetry. Simultaneously, the vehicle's Forward Collision-Avoidance Assist (FCA) failed to engage. Despite the vehicle being equipped with automatic emergency braking designed to detect and mitigate collisions, the system provided no warning and no autonomous braking prior to striking a deer. Post-Accident Failures: Following the crash, Geico Insurance funded a wiring harness replacement at a Kia facility (backed by a Geico Lifetime Warranty). However, the glitches and 'Factory Mode' errors have returned, proving the vehicle's core safety systems remain compromised. Safety Risk: This vehicle is non-compliant with FMVSS 101 and 127. The failure of both the speedometer and the autonomous emergency braking creates an extreme risk of further injury or death. Kia Corporate has failed to address this documented accident history. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Crash
Incident date: Mar 2, 2024
Component: Electrical System / Forward Collision-Avoidance Assist / Speedometer Incident Summary: I am reporting a catastrophic and uncorrected safety defect in my 2021 Kia Sorento (VIN: [XXX] ). Pre-Accident Attempts: Before April 2024, I repeatedly sought diagnosis for instrument cluster 'gl
... itches.' The Kia dealer misdiagnosed this as a battery failure, charging me out-of-pocket for a replacement that did not resolve the issue. Collision (April 22, 2024): While driving, the instrument cluster suffered a total system crash into 'Factory Mode,' losing all telemetry. Simultaneously, the vehicle's Forward Collision-Avoidance Assist (FCA) failed to engage. Despite the vehicle being equipped with automatic emergency braking designed to detect and mitigate collisions, the system provided no warning and no autonomous braking prior to striking a deer. Post-Accident Failures: Following the crash, Geico Insurance funded a wiring harness replacement at a Kia facility (backed by a Geico Lifetime Warranty). However, the glitches and 'Factory Mode' errors have returned, proving the vehicle's core safety systems remain compromised. Safety Risk: This vehicle is non-compliant with FMVSS 101 and 127. The failure of both the speedometer and the autonomous emergency braking creates an extreme risk of further injury or death. Kia Corporate has failed to address this documented accident history. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Crash
Incident date: Mar 2, 2026
This has been occurring intermittently since my 2021 Kia Sorento reached approx. 15k miles and now has 26,600 miles. There are no lights or indicators on the dash letting me know anything is wrong. When the vehicle is stopped at a traffic light or stopped in heavy traffic, the vehicle will start i
... dling high and shaking and the engine will seize up. I am not able to steer, the brakes lock up, I cannot accelerate, all functionality is lost. The only thing I can do is put the vehicle in park (in heavy traffic) and shut the car off and wait a minute and turn it back on and it seems to reset itself. This is EXTREMELY dangerous for myself and my passengers (some of which are children) and can cause a serious accident. At no point should I ever need to be concerned with my vehicle seizing up in the middle of the road and having to park and restart my car. This has happened on several occasions already. I have taken my car to 2 separate Kia dealerships to address this problem I have been experiencing. The first dealership failed to attempt to duplicate the problem and instead informed me the firmware update the performed from a previous recall should remedy the problem. It did not. Then I recently took it to another Kia dealer in another state and explained the situation. I specifically asked them to take the vehicle for a test drive and they argued with me that my battery was low and needed to be replaced and it would not be covered under the warranty. I have been driving this vehicle for a while and it has been having this issue around 15k miles so I know it is not the battery. They totally disregarded the safely of myself and my family and only focused on making money for themselves. This is a serious safety issue with this vehicle and has continuously been swept under the rug by Kia. Even the customer service is rude and I have reported this to them and asked for an escalation to their consumer affairs dept and have received no response.Read more
Incident date: Mar 2, 2026
This has been occurring intermittently since my 2021 Kia Sorento reached approx. 15k miles and now has 26,600 miles. There are no lights or indicators on the dash letting me know anything is wrong. When the vehicle is stopped at a traffic light or stopped in heavy traffic, the vehicle will start i
... dling high and shaking and the engine will seize up. I am not able to steer, the brakes lock up, I cannot accelerate, all functionality is lost. The only thing I can do is put the vehicle in park (in heavy traffic) and shut the car off and wait a minute and turn it back on and it seems to reset itself. This is EXTREMELY dangerous for myself and my passengers (some of which are children) and can cause a serious accident. At no point should I ever need to be concerned with my vehicle seizing up in the middle of the road and having to park and restart my car. This has happened on several occasions already. I have taken my car to 2 separate Kia dealerships to address this problem I have been experiencing. The first dealership failed to attempt to duplicate the problem and instead informed me the firmware update the performed from a previous recall should remedy the problem. It did not. Then I recently took it to another Kia dealer in another state and explained the situation. I specifically asked them to take the vehicle for a test drive and they argued with me that my battery was low and needed to be replaced and it would not be covered under the warranty. I have been driving this vehicle for a while and it has been having this issue around 15k miles so I know it is not the battery. They totally disregarded the safely of myself and my family and only focused on making money for themselves. This is a serious safety issue with this vehicle and has continuously been swept under the rug by Kia. Even the customer service is rude and I have reported this to them and asked for an escalation to their consumer affairs dept and have received no response.Read more
Incident date: Mar 2, 2026
This has been occurring intermittently since my 2021 Kia Sorento reached approx. 15k miles and now has 26,600 miles. There are no lights or indicators on the dash letting me know anything is wrong. When the vehicle is stopped at a traffic light or stopped in heavy traffic, the vehicle will start i
... dling high and shaking and the engine will seize up. I am not able to steer, the brakes lock up, I cannot accelerate, all functionality is lost. The only thing I can do is put the vehicle in park (in heavy traffic) and shut the car off and wait a minute and turn it back on and it seems to reset itself. This is EXTREMELY dangerous for myself and my passengers (some of which are children) and can cause a serious accident. At no point should I ever need to be concerned with my vehicle seizing up in the middle of the road and having to park and restart my car. This has happened on several occasions already. I have taken my car to 2 separate Kia dealerships to address this problem I have been experiencing. The first dealership failed to attempt to duplicate the problem and instead informed me the firmware update the performed from a previous recall should remedy the problem. It did not. Then I recently took it to another Kia dealer in another state and explained the situation. I specifically asked them to take the vehicle for a test drive and they argued with me that my battery was low and needed to be replaced and it would not be covered under the warranty. I have been driving this vehicle for a while and it has been having this issue around 15k miles so I know it is not the battery. They totally disregarded the safely of myself and my family and only focused on making money for themselves. This is a serious safety issue with this vehicle and has continuously been swept under the rug by Kia. Even the customer service is rude and I have reported this to them and asked for an escalation to their consumer affairs dept and have received no response.Read more
Incident date: Aug 1, 2025
My vehicle completely shut off while I was driving with my children in the car. The dealership replaced the battery but never identified the root cause. Since then my car has been experiencing RPM surging while in Park — the engine revs up and down repeatedly on its own. The vehicle also feels slu
... ggish and does not want to accelerate properly while driving. Additionally since taking ownership of the vehicle my window has squealed every time it rains and I roll down the window. The dealership has replaced the seals, lubricated and cleaned the window multiple times and the problem persists. The defective window seal also caused a gash in my window tint requiring replacement. I have taken my car to my Kia dealership multiple times and they have been unable to fully resolve these issues. My car is currently at the dealership right now and they still cannot find the problem. I contacted Kia Corporate on March 20, 2026 and opened a formal case. These defects have put my children in danger and I am requesting a formal federal investigation.Read more
Incident date: Aug 1, 2025
My vehicle completely shut off while I was driving with my children in the car. The dealership replaced the battery but never identified the root cause. Since then my car has been experiencing RPM surging while in Park — the engine revs up and down repeatedly on its own. The vehicle also feels slu
... ggish and does not want to accelerate properly while driving. Additionally since taking ownership of the vehicle my window has squealed every time it rains and I roll down the window. The dealership has replaced the seals, lubricated and cleaned the window multiple times and the problem persists. The defective window seal also caused a gash in my window tint requiring replacement. I have taken my car to my Kia dealership multiple times and they have been unable to fully resolve these issues. My car is currently at the dealership right now and they still cannot find the problem. I contacted Kia Corporate on March 20, 2026 and opened a formal case. These defects have put my children in danger and I am requesting a formal federal investigation.Read more
Incident date: Aug 1, 2025
My vehicle completely shut off while I was driving with my children in the car. The dealership replaced the battery but never identified the root cause. Since then my car has been experiencing RPM surging while in Park — the engine revs up and down repeatedly on its own. The vehicle also feels slu
... ggish and does not want to accelerate properly while driving. Additionally since taking ownership of the vehicle my window has squealed every time it rains and I roll down the window. The dealership has replaced the seals, lubricated and cleaned the window multiple times and the problem persists. The defective window seal also caused a gash in my window tint requiring replacement. I have taken my car to my Kia dealership multiple times and they have been unable to fully resolve these issues. My car is currently at the dealership right now and they still cannot find the problem. I contacted Kia Corporate on March 20, 2026 and opened a formal case. These defects have put my children in danger and I am requesting a formal federal investigation.Read more
Incident date: Mar 12, 2026
The issue appears to involve the electric oil pump and related components. My 2021 Kia Sorento had a recall for the electric oil pump that was marked “completed” in January 2023; however, the dealership only performed a software update and did not replace any mechanical components because no fau
... lt code was present at that time. Beginning around October 2025, the vehicle started experiencing drivability issues including hesitation and bogging down when accelerating from a stop. A dealership representative later stated the electric oil pump and housing likely need replacement and that the transmission may also be affected. The vehicle is available for inspection upon request. This issue creates a safety risk because the vehicle frequently hesitates or bogs down when attempting to accelerate, especially when pulling into highway traffic. When pressing the accelerator, the vehicle sometimes struggles to engage and move forward, which increases the risk of a collision. I brought the vehicle to Kia of RBC and spoke with Service Advisor Justin Hawkins. At the time of inspection, the check engine light had turned off and I was told they could not diagnose or repair the issue unless the warning light was active. I was instructed to continue driving the vehicle until the light returns. During a later conversation, dealership staff indicated the electric oil pump and housing likely need replacement and that the transmission may also require replacement, but they could not confirm this without the warning light being present.Read more
Incident date: Mar 12, 2026
The issue appears to involve the electric oil pump and related components. My 2021 Kia Sorento had a recall for the electric oil pump that was marked “completed” in January 2023; however, the dealership only performed a software update and did not replace any mechanical components because no fau
... lt code was present at that time. Beginning around October 2025, the vehicle started experiencing drivability issues including hesitation and bogging down when accelerating from a stop. A dealership representative later stated the electric oil pump and housing likely need replacement and that the transmission may also be affected. The vehicle is available for inspection upon request. This issue creates a safety risk because the vehicle frequently hesitates or bogs down when attempting to accelerate, especially when pulling into highway traffic. When pressing the accelerator, the vehicle sometimes struggles to engage and move forward, which increases the risk of a collision. I brought the vehicle to Kia of RBC and spoke with Service Advisor Justin Hawkins. At the time of inspection, the check engine light had turned off and I was told they could not diagnose or repair the issue unless the warning light was active. I was instructed to continue driving the vehicle until the light returns. During a later conversation, dealership staff indicated the electric oil pump and housing likely need replacement and that the transmission may also require replacement, but they could not confirm this without the warning light being present.Read more
Incident date: Mar 12, 2026
The issue appears to involve the electric oil pump and related components. My 2021 Kia Sorento had a recall for the electric oil pump that was marked “completed” in January 2023; however, the dealership only performed a software update and did not replace any mechanical components because no fau
... lt code was present at that time. Beginning around October 2025, the vehicle started experiencing drivability issues including hesitation and bogging down when accelerating from a stop. A dealership representative later stated the electric oil pump and housing likely need replacement and that the transmission may also be affected. The vehicle is available for inspection upon request. This issue creates a safety risk because the vehicle frequently hesitates or bogs down when attempting to accelerate, especially when pulling into highway traffic. When pressing the accelerator, the vehicle sometimes struggles to engage and move forward, which increases the risk of a collision. I brought the vehicle to Kia of RBC and spoke with Service Advisor Justin Hawkins. At the time of inspection, the check engine light had turned off and I was told they could not diagnose or repair the issue unless the warning light was active. I was instructed to continue driving the vehicle until the light returns. During a later conversation, dealership staff indicated the electric oil pump and housing likely need replacement and that the transmission may also require replacement, but they could not confirm this without the warning light being present.Read more
Incident date: Jan 25, 2026
My vehicle started to shift irregularly. From a stop, I would accelerate and before shifting to the next gear the vehicle would lose power, pause, and then shift to the next gear. Doing this until the vehicle reached the desired speed. At first, I could turn the vehicle off then on again and it woul
... d be fixed. Eventually, the check engine light came on and stopping and restarting no longer fixed the problem. If this would have occurred while I was pulling into busy traffic, expecting my vehicle to accelerate normally, an accident would have happened. The vehicle is now experiencing a loss of power even at highway speeds. Upon taking the vehicle to the dealership, I had to climb a hill and the vehicle speed dropped down to 30mph from the 75mph I was doing before making it to the top of the hill. There is currently a recall for this issue, NHTSA ID: 22V760000, and it matches everything in relation to my vehicle, however my VIN doesn't show as part of the recall. And the dealership is refusing to fix it under this recall. Please advise on what can be done. ThanksRead more
Incident date: Feb 23, 2026
The contact owns a 2021 Kia Sorento. The contact stated that while driving at various speeds, the vehicle hesitated and occasionally jerked while accelerating with the accelerator pedal depressed. The message to "Pull Over and Shut off Vehicle" was displayed. The vehicle was taken to a local dealer,
... where it was diagnosed with transmission failure. The vehicle was not repaired. The contact related the failure to an unknown recall repair. The manufacturer was made aware of the failure. The failure mileage was approximately 68,846.Read more
Incident date: Aug 26, 2025
The car has completely shutdown on 3 separate occasions. It wouldn't start and all the electrical did not work. It started the next day. All this in a span of 5 out of the 8 months we purchased it. The last time, we found the fuse box was burnt when the tow truck showed up to take it to the dealersh
... ip. The dealership is trying to blame us because we changed the battery after the second time and not honoring the warranty. They are trying to charge us $18,000. The car had already shut down two times before we even changed the battery. We contacted Kia corporate and nothing has been done, but just phone call saying they will call us back after they talk to the dealership. I got so scared for my wife because she was the one driving the car. This is such a dangerous problem with the fuse box. I researched car problems with Kia Sorentos and sure enough other Sorentos have been recalled, but not ours.Read more
Incident date: Feb 15, 2026
The car has completely shutdown and nothing works while parked and has not started until the next day. This has happened 3 times in 5 months.
Incident date: Feb 12, 2026
The contact owned a 2021 Kia Sorento. The contact stated that while driving at an undisclosed speed, the passenger’s side taillight became inoperable. There was no warning light illuminated. The vehicle was taken to the dealer, where it was diagnosed, and determined that the wiring harness for the
... passenger’s side taillight had failed and needed to be replaced. The vehicle was not repaired. The dealer informed the contact that the failure was related to the tow hitch recall repair. The dealer also informed the contact that the vehicle could not be repaired because it had an aftermarket tow hitch part. The manufacturer was made aware of the failure. The failure mileage was approximately 111,178.Read more
Incident date: Jan 7, 2026
The contact owns a 2021 Kia Sorento. The contact stated that while stopped at a traffic light or a stop sign, the vehicle rolled backwards and stalled. The contact was able to coast to the side of the road. The ignition key was cycled several times before the vehicle restarted. The failure was inter
... mittent, with the check engine light illuminating intermittently. The vehicle was taken to the dealer, where it was diagnosed with transmission failure. The contact was informed that the transmission needed to be replaced. The vehicle was not repaired due to the cost. The failure persisted. The contact related the failure to NHTSA Campaign Number: 22V760000 (POWER TRAIN); however, the VIN was not included in the recall. The manufacturer was not notified of the failure. The failure mileage was approximately 62,500.Read more
Incident date: Jan 16, 2026
The engine pump went in my vehicle (21 Kia Sorrento) and is giving a code of P193B79. There was a recall that the dealership said they completed in 2023 to fix this. When I asked the dealership what they did to fix this in 2023, they said they checked for the code and it didn't have the code. Since
... they closed the recall, because it didn't currently have the code, they marked it complete and won't fix the issue with the transmission now. This was the information I got from the dealership. Then they proceded to tell me that SC250 is for code P1C2D03 and my car is giving code P193B79. I explained when I search online the two issues are very closely related and the kmsister company of Hyundai includes both coves in their recall. I have loss of power, as stated in the recall. I explained to the dealership that when I pulled out of my road, I tried to cross and I pressed the gas. The car would not got above 15 mph and the rpms went very high. The dealership called it a "limp motor" when I described it to them. After calling Kia customer service they told me that the dealership makes the call if it is under warranty. I called the dealership back and they told me again that because it was marked completed in 2023, it can't be under that recall. I easked because I didn't have the code in 2023, what was done to prevent this issue from happening on my car. They explained again they closed the ticket in 2023, so it can't be under that recall. I am having the loss of power, explained in SC250 and the dealership told me it is the engine pump fail. They explained it is the same part but a different code. I explained again how those 2 codes are very similar issues and their sister company agrees. I also explained an article I found online for Kia, where those 2 codes are very related. The article explained if the dealership did not cover it, call Kia. If still not resolved, file a complaint with NHTSA. That brings me here. Thank you!Read more
Incident date: Oct 16, 2025
The contact owns a 2021 Kia Sorento. The contact received notification of NHTSA Campaign Number: 25V649000 (ELECTRICAL SYSTEM, VISIBILITY); however, the part to do the recall repair was not yet available. The contact stated that while driving at an undisclosed speed, with the A/C activated, there wa
... s an abnormal burning odor entering the vehicle through the vents. The burning odor was coming from the vehicle whether the A/C was in use or turned off. The vehicle was taken to the dealer. The contact was informed that the VIN was not under recall. The vehicle was not repaired. On a separate occasion, while driving at an undisclosed speed, the vehicle jerked and failed to accelerate as intended while depressing the accelerator pedal. The contact stated that the failure was more evident while the vehicle was driven uphill. No warning lights were illuminated. The vehicle was taken to the dealer. However, the vehicle was not repaired. Most recently, the battery was replaced, and the contact stated that there was an abnormal sound coming from the engine. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 75,000.Read more
Incident date: Oct 16, 2025
The contact owns a 2021 Kia Sorento. The contact received notification of NHTSA Campaign Number: 25V649000 (ELECTRICAL SYSTEM, VISIBILITY); however, the part to do the recall repair was not yet available. The contact stated that while driving at an undisclosed speed, with the A/C activated, there wa
... s an abnormal burning odor entering the vehicle through the vents. The burning odor was coming from the vehicle whether the A/C was in use or turned off. The vehicle was taken to the dealer. The contact was informed that the VIN was not under recall. The vehicle was not repaired. On a separate occasion, while driving at an undisclosed speed, the vehicle jerked and failed to accelerate as intended while depressing the accelerator pedal. The contact stated that the failure was more evident while the vehicle was driven uphill. No warning lights were illuminated. The vehicle was taken to the dealer. However, the vehicle was not repaired. Most recently, the battery was replaced, and the contact stated that there was an abnormal sound coming from the engine. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 75,000.Read more
Incident date: Jan 10, 2026
I was driving my car on [XXX] and my car suddenly lost power and when I pressed the gas pedal the RPM quickly increased but the car was hesitating between gears and not engaging. Shortly thereafter a malfunction code showed up on my car screen along with an engine warning indicator. The code was DCT
... P193B79. That code indicates a High Pressure Electric Oil Pump Performance issue pointing to problems with the 8WDCT; the same issue and symptoms associated with the recall bulletin for the 2021 Kia Sorento Transmission. When I brought it to Ken Gariff Kia in Phoenix Arizona they stated there is no such recall for my vehicle with this problem and that since I have 76000 miles on the car it is not covered. I feel that this repair falls squarely within the scope of the recall for the Kia transmission and would like it replaced at the manufacturers expense. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Incident date: Jan 10, 2026
I was driving my car on [XXX] and my car suddenly lost power and when I pressed the gas pedal the RPM quickly increased but the car was hesitating between gears and not engaging. Shortly thereafter a malfunction code showed up on my car screen along with an engine warning indicator. The code was DCT
... P193B79. That code indicates a High Pressure Electric Oil Pump Performance issue pointing to problems with the 8WDCT; the same issue and symptoms associated with the recall bulletin for the 2021 Kia Sorento Transmission. When I brought it to Ken Gariff Kia in Phoenix Arizona they stated there is no such recall for my vehicle with this problem and that since I have 76000 miles on the car it is not covered. I feel that this repair falls squarely within the scope of the recall for the Kia transmission and would like it replaced at the manufacturers expense. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Incident date: Dec 16, 2025
Based on my best assessment, the issue appears to be related to the transmission pump. The vehicle experienced transmission malfunction consistent with a failing transmission pump. This vehicle has an active federal safety recall listed under its VIN; however, the local dealership in Puerto Rico ref
... used to honor the recall and attempted to charge for the repair.Read more
Incident date: Dec 27, 2025
The collision alert system is out of wack. The system is at a glitch era where as no cause prompts the alert. I am now responsible to disable all systems prior to each drive to avoid unnecessary automatic braking. The following are of concern: Automatic Emergency Braking Blind Spot Warning Forw
... ard Collision Warning Lane Departure Warning Lane Keeping Assistance Parking Collision Warning Rear Cross Traffic WarningRead more
Incident date: Dec 27, 2025
The collision alert system is out of wack. The system is at a glitch era where as no cause prompts the alert. I am now responsible to disable all systems prior to each drive to avoid unnecessary automatic braking. The following are of concern: Automatic Emergency Braking Blind Spot Warning Forw
... ard Collision Warning Lane Departure Warning Lane Keeping Assistance Parking Collision Warning Rear Cross Traffic WarningRead more
Incident date: Dec 27, 2025
The collision alert system is out of wack. The system is at a glitch era where as no cause prompts the alert. I am now responsible to disable all systems prior to each drive to avoid unnecessary automatic braking. The following are of concern: Automatic Emergency Braking Blind Spot Warning Forw
... ard Collision Warning Lane Departure Warning Lane Keeping Assistance Parking Collision Warning Rear Cross Traffic WarningRead more
Incident date: Dec 29, 2025
While driving on an interstate highway, our sunroof exploded with a loud boom and glass fragments fell into the passenger compartment. 2021 Kia Sorento SUV with only 65,000 miles on it.
Incident date: Dec 19, 2025
The contact owns a 2021 Kia Sorento. The contact received notification of NHTSA Campaign Number: 25V649000 (Electrical System, Visibility); however, the part to do the recall repair was not yet available. The local dealer was called but was unreachable. The contact stated that the manufacturer had e
... xceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue, but the contact was informed that the call could not be transferred to the recall department because the department was undergoing a training session. The contact had not experienced a failure.Read more
Incident date: Dec 19, 2025
The contact owns a 2021 Kia Sorento. The contact received notification of NHTSA Campaign Number: 25V649000 (Electrical System, Visibility); however, the part to do the recall repair was not yet available. The local dealer was called but was unreachable. The contact stated that the manufacturer had e
... xceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue, but the contact was informed that the call could not be transferred to the recall department because the department was undergoing a training session. The contact had not experienced a failure.Read more
Incident date: Nov 12, 2025
My vehicle has been slow to start and I have had all other issues come on on my vehicle as far as lights as far as the forward collision warning light has came on and the check driver attention warning light has come on as well while I’m running my HVAC past the level 2. I have also had my battery
... tested and that has tested fine. I have had my alternator tested and the first time it came back good the second time it came back failed and the third time it came back good.Read more
Incident date: Nov 12, 2025
My vehicle has been slow to start and I have had all other issues come on on my vehicle as far as lights as far as the forward collision warning light has came on and the check driver attention warning light has come on as well while I’m running my HVAC past the level 2. I have also had my battery
... tested and that has tested fine. I have had my alternator tested and the first time it came back good the second time it came back failed and the third time it came back good.Read more
Incident date: Nov 12, 2025
My vehicle has been slow to start and I have had all other issues come on on my vehicle as far as lights as far as the forward collision warning light has came on and the check driver attention warning light has come on as well while I’m running my HVAC past the level 2. I have also had my battery
... tested and that has tested fine. I have had my alternator tested and the first time it came back good the second time it came back failed and the third time it came back good.Read more
Incident date: Oct 7, 2025
After driving the Kia sorento and parking it for a little bit then restarting it again the transmission jerks very hard at times and sometimes it’s moderate. Its an on going issue. It starts happening after the car is being driven but on a cold start like overnight while its parked and the next
... day you turn the car on you dont feel anything until you start driving it then parking it and turn it off to go inside the store or something and once you come back out to start it you will feel it. My car only has 45K miles on it.Read more
Incident date: Jun 15, 2023
The contact owns a 2021 Kia Sorento. The contact stated that while the vehicle was parked or while driving, there was an abnormal sound coming from the A/C when activated or turned off. The contact stated that after lowering the temperature, the air conditioning shut off independently. The contact s
... tated that the alarm independently turned on at all hours of the night. The contact stated that the rear plug outlets in the vehicle failed to operate as intended, and the rear plugs turned on and off independently. The contact stated that while driving at undisclosed speeds, the Auto START/STOP system independently turned off the vehicle. Additionally, the rear-view camera was displaying a blank screen, with the Auto START/STOP warning lights were illuminated. A dealer was contacted. The vehicle was taken to a dealer to be diagnosed; however, the diagnosis was unknown. The vehicle was not repaired. The contact stated that the failure had occurred on several occasions. The manufacturer was notified of the failure and informed the contact that the dealer was unable to determine the cause of the failure, so there would be no assistance provided. The failure mileage was approximately 108,000.Read more
Incident date: Oct 23, 2025
The drive mode selector in my Kia Sorento was found to be defective. The selector forces the vehicle into "Eco" mode on startup regardless of the previously selected mode. This creates unexpected throttle response at startup given the manual states leaving the vehicle in other modes (such as "Smart"
... or "Comfort") will be retained on key-cycle. The specific incident in question produced unexpected throttle response while backing into a highly-trafficked road and resulted in unexpected proximity to oncoming traffic. The selection module has a further failure state: the backlight lamp showing selected drive mode has gone out preventing ready identification of current drive mode.Read more
Incident date: Dec 22, 2022
I would like to report that the 2021 Kia Sorento SX X-Line Prestige I own has a chronic oil leak from the oil pan. The dealer has attempted to reseal the pan two times and has replaced the pan and gasket once as well. The vehicle has leaked oil since it was practically new and poses an environmental
... hazard.Read more
Incident date: Aug 12, 2025
Sorento is not working properly due to transmission oil pump. This has been recalled by Kia but my car does not fall under the warranty.
Incident date: Aug 12, 2025
Sorento is not working properly due to transmission oil pump. This has been recalled by Kia but my car does not fall under the warranty.
Incident date: Aug 12, 2025
Sorento is not working properly due to transmission oil pump. This has been recalled by Kia but my car does not fall under the warranty.
Incident date: Oct 3, 2025
Vehicle is showing symptoms and issues related to a recall on 2021 Kia Sorento transmissions. The vehicle hesitates shifting gears and there is no manual shifting mode available. Vehicle also has issues when accelerating due to the hesitation in shifting the gears. This vehicle was not included in t
... he recall for this issue however it is the same issue as the recall describes.Read more
Incident date: Nov 28, 2021
The contact owns a 2021 Kia Sorento. The contact stated that while driving approximately 10 MPH over a speed bump, the vehicle shut off. The contact was unable to pull over to the side of the road. The vehicle failed to restart and was towed to the dealer, where it was diagnosed with a bad connectio
... n at the fuel pump fuse box. The dealer performed a minor wiring repair. The contact stated that while driving 60-80 MPH, the vehicle failed to accelerate as intended, and the vehicle shuddered and then jolted. The vehicle was taken to Calavan Kia [XXX] ), but the failure could not be duplicated; however, the coils were replaced. The contact stated that upon starting the vehicle, several unknown warning lights were illuminated, and the vehicle was inoperable. The contact stated that upon restarting the vehicle, the warning lights were turned off, and the vehicle operated as needed. The contact also stated that the vehicle was making an abnormal rattling and ticking sound while driving. The vehicle was taken back to the second dealer, where the failure could not be duplicated; however, the failure persisted. The vehicle was taken to a third dealer, Ed Voyles Kia [XXX] ), where the failure could not be replicated. Additionally, the contact stated that A/C system was inoperable. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure, and a case was opened. The failure mileage was approximately 6,099. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Incident date: Nov 28, 2021
The contact owns a 2021 Kia Sorento. The contact stated that while driving approximately 10 MPH over a speed bump, the vehicle shut off. The contact was unable to pull over to the side of the road. The vehicle failed to restart and was towed to the dealer, where it was diagnosed with a bad connectio
... n at the fuel pump fuse box. The dealer performed a minor wiring repair. The contact stated that while driving 60-80 MPH, the vehicle failed to accelerate as intended, and the vehicle shuddered and then jolted. The vehicle was taken to Calavan Kia [XXX] ), but the failure could not be duplicated; however, the coils were replaced. The contact stated that upon starting the vehicle, several unknown warning lights were illuminated, and the vehicle was inoperable. The contact stated that upon restarting the vehicle, the warning lights were turned off, and the vehicle operated as needed. The contact also stated that the vehicle was making an abnormal rattling and ticking sound while driving. The vehicle was taken back to the second dealer, where the failure could not be duplicated; however, the failure persisted. The vehicle was taken to a third dealer, Ed Voyles Kia [XXX] ), where the failure could not be replicated. Additionally, the contact stated that A/C system was inoperable. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure, and a case was opened. The failure mileage was approximately 6,099. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)Read more
Showing 50 of 303 complaints.
NHTSA Safety Investigations — KIA SORENTO
Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.
PE — Closed
— Model Year: 2016
Loss of Motive Power
On November 13, 2023, the Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE23-019) to investigate allegations of loss of motive power relating to head gasket and/or head bolt failure in Model Year (MY) 2016-2017 Kia Sorento vehicles equipped with the 3.3 L Lambda II engine. W
... hen the investigation was opened, ODI had received 13 Vehicle Owner Questionnaires (VOQs) related to reports of loss of motive power. In an information request letter dated November 30, 2023, ODI requested technical information and failure data relating to the alleged defect in the subject MY 2016-2017 Kia Sorento as well as several peer vehicle populations which share the 3.3 L engine. In its February 26, 2024, response to ODIâs information request, Kia provided 2022 customer complaints (including techline and field reports) and 1738 warranty claims representing 2411 unique vehicles within the subject vehicle population. Of the customer complaints provided by Kia, they identified only 53 unique allegations of a loss of motive power resulting from the alleged defect. Kia determined that the remaining reports were minor vehicle drivability or engine performance issues. ODI reviewed the information provided by Kia, along with additional VOQs submitted to NHTSA following the opening of the investigation. When eliminating duplicative reports across the data sources, the total number of allegations of loss of motive power relating to the alleged defect in the subject vehicles is 77, representing an incident report rate of 59 per 100,000 vehicles. The MY 2016 Kia Sorento exhibited both the highest overall complaint rate and loss of motive power report rate across all subject and peer vehicle populations, representing an incident report rate of 102 per 100,000 vehicles. Across all data sources, there are no allegations of crashes or fires relating to the alleged defect. The one injury incident reflected in the failure summary table above is related to a consumer who was reportedly burned (minor burn requiring medical attention) while attempting to remove the coolant reservoir cap following a loss of motive power event. In their response to ODI, Kia described that if the threads of a head bolt hole in the subject engine becomes damaged, the clamping force between the cylinder head and engine block can decrease in the area of the affected head bolt. Kiaâs assessment of the alleged defect is that when the failure occurs, drivers are provided with numerous warning signs prior to a potential loss of motive power event. According to Kia, potential warning signs associated with this failure include coolant leak/consumption or noticeable coolant odor, engine oil leak/consumption, engine temperature gauge rising to âHâ (hot), check engine light illuminating, engine cooling fan remaining on following the engine being shut off, HVAC system not functioning properly, unusual engine noise, difficulty starting the vehicle, and smoke/condensation emitting from the engine compartment or exhaust. Through both its review of the information provided by Kia and outreach to consumers, ODI confirmed that there is reasonable detectability present in the vast majority of occurrences of the alleged defect. To mitigate the alleged defect, Kia increased the engagement depth of the head bolt threads for all subject engines, beginning in May 2017. ODIâs analysis of the failure data demonstrates that this corrective action correlates with a much lower incident report rate for engines produced following the change (8 per 100,000 vehicles for the MY 2018-2020 Kia Sorento). In December 2023, Kia launched extended warranty campaign WTY035 covering failures associated with the alleged defect in the subject vehicle population through 15 years or 180,000 miles, whichever comes first. Through its investigation, ODI identified the following peer vehicle populations, which were produced prior to the corrective action and exhibit failure rates comparable to the subject vehicles: MY 2014-2015 Kia Sorento, MY 2015-2016 Kia Sedona, and MY 2014-2017 Kia Cadenza equipped with the 3.3 L engine. Through discussions with ODI during the investigation, Kia decided to launch extended warranty campaign WTY039 in May 2024, which covers these peer vehicle populations through 15 years or 180,000 miles, whichever comes first. Based on analysis of the failure data indicating a low incident report rate of loss of motive power for the alleged defect, and in consideration of the warning signs which frequently occur from head gasket and/or head bolt failure in the subject engines, ODI is closing this Preliminary Evaluation. The agency reserves the right to take additional action if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.Read more
DP — Closed
— Model Year: 2016
Engine Oil Pressure Switch Leak
In a letter dated September 30, 2021, Mr. Gerald James (the petitioner) requested that NHTSA conduct an investigation of the Model Year (MY) 2015-2017 Kia Sorento equipped with 3.3L V6 ?Lambda? engines for ?severe oil leaks? from the oil pressure switch (OPS) that could ?lead to engine failure? with
... little warning to the driver. Mr. James based this request on his own experience and data found in NHTSA?s Vehicle Owner Questionnaire (VOQ) database. NHTSA reviewed the material cited by the petitioner, information submitted by Kia, NHTSA?s testing, and other pertinent information in NHTSA databases.On November 12, 2021, ODI opened Defect Petition DP21-002 to evaluate the petitioner?s request. ODI performed an analysis that included evaluation of the petitioner?s vehicle, searches of ODI complaints from vehicle owners, non-dealer field reports, manufacturers? supplemental information relating to design of the component, and component testing performed by ODI.On December 16, 2021, ODI and Kia North America performed a joint inspection on the petitioner?s vehicle. ODI and Kia agreed the OPS was leaking oil and observed oil in the crevices atop the engine block. The vehicle received a new replacement OPS and was delivered back to the petitioner. The original part that was removed from the subject vehicle was retained by ODI for further analysis.As of December 30, 2022, for the MY 2015-2017 Kia Sorento population of 161,519 vehicles with 3.3L engine, NHTSA reviewed internal data and has identified no consumer complaints or field reports in its database, with unique Vehicle Identification Numbers (VIN), citing engine failure or stalling related to the petition?s allegation of defective OPS. When combined with the supplemental warranty and technical analysis from the manufacturer, field report and customer complaint data in response to the Information Request letter sent, NHTSA identified no unique VINs alleging engine failure or stalls caused by OPS leaking on the subject vehicles named in the petition.On April 4, 2022, the Vehicle Research and Test Center (VRTC) performed testing of the petitioner?s component (OPS) based on testing protocol consistent with Kia?s specifications for the subject vehicle. The testing involved the petitioner?s original OPS in a controlled system to replicate the subject vehicle?s oil pressure, flow, and temperature. VRTC determined that a vehicle would have to miss more than a dozen oil change intervals to reach low engine oil capacity. Testing also revealed the OPS would operate, as manufacturer intended, illuminating the vehicle?s MIL to alert the driver of lower oil pressure.In April of 2022, Kia North America issued a warranty extension that extended the coverage of the Oil Pressure Switch from 5 years/60,000 miles to 15 years/150,000 miles on MY 2014-2018 Sorento, MY 2014-2016 Cadenza, and MY 2015-2018 Sedona vehicles, all equipped with the 3.3L Lambda engine. The extended warranty coverage includes diagnosis, repair, and applies to customers experiencing engine oil leaking from the engine or if the engine oil pressure warning light stays illuminated after the engine is turned on.After a thorough review of the material submitted by the petitioner, information already in NHTSA's possession, testing performed by VRTC, technical information provided by Kia, the potential risks to safety implicated by the petitioner's allegation, NHTSA does not believe that an engine failure due to the alleged defect is likely and does not warrant a formal investigation. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA?s reasons for denial of the petition will be publiRead more
PE — Closed
— Model Year: 2013
Headlight Failure
The Office of Defects Investigation (ODI) opened this Preliminary Evaluation (PE) based on seventy-four Vehicle Owner Questionnaires (VOQs) reporting headlight failures on model year (MY) 2011-2013 KIA Sorento vehicles.In its response to ODI's June 25, 2020, information request letter (portions of w
... hich were submitted under request for confidentiality), Kia Motor America (Kia) provided design details of the headlight system showing that each headlight circuit is independently powered by the Smart Junction Box (SJB), a power control module. Kia claimed that the design minimizes the chance of both headlights failing simultaneously due to a headlight connector defect, a component located downstream of the SJB. Kia also advised that the SJB contains a safety feature designed to monitor power consumption for each headlight circuit; if excessive current is being demanded by either headlight the SJB will open the circuit (i.e., stop supplying current). Lastly Kia presented testing showing that the maximum headlight connector temperature achieved prior to the SJB opening the circuit was below the autoignition temperature of the plastic material the connector housing is made of, which Kia maintains eliminates the potential for a fire originating from an electrically overheated headlight connector. In its review of all available data, ODI determined that the majority of both VOQ and Kia customer complaints (1,339 reports in total) involved the loss or dimming of a single low beam headlight assembly caused primarily by a poor or overheated connector terminal located at the headlight. In some cases the failures were momentary in nature (i.e., flickering) with the headlights coming back on without driver intervention. A minority of VOQs and Kia complaints (the 196 Other reports) alleged simultaneous (and persistent) loss of both low beam headlights, and in most cases the driver was able to take an action (e.g., toggle the headlight switch, or use the ON rather than the AUTO setting on the headlight switch) to reinstate the low beam headlights. The high beam headlights were not seen to be affected and were available for drivers to use as alternate lighting.ODI did not identify any crashes or injuries, nor any fire incidents caused by a headlight related defect. While some VOQ and Kia reports alleged or indicated a fire occurrence, the incidents were found to involve melting or smells/odors due to thermal overheating of the plastic headlight connector housing, rather than an open flame fire.ODI notes that in April 2019, Kia initiated a 10 years/unlimited mileage warranty extension program to replace the headlight connector for MY 2011-2013 Sorento vehicles.Based on this analysis, a safety-related defect has not been identified at this time, and ODI is closing the investigation. This does not constitute a finding by the Agency that a safety-related defect is not present; the Agency will take further action if warranted by additional information received.The reference (ODI) numbers for the VOQs cited above are included in the downloadable version of this closing resume available at NHTSA.gov.Read more
EA — Closed
— Model Year: 2013
Panoramic Glass Sunroof Breakage
The investigation focused on spontaneous breakage (fracture) of the panoramic sunroof (sunroof) on MY 2011-2013 Kia Sorento vehicles. The sunroof is constructed of tempered glass (often referred to as ?safety glass?), which, when broken, crumbles into granular chunks rather than splintering into jag
... ged shards. The failure summary above shows NHTSA reports identified by the Office of Defects Investigation (ODI), and reports submitted by Kia from start of production of the subject MY 2011-2013 Kia Sorento through October 8, 2019, the date of ODI's last request for Kia data.Reports of sunroof failures typically occurred while the vehicle was in motion and often described a loud noise when the fracture occurred. If the sunshade is closed when the sunroof fractures, the particles are contained, otherwise the particles can drop into the passenger compartment.Reported injuries generally were minor in nature, such as nicks and cuts that often occurred when complainants were cleaning-up glass particles post-incident. No crash incidents have been identified, and complaints display a declining trend since 2014.During EA14-002, ODI requested and obtained failure data for the subject vehicles, the MY 2014 Sorento (which used a similar sunroof from a different supplier), and other peer Kia products (Optima and Sportage).ODI also requested and obtained failure data for peer vehicles produced by Hyundai, Ford, Nissan, and Volkswagen and failure reports through a General Order NHTSA issued to 13 OEMs (including Kia) in April 2016.This produced a significant volume of data upon which ODI bases this closing. NHTSA's Vehicle Research and Test Center (VRTC) also conducted testing on the subject sunroofs in an attempt to better understand potential hazards.In its responses to ODI, Kia states it has continuously monitored sunroof failure allegations throughout this investigation, and that the only consistently identified cause is external impact from foreign objects. Kia notes that the sunroof complies with the applicable Federal Motor Vehicle Safety Standards for glazing, and that it has not identified a manufacturing defect or assembly process error despite significant investigative efforts. Kia maintains that the field data supports its conclusion that an unreasonable risk to motor vehicle safety does not exist, citing a comparatively moderate failure rate, low injury risk posed by tempered glass, and the lack of an identified defect mechanism. Kia further notes it has received no reports of crashes due to driver distraction related to roof failure events, nor is NHTSA aware of any such reports.NHTSA's April 2016 General Order requested data on vehicles with panoramic glass sunroofs greater than 0.5 square meters in area. The response identified 97 distinct models produced over 11 model years totaling some 10 million vehicles. Over 4,000 sunroof fractures were reported (none of which alleged a crash due to driver distraction) forming a high to low frequency continuum by model.While the subject vehicles were at the high end of the spectrum, they were not the highest.Through its analysis of the information obtained to date, ODI has not identified sufficient evidence of a safety-related defect in the subject sunroof. This includes the absence of any suggestive trends by region, seasonality, date of production, or vehicle age, together with the minor nature of the alleged injuries and the lack of crash allegations in the subject or any of the peer vehicles. Accordingly, the investigation is closed. ODI will take further actions if warranted by new evidence. The reference numbers for the ODI failure reports cited above, as well as additiRead more
PE — Closed
— Model Year: 2013
Panoramic Sunroof Breakage
On October 21, 2013 the Office of Defects Investigation (ODI) opened PE13-035 in order to further examine claims that the sunroof would spontaneously break on 2011-2013 Kia Sorento vehicles.The majority of these claims occurred while the vehicle was in motion.Glass shattering while driving may distr
... act the driver, and the resulting glass particles which enter the passenger compartment may injure occupants.To date, ODI has received a total of 26 reports of sunroof breakage on the subject vehicles. Of those, 24 occurred while the vehicle was in motion.There were also four (4) injury incident reports for minor cuts/scratches. Kia submitted a total of 123 field incidents related to sunroof breakage in response to ODI's information request. Of this number, ODI identified 78 unique vehicle identification numbers (VINs), with 9 matching ODI complaint vehicles.Sixty of the submitted reports occurred while the vehicle was in motion.Fourteen (14) of the submitted reports alleged minor cuts/scratches from falling glass.Kia also submitted a total of 101 warranty and goodwill claims for sunroof replacement, of which 86 unique VINs were identified.Kia stated in its response that their field inspections identified only one potential cause for the sunroof breakage - external impacts from rocks or other foreign objects encountered while the vehicle was in motion.In the other instances, no evidence of a defect was found, however, Kia's inspection results were inconclusive as to a cause for the breakage.Kia advises that the Sorento sunroofs also have a greater surface area than many other vehicles, potentially making them more susceptible to road debris strikes.While ODI recognizes that the Sorento may be more at risk due to its larger impact area, the rate of ODI reported incidents is concerning.Thus, the investigation has been upgraded toan Engineering Analysis (EA14-002) to further analyze the scope, frequency, and consequence of these failures.The ODI reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers: 10345933, 10410440, 10432904, 10453957, 10466987, 10478778, 10492886, 10502219, 10508983, 10514388, 10531972, 10534883, 10553341, 10555931, 10556212, 10562460, 10562516, 10563779, 10564555, 10567351, 10568629, 10572959, 10575487, 10583122, 10583626, 10584650Read more
PE — Closed
— Model Year: 2011
Transmission Intermediate Driveshaft
On April 25, 2011, Kia Motors Corporation submitted a defect notification letter to NHTSA regarding a transmission intermediate driveshaft condition in approximately 12,690 model year (MY) 2011 Kia Sorento 2-wheel drive vehicles equipped with automatic transmissions and 2.4L engines (NHTSA Recall No
... . 11V-258).The recall addresses a defect with the external shape of the engine block which can prevent the intermediate shaft bearing bracket from mating evenly with the engine block.This can cause a misalignment of the intermediate shaft with the right side output gear.Resulting damage could cause a loss of motive power.Additionally, on April 27, 2011, Hyundai Motor Company submitted a defect notification (NHTSA Recall No. 11V-261) for the same issue in approximately 6,169 MY 2010 Sante Fe 2-wheel drive vehicles equipped with automatic transmissions and 2.4L engines that use the same components as the recalled Kia Sorento vehicles.This investigation is closed.Read more
PE — Closed
— Model Year: 2003
Fuel Spill During Refueling
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the gro
... und.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.Read more
EA — Closed
— Model Year: 2008
Air Bag Occupant Classification System
The Sorento's front passenger air bag may be turned off when an adult is seated in the passenger seat. The front passenger air bag is designed to be turned off in limited circumstances including when children and small adults are seated in the front passenger seat, there is a child restraint in that
... seat, or the seat is not occupied.But the Sorento has misclassified adults sitting in the passenger seat.This causes the passenger side frontal air bag to deactivate and the PASSENGER AIR BAG OFF light to illuminate. On May 12, 2009, Kia launched a Technical Service Bulletin campaign (SC076) to address this problem, installing upgraded occupant classification system (OCS) software in vehicles built prior to the 11/27/2007 production date. ODI and Kia identified 908 owner reports and 927 warranty claims related to this OCS issue.Kia also reported one crash where the passenger frontal air bag did not deploy in a frontal crash due to misclassification.Testing of Sorento vehicles built prior to December 2007 shows that misclassification can occur.As of April 2011, Kia reports that approx. 46,000 of the 57,228 vehicles have been upgraded with the revised software.On September 6, 2011, Kia submitted a defect notice and will recall the affected vehicles that have not been upgraded.Owner notification is scheduled to start in late-September 2011.The recall will upgrade the OCS software.Accordingly the investigation is closed.Read more
PE — Closed
— Model Year: 2008
AIR BAG OCS
KIA REPORTS THAT FOR VEHICLES BUILT PRIOR TO THE SOFTWARE UPDATE OF 11/27/2007, THE VEHICLES CAN IMPROPERLY CLASSIFY AN ADULT AS A CHILD RESTRAINT SEAT AND THUS ILLUMINATE THE AIRBAG OFF WARNING LIGHT AND SUPPRESS THE FRONTAL PASSENGER AIRBAG.ON MAY 12, 2009, KIA LAUNCHED A TECHNICAL SERVICE BULLETI
... N (SB076) CAMPAIGN TO RE-FLASH ALL VEHICLES BUILT PRIOR TO THE 11/27/2007 PRODUCTION DATE.KIA ALSO BELIEVES THAT INTERMITTENT OCCUPANT MOVEMENT AND OUT OF POSITION SEATING CONTRIBUTED TO THE HIGH NUMBER OF COMPLAINTS.905 OF THE 947 COMPLAINTS AND 1,014 OF THE 1,107 WARRANTY CLAIMS WERE ASSOCIATED WITH THE 57,228 VEHICLES BUILT PRIOR TO THE 11/27/2007 PRODUCTION DATE.THERE WAS ONE FRONTAL PASSENGER AIRBAG NON-DEPLOYMENT CRASH THAT RESULTED IN ONE MINOR INJURY OF A BELTED ADULT PASSENGER OCCUPANT.THIS PRELIMINARY EVOLUTION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA09-017) TO FURTHER ASSESS THIS ISSUE FOR ALL MY2007-2008 SORENTO VEHICLES BUILT PRIOR TO THE 11/27/2007 PRODUCTION DATE.Read more