2015 HYUNDAI SANTA FE Recalls, Complaints & Safety

I purchased this vehicle one year ago from a used car dealership with 148,000 miles on it. Within a few months it was throwing crankshaft position, sensor codes, camshaft codes, and burning oil. I cannot bring my RPMs above two without my check engine light coming on and blinking. My car will go into limp mode. Hyundai does not have my car included in the engine recall they only have the sport Santa Fe included. They released an extended warranty for 150,000 miles but by the time that was put into place my car was at 151,000 miles so it was not eligible.

Passenger airbag dash is cracked risking unpredictable deployment of air bag

On 08/15/2025 I started the vehicle and heard a ticking noise that lasted for 3 seconds and stopped. The same noise happened when I would start the car in the mornings. It never lasted more than 3 seconds and I wasn't too sure what the noise was. There was no engine lights that came on so I wasnt too worried about it. On 8/21/2025 my husband went to the store and when he came back the car shut off while backing into the driveway. He said it made a weird noise and just shut off. We tested the battery but it was still charged. We brought it to our mechanic and he called us 15 mins later saying he found metal shavings on the oil filter and the engine had seized. He recommended going to the dealer, which is 90 miles away. Around the 15th we had received the warranty extension for 15 years/150,000 miles from Hyundai talking about a knocking sound that can lead to engine seizure. So I called the dealer and they said to bring it in. We got the car towed to the dealer on 8/26/2025. On 09/04/2025 they called to let us know that they ran the test on the engine but Hyundai was not going to help due to the car having 176,000 miles. They agreed the engine seized due to rod failure but wasn't going to offer Goodwill assistance, even with the service history we submitted from our carfax that showed regular scheduled maintenance recorda. We bought the car on 03/08/2025 when it was at 170,000 miles. I knew about the other open recalls and had them fixed on 06/12/2025 ( after being delayed from the dealer for 2 months because they couldn't get the parts for the auxiliary canister). Luckily the car died in the driveway and not in the middle of traffic. Hyundai has known about their Lambda engines having this issue and the KDSS recall was not available for this car which could have triggered a lifetime warranty on the engine. I barely had the car for 5 months.

015 Santa Fe Ultimate. 134,000 miles. Original owner. All maintenance done per manual. Wife on hwy 2 hrs. Started loud engine knocking noise. No warning whatsiever.Pulled off closet exit. Stalled.Restarted.Pulled into gas station. Trusted mechanic inspected. Stated not to drive. He had identical vehicle at shop,identical problem.110,000 miles. Needs new engine.Noticed on fbook Forum,"Hyundai Engine Problems". Alot of similar complaints posted. Hyundai not warranting over 100,000 miles. This could have been much worse if it had been at night,in a rural area. Shocked has not been a recall!

Time Belt problem. Check engine, yellow.

Crash

The driver's door is stuck, it cannot be opened.

THE BRAKE LIGHT SWITCH IS MALFUNCTIONING AND CAUSING THE BRAKE LIGHT TO STAY ON CONTINIOUSLY. THIS IS DANGEROUS BECAUSE THE BRAKE LIGHT STAYS ON SO THERES NO INDICATION THAT I'M GETTING READY TO STOP BECAUSE THE LIGHT IS ALREADY ON, INCREASEING THE RISK OF A CRASH. THE CRUISE CONTROL IS ALSO AFECTECED WITH THIS ISSUE BECAUSE IT STOP WORKING AT THE SAME TIME. I LOOKED UP THE RECALL AND IT SAID THAT 2013 -2015 HYDUNDIA SANTA FEE SPORT VIHECLES WERE AFFECTED, BUT WHEN I CALL THE DEARLERSHIP THEY SAID MY VIN# WAS NOT INCLUDED IN THE RECALL!

I was driving on the highway when, out of nowhere, my car started shaking whenever I went over 40 miles per hour. It was quite alarming and honestly a bit scary. So, I would like to request a recall on it. A week after I took it to Hyundai, they informed me that they sent it to you to see if it would be approved to cover the motor. I’ve had this car for just 2 years, and it's frustrating to deal with issues like this. I truly appreciate your attention to this matter, as I hope we can resolve it soon. Thank you for your understanding!

At 110K miles my Sante Fe Sport began burning increasing amounts of oil. My mechanic says he does not know why it is burning oil. Today it has 134171K miles on it. It has been burning a quart or more of oil weekly. I drive about 200 miles per week.

The engine has basically come apart. There is a timing chain issue, the engine is not recalled and it is getting where the car cannot drive. There is a constant smell of burning electrical wires. There’s also issues with the heating and air that is related to electrical.

My car burns a lot of oil. The Hyundai dealership service center ran a controlled test and validated that my car burned a quart of oil in 1000 miles. This is not normal. It turns out that there are a lot of Hyundai owners with the exact same problem. It seems there are bad piston rings.

I am filing this complaint regarding my 2015 Hyundai Santa Fe Sport, which recently suffered engine failure due to an unresolved issue related to error code P1326. The check engine light began flashing, and despite multiple visits to my local Hyundai service center (Gateway Hyundai Nissan in Fargo, ND), the problem was not properly diagnosed or repaired, resulting in catastrophic engine damage. The vehicle has a branded title, but I have confirmed that, according to Hyundai's warranty policies, recalls and campaigns are still applicable to branded vehicles. Hyundai has issued a recall for engine defects associated with error code P1326, yet the service center has refused to replace the engine under this recall. Instead, they are insisting on an out-of-pocket repair cost of $9,300.56, even though the engine failure is a result of the defect addressed in the recall. This failure occurred while I'm driving with my wife and 9-month-old infant, which posed a significant safety risk. Had the service center properly addressed the issue during my earlier visits, this situation could have been prevented. I am filing this complaint to request that Hyundai be held accountable for the engine replacement as part of the recall and to prevent further safety risks for other drivers experiencing this defect. I respectfully ask the NHTSA to investigate Hyundai’s handling of this recall and ensure that customers with branded vehicles are not unfairly denied critical safety repairs. The manufacturer must ensure that engine replacements under the recall are carried out for all affected vehicles, regardless of their title status, to prevent dangerous road situations. Thank you for your attention to this matter.

Car was burning lots of engine oil and lost power, dealer said nothing was wrong with it. months later when to limp mode, lacks of power in the highway, dealer said it lost compression on 2 cylinders and that I need a new engine. I ask them if the vehicle has a recall and they said no, all my research said that this type of engine has a recall for me they are looking for any loophole in order not to replace the engine

Sudden loss of engine power in traffic on highway in funeral procession. My safety was put at risk on the highway. The check engine light came on intermittently the previous week. I made six trips to the Hyundai dealer in Plymouth, MA. First told the oil was low when the dipstick was normal. Oil was changed. Check engine light came on as I left the lot. Two more trips computer reset two different ways. Engine does not have normal power going up hill. Another trip to dealer EVAP hose collapsed. Light back on and off. I paid for diagnostic fee $175, oil change then told it was CVV and timing issue with $2817.89 in parts because the tech "saw" the problem. >$3000 estimate for labor. Repair started now told CVV is not the problem metal shavings in oil OCV intake and exhaust valves and needs new engine. The car had $60,000 miles on it and was extremely well maintained. It does not have a warrantee. This is same issue as the Hyundai recall for metal debris left in oil passages of engine crankshaft during manufacture though my model is not covered by the recall. Hyundai declines to help. There is a huge personal safety and fire risk from this defective manufacturing process.

Misfire code P0302 Injector failed open, flooded cylinder with fuel. Gas in the oil Possible cylinder failure Lack of compression

The 3.3 liter V6 GDI engine failed while driving at approximately 136000 miles. Heard a ticking noise start shortly after leaving home, and had hesitation and shaking upon acceleration from a stop sign, but saw no warning lamps. Went around the block back home to find out the ticking noise was under the hood. Motor oil was almost 3 quarts low, but only 2/3's of the way through the service interval. Checked for leaking, saw none dripping, but did see oil on the under of the rear differential. I then let the car run for minute or so in the garage and looked for leaks. I saw no active leaking and ticking was quieter, so I drove to a close gas station to get a little gas and test drive, still no warning lights. On the way back, about a mile from home, the engine light came on, despite the ticking sound being gone. Within a quarter mile, at the next stop sign, I let off the brake to accelerate and the car started rolling backwards, causing the vehicle approaching from behind to swerve into the turn lane. The vehicle was no longer running, and wouldn't restart. Towed to local mechanic and was told 2 days ago the engine was seized, and replacement was needed. I have not contacted any dealership or the manufacturer, as I the second owner and do not have a warranty. However I have spent the last 2 days reading seemingly 1000s of articles and forum posts related to this engine, whether it be in a Hyundai or a Kia. Several of the articles I have read about this 3.3 liter GDI Lambda -II engine and it's horror stories, referenced this nhtsa site as a place where complaints can be made, so here I am. Many articles describe the same problem.. hesitation... ticking.. sudden mysterious oil loss... little, if any warning... complete failure while driving, putting safety at risk. With the problem with engine so blatantly rampant, it is my fear that after I scrap this vehicle, there will be a recall. Over the phone quotes, and online pricing have ranged from $7500-20000 for repair.

My 2015 Hyundai Santa Fe GLS 3.3L engine started ticking sound while driving in residential are with the speed below 25miles. Within seconds, Engine started screaming and dropped power in the middle of the road. It is a huge security and life threatening risk. I was lucky that I was driving in residential area with very slow speed, and just imagine if it happens in the middle of the freeway cruising at 65MPH. It is at 107k miles and not sure what to do at this time. Hyundai better recall there 3.3L V6 engines and help us our here. My vehicle is now dead and I have nowhere to go to get help because it a huge cost to get it fixed.

Engine has goes on out at 99000 miles has seized up .

The engine is continually knocking. It has caused the powertrain system to start to fail. The interior portion of the car with electrical is malfunctioning and causing the car to lag. Many attempts have been taken to get the vehicle fixed to no avail. $1,000 just to take out the engine to diagnose the problem.

We were on our way home from the children's hospital in Philadelphia for my daughter (4 hours away from home) and my 2015 Santa Fe with the 3.3L motor began to knock. My dad (who is very mechanically inclined) pulled over at a gas station and checked oil and other fluids. It was low, even though I just had oil changed 900 miles before and it was checked before our trip to the hospital. We bought oil and put it in. Knocking was still there but was not as loud. We got back on interstate. Few miles up the road it completely lost power, extreme knocking, no lights on in the dash or any gauges out of normal range. He checked oil and it was completely empty but there was no oil trail or anything. We coasted into a crossover and that's when he saw the connecting rod under the car.

While I was driving on the highway in the left lane, smoke came from the engine, then it started coming from underneath the car. The car turned off. I was forced to stop on the left lane of the highway and exit the vehicle and walk as far away as possible. I called 911, then I noticed fire coming from the engine. This was unsafe for myself as well as other riders on the highway. Firefighters came and put out the fire. Once they left, I was left by myself waiting for the tow truck to arrive. No police officers helped to keep myself safe while waiting on the left shoulder once the highway re-opened. When asked if I needed a police report, the police officer said no because it wasn't a crash. The vehicle was inspected by my insurance company and it was deemed a total loss. There were no warning signs or messages or symptoms prior to the failure at all.

Fire

During routine vehicle operation when entering an interstate highway, , the vehicle developed a loud knocking sound from engine bay along with high RPM abnormal shifting. Vehicle was stopped as soon as possible in the safety lane when it stalled and shut off. No warning lights were present during the time of failure. Vehicle was towed to home of residence.

While driving, there was a very loud pop, following by the sound of glass shattering. I was unable to tell which window was broken since it was dark outside (early morning before sunrise), but I could hear wind coming into the car. I pulled over and inspected my car, and that is when I noticed that the middle portion of the panoramic sunroof was completely shattered. Fortunately, the inside cover was closed, otherwise the glass would have fallen on top of my head & covered me in broken glass from the sunroof, as well as the front and rear seat passengers. I am grateful that my children were not in the car with me when this occurred. My safety was at risk 1), due to the loud pop/explosion sound which startled me & caused me to swerve while driving. 2) the shattered glass falling from the sunroof onto my head and the rest of my person, as well as any passengers, could have caused serious injury especially if glass had fallen into the eye of anyone inside of the vehicle, especially the driver. This could have endangered others by causing me to collide with another motorist on the roadway. Prior to the shattered sunroof, there were no warning signs to indicate anything like this would happen. No warning lamps, no visible defects, issues, or other symptoms of failure were present before this occurred. The issue of exploding sunroofs has been a well-known issue with Hyundai vehicles with panoramic sunroofs and resulted in a recall for some models of Hyundai. I contacted a local dealership after my incident, and he was aware of the unexpected shattering of the sunroofs, but advised that my vehicle was out of warranty, and that my model year was not included in the recall group, and therefore it was not covered for the incident. There are many online forums that discuss this issue for various Hyundai vehicles in the USA & Canada, including class action lawsuits regarding the issue. Photos taken of the damage for insurance claim. Stress marks seen in photos.

I own a 2015 Hyundai Santa Fe Limited Ultimate and without any warnings or incidents experienced engine failure. The Hyundai dealer told me I need a new engine at the cost of $23,000.00. I know you have received complaints and are investigating these engines. I was driving the car at the time and lost power.

engine replacement can be avoided you should use fuel injector cleaner every 3000 miles, sediment clogs injectors, and pistons which fuel leaks into oil pan, causing oil/fuel mixture to burn, creating overheating, which leads to oil burning, and eventually engine seizing. If you use fuel injector cleaner every 3000 miles this will prevent needing to replace motor.

My wife was driving the vehicle on Monday afternoon and everything was fine and today she started the vehicle and the engine started to sound weirdly, she called me over the phone and she popped up the hood like I told her and she put her phone near the engine gave a little gas and I heard like there was no oil in it, she turned the vehicle off like I told her to do, waited like 5 minutes For the oil to settle and the oil level was half. I'm waiting for tomorrow Wednesday the 27th of March to call any Hyundai dealer near me to see what they say about this situation.

Engine with rod bearing failure occurred at 108k miles. No check engine light warning came on to notify with engine knock sound as the only indicator that there was a mechanical issue. Regular oil changes have been done on the vehicle however oil levels were low when checked on the day of engine failure (no low oil light came on). 3.3 L V6 engine is not covered under Hyundai’s KSDS Software Update (Campaign 966) and extended warranty however issue is the same as other covered models and years.

Out of the blue, the engine started knocking badly. Immediately pulled over and checked engine oil which was extremely low. (This was odd since I regularly check oil levels and keep up with oil changes.) I happened to be very close to an oil change shop, drove over and they did an oil change. They found silver and gold metal shavings in the old oil and topped off with new oil. The knocking was muted but came back by the time I got home. I have not driven the car since. Seems to have the same fate as many other Hyundai vehicles in the current recall, but this has the 3.3l engine. I've also found there is a petition to add the 3.3l engine to the recall.

The contact owns a 2015 Hyundai Santa Fe. The contact received notification of NHTSA Campaign Number: 23V651000 (Service Brakes, Hydraulic) however, the part to do the recall repair was not yet available. The local dealer was notified and confirmed that the part was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.

While driving down the highway the engine stopped. Towed it to a mechanic. They told me the engine seized up and that this was happening alot with Hyundai vehicles.

I have a Hyundai Santa Fé XL 3.3L 2015. I had a real danger situation with my family some months ago, when I had to pull over on a Highway after engine failure. I have this car for 11 months and all my maintenance records. Car died while I was driving putting me and my family in a danger situation. Not alerts or warnings signs. The car just died. I towed the car to a Hyundai Dealer, and after 3 weeks they reached out to me telling my engine is gone and there is no coverage/warranty/recall for that. After some research on-line I found thousands of people describing exactly the same issue. Major engine failure without any warning even with all schedule maintenance on date. I pretty confident that I am being victim of this knowing Hyundai issue and they don't care to keep people life in danger.

The contact owns a 2015 Hyundai Santa Fe. The contact stated that while driving at an undisclosed speed, he observed smoke emanating from the engine compartment, prompting him to pull to the shoulder of the roadway. After a visual inspection of the engine compartment, the contact observed flames originating near the firewall. The contact was able to extinguish the flames himself with a fire extinguisher. No warning lights were illuminated. A fire report was filed. A police report was not filed, and no injuries were reported. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 21V303000 (Service Brakes, Hydraulic), and the VIN was included. The manufacturer was notified of the failure, and a case was opened. The failure mileage was 126,000.

Fire

The contact owns a 2015 Hyundai Santa Fe. The contact stated that while driving at an undisclosed speed, the panoramic moonroof suddenly shattered, raining shards of glass down on the vehicle’s occupants. No warning lights were illuminated. The vehicle was taken to the dealer, who was unable to determine the cause of the failure. The vehicle was not repaired. The manufacturer was notified of the failure, and a case was opened. The failure mileage was 128,000.

Oil consumtion issue. Same issue on their 4 cylinder motor. No indicator to tell you there is low oil. Engine fails. In addition, they do not manufacture the engine for replacement. I was instructed, by law they have to manufacture parts for 10 years. It is within 10 years and they haven't made parts for this motor for some time now. I request that this be investigated, as from searching the internet there are many people that have similar issues with the 3.3 liter engine. Hyundai should be force to recall them, just like they did for the 4 cylinder. In addition, their ingition system is flawed and can be easily stolen. Yet another reason why they should be forced to recall the vehicles.

Recent cold weather starts in the morning (40-50 degrees fahrenheit) have caused my car to have poor or stalled acceleration. It will occasionally not go past 20 or 40 mph while the RPMs rev high. The DTC error code would read P2565 as a pending code. An independent mechanic changed out my transmission fluid and switched out my boost pressure sensor but the problem is still there. Hyundai says that they need to replicate the problem but it does not occur when I take it to them so it's very hard to have this intermittent issue diagnosed by them. This is a very dangerous issue in my opinion if your cars engine revs high without accelerating and can potentially cause serious accidents and injury. I know I'm not the only person experiencing this issue as I've read on online forums of other car owners describing the same issue. Please issue a safety recall before someone is seriously injured or dies as a result of this intermittent issue.

Premature failure of engine that was regularly maintained. Vehicle started sounding louder than normal and stalled spontaneously while driving, stopping in the middle of an intersection. No warning lights illuminated prior to incident. Vehicle had started again when prompted to finish traveling to destination. Oil was checked at destination and was low by 1.5 quarts. Vehicle was towed to nearest Hyundai dealership. Vehicle has now been at dealership for almost 5 months. Tech stated that internals were extremely clean upon inspection but that oil port to 1 or more cylinders may have been blocked, causing burning or premature ware and failure. No metal shavings were found in oil according to tech, and engine still turned freely. Hyundai corporate has agreed to cover 90% of cost to replace motor and offer a 12 month /12,000 mile warranty.

My 2015 Santa Fe Limited with 44,000 miles developed a knocking sound coming from the engine. No lights appeared on the dashboard, no low oil pressure warning, etc. I was able to drive it to my local dealership, but the brakes were very jerky and the car shut off when I pulled into the parking lot. I was told I needed a new engine, but was denied Hyundai paying for it because the 5 years/100,000 mile warranty had expired. I called corporate and pointed out many instances of excess oil consumption, recalls, and extended warranties due to engines. I was told that my engine didn’t qualify and I would have to pay to have it fixed. I was also given a phone number for a class action lawsuit because Hyundai knows of these kinds of engine problems on my make and model.