Complaint Statistics
421 total complaints
13 crashes 3 fires 17 injuries 1 deaths
Top Reported Components
| Component | Complaints |
|---|
| ENGINE AND ENGINE COOLING | 46 |
| ENGINE | 43 |
| FUEL/PROPULSION SYSTEM | 34 |
| FUEL SYSTEM, GASOLINE | 33 |
| STEERING | 24 |
| ELECTRICAL SYSTEM | 20 |
| AIR BAGS | 19 |
| SUSPENSION | 13 |
| EXTERIOR LIGHTING | 12 |
| ENGINE AND ENGINE COOLING:COOLING SYSTEM | 11 |
Incident date: Jan 1, 2025
For some reason, KIA has halted production of the Air Bag Clock Spring mechanism for 2003 Kia Sorento's EX with cruise control. In my opinion, this was a vital component of the Air Bag safety system for any vehicle. So why the halt in the production of this vital part. Kia part #93490-3E160. May
... be the NHTSA can get an answer to this. I'm sure I not the only one driving a 2003 with the Air Bag light illuminated.Read more
Incident date: Jun 15, 2016
TL* THE CONTACT OWNS A 2003 KIA SORENTO. THE VEHICLE STALLED AND LOST MOTIVE POWER WHILE DRIVING THE CONTACT WAS CONCERNED FOR HIS SAFETY WHEN THE VEHICLE STALL THE CONTACT WAS CONCERNED THAT IT WAS RELATED TO THE FUEL SYSTEM WHILE DRIVING AT APPROXIMATELY 60 MPH, THE SPUTTERED AND STA
... LLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO BE DIAGNOSED. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO SEVERAL INDEPENDENT MECHANICS WHERE THE FUEL PUMP WAS REPLACED, A TUNE UP WAS PERFORMED, THE CAMSHAFT SENSOR, AND TIMING BELT WAS ALSO REPLACED HOWEVER, THE FAILURE RECURRED. THE CONTACT STATED WAS CONCERNED THAT THE FUEL SYSTEM WAS THE CAUSE OF THE FAILURE. LAKESHORE KIA, 330 E HOWZE BEACH RD #2, SLIDELL, LA 70461, (888) 220-8645, WAS CONTACTED AND INFORMED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED NOR INFORMED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 115,000.Read more
Incident date: Aug 29, 2019
TL* THE CONTACT OWNED A 2003 KIA SORENTO. WHILE DRIVING AT 60 MPH, THE CONTACT STATED THAT SMOKE CAME FROM OUT OF THE VENTS. THE CONTACT PULLED OVER ON THE SHOULDER AND EXITED THE VEHICLE. THERE WERE SPARKS COMING FROM THE ENGINE AND THE VEHICLE CAUGHT ON FIRE. A POLICE REPORT WAS FILED AND THERE WE
... RE NO INJURIES REPORTED. THE VEHICLE WAS TOTALED AND TOWED AWAY. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 60,000. TH VIN WAS NOT AVAILABLE.Read more
Crash
Incident date: May 10, 2019
TL* THE CONTACT OWNS A 2003 KIA SORRENTO. THE CONTACT STATED THAT WHILE DRIVING AT 45 MPH, THE VEHICLE STALLED WITH THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT ALSO MENTIONED THAT A 'SNOW' WARNING LIGHT ILLUMINATED AS WELL. THE VEHICLE WAS NOT TAKEN TO A DEALER OR INDEPENDENT MECHANIC FO
... R A DIAGNOSTIC TEST OR REPAIRS. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 202,699.Read more
Incident date: Apr 11, 2018
TL* THE CONTACT OWNS A 2003 KIA SORENTO. THE CONTACT STATED THAT THE RPMS WOULD NOT GO OVER 4,000 AND SMOKE APPEARED FROM THE ENGINE. THE CONTACT STATED THAT THE SPEED WOULD NOT EXCEED 40 MPH AND THE ENGINE WAS DRAINING THE OIL. THE VEHICLE WAS TAKEN TO PEAK KIA (5077 S WADSWORTH BLVD, LITTLETON, CO
... 80123, (303) 904-7800) WHERE IT WAS DIAGNOSED THAT THE VEHICLE NEEDED AN OIL CHANGE. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND ADVISED THE CONTACT TO CALL THE DEALER. THE FAILURE MILEAGE WAS 56,300. *DTRead more
Incident date: Oct 2, 2018
WHEN PUMPING GAS THERE IS A SUDDEN SPEWING OF GASOLINE OUT OF THE TANK AND ALL OVER ME. I MANAGED SEVERAL TIMES TO GET A FEW GALLONS IN BY PUMPING SLOWLY BUT THE NEXT DAY THE GAS GAGE READS EMPTY AND HAS ACTUALLY RUN OUT OF GAS SEVERAL TIMES! SO NOT ONLY AM I HAVING A PROBLEM PUTTING GAS IN, IT IS I
... MMEDIATELY DRAINING OR LEAKING OUT!Read more
Incident date: Mar 1, 2018
AFTER PURCHASING CAR FROM PRIVATE SELLER I DISCOVERED THAT WHEN TRYING TO PUMP GAS, MY FUEL SPRAYS BACK OUT ALL OVER MYSELF, MY VEHICLE, AND THE GROUND. HAVE EVEN HAD IT SPRAY INTO MY EYES. DID RESEARCH AND SAW THAT THIS IS A VERY COMMON OCCURRENCE FOR THIS YEAR/MAKE/MODEL. I BELIEVE ITS A FIRE AND
... SAFETY HAZARD AND SHOULD HAVE BEEN RECALLED YEARS AGO!Read more
1 injured
Incident date: Dec 8, 2017
TAKATA RECALL. MY CAR WILL NOT PASS INSPECTION DUE TO A PROBLEM WITH ONE OF THE AIRBAGS. THE CAR HASN'T BEEN IN AN ACCIDENT BUT THE AIRBAG LIGHT IS ON AND I'M TOLD IT WILL NOT INFLATE. I WAS TOLD TO CHECK FOR RECALLS.
Incident date: Nov 8, 2017
TAKATA RECALL THE CRANKSHAFT PULLEY BOLT KEEPS COMING LOSE AND THIS CAUSES THE STEERING WHEEL TO BECOME STIFF. THIS HAPPENED IN THE MIDDLE OF TRAFFIC AND HAD TO GET IT TOWED TO A FRIENDS HOUSE. CURRENTLY THE CAR IS NOT DRIVEABLE FOR OVER TWO WEEKS.
Incident date: Oct 1, 2017
MY 2003 KIA SORENTO DRIVES FOR 15 MINUTES AND STALLS OUT. I WAIT 5 MIN AND IT'LL START AND DRIVE FOR A BLOCK OR 2AND CONTINUES TO THAT UNTIL I GET IT TOWED HOME
Incident date: Oct 1, 2017
MY 2003 KIA SORENTO DRIVES FOR 15 MINUTES AND STALLS OUT. I WAIT 5 MIN AND IT'LL START AND DRIVE FOR A BLOCK OR 2AND CONTINUES TO THAT UNTIL I GET IT TOWED HOME
Incident date: Oct 1, 2017
MY 2003 KIA SORENTO DRIVES FOR 15 MINUTES AND STALLS OUT. I WAIT 5 MIN AND IT'LL START AND DRIVE FOR A BLOCK OR 2AND CONTINUES TO THAT UNTIL I GET IT TOWED HOME
Incident date: Oct 23, 2016
TL* THE CONTACT OWNS A 2003 KIA SORENTO. WHILE DRIVING 65 MPH, THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE CATALYTIC CONVERTER AND CRANKSHAFT BOLT FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECU
... RRED SEVERAL TIMES. THE DEALER AND MANUFACTURER WERE NOT NOTIFIED. THE FAILURE MILEAGE WAS UNKNOWN.Read more
Incident date: Jun 14, 2017
ENGINE CRANK SHAFT HAS BROKEN FOUR TIME , AIR COMPRESSER TWO TIME
Incident date: Mar 5, 2017
RUST AND CORROSION REAR AXLE BRACKET AND TRAILING ARM MOUNT. REAR AXLE BRACKET BROKE AT HIGHWAY SPEEDS.
Incident date: Mar 19, 2017
THE 2003 KIA SORENTO HAS A PROBLEM WITH EXTENSIVE FRAME RUSTING, TO THE POINT WHERE SOME OWNERS HAVE HAD THE SUSPENSION DETACH FROM THE FRAME. ONE OWNER IN PARTICULAR HAS HAD ISSUES WITH THE GAS TANK NEEDING TO BE REPLACED, AND KIA MOTORS REFUSES TO DO ANYTHING ABOUT THE PROBLEM. THEY BUILT THE CAR,
... SOLD IT TO PEOPLE, AND WHEN CONSUMERS HAVE COMPLAINTS ABOUT THEIR VEHICLE, THEY (KIA) SAYS THAT THEY'RE NOT RESPONSIBLE. YOU NEED TO EXAMINE THIS, BECAUSE PEOPLE COULD GET KILLED BY OPERATING AN UNSAFE VEHICLE. DO SOMETHING ABOUT THIS NOW, BEFORE IT BECOMES THE NEXT PINTO. MAKE KIA FIX THE [XXX] VEHICLES NOW!!! PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).Read more
Incident date: Mar 19, 2017
THE 2003 KIA SORENTO HAS A PROBLEM WITH EXTENSIVE FRAME RUSTING, TO THE POINT WHERE SOME OWNERS HAVE HAD THE SUSPENSION DETACH FROM THE FRAME. ONE OWNER IN PARTICULAR HAS HAD ISSUES WITH THE GAS TANK NEEDING TO BE REPLACED, AND KIA MOTORS REFUSES TO DO ANYTHING ABOUT THE PROBLEM. THEY BUILT THE CAR,
... SOLD IT TO PEOPLE, AND WHEN CONSUMERS HAVE COMPLAINTS ABOUT THEIR VEHICLE, THEY (KIA) SAYS THAT THEY'RE NOT RESPONSIBLE. YOU NEED TO EXAMINE THIS, BECAUSE PEOPLE COULD GET KILLED BY OPERATING AN UNSAFE VEHICLE. DO SOMETHING ABOUT THIS NOW, BEFORE IT BECOMES THE NEXT PINTO. MAKE KIA FIX THE [XXX] VEHICLES NOW!!! PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).Read more
Incident date: Mar 19, 2017
THE 2003 KIA SORENTO HAS A PROBLEM WITH EXTENSIVE FRAME RUSTING, TO THE POINT WHERE SOME OWNERS HAVE HAD THE SUSPENSION DETACH FROM THE FRAME. ONE OWNER IN PARTICULAR HAS HAD ISSUES WITH THE GAS TANK NEEDING TO BE REPLACED, AND KIA MOTORS REFUSES TO DO ANYTHING ABOUT THE PROBLEM. THEY BUILT THE CAR,
... SOLD IT TO PEOPLE, AND WHEN CONSUMERS HAVE COMPLAINTS ABOUT THEIR VEHICLE, THEY (KIA) SAYS THAT THEY'RE NOT RESPONSIBLE. YOU NEED TO EXAMINE THIS, BECAUSE PEOPLE COULD GET KILLED BY OPERATING AN UNSAFE VEHICLE. DO SOMETHING ABOUT THIS NOW, BEFORE IT BECOMES THE NEXT PINTO. MAKE KIA FIX THE [XXX] VEHICLES NOW!!! PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).Read more
Incident date: May 28, 2014
VEHICLE BROKE DOWN IN TRAFFIC. FROZE UP,STALLED. LOSS OF STEERING. HAD IT TOWED TO SHOP & WAS TOLD THE CRANK SHAFT SENSOR & RELATED PARTS TO THE CRANK SHAFT HAD TO BE REPLACED. COST FOR TOWING & REPAIRS WERE OVER $700.
Incident date: Jul 1, 2009
WHILE FUELING UP THE SORENTO, THE FUEL SPIT OUT EVERY TIME EVEN WHILE FUELING AT SLOW SPEEDS. VERY FRUSTRATING , AND DANGEROUS, ESPECIALLY WHEN THE FUEL GETS ON MY SKIN & CLOTHES, THE VEHICLE, AND AT TIMES LEAVES A HUGE PUDDLE ON THE GROUND WHICH COULD BE A FIRE HAZARD. THE DEALERSHIP WAS CONTACTE
... D AND WILL NOT HELP ME EVEN THOUGH THERE WAS A RECALL ISSUED FOR THE FUEL FILTER, WHICH I MENTIONED.Read more
Incident date: Oct 1, 2016
WHEN I PUMP GAS INTO MY CAR, THE FUEL SPITS BACK OUT AT ME. I HAVE TO PUMP REAL SLOW FOR THIS NOT TO HAPPEN. THIS IS DANGEROUS, GAS GETS ON MY HANDS AND CAR,I HAVE TO CARRY SOAP AND WATER TO WASH THIS OFF OF MY CAR. I CALLED ABOUT THIS AND WAS TOLD BECAUSE MY CAR VIN # WAS NOT ON THE THEIR LIST THE
... RE WAS NOTHING THEY COULD DO FOR MERead more
Incident date: Oct 15, 2015
TL* THE CONTACT OWNS A 2003 KIA SORENTO. WHILE DRIVING AT AN UNKNOWN SPEED, THE VEHICLE DECELERATED AND STALLED WITHOUT WARNING. THE VEHICLE WAS ABLE TO RESTART. IN ADDITION, WHEN THE CONTACT INSERTED FUEL IN THE VEHICLE, FUEL SPEWED OUT THE FUEL TANK. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE
... MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 116,000.Read more
Incident date: Oct 15, 2015
TL* THE CONTACT OWNS A 2003 KIA SORENTO. WHILE DRIVING AT AN UNKNOWN SPEED, THE VEHICLE DECELERATED AND STALLED WITHOUT WARNING. THE VEHICLE WAS ABLE TO RESTART. IN ADDITION, WHEN THE CONTACT INSERTED FUEL IN THE VEHICLE, FUEL SPEWED OUT THE FUEL TANK. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE
... MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 116,000.Read more
Incident date: Sep 3, 2016
TAKATA RECALL...REAR SUSPENSION ALWAYS ROTS OUT. THE SUB FRAME IS BAD.
Incident date: Sep 3, 2016
TAKATA RECALL...REAR SUSPENSION ALWAYS ROTS OUT. THE SUB FRAME IS BAD.
Incident date: Jul 30, 2016
WHILE UNDER MOTION ON HIGHWAY AT 65+ MPH, LOST POWER STEERING DUE TO CRANK SHAFT BOLT AND PULLEY FAILURE, RESULTING IN COMPLETE LOSS OF ACCESSORY FUNCTIONS.
Incident date: May 1, 2016
TL* THE CONTACT OWNS A 2003 KIA SORENTO. WHEN REFUELING THE VEHICLE, FUEL EJECTED OUT OF THE REFUELING HOLE. THE CAUSE OF THE FAILURE WAS NOT DIAGNOSED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 101,300.
Incident date: Aug 3, 2015
AIR BAGS COIL SPRING HAS BEEN REPLACED 4 TIMES. THE AIR BAG WARNING LIGHT IS ALWAYS ON AND KIA REFUSES TO FIX THE PROBLEM. I DON'T KNOW IF THE AIR BAGS WILL DEPLOY IN CASE OF A ACCIDENT. THIS IS BEEN A PROBLEM FROM THE DAY I PURCHASE THE CAR. I DON'T KNOW THE MAKER OF THE AIR BAG SISTEM.
Incident date: May 3, 2016
EVERY TIME I HAVE TO FILL THE GAS TANK ON MY KIA SORENTO 2003 IT SHOOTS BACK THE GASOLINE LIKE A PROYECTILE. IT TAKES AN ETERNITY TO FILL THE GAS TANK IF YOU DON'T WANT TO HAVE GAS ALL OVER YOU. I HAVE EVEN BEING KICKED OUT OF SOME SERVICE STATIONS BECAUSE SPILING SO MUCH GAS IS A HAZARD. IS THERE
... ANY SAFETY RECALL FOR THIS PROBLEM? I HAVE NOT HEARD A WORD FROM KIA.Read more
Incident date: Jun 17, 2016
THE DRIVER DOOR CANNOT BE OPENED FROM INSIDE OR OUTSIDE. I UNDERSTAND THIS IS A COMMON PROBLEM WITH KIA SORENTOS.
Incident date: Jun 20, 2016
WHILE DRIVING I HEARD A CLUNK AND A THE CAR BEGAN ROLLING SIDE TO SIDE. I LIMPED TO A MECHANIC AND WAS TOLD THAT THE FRAME WHERE THE SUSPENSION AND ALL PARTS CONNECT WAS RUSTED OUT. FRAME REPAIR SAID THIS CAN NOT BE FIXED AS THE FRAME IS RUSTED OUT. WHERE THE STABILIZER AND SUSPENSION CONNECTS. TEH
... CAR ONLY HAS 149,OOO MILES AND IS IN NORTH CAROLINA. I HAVE READ OTHER REPORTS OF A RUSTED OUT SUPPORT FRAME ON THIS SITE. WILL THE MANUFACTURER REPLACE THIS FRAME.Read more
Incident date: Jun 20, 2016
WHILE DRIVING I HEARD A CLUNK AND A THE CAR BEGAN ROLLING SIDE TO SIDE. I LIMPED TO A MECHANIC AND WAS TOLD THAT THE FRAME WHERE THE SUSPENSION AND ALL PARTS CONNECT WAS RUSTED OUT. FRAME REPAIR SAID THIS CAN NOT BE FIXED AS THE FRAME IS RUSTED OUT. WHERE THE STABILIZER AND SUSPENSION CONNECTS. TEH
... CAR ONLY HAS 149,OOO MILES AND IS IN NORTH CAROLINA. I HAVE READ OTHER REPORTS OF A RUSTED OUT SUPPORT FRAME ON THIS SITE. WILL THE MANUFACTURER REPLACE THIS FRAME.Read more
Incident date: Jun 20, 2016
WHILE DRIVING I HEARD A CLUNK AND A THE CAR BEGAN ROLLING SIDE TO SIDE. I LIMPED TO A MECHANIC AND WAS TOLD THAT THE FRAME WHERE THE SUSPENSION AND ALL PARTS CONNECT WAS RUSTED OUT. FRAME REPAIR SAID THIS CAN NOT BE FIXED AS THE FRAME IS RUSTED OUT. WHERE THE STABILIZER AND SUSPENSION CONNECTS. TEH
... CAR ONLY HAS 149,OOO MILES AND IS IN NORTH CAROLINA. I HAVE READ OTHER REPORTS OF A RUSTED OUT SUPPORT FRAME ON THIS SITE. WILL THE MANUFACTURER REPLACE THIS FRAME.Read more
Incident date: May 24, 2016
TL* THE CONTACT OWNS A 2003 KIA SORENTO. WHILE STATIONARY, THE VEHICLE SPEWED FUEL ONTO THE GROUND WHEN FUEL WAS BEING ADDED. THIS ISSUE RECURRED REGARDLESS OF THE AMOUNT OF FUEL BEING ADDED TO THE VEHICLE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE FAILURE M
... ILEAGE WAS 185,000.Read more
Incident date: Mar 19, 2016
THE CRANKSHAFT BOLT SUPPORTING THE TIMING SPROCKET AND BALANCE PULLEY SNAPPED AGAIN FOR THE THIRD TIME. RIGHT NOW THE VEHICLE IS IN THE THE KIA DEALER SERVICE CENTER TO REPLACE IT. ONCE AGAIN THEY ARE ASKING FOR A RIDICULOUS AMOUNT OF MONEY TO FIX. LAST BOLT LASTED 4,000 MILES BEFORE IT SNAPPED WHIL
... E DRIVING 25 MPH.Read more
Incident date: Mar 20, 2016
TAKATA RECALL REAR FRAME CROSS MEMBER RUSTED OUT.
Incident date: May 23, 2014
WHILE DRIVING ON ROUTE 495 NORTH IN MASSACHUSETTS BETWEEN EXITS 7 AND 8, MY KIA SORENTO LOST POWER TO THE ENGINE TO THE POINT I HAD TO STOP IN THE BREAKDOWN LANE. NO WARNING OF PRIOR SMELL OR POWER LOSS HAD OCCURRED PRIOR TO THE INCIDENT. TOWED TO TWO DIFFERENT SERVICE STATIONS AND BOTH INFORMED ME
... THAT THE ENGINE FAILED AND LOST COMPRESSION ON MORE THAN ONE CYLINDERS. VERY DANGEROUS SITUATION TO BE ON THE HIGHWAY AND LOSING POWER.Read more
Incident date: Sep 29, 2015
IT IS BEYOND ME HOW KIA MOTORS CAN GET AWAY WITH TELLING A BUNCH OF AUTOMOBILE ENGINEERS, THAT THE PROBLEM WITH THERE VEHICLES SPITTING BACK GASOLINE ONTO A PERSON AND KIA MOTORS TELLING THEM IT'S AN AIR FILTER. I TOOK MY2003 KIA SORENTO BACK TO THE DEALERS THINKING I WAS GOING TO GET A NEW CHARCOAL
... FILTER WHEN ALL WAS SAID AND DONE I RECEIVED A $20 AIR FILTER FOR THE CHARCOAL CHAMBER WHICH HAD NO PROBLEM TO BEGIN WITH. I STILL HAVE A 2003 KIA SORENTO THAT SPITS FUEL BACK ON TO ME AND I"M WAITING FOR THE DAY SOMEONE THROWS A CIGARETTE BUTT AT ME AND I CATCH FIRE< BECAUSE I WILL OWN KIA OF AMERICA AND A WEALTHY LAWSUIT AGAINST THE NATIONAL TRAFIC SAFETY PANEL. DO YOU KNOW I HAD A SHORT ACCESS TO A KIA SITE RECENTLY AND SEEN OVER 100 SERVICE BULLETINS, NOT JUST 8 THAT ARE ON THIS SITE I GUESS YOU PEOPLE FORGOT WHO YOU WORK FOR THE UNITED STSTES PEOPLE/NOT KIA MOTORS AND YOU CAN BET YOUR ASS I'M NOT DONE UNTIL EVERYONE OF MY SERVICE BULLETINS IS ADDRESSED SO YOU BEAN COUNTERS BETTER START FIGURING BLAME BECAUSE AS I SAID WHEN I'M DONE YOU'LL SEE THIS IS BULLSHIT IF THIS WERE FORD, CHEVY OR CHRYSLER YOU WOULD HAVE DRAGGED THEY'RE ASS ACROSS THE COALS WELL YOU BETTER START WITH THE SLANTY EYE KOREANS TOO. I KNEW THEIR WAS A REASON MY MOTHER DIDN'T WANT ME GOING INTO THEIR BOSTON STORES WHEN I WAS A KID. GOT HELP YOU IF THIS THING CATCHES FIRE WITH MY KIDS IN IT, BECAUSE MY 2 YEAR OLD IS STRAPPED RIGHT ABOVE YOUR NO PROBLEM WHATSOEVER I MADE BETTER GO KARTS WHEN I WAS 10 YEARS OLD I DONT KNOW WHAT THE GOVERNMENTS PROBLEM IS BUT IT BETTER BE TAKEN CARE OF OR YOU MAY FIND IT ON YOUR LAWN ON FIRE !!! *TRRead more
1 injured
Incident date: May 21, 2014
N/A
Incident date: Sep 10, 2015
I HAVE FUEL STILL SPITTING OUT OF THE FUEL TANK, EVEN AFTER THE SUPPOSED TANK AIR FILTER REPLACEMENT BY BILL DODGE KIA, SACO, ME. I CAN ONLY TRICKLE FUEL IN THE VEHICLE WITHOUT IT SPITTING BACK OUT ON ME AND THE GROUND. I HAVE ALREADY HAD A BAD RASH DUE TO FUEL SPILLING ON ME WITH SHORTS ON LAST SUM
... MER. THE VEHICLE IS NOT REPAIRED AS STATED. I REFUSE TO START TRYING TO JUST THROW MONEY AT IT AND NOT KNOWING IF IT WILL FIX THE PROBLEM OR NOT. I SEEN A LOT OF OTHER COMPLAINTS EVEN AFTER THE TANK AIR FILTER REPLACEMENT, THE EVAP SYSTEM SHOULD NOT BE LOCATED UNDER THE VEHICLE TO BEGIN WITH, DUE TO MOISTURE GETTING INTO THE AIR FILTER THEN THE CHARCOAL CANISTER AND EVERYTHING ELSE. I HAVE ALSO REPLACED THE CLOSED VALVE WHICH IS LOCATED BEFORE THE TANK AIR FILTER TO NO AVAIL THIS VEHICLE IS A HEALTH AND FIRE HAZARD PERIOD !Read more
1 injured
Incident date: Dec 29, 2015
TL* THE CONTACT OWNS A 2003 KIA SORENTO. WHILE DRIVING AT AN UNKNOWN SPEED, THE GEAR SHIFTED INDEPENDENTLY INTO FOUR WHEEL DRIVE. THE CONTACT WAS UNABLE TO GET IT BACK INTO DRIVE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE . THE APPROXIMATE FAILURE MI
... LEAGE WAS 237,361. THE VIN WAS NOT PROVIDED.Read more
Incident date: Nov 3, 2015
TL* THE CONTACT OWNS A 2003 KIA SORENTO. WHILE REFUELING, FUEL SPEWED BACK OUT OF THE FILLER NECK WITHOUT WARNING. THE CONTACT MENTIONED THAT FUEL SPLASHED ALL OVER THE FLOOR AND HIS CLOTHES. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS
... NOT REPAIRED. THE FAILURE MILEAGE WAS 102,000.Read more
Incident date: Jun 17, 2015
WHEN FUELING, AFTER ABOUT 45 SECONDS, GAS SPRAYS BACK UP AND OUT ALL OVER ME AND THE CAR AND THE GROUND. IF THE FUEL PUMP HANDLE IS BARELY DEPRESSED, WHICH PUMPS THE GAS VERY VERY SLOWLY, FUEL WILL BE ACCEPTED. TAKES FOREVER - TIRED OF GAS-SOAKED CLOTHES AND GAS-SOAKED SHOES; TIRED OF SPILLING GAS
... ALL OVER THE CAR AND WASTING ON THE CONCRETE; - TIRED OF DANGEROUS SITUATION!! NEED KIA TO ISSUE A RECALL ON WHATEVER IS CAUSING THE FUEL REJECTION.Read more
Incident date: Dec 15, 2015
CRANKSHAFT BOLT BACKED OUT LOST POWER STEERING BRAKES,KIA IS AWARE OF THIS PROBLEM FROM 2002 TO 2009 MANY REPORTS HAVE BEEN FILED,ITS THE MANUFACTURING OF THE BOLT WHICH IS TO SMALL,THEY ARE NOT STANDING BY THIS DEFECT,THERE IS NO PERMENANT FIX FOR THIS AND KIA ISN'T WARNING ANYONE OF THIS PROBLEM W
... HICH COULD LEAD INTO A FATILE ACCIDENT WITH INJURIES AND DEATH.GOING AT A HIGH RATE OF SPEED THERE WOULD BE NO CONTROL EVEN AT SLOW THERE IS NO EASY TURNING THE WHEEL.NOW IM STUCK WITH THIS PROBLEM AND A TEMP FIX WONT FIX IT,SO NOW I HAVE NO VEHICLE OR ANYWAY TO GET ONE,NO WAY TO WORK,NO MONEY TO TEMP FIX IT,THIS IS UNJUST AND THIS VEHICLE SHOULD HAVE NEVER PASSED SPECS TO BE ON THE ROAD.KIA SHOULD STEP UP AND HONOR THERE PRODUCTS,THEY ARE DECEIVING BUYERS AND PUTTING THERE LIFE IN DANGER AND U DON'T KNOW IT TILL IT HAPPENS,I DIDN'T...I WAS TAKING MY DAUGHTER TO SCHOOL I AM THANKFUL I WASN'T ON THE HIGHWAY POSSIBLE RESULTING IN MY FAMILYS LIFE OR SOMEONE ELSE ON THE ROAD,WITH NO CONTROL ALL BECAUSE OF THERE NEGLIGENCE NOT CARING FOR PEOPLES LIFES BUT FOR MONEY,ITS SAD .IF U PULL UP CRANKSHAFT BOLT FOR KIA IT WILL SHOW YOU ALL THE COMPLAINTS AND PROBLEMS AND THIS IS A MANUFACTURING PROBLEM AND A DANGEROUS DEFECT,BECAUSE YOU LOSE CONTROL OF HANDILING OF YOUR VEHICLE.Read more
Incident date: Dec 15, 2015
CRANKSHAFT BOLT BACKED OUT LOST POWER STEERING BRAKES,KIA IS AWARE OF THIS PROBLEM FROM 2002 TO 2009 MANY REPORTS HAVE BEEN FILED,ITS THE MANUFACTURING OF THE BOLT WHICH IS TO SMALL,THEY ARE NOT STANDING BY THIS DEFECT,THERE IS NO PERMENANT FIX FOR THIS AND KIA ISN'T WARNING ANYONE OF THIS PROBLEM W
... HICH COULD LEAD INTO A FATILE ACCIDENT WITH INJURIES AND DEATH.GOING AT A HIGH RATE OF SPEED THERE WOULD BE NO CONTROL EVEN AT SLOW THERE IS NO EASY TURNING THE WHEEL.NOW IM STUCK WITH THIS PROBLEM AND A TEMP FIX WONT FIX IT,SO NOW I HAVE NO VEHICLE OR ANYWAY TO GET ONE,NO WAY TO WORK,NO MONEY TO TEMP FIX IT,THIS IS UNJUST AND THIS VEHICLE SHOULD HAVE NEVER PASSED SPECS TO BE ON THE ROAD.KIA SHOULD STEP UP AND HONOR THERE PRODUCTS,THEY ARE DECEIVING BUYERS AND PUTTING THERE LIFE IN DANGER AND U DON'T KNOW IT TILL IT HAPPENS,I DIDN'T...I WAS TAKING MY DAUGHTER TO SCHOOL I AM THANKFUL I WASN'T ON THE HIGHWAY POSSIBLE RESULTING IN MY FAMILYS LIFE OR SOMEONE ELSE ON THE ROAD,WITH NO CONTROL ALL BECAUSE OF THERE NEGLIGENCE NOT CARING FOR PEOPLES LIFES BUT FOR MONEY,ITS SAD .IF U PULL UP CRANKSHAFT BOLT FOR KIA IT WILL SHOW YOU ALL THE COMPLAINTS AND PROBLEMS AND THIS IS A MANUFACTURING PROBLEM AND A DANGEROUS DEFECT,BECAUSE YOU LOSE CONTROL OF HANDILING OF YOUR VEHICLE.Read more
Incident date: Dec 15, 2015
CRANKSHAFT BOLT BACKED OUT LOST POWER STEERING BRAKES,KIA IS AWARE OF THIS PROBLEM FROM 2002 TO 2009 MANY REPORTS HAVE BEEN FILED,ITS THE MANUFACTURING OF THE BOLT WHICH IS TO SMALL,THEY ARE NOT STANDING BY THIS DEFECT,THERE IS NO PERMENANT FIX FOR THIS AND KIA ISN'T WARNING ANYONE OF THIS PROBLEM W
... HICH COULD LEAD INTO A FATILE ACCIDENT WITH INJURIES AND DEATH.GOING AT A HIGH RATE OF SPEED THERE WOULD BE NO CONTROL EVEN AT SLOW THERE IS NO EASY TURNING THE WHEEL.NOW IM STUCK WITH THIS PROBLEM AND A TEMP FIX WONT FIX IT,SO NOW I HAVE NO VEHICLE OR ANYWAY TO GET ONE,NO WAY TO WORK,NO MONEY TO TEMP FIX IT,THIS IS UNJUST AND THIS VEHICLE SHOULD HAVE NEVER PASSED SPECS TO BE ON THE ROAD.KIA SHOULD STEP UP AND HONOR THERE PRODUCTS,THEY ARE DECEIVING BUYERS AND PUTTING THERE LIFE IN DANGER AND U DON'T KNOW IT TILL IT HAPPENS,I DIDN'T...I WAS TAKING MY DAUGHTER TO SCHOOL I AM THANKFUL I WASN'T ON THE HIGHWAY POSSIBLE RESULTING IN MY FAMILYS LIFE OR SOMEONE ELSE ON THE ROAD,WITH NO CONTROL ALL BECAUSE OF THERE NEGLIGENCE NOT CARING FOR PEOPLES LIFES BUT FOR MONEY,ITS SAD .IF U PULL UP CRANKSHAFT BOLT FOR KIA IT WILL SHOW YOU ALL THE COMPLAINTS AND PROBLEMS AND THIS IS A MANUFACTURING PROBLEM AND A DANGEROUS DEFECT,BECAUSE YOU LOSE CONTROL OF HANDILING OF YOUR VEHICLE.Read more
Incident date: Sep 11, 2015
WHEN GO TO SHIFT TRUCK IN DRIVE IT MAKES A CLANK SOUND AND WHEN DRIVING AT A SPEED BETWEEN 65-70 THE TRUCK STARTS VIBRATING, AND WHEN IN REVERSE IT SQUEAKS WHEN BACK UP,AT FIRST MY WIFE IT WAS THE U JOINTS SO WE HAD IT REPLACED BUT IT ALL STARTED HAPPING AGAIN. NEXT OUR BATTERY DIE HAD IT REPLACED W
... ITH A NEW ONE NOW THE AIR BAG INDICATOR LIGHT STAYS ON ALL THE BEST TIME AND AT TIMES IT FEELS LIKE THE ACCELERATOR PEDDLE GETS STUCK AT TIMES.Read more
Incident date: Sep 11, 2015
WHEN GO TO SHIFT TRUCK IN DRIVE IT MAKES A CLANK SOUND AND WHEN DRIVING AT A SPEED BETWEEN 65-70 THE TRUCK STARTS VIBRATING, AND WHEN IN REVERSE IT SQUEAKS WHEN BACK UP,AT FIRST MY WIFE IT WAS THE U JOINTS SO WE HAD IT REPLACED BUT IT ALL STARTED HAPPING AGAIN. NEXT OUR BATTERY DIE HAD IT REPLACED W
... ITH A NEW ONE NOW THE AIR BAG INDICATOR LIGHT STAYS ON ALL THE BEST TIME AND AT TIMES IT FEELS LIKE THE ACCELERATOR PEDDLE GETS STUCK AT TIMES.Read more
Incident date: Sep 11, 2015
WHEN GO TO SHIFT TRUCK IN DRIVE IT MAKES A CLANK SOUND AND WHEN DRIVING AT A SPEED BETWEEN 65-70 THE TRUCK STARTS VIBRATING, AND WHEN IN REVERSE IT SQUEAKS WHEN BACK UP,AT FIRST MY WIFE IT WAS THE U JOINTS SO WE HAD IT REPLACED BUT IT ALL STARTED HAPPING AGAIN. NEXT OUR BATTERY DIE HAD IT REPLACED W
... ITH A NEW ONE NOW THE AIR BAG INDICATOR LIGHT STAYS ON ALL THE BEST TIME AND AT TIMES IT FEELS LIKE THE ACCELERATOR PEDDLE GETS STUCK AT TIMES.Read more
Incident date: Nov 7, 2015
TL* THE CONTACT OWNS A 2003 KIA SORENTO. WHILE DRIVING APPROXIMATELY 35 MPH, THE VEHICLE LOST POWER. THE BRAKE LIGHT AND BATTERY LIGHT ILLUMINATED. THE VEHICLE WAS ABLE TO RESTART AFTER NUMEROUS ATTEMPTS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE CRANKSHAFT BOLT NEEDED
... TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 89,000.Read more
Showing 50 of 421 complaints.
NHTSA Safety Investigations — KIA SORENTO
Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.
PE — Closed
— Model Year: 2016
Loss of Motive Power
On November 13, 2023, the Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE23-019) to investigate allegations of loss of motive power relating to head gasket and/or head bolt failure in Model Year (MY) 2016-2017 Kia Sorento vehicles equipped with the 3.3 L Lambda II engine. W
... hen the investigation was opened, ODI had received 13 Vehicle Owner Questionnaires (VOQs) related to reports of loss of motive power. In an information request letter dated November 30, 2023, ODI requested technical information and failure data relating to the alleged defect in the subject MY 2016-2017 Kia Sorento as well as several peer vehicle populations which share the 3.3 L engine. In its February 26, 2024, response to ODIâs information request, Kia provided 2022 customer complaints (including techline and field reports) and 1738 warranty claims representing 2411 unique vehicles within the subject vehicle population. Of the customer complaints provided by Kia, they identified only 53 unique allegations of a loss of motive power resulting from the alleged defect. Kia determined that the remaining reports were minor vehicle drivability or engine performance issues. ODI reviewed the information provided by Kia, along with additional VOQs submitted to NHTSA following the opening of the investigation. When eliminating duplicative reports across the data sources, the total number of allegations of loss of motive power relating to the alleged defect in the subject vehicles is 77, representing an incident report rate of 59 per 100,000 vehicles. The MY 2016 Kia Sorento exhibited both the highest overall complaint rate and loss of motive power report rate across all subject and peer vehicle populations, representing an incident report rate of 102 per 100,000 vehicles. Across all data sources, there are no allegations of crashes or fires relating to the alleged defect. The one injury incident reflected in the failure summary table above is related to a consumer who was reportedly burned (minor burn requiring medical attention) while attempting to remove the coolant reservoir cap following a loss of motive power event. In their response to ODI, Kia described that if the threads of a head bolt hole in the subject engine becomes damaged, the clamping force between the cylinder head and engine block can decrease in the area of the affected head bolt. Kiaâs assessment of the alleged defect is that when the failure occurs, drivers are provided with numerous warning signs prior to a potential loss of motive power event. According to Kia, potential warning signs associated with this failure include coolant leak/consumption or noticeable coolant odor, engine oil leak/consumption, engine temperature gauge rising to âHâ (hot), check engine light illuminating, engine cooling fan remaining on following the engine being shut off, HVAC system not functioning properly, unusual engine noise, difficulty starting the vehicle, and smoke/condensation emitting from the engine compartment or exhaust. Through both its review of the information provided by Kia and outreach to consumers, ODI confirmed that there is reasonable detectability present in the vast majority of occurrences of the alleged defect. To mitigate the alleged defect, Kia increased the engagement depth of the head bolt threads for all subject engines, beginning in May 2017. ODIâs analysis of the failure data demonstrates that this corrective action correlates with a much lower incident report rate for engines produced following the change (8 per 100,000 vehicles for the MY 2018-2020 Kia Sorento). In December 2023, Kia launched extended warranty campaign WTY035 covering failures associated with the alleged defect in the subject vehicle population through 15 years or 180,000 miles, whichever comes first. Through its investigation, ODI identified the following peer vehicle populations, which were produced prior to the corrective action and exhibit failure rates comparable to the subject vehicles: MY 2014-2015 Kia Sorento, MY 2015-2016 Kia Sedona, and MY 2014-2017 Kia Cadenza equipped with the 3.3 L engine. Through discussions with ODI during the investigation, Kia decided to launch extended warranty campaign WTY039 in May 2024, which covers these peer vehicle populations through 15 years or 180,000 miles, whichever comes first. Based on analysis of the failure data indicating a low incident report rate of loss of motive power for the alleged defect, and in consideration of the warning signs which frequently occur from head gasket and/or head bolt failure in the subject engines, ODI is closing this Preliminary Evaluation. The agency reserves the right to take additional action if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.Read more
DP — Closed
— Model Year: 2016
Engine Oil Pressure Switch Leak
In a letter dated September 30, 2021, Mr. Gerald James (the petitioner) requested that NHTSA conduct an investigation of the Model Year (MY) 2015-2017 Kia Sorento equipped with 3.3L V6 ?Lambda? engines for ?severe oil leaks? from the oil pressure switch (OPS) that could ?lead to engine failure? with
... little warning to the driver. Mr. James based this request on his own experience and data found in NHTSA?s Vehicle Owner Questionnaire (VOQ) database. NHTSA reviewed the material cited by the petitioner, information submitted by Kia, NHTSA?s testing, and other pertinent information in NHTSA databases.On November 12, 2021, ODI opened Defect Petition DP21-002 to evaluate the petitioner?s request. ODI performed an analysis that included evaluation of the petitioner?s vehicle, searches of ODI complaints from vehicle owners, non-dealer field reports, manufacturers? supplemental information relating to design of the component, and component testing performed by ODI.On December 16, 2021, ODI and Kia North America performed a joint inspection on the petitioner?s vehicle. ODI and Kia agreed the OPS was leaking oil and observed oil in the crevices atop the engine block. The vehicle received a new replacement OPS and was delivered back to the petitioner. The original part that was removed from the subject vehicle was retained by ODI for further analysis.As of December 30, 2022, for the MY 2015-2017 Kia Sorento population of 161,519 vehicles with 3.3L engine, NHTSA reviewed internal data and has identified no consumer complaints or field reports in its database, with unique Vehicle Identification Numbers (VIN), citing engine failure or stalling related to the petition?s allegation of defective OPS. When combined with the supplemental warranty and technical analysis from the manufacturer, field report and customer complaint data in response to the Information Request letter sent, NHTSA identified no unique VINs alleging engine failure or stalls caused by OPS leaking on the subject vehicles named in the petition.On April 4, 2022, the Vehicle Research and Test Center (VRTC) performed testing of the petitioner?s component (OPS) based on testing protocol consistent with Kia?s specifications for the subject vehicle. The testing involved the petitioner?s original OPS in a controlled system to replicate the subject vehicle?s oil pressure, flow, and temperature. VRTC determined that a vehicle would have to miss more than a dozen oil change intervals to reach low engine oil capacity. Testing also revealed the OPS would operate, as manufacturer intended, illuminating the vehicle?s MIL to alert the driver of lower oil pressure.In April of 2022, Kia North America issued a warranty extension that extended the coverage of the Oil Pressure Switch from 5 years/60,000 miles to 15 years/150,000 miles on MY 2014-2018 Sorento, MY 2014-2016 Cadenza, and MY 2015-2018 Sedona vehicles, all equipped with the 3.3L Lambda engine. The extended warranty coverage includes diagnosis, repair, and applies to customers experiencing engine oil leaking from the engine or if the engine oil pressure warning light stays illuminated after the engine is turned on.After a thorough review of the material submitted by the petitioner, information already in NHTSA's possession, testing performed by VRTC, technical information provided by Kia, the potential risks to safety implicated by the petitioner's allegation, NHTSA does not believe that an engine failure due to the alleged defect is likely and does not warrant a formal investigation. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA?s reasons for denial of the petition will be publiRead more
PE — Closed
— Model Year: 2013
Headlight Failure
The Office of Defects Investigation (ODI) opened this Preliminary Evaluation (PE) based on seventy-four Vehicle Owner Questionnaires (VOQs) reporting headlight failures on model year (MY) 2011-2013 KIA Sorento vehicles.In its response to ODI's June 25, 2020, information request letter (portions of w
... hich were submitted under request for confidentiality), Kia Motor America (Kia) provided design details of the headlight system showing that each headlight circuit is independently powered by the Smart Junction Box (SJB), a power control module. Kia claimed that the design minimizes the chance of both headlights failing simultaneously due to a headlight connector defect, a component located downstream of the SJB. Kia also advised that the SJB contains a safety feature designed to monitor power consumption for each headlight circuit; if excessive current is being demanded by either headlight the SJB will open the circuit (i.e., stop supplying current). Lastly Kia presented testing showing that the maximum headlight connector temperature achieved prior to the SJB opening the circuit was below the autoignition temperature of the plastic material the connector housing is made of, which Kia maintains eliminates the potential for a fire originating from an electrically overheated headlight connector. In its review of all available data, ODI determined that the majority of both VOQ and Kia customer complaints (1,339 reports in total) involved the loss or dimming of a single low beam headlight assembly caused primarily by a poor or overheated connector terminal located at the headlight. In some cases the failures were momentary in nature (i.e., flickering) with the headlights coming back on without driver intervention. A minority of VOQs and Kia complaints (the 196 Other reports) alleged simultaneous (and persistent) loss of both low beam headlights, and in most cases the driver was able to take an action (e.g., toggle the headlight switch, or use the ON rather than the AUTO setting on the headlight switch) to reinstate the low beam headlights. The high beam headlights were not seen to be affected and were available for drivers to use as alternate lighting.ODI did not identify any crashes or injuries, nor any fire incidents caused by a headlight related defect. While some VOQ and Kia reports alleged or indicated a fire occurrence, the incidents were found to involve melting or smells/odors due to thermal overheating of the plastic headlight connector housing, rather than an open flame fire.ODI notes that in April 2019, Kia initiated a 10 years/unlimited mileage warranty extension program to replace the headlight connector for MY 2011-2013 Sorento vehicles.Based on this analysis, a safety-related defect has not been identified at this time, and ODI is closing the investigation. This does not constitute a finding by the Agency that a safety-related defect is not present; the Agency will take further action if warranted by additional information received.The reference (ODI) numbers for the VOQs cited above are included in the downloadable version of this closing resume available at NHTSA.gov.Read more
EA — Closed
— Model Year: 2013
Panoramic Glass Sunroof Breakage
The investigation focused on spontaneous breakage (fracture) of the panoramic sunroof (sunroof) on MY 2011-2013 Kia Sorento vehicles. The sunroof is constructed of tempered glass (often referred to as ?safety glass?), which, when broken, crumbles into granular chunks rather than splintering into jag
... ged shards. The failure summary above shows NHTSA reports identified by the Office of Defects Investigation (ODI), and reports submitted by Kia from start of production of the subject MY 2011-2013 Kia Sorento through October 8, 2019, the date of ODI's last request for Kia data.Reports of sunroof failures typically occurred while the vehicle was in motion and often described a loud noise when the fracture occurred. If the sunshade is closed when the sunroof fractures, the particles are contained, otherwise the particles can drop into the passenger compartment.Reported injuries generally were minor in nature, such as nicks and cuts that often occurred when complainants were cleaning-up glass particles post-incident. No crash incidents have been identified, and complaints display a declining trend since 2014.During EA14-002, ODI requested and obtained failure data for the subject vehicles, the MY 2014 Sorento (which used a similar sunroof from a different supplier), and other peer Kia products (Optima and Sportage).ODI also requested and obtained failure data for peer vehicles produced by Hyundai, Ford, Nissan, and Volkswagen and failure reports through a General Order NHTSA issued to 13 OEMs (including Kia) in April 2016.This produced a significant volume of data upon which ODI bases this closing. NHTSA's Vehicle Research and Test Center (VRTC) also conducted testing on the subject sunroofs in an attempt to better understand potential hazards.In its responses to ODI, Kia states it has continuously monitored sunroof failure allegations throughout this investigation, and that the only consistently identified cause is external impact from foreign objects. Kia notes that the sunroof complies with the applicable Federal Motor Vehicle Safety Standards for glazing, and that it has not identified a manufacturing defect or assembly process error despite significant investigative efforts. Kia maintains that the field data supports its conclusion that an unreasonable risk to motor vehicle safety does not exist, citing a comparatively moderate failure rate, low injury risk posed by tempered glass, and the lack of an identified defect mechanism. Kia further notes it has received no reports of crashes due to driver distraction related to roof failure events, nor is NHTSA aware of any such reports.NHTSA's April 2016 General Order requested data on vehicles with panoramic glass sunroofs greater than 0.5 square meters in area. The response identified 97 distinct models produced over 11 model years totaling some 10 million vehicles. Over 4,000 sunroof fractures were reported (none of which alleged a crash due to driver distraction) forming a high to low frequency continuum by model.While the subject vehicles were at the high end of the spectrum, they were not the highest.Through its analysis of the information obtained to date, ODI has not identified sufficient evidence of a safety-related defect in the subject sunroof. This includes the absence of any suggestive trends by region, seasonality, date of production, or vehicle age, together with the minor nature of the alleged injuries and the lack of crash allegations in the subject or any of the peer vehicles. Accordingly, the investigation is closed. ODI will take further actions if warranted by new evidence. The reference numbers for the ODI failure reports cited above, as well as additiRead more
PE — Closed
— Model Year: 2013
Panoramic Sunroof Breakage
On October 21, 2013 the Office of Defects Investigation (ODI) opened PE13-035 in order to further examine claims that the sunroof would spontaneously break on 2011-2013 Kia Sorento vehicles.The majority of these claims occurred while the vehicle was in motion.Glass shattering while driving may distr
... act the driver, and the resulting glass particles which enter the passenger compartment may injure occupants.To date, ODI has received a total of 26 reports of sunroof breakage on the subject vehicles. Of those, 24 occurred while the vehicle was in motion.There were also four (4) injury incident reports for minor cuts/scratches. Kia submitted a total of 123 field incidents related to sunroof breakage in response to ODI's information request. Of this number, ODI identified 78 unique vehicle identification numbers (VINs), with 9 matching ODI complaint vehicles.Sixty of the submitted reports occurred while the vehicle was in motion.Fourteen (14) of the submitted reports alleged minor cuts/scratches from falling glass.Kia also submitted a total of 101 warranty and goodwill claims for sunroof replacement, of which 86 unique VINs were identified.Kia stated in its response that their field inspections identified only one potential cause for the sunroof breakage - external impacts from rocks or other foreign objects encountered while the vehicle was in motion.In the other instances, no evidence of a defect was found, however, Kia's inspection results were inconclusive as to a cause for the breakage.Kia advises that the Sorento sunroofs also have a greater surface area than many other vehicles, potentially making them more susceptible to road debris strikes.While ODI recognizes that the Sorento may be more at risk due to its larger impact area, the rate of ODI reported incidents is concerning.Thus, the investigation has been upgraded toan Engineering Analysis (EA14-002) to further analyze the scope, frequency, and consequence of these failures.The ODI reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers: 10345933, 10410440, 10432904, 10453957, 10466987, 10478778, 10492886, 10502219, 10508983, 10514388, 10531972, 10534883, 10553341, 10555931, 10556212, 10562460, 10562516, 10563779, 10564555, 10567351, 10568629, 10572959, 10575487, 10583122, 10583626, 10584650Read more
PE — Closed
— Model Year: 2011
Transmission Intermediate Driveshaft
On April 25, 2011, Kia Motors Corporation submitted a defect notification letter to NHTSA regarding a transmission intermediate driveshaft condition in approximately 12,690 model year (MY) 2011 Kia Sorento 2-wheel drive vehicles equipped with automatic transmissions and 2.4L engines (NHTSA Recall No
... . 11V-258).The recall addresses a defect with the external shape of the engine block which can prevent the intermediate shaft bearing bracket from mating evenly with the engine block.This can cause a misalignment of the intermediate shaft with the right side output gear.Resulting damage could cause a loss of motive power.Additionally, on April 27, 2011, Hyundai Motor Company submitted a defect notification (NHTSA Recall No. 11V-261) for the same issue in approximately 6,169 MY 2010 Sante Fe 2-wheel drive vehicles equipped with automatic transmissions and 2.4L engines that use the same components as the recalled Kia Sorento vehicles.This investigation is closed.Read more
PE — Closed
— Model Year: 2003
Fuel Spill During Refueling
Complaints allege that while refueling the vehicle, fuel can spill out or spit back from the fuel filler port on model year (MY) 2003 Kia Sorento vehicles (subject vehicles).Consumers report that the spilled fuel can splash on the person fueling the vehicle, or on the side of the vehicle and the gro
... und.The subject vehicles are equipped with an evaporative emissions control system that, among other things, manages air exchange between the fuel tank and the atmosphere in an environmentally safe manner.The system consists of a vapor canister, various control valves and tubing, and a canister filter (fuel tank air filter) through which the air that flows in and out of the fuel tank must pass.Kia's testing found that if the canister filter becomes significantly clogged, excess pressure can build up in the fuel tank and cause fuel to spit back from the filler port during refueling.Kia has stated that the canister filter requires regularly scheduled service maintenance; however, the component is not listed as a maintenance item in the owner's or service manual for the subject vehicles.ODI notes that Kia does list the filter on the maintenance schedule in the owner's manual for MY 2005 and newer Kia Sorento vehicles.To address the issue of fuel spit back during refueling, Kia will conduct a service campaign of approximately 86,000 MY 2003 and 2004 Kia Sorento vehicles.The campaign will provide a one-time replacement of the canister filter, at no cost to the owner.Kia will begin notifying the affected owners in late January 2012 and will inform the owners that the filter must be serviced at regular intervals.Kia will also provide an updated service maintenance schedule.Consumers should refer to the service campaign bulletin number SC092 available in the investigative file.A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency will monitor the issue and reserves the right to take future action if warranted by the circumstances.Read more
EA — Closed
— Model Year: 2008
Air Bag Occupant Classification System
The Sorento's front passenger air bag may be turned off when an adult is seated in the passenger seat. The front passenger air bag is designed to be turned off in limited circumstances including when children and small adults are seated in the front passenger seat, there is a child restraint in that
... seat, or the seat is not occupied.But the Sorento has misclassified adults sitting in the passenger seat.This causes the passenger side frontal air bag to deactivate and the PASSENGER AIR BAG OFF light to illuminate. On May 12, 2009, Kia launched a Technical Service Bulletin campaign (SC076) to address this problem, installing upgraded occupant classification system (OCS) software in vehicles built prior to the 11/27/2007 production date. ODI and Kia identified 908 owner reports and 927 warranty claims related to this OCS issue.Kia also reported one crash where the passenger frontal air bag did not deploy in a frontal crash due to misclassification.Testing of Sorento vehicles built prior to December 2007 shows that misclassification can occur.As of April 2011, Kia reports that approx. 46,000 of the 57,228 vehicles have been upgraded with the revised software.On September 6, 2011, Kia submitted a defect notice and will recall the affected vehicles that have not been upgraded.Owner notification is scheduled to start in late-September 2011.The recall will upgrade the OCS software.Accordingly the investigation is closed.Read more
PE — Closed
— Model Year: 2008
AIR BAG OCS
KIA REPORTS THAT FOR VEHICLES BUILT PRIOR TO THE SOFTWARE UPDATE OF 11/27/2007, THE VEHICLES CAN IMPROPERLY CLASSIFY AN ADULT AS A CHILD RESTRAINT SEAT AND THUS ILLUMINATE THE AIRBAG OFF WARNING LIGHT AND SUPPRESS THE FRONTAL PASSENGER AIRBAG.ON MAY 12, 2009, KIA LAUNCHED A TECHNICAL SERVICE BULLETI
... N (SB076) CAMPAIGN TO RE-FLASH ALL VEHICLES BUILT PRIOR TO THE 11/27/2007 PRODUCTION DATE.KIA ALSO BELIEVES THAT INTERMITTENT OCCUPANT MOVEMENT AND OUT OF POSITION SEATING CONTRIBUTED TO THE HIGH NUMBER OF COMPLAINTS.905 OF THE 947 COMPLAINTS AND 1,014 OF THE 1,107 WARRANTY CLAIMS WERE ASSOCIATED WITH THE 57,228 VEHICLES BUILT PRIOR TO THE 11/27/2007 PRODUCTION DATE.THERE WAS ONE FRONTAL PASSENGER AIRBAG NON-DEPLOYMENT CRASH THAT RESULTED IN ONE MINOR INJURY OF A BELTED ADULT PASSENGER OCCUPANT.THIS PRELIMINARY EVOLUTION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA09-017) TO FURTHER ASSESS THIS ISSUE FOR ALL MY2007-2008 SORENTO VEHICLES BUILT PRIOR TO THE 11/27/2007 PRODUCTION DATE.Read more