1994 CHEVROLET CAVALIER

2 recalls, 310 complaints - 24 TSBs

96I001000 Jan 23, 1996
ELECTRICAL SYSTEM:HORN
Defect Description
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH FEDERAL REGULATION 573. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. THESE VEHICLES WERE BUILT WITH INSUFFICIENT RETENTION OF THE HORN PAD.
Consequence
THE HORN PAD CAN SEPARATE FROM THE STEERING WHEEL FALLING BETWEEN THE STEERING WHEEL SPOKES. THE HORN PAD COULD BECOME JAMMED BETWEEN THE STEERING WHEEL SPOKES AND THE TURN SIGNAL LEVER, RESULTING IN DAMAGE TO THE TURN SIGNAL LEVER, HORN PAD, AND HORN WIRING.
Remedy
DEALERS WILL MODIFY THE HORN PAD RETENTION CLIPS, INSTALL HORN PAD RETENTION BRACKETS TO THE STEERING WHEEL, REINSTALL THE HORN PAD AND ASSURE THAT THE HORN PAD IS PROPERLY RETAINED.
417,000 vehicles affected
Manufacturer: GENERAL MOTORS CORP.
94V115000 Jun 24, 1994
STEERING:LINKAGES:KNUCKLE:SPINDLE:ARM
Defect Description
THESE VEHICLES WERE BUILT WITH OVERTORQUED DRIVE AXLE SPINDLE NUTS. THIS CONDITION CAN CAUSE EXCESSIVE LOADS ON THE SPINDLE NUT AND DRIVE AXLE RESULTING IN FAILURE OF THE DRIVE AXLE OR THE SPINDLE NUT. FAILURE OF EITHER OF THESE COMPONENTS CAN RESULT IN SEPARATION OF THE STEERING KNUCKLE TIRE-WHEEL ... Read more
Consequence
THIS CAN RESULT IN LOSS OF VEHICLE CONTROL AND A VEHICLE ACCIDENT.
Remedy
DEALERS WILL REPLACE THE LEFT-HAND AND RIGHT-HAND DRIVE AXLES, BEARING-HUB ASSEMBLIES, SPINDLE NUTS, AND WASHERS ON ALL INVOLVED VEHICLES. CORRECTIVE ACTION: DEALERS WILL REPLACE LEFT-HAND AND RIGHT-HAND DRIVE AXLES, BEARING-HUB ASSEMBLIES, SPINDLE NUTS, AND WASHERS ON ALL INVOLVED VEHICLES.
65 vehicles affected
Manufacturer: GENERAL MOTORS CORP.

Complaint Statistics

310 total complaints 41 crashes 3 fires 19 injuries 1 deaths

Top Reported Components

ComponentComplaints
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP44
ENGINE AND ENGINE COOLING:ENGINE35
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS11
ENGINE AND ENGINE COOLING:COOLING SYSTEM11
ELECTRICAL SYSTEM:HORN10
UNKNOWN OR OTHER9
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE8
STRUCTURE:BODY:DOOR8
POWER TRAIN:AUTOMATIC TRANSMISSION7
SEATS6
SEAT BELTS Oct 2, 2012
Incident date: Oct 1, 2012
TL* THE CONTACT OWNED A 1994 CHEVROLET CAVALIER. WHILE DRIVING APPROXIMATELY 25 MPH, THE DRIVER OF THE VEHICLE FELL ASLEEP AT THE WHEEL. THE DRIVER BECAME INVOLVED IN A CRASH IN WHICH THE VEHICLE ROLLED OVER SIX TIMES. THE DRIVER WAS EJECTED FROM THE VEHICLE THROUGH THE FRONT DRIVER'S SIDE WINDOW. ... Read more
Crash 1 deaths
POWER TRAIN:MANUAL TRANSMISSION Sep 6, 2010
Incident date: Sep 2, 2010
THE PLASTIC BUSHING THAT HOLDS THE SHIFT LEVER TO THE CABLE FELL APART WHILE DRIVING AND YOUR NOT ABLE TO SHIFT THE CAR. *TR
EXTERIOR LIGHTING:TURN SIGNAL Dec 30, 2008
Incident date: Dec 10, 2008
TURN SIGNAL/HORN PAD FAILURE. CALLED CHEVROLET HOTLINE ON 12/30/2008, AND THEY WERE NOT HELPFUL. REFERRED ME TO DEALERSHIP AND SAID THERE WERE NO OPEN RECALLS FOR MY VEHICLE. *TR
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM Mar 7, 2007
Incident date: Mar 5, 2007
TL*- THE CONTACT PURCHASED THE 1994 CHEVROLET CAVALIER ON 01/23/07. THE VEHICLE STARTED JERKING WHEN TRYING TO COME TO A STOP, AND LOST POWER AT STOP LIGHTS. ALSO, THE CONTACT SMELLED GAS FUMES WHILE DRIVING THE VEHICLE. HE TOOK THE VEHICLE TO FIRESTONE, AND HAD A DIAGNOSTIC TEST PERFORMED, AN... Read more
LATCHES/LOCKS/LINKAGES Apr 11, 2006
Incident date: Apr 11, 2006
DT*: THE CONTACT STATED THE POWER DOOR LOCKS FAILED AND THE MANUAL RELEASE WOULD NOT UNLOCK THE DOOR. THE VEHICLE HAS NOT BEEN INSPECTED BY A MECHANIC.
SEATS Oct 4, 2005
Incident date: Aug 18, 2005
DRIVER SEAT BROKE WHILE DRIVING DOWN INTERSTATE AND HAS TO BE HELD UP BY SOME THING SO IT DON'T FALL BACK. *NM
1 injured
POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL May 24, 2005
Incident date: May 6, 2005
I HAVE TO BUY NEW TIRES EVERY 2 WEEK AND FOR SOME REASON NO ONE CAN TELL ME WHATS WRONG WITH MY CAR
SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT May 24, 2005
Incident date: May 6, 2005
I HAVE TO BUY NEW TIRES EVERY 2 WEEK AND FOR SOME REASON NO ONE CAN TELL ME WHATS WRONG WITH MY CAR
SUSPENSION:FRONT:STABILIZER BAR Mar 3, 2005
Incident date: Dec 31, 1993
THE DAY THE VEHICLE WAS DELIVERED TO THE CONSUMER IT HAD A FLAT TIRE. THE TIRE WAS REPLACED BUT A FEW DAYS LATER ANOTHER TIRE WENT FLAT. *NM THE BRAKES FAILED WITH NO WARNING, THERE WAS AN UNUSUAL NOISE WHEN MAKING TURNS AND THE STABILIZER WAS FOUND BROKE, THERE WAS ANOTHER NOISE IN THE FRONT E... Read more
TIRES Mar 3, 2005
Incident date: Dec 31, 1993
THE DAY THE VEHICLE WAS DELIVERED TO THE CONSUMER IT HAD A FLAT TIRE. THE TIRE WAS REPLACED BUT A FEW DAYS LATER ANOTHER TIRE WENT FLAT. *NM THE BRAKES FAILED WITH NO WARNING, THERE WAS AN UNUSUAL NOISE WHEN MAKING TURNS AND THE STABILIZER WAS FOUND BROKE, THERE WAS ANOTHER NOISE IN THE FRONT E... Read more
SERVICE BRAKES, HYDRAULIC Mar 3, 2005
Incident date: Dec 31, 1993
THE DAY THE VEHICLE WAS DELIVERED TO THE CONSUMER IT HAD A FLAT TIRE. THE TIRE WAS REPLACED BUT A FEW DAYS LATER ANOTHER TIRE WENT FLAT. *NM THE BRAKES FAILED WITH NO WARNING, THERE WAS AN UNUSUAL NOISE WHEN MAKING TURNS AND THE STABILIZER WAS FOUND BROKE, THERE WAS ANOTHER NOISE IN THE FRONT E... Read more
STEERING:LINKAGES:KNUCKLE:SPINDLE:ARM Mar 3, 2005
Incident date: Dec 31, 1993
THE DAY THE VEHICLE WAS DELIVERED TO THE CONSUMER IT HAD A FLAT TIRE. THE TIRE WAS REPLACED BUT A FEW DAYS LATER ANOTHER TIRE WENT FLAT. *NM THE BRAKES FAILED WITH NO WARNING, THERE WAS AN UNUSUAL NOISE WHEN MAKING TURNS AND THE STABILIZER WAS FOUND BROKE, THERE WAS ANOTHER NOISE IN THE FRONT E... Read more
EXTERIOR LIGHTING:TURN SIGNAL Feb 14, 2005
Incident date: Feb 7, 2005
THE SIGNAL LIGHT ON THE DASHBOARD INDICATED THAT THE REAR SIGNALS WORK PROPERLY, EVEN WHEN A BULB WAS BLOWN OUT. THIS CAUSED THE CONSUMER TO BELIEVE THAT SIGNAL WORKED PROPERLY, BUT IT NOT. DEALER WAS NOT NOTIFIED.*AK *TC
FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM Jan 31, 2005
Incident date: Feb 15, 2002
WHILE DRIVING FUEL GAUGE IS REGISTERING 1/8 TANK OF GAS. HOWEVER, THE FUEL TANK IS EMPTY. VEHICLE HAS BEEN TO SEVERAL REPAIR SHOP,. BUT NO REPAIRS WERE DONE. DEALER WAS NOTIFIED. DEALER INFORMED THE CONSUMER THAT THE PROBLEM WAS NOT COVERED UNDER A RECALL.*AK THE CONSUMER STATED THAT HE SPOKE WITH... Read more
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Sep 13, 2004
Incident date: Aug 11, 2004
WHILE DRIVING ABS LIGHT LLUMINATED. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK
POWER TRAIN:DRIVELINE:DRIVESHAFT May 19, 2004
Incident date: May 15, 2004
WHEN DRIVING 20 MPH LEFT FRONT TIRE COLLAPSED. THIS CAUSED CONSUMER TO STOP IN THE MIDDLE OF THE ROAD. CONSUMER HAD THE VEHICLE TOWED TO THE DEALERSHIP FOR INSPECTION AND MECHANIC DETERMINED THAT THE DRIVESHAFT FAILED. *AK
ENGINE AND ENGINE COOLING:COOLING SYSTEM May 7, 2004
Incident date: May 6, 2004
I HAVE HAD A PROBLEM WITH MY ENGINE'S COOLING SYSTEM EVER SINCE I GOT IT. IT CONSISTENTLY OVER- HEATS, LEAKS COOLANT AND I BELIEVE THERE IS SOMETHING WRONG WITH THE FAN. MY CAR FINALLY BROKE DOWN FROM IT AND I AM GOING TO HAVE TO PAY HUNDREDS OF MORE DOLLARS TOGET THE PROBLEM FIXED. I HAVE 2 FRIENDS... Read more
UNKNOWN OR OTHER Apr 22, 2004
Incident date: May 15, 2003
THIS IS THE 4TH TIME THE TIMING CHAIN HAS BROKEN ON MY 1994 CAVALIER. THE THIRD TIME THE CHAIN BROKE I HAD TO HAVE THE RODS/PISTONS REPLACED BECAUSE WHEN THE CHAIN BROKE IT BENT THEM.
SERVICE BRAKES, HYDRAULIC Mar 11, 2004
WHEN BRAKING THERE IS A NOISE. *AK
SUSPENSION:REAR:SHOCK ABSORBER Feb 26, 2004
Incident date: Jul 1, 2003
CONSUMER DROVE THE VEHICLE OVER A POT HOLE, AND IT FELT LIKE THE BOTTOM OF THE VEHICLE WAS ABOUT TO COME APART. CONSUMER SMELLED GAS, AND VEHICLE WAS TOWED TO A MECHANIC, AND HE REPLACED THE SHOCK TOWERS ON THE RIGHT SIDE. ABOUT SIX WEEKS LATER, CONSUMER FELT SOMETHING DRAGGING. TOOK BACK VEHICLE ... Read more
ENGINE AND ENGINE COOLING:ENGINE Sep 23, 2003
Incident date: Nov 18, 2002
HEAD GASKET LEAKING NEEDED REPLACED IN1998 AT 43445, THEN STARTED LEAKING IN 2002 AT 74847.
POWER TRAIN:AXLE ASSEMBLY Aug 25, 2003
Incident date: Aug 1, 2003
CONSUMER'S VEHICLE HAD THE SAME PROBLEM AS MENTIONED IN RECALL 94V115000 CONCENING AXLES. DEALER WOULD NOT REPAIR VEHICLE BECAUSE VIN WAS NOT INCLUDED.*AK
ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS Jun 30, 2003
Incident date: May 4, 2003
LOWER RADIATOR HOSE RUBBED ON MOTOR MOUNT AND WORE THROUGH THE METAL ON THE HOSE, CAUSING LOSS OF FLUID AND ENGINE COOLING FAILURE. HOSE WAS IN GOOD SHAPE EXCEPT FOR THIS. NEW HOSE IS STILL RUBBING. NO APPARENT WAY TO MOUNT IT DIFFERENTLY. *AK SECOND COMPLAINT. AIR CONDITIONING EXTERNAL RUNO... Read more
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY Jun 30, 2003
Incident date: May 4, 2003
LOWER RADIATOR HOSE RUBBED ON MOTOR MOUNT AND WORE THROUGH THE METAL ON THE HOSE, CAUSING LOSS OF FLUID AND ENGINE COOLING FAILURE. HOSE WAS IN GOOD SHAPE EXCEPT FOR THIS. NEW HOSE IS STILL RUBBING. NO APPARENT WAY TO MOUNT IT DIFFERENTLY. *AK SECOND COMPLAINT. AIR CONDITIONING EXTERNAL RUNO... Read more
SEAT BELTS:FRONT:BUCKLE ASSEMBLY Jan 11, 2003
Incident date: Jan 7, 2003
THIS PROBLEM OF THE ABS SYSTEM MALFUNCTIONING STARTED A LITTLE OVER A YEAR AGO. I HAVE ALREADY SPENT WELL OVER 800 DOLLARS ON BRAKE WORK AT SEVERAL DIFFERENT BRAKE SHOPS. NOBODY KNEW WHAT THE PROBLEM WAS UNTIL I TOOK IT TO THE LAST PLACE. THEY TOLD ME IT WAS 1300 DOLLAR PROBLEM. I NEED TO REPLA... Read more
STRUCTURE:BODY:TRUNK LID Jan 11, 2003
Incident date: Jan 7, 2003
THIS PROBLEM OF THE ABS SYSTEM MALFUNCTIONING STARTED A LITTLE OVER A YEAR AGO. I HAVE ALREADY SPENT WELL OVER 800 DOLLARS ON BRAKE WORK AT SEVERAL DIFFERENT BRAKE SHOPS. NOBODY KNEW WHAT THE PROBLEM WAS UNTIL I TOOK IT TO THE LAST PLACE. THEY TOLD ME IT WAS 1300 DOLLAR PROBLEM. I NEED TO REPLA... Read more
SERVICE BRAKES, AIR:ANTILOCK:CONTROL UNIT/MODULE Jan 11, 2003
Incident date: Jan 7, 2003
THIS PROBLEM OF THE ABS SYSTEM MALFUNCTIONING STARTED A LITTLE OVER A YEAR AGO. I HAVE ALREADY SPENT WELL OVER 800 DOLLARS ON BRAKE WORK AT SEVERAL DIFFERENT BRAKE SHOPS. NOBODY KNEW WHAT THE PROBLEM WAS UNTIL I TOOK IT TO THE LAST PLACE. THEY TOLD ME IT WAS 1300 DOLLAR PROBLEM. I NEED TO REPLA... Read more
STRUCTURE:BODY:DOOR Aug 13, 2002
CONSUMER STATED THE LEFT DOOR FLEW OPEN WHILE DRIVING.*JB
ENGINE AND ENGINE COOLING:COOLING SYSTEM Aug 13, 2002
Incident date: Dec 7, 2000
CONSUMER STATED THERE WAS NOT ENOUGH HEAT, TEMPERATURE GAUGE STAYS LOW, THE DEALER REPLACED THE THERMOSTAT, COOLANT PIPE GASKET AND DRIVE BELT.*JB
EXTERIOR LIGHTING:BRAKE LIGHTS Aug 13, 2002
CONSUMER STATED THE BRAKE LIGHTS ACT ERRACTICALLY.*JB
VISIBILITY:WINDSHIELD WIPER/WASHER Aug 13, 2002
Incident date: Jul 20, 2000
CONSUMER STATED THE LEFT WINDSHIELD WIPER WOULD NOT CLEAR WINDSHIELD, THE DEALER REPLACED THE WIPER ARM, DUE TO LACK OF TENSION, ALSO THE WINDOW WAS OFF TRACK, THE DEALER REPLACED THE REGULATOR.*JB
ELECTRICAL SYSTEM:IGNITION:MODULE Aug 13, 2002
CONSUMER STATED THE COMPUTER WENT OUT ON THE VEHICLE.*JB
SEAT BELTS Aug 13, 2002
CONSUMER STATED THE PLASTIC LATCH ON THE SEATBELT WAS REPLACED.*JB
VISIBILITY:WINDSHIELD Aug 13, 2002
Incident date: Jul 20, 2000
CONSUMER STATED THE LEFT WINDSHIELD WIPER WOULD NOT CLEAR WINDSHIELD, THE DEALER REPLACED THE WIPER ARM, DUE TO LACK OF TENSION, ALSO THE WINDOW WAS OFF TRACK, THE DEALER REPLACED THE REGULATOR.*JB
EQUIPMENT:APPLIANCE:AIR CONDITIONER Aug 13, 2002
Incident date: Jun 16, 2000
CONSUMER STATED THE AIR CONDITIONER WAS NOT BLOWING COLD AIR, DEALER FOUND A LEAK AT THE EVAPORATOR CORE, THEN THERE WAS WATER ENTERING THE FLOOR AREA WHEN THE AIR CONDTIONER WAS ON, THE DEALER THEN REPLACED A CRACKED HEATER CASE PANEL NEAR THE DRAIN TUBE, ASLO THE DRAIN HOSE WAS CLEANED.*JB
TIRES Aug 13, 2002
Incident date: Jul 20, 2000
CONSUMER STATED THE TIRE WAS LOSING AIR, THE DEALER REMOVED 2 NAILS.*JB
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM Aug 13, 2002
Incident date: Jun 16, 2000
CONSUMER STATED THE AIR CONDITIONER WAS NOT BLOWING COLD AIR, DEALER FOUND A LEAK AT THE EVAPORATOR CORE, THEN THERE WAS WATER ENTERING THE FLOOR AREA WHEN THE AIR CONDTIONER WAS ON, THE DEALER THEN REPLACED A CRACKED HEATER CASE PANEL NEAR THE DRAIN TUBE, ASLO THE DRAIN HOSE WAS CLEANED.*JB
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS Aug 13, 2002
Incident date: Jun 14, 2000
CONSUMER STATED WHEN APPLYING THE BRAKES, IT FELT LIKE THE VEHICLE WAS TRYING TO STOP ON WET LEAVES, IT WAS SOON DISCOVERED THAT THE BRAKES WERE INSTALLED WRONG BY THE DEALER ON JUNE 14, 2000, THE DEALER OFFERED CONSUMER A 50 PERCENT SPLIT ON THE BRAKE WORK, HOWEVER CONSUMER BELIEVES THAT THE DEALER... Read more
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC May 14, 2002
WHEN APPLYING BRAKES VEHICLE WILL NOT STOP. BRAKES LOCKED UP AND VEHICLE SHIMMIED. HAD VEHICLE REPAIRED, BUT PROBLEM STILL EXISTS. PLEASE ADD VIN. *AK
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP May 14, 2002
WHEN APPLYING BRAKES VEHICLE WILL NOT STOP. BRAKES LOCKED UP AND VEHICLE SHIMMIED. HAD VEHICLE REPAIRED, BUT PROBLEM STILL EXISTS. PLEASE ADD VIN. *AK
STEERING:LINKAGES:KNUCKLE:SPINDLE:ARM Apr 15, 2002
Incident date: Apr 9, 2002
NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK
STRUCTURE:BODY Aug 10, 2001
Incident date: Jul 26, 2001
VEHICLE FIREWALL WHICH SEPARATES THE ENGINE COMPARTMENT FROM THE PASSANGER COMPARTMENT HAS HOLES IN IT DUE TO RUST THROUGH WHICH CAUSES WATER TO LEAK INTO THE PASSENGER COMPARTMENT. DUE TO THE VEHICLES UNIBODY DESIGN, IS PASSANGER SAFETY COMPROMISED? REPAIR OF SAID ITEM IS VERY EXPENSIVE DUE TO RE... Read more
VEHICLE SPEED CONTROL Jul 25, 2001
Incident date: Jul 22, 2001
I WAS SLOWING DOWN IN A LEFT HAND TURN LANE, ON A SLIGHT UPHILL GRADE, AND AS I APPROACHED A STOPPING POINT, THE CAR LURCHED/JERKED HEAVILY THEN STALLED. I TRIED TO START THE CAR IMMEDIATELY AND WAS UNABLE TO BECAUSE I WAS IN DRIVE, I THEN PLACED IT IN PARK, AND THE VEHICLE STARTED EASILY. I THEN PL... Read more
POWER TRAIN:CLUTCH ASSEMBLY:PEDAL/HAND LEVER(MOTORCYCLE) Jul 6, 2001
Incident date: Jul 4, 2001
LINKAGE AT CLUTCH PEDAL CAME LOOSE, CAUSING CLUTCH TO BE INOPERABLE. CONSUMER COULD NOT CHANGE GEARS. CONSUMER STATES IF THIS HAPPENS WHILE DRIVING BRAKES WON'T BE ABLE TO STOP VEHICLE. THIS IS UNSAFE. *AK *SLC
ENGINE AND ENGINE COOLING:ENGINE May 7, 2001
HEAD GASKET FAILURE CAUSING LEAKAGE. *JB
ENGINE AND ENGINE COOLING:COOLING SYSTEM May 3, 2001
Incident date: May 12, 1994
EACH TIME THEY ADMIT THAT IT IS A PROBLEM AND THEY GIVE A "DISCOUNT" I FEEL THEY NEED TO PAY I AM STILL HAVING PROBLEMS WITH THE VEHICLE LEAKING ANTIFREEZE. PLEASE HELP I HAVE TALKED TO OTHER CAVALIER OWNERS THEY HAVE THE SAME PROBLEM HELP.*AK
AIR BAGS:FRONTAL Apr 10, 2001
Incident date: Apr 4, 2001
AIR BAGS FAILED TO DEPLOY WHEN TRYING TO MAKE A TURN AT EXCESSIVE SPEED. WHEN CONSUMER CUT WHEEL VEHICLE IMPACTED A TELEPHONE POLE ON RIGHT FRONT PART OF THE VEHICLE AT APPROXIMATELY 50 TO 55 MPH. TELEPHONE POLE SPLIT AND CAUSED WIRES TO FALL. UNKNOWN IF THE WIRES WERE ON CAR.*AK CONSUMER STATE... Read more
Crash 1 injured
ENGINE AND ENGINE COOLING:ENGINE Mar 30, 2001
Incident date: Mar 21, 2001
LOSS OF COOLANT AND OVERHEATING ON 2.2L ENGINE. DEALER / MANUFACTURER NOTIFIED, AND INFORMED CONSUMER THAT VEHICLE WAS OUT OF ITS WARRANY, AND NOT COVERED UNDER A RECALL. PLEASE PROVIDE ANY FURTHER DETAILS ON THIS MATTER. *AK
STEERING:LINKAGES:KNUCKLE:SPINDLE:ARM Mar 26, 2001
WAS DRIVING VEHICLE & HAD HEARD NOISES.AXLE SPINDLE NUT WENT OUT. HAD TAKEN VEHICLE TO MECHANIC TO CHECK. WAS INFORMED THAT AXLE SPINDLE NUT HAD EXCESSIVE WEAR. HAD BROKEN TEETH IN SPINDLE NUT. RIGHT FRONT WHEEL WAS LOOSE DUE TO DAMAGE OF SPINDLE. MECHANIC REPLACED AXLE SPINDLE NUT.*AK
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Mar 14, 2001
UPON COMING TO A STOP ABS BRAKE LIGHT WILL ILLUMINATE, AND THEN VEHICLE WILL COMPLETELY SHUTDOWN, CAUSE UNKNOWN. PLEASE GIVE ANY FURTHER DETAILS.*AK

Showing 50 of 310 complaints.

EPA Fuel Economy, 1994 CHEVROLET CAVALIER

Trim / Engine City MPG Highway MPG Combined MPG Fuel Type Annual Fuel Cost
2.2L 4-cyl, Automatic 3-spd (Front-Wheel Drive) 20.0 30.0 23.0 Regular $2,650
2.2L 4-cyl, Manual 5-spd (Front-Wheel Drive) 22.0 33.0 26.0 Regular $2,350
3.1L 6-cyl, Automatic 3-spd (Front-Wheel Drive) 18.0 26.0 20.0 Regular $3,100
3.1L 6-cyl, Manual 5-spd (Front-Wheel Drive) 17.0 26.0 20.0 Regular $3,100

CO2 Emissions: -1.0 g/mile (Subcompact Cars)

Source: U.S. Environmental Protection Agency (EPA). Actual fuel economy may vary based on driving conditions.

Technical Service Bulletins, 1994 CHEVROLET CAVALIER

24 manufacturer communications from 20 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
036000 SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP3
061000 ENGINE AND ENGINE COOLING:ENGINE3
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.2
350000 EQUIPMENT2
046300 SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR2
106000 POWER TRAIN:AXLE ASSEMBLY2
034510 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER1
061600 ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)1
PIC4696E Nov 22, 2019
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock ce
PIC4696E Nov 22, 2019
353100 EQUIPMENT:ELECTRICAL:ANTI-THEFT DEVICES
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock ce
PIC4696D Sep 5, 2019
350000 EQUIPMENT
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco TheftLock. Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock ce
PIC4696C May 31, 2018
356000 EQUIPMENT ADAPTIVE/MOBILITY
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco Theft Lock. Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock c
PIC4696C May 31, 2018
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco Theft Lock. Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock c
PIC4696C May 31, 2018
350000 EQUIPMENT
This Preliminary Information communication provides information to the technician on how to unlock radios that are Delco Theft Lock. Technician will use the radio to get the scrambled code. Technician will need to contact the radio unlock c
130089009 Sep 1, 2013
061600 ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)
Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules
00966 Jan 1, 2004
046300 SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR
ANTI-LOCK BRAKING SYSTEM (ABS) FRONT WHEEL SPEED CODES - JUMPER HARNESS. *TT
00966B Jan 1, 2004
046300 SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR
ABS FRONT WHEEL SPEED CODES - JUMPER HARNESS. *TT
990730030A Apr 1, 2001
106000 POWER TRAIN:AXLE ASSEMBLY
OWNERS OF SOME VEHICLES EQUIPPED WITH HYDRA-MATIC 3T40, 4T60, 4T60-E OR 4T65-E TRANSAXLES MAY COMMENT ON A GRINDING AND / OR GROWLING NOISE THAT IS NOTICEABLE WHEN STANDING IN PARK ON A HILL OR SLOPE WITH THE ENGINE RUNNING AND THE PARKING
000524001 Apr 1, 2000
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
INFORMATION REGARDING SNOW INTRUSION INTO REAR DRUM BRAKE ASSEMBLIES. **MR
990730030 Dec 1, 1999
106000 POWER TRAIN:AXLE ASSEMBLY
SOME VEHICLES EQUIPPED WITH HYDRA-MATIC 3T40, 4T60 OR 4T60-E TRANSXALES MAY COMMENT ON A GRINDING AND / OR GROWLING NOISE THAT IS NOTICEABLE WHEN IN PARK ON INCLINE. *TT
876002A Jul 1, 1998
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SOME V6 ENGINES MAY, ON A VERY INFREQUENT BASIS, HAVE AN OIL ODOR CONDITION THAT IS GENERALLY ENCOUNTERED AFTER THE ENGINE'S OIL HAS BEEN CHANGED.TYPICALLY THE ODOR LASTS APPROXIMATELY 1000 MILES AFTER THE CHANGE OF OIL AND THEN DOES NOT RE
98876121A Apr 1, 1998
061000 ENGINE AND ENGINE COOLING:ENGINE
VEHICLES MAY EXHIBIT A CLATTERING NOISE AT IDLE SPEED ORIGINATING FROM THE TIMING CHAIN AND FRONT COVER AREA. *YC
9709015015A Sep 1, 1997
036000 SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
COMPLAINTS THAT THE ABS INDICATOR LAMP IS "ON". *YC
970801735026 Aug 1, 1997
036000 SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
COMMENT THAT THE ABS LIGHT IS ON WITH DIAGNOSTIC TROUBLE CODES (DTC'S) 46 AND 86 SET AS CURRENT OR HISTORY. *YC
776001 Jul 1, 1997
061000 ENGINE AND ENGINE COOLING:ENGINE
INFORMATION CONCERNING ENGINE KNOCK/RATTLE OR TAP NOISE BEFORE ENGINE HAS REACHED OPERATING TEMPERATURE OR UNDER LIGHT LOAD CONDITIONS AT OPERATING TEMPERATURE (REPLACE PISTON AND/OR ROD ASSEMBLIES). AK
733301 Apr 1, 1997
021000 SUSPENSION:FRONT
SQUAWK NOISE COMING FROM FRONT SUSPENSION OR ENGINE COMPARTMENT AREA (INSTALL ULTRA HIGH MOLECULAR TAPE). *TW
776001 Mar 1, 1997
061000 ENGINE AND ENGINE COOLING:ENGINE
KNOCK, RATTLE OR TAP NOISE FROM THE ENGINE BEFORE THE ENGINE HAS REACHED OPERATING TEMPERATURE OR UNDER LIGHT LOAD CONDITIONS AT OPERATING TEMPERATURE KNOCK, RATTLE OR TAP NOISE FROM THE ENGINE BEFORE THE ENGINE HAS REACHED OPERATING
9573T4001 Aug 1, 1995
105000 POWER TRAIN:DRIVELINE
GRINDING AND/OR GROWLING NOISE IN PARK ON INCLINE.*SD
438101A May 1, 1995
162300 STRUCTURE:BODY:DOOR
UNKNOWN
535010 May 1, 1995
036000 SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
UNKNOWN
435006A May 1, 1995
034510 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER
UNKNOWN
433211 Nov 1, 1994
010000 STEERING
CRUNCH NOISE FROM RIGHT SIDE DASH AREA WHEN TURNING STEERING WHEEL. *TW

NHTSA Safety Investigations, CHEVROLET CAVALIER

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

EA07015 Opened: Nov 1, 2007 , Closed: Oct 28, 2008
EA, Closed , Model Year: 2003
ENGINE STALLING - FUEL PUMP FAILURE
ODI'S ANALYSIS OF THE STALLING INCIDENTS THAT HAVE RESULTED FROM SUBJECT COMPONENT FAILURES FOUND THAT THEY CAN OCCUR AT ANY SPEED AND GENERALLY RESULT IN A NO RESTART CONDITION.THESE ARE GENERALLY CONSIDERED TO BE FACTORS THAT INCREASE THE POTENTIAL SEVERITY OF STALLING INCIDENTS.HOWEVER, THESE INC... Read more
PE07033 Opened: Jun 28, 2007 , Closed: Nov 1, 2007
PE, Closed , Model Year: 2003
FUEL PUMP FAILURE
AN ENGINEERING ANALYSIS HAS BEEN OPENED TO FURTHER INVESTIGATE THE SCOPE, FREQUENCY AND POTENTIAL SAFETY-RELATED CONSEQUENCES OF THE ALLEGED DEFECT.GENERAL MOTORS (GM) HAS IDENTIFIED AN ISSUE WITH ACCELERATED MOTOR BRUSH WEAR IN THE FUEL PUMP ASSEMBLY OF MODEL YEAR (MY) 2001 THROUGH 2003 CHEVROLET V... Read more
EA04028 Opened: Sep 14, 2004 , Closed: Nov 22, 2004
EA, Closed , Model Year: 2003
TURN SIGNAL MALFUNCTION
ON MAY 14, 2004 THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE04-043) BASED ON CONSUMER COMPLAINTS ALLEGING THAT THE BRAKE/TAIL TURN SIGNAL LAMPS WOULD NOT OPERATE PROPERLY WHEN EITHER THE TAIL LIGHTS WERE TURNED ON, THE BRAKE PEDAL WAS DEPRESSED, OR WHEN THE TURN SIGN... Read more
PE04043 Opened: May 14, 2004 , Closed: Sep 14, 2004
PE, Closed , Model Year: 2003
TURN SIGNAL MALFUNCTION
COMPLAINANTS ALLEGE THAT THE REAR TURN SIGNALS FAIL TO ILLUMINATE AND DO NOT PROVIDE A SIGNAL TO DRIVERS IN FOLLOWING VEHICLES.ODI HAS RECEIVED ONE REPORT OF A CRASH WHERE THE COMPLAINANT BRAKED AND ATTEMPTED TO MAKE A LEFT TURN AND THE FOLLOWING VEHICLE IMPACTED THE COMPLAINANT'S VEHICLE IN THE DRI... Read more
DP03007 Opened: Oct 14, 2003 , Closed: Jan 30, 2004
DP, Closed , Model Year: 1996
UNINTENDED VEHICLE ACCELERATION
ON SEPTEMBER 23, 2003, THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) RECEIVED A LETTER DATED SEPTEMBER 8, 2003 FROM MR. DONALD FRIEDMAN, PETITIONING THE AGENCY TO OPEN A DEFECT INVESTIGATION INTO UNINTENDED ACCELERATION INVOLVING [MODEL YEAR] 1996 AND 1997 GENERAL MOTORS J-CARS.IN SUPPO... Read more
EA02028 Opened: Sep 30, 2002 , Closed: Dec 30, 2003
EA, Closed , Model Year: 2000
ERRATIC FUEL GAUGE
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AG... Read more
PE02066 Opened: Sep 6, 2002 , Closed: Nov 3, 2003
PE, Closed , Model Year: 2000
ENGINE STALL DUE TO FUEL STARVATION
ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTI... Read more
PE02001 Opened: Jan 3, 2002 , Closed: Mar 15, 2002
PE, Closed , Model Year: 1995
FIRE IN STEERING COLUMN AREA
SQ01002 Opened: Jan 26, 2001 , Closed: Sep 30, 2002
SQ, Closed , Model Year: 2000
ERRATIC FUEL GAUGE
There is no summary currently available
EA98001 Opened: Jan 23, 1998 , Closed: Jul 31, 1998
EA, Closed , Model Year: 1996
OVERSENSITIVE AIR BAG DEPLOYMENTS
There is no summary currently available
PE97041 Opened: Sep 9, 1997 , Closed: Jan 23, 1998
PE, Closed , Model Year: 1996
INADVERTENT AIR BAG DEPLOYMENTS
There is no summary currently available
EA94033 Opened: Sep 29, 1994 , Closed: Mar 29, 1996
EA, Closed , Model Year: 1993
HORN PAD FALLS OFF
THIS INVESTIGATION IS CLOSED.GM WILL CONDUCT A SAFETY IMPROVEMENT CAMPAIGN TO ADDRESS THE CONCERNS RAISED BY THE DETACHMENT OF THE HORN PAD FROM THE STEERING WHEEL IN THE SUBJECT VEHICLES.FOR A TECHNICAL ANALYSIS OF THE PROBLEM SEE EA94-033 ENGINEERING TECHNICAL REPORT.
PE94042 Opened: May 23, 1994 , Closed: Sep 29, 1994
PE, Closed , Model Year: 1994
HORN BUTTON FALLING OFF
There is no summary currently available
PE93090 Opened: Oct 8, 1993 , Closed: Feb 28, 1994
PE, Closed , Model Year: 1988
ENGINE COMPARTMENT FIRES
There is no summary currently available
PE87004 Opened: Nov 5, 1986 , Closed: Jul 16, 1987
PE, Closed , Model Year: 1982
ELECT. FAILURES/FIRES
SUMMARY OF INFORMATION FROM MANUFACTURER:MANUFACTURER REPORTS INCLUDE 1OWNER COMPLAINT, 45 FIELD REPORTS, AND 2 LAWSUITS.NO SERVICE OR TECHNICALBULLETINS HAVE BEEN ISSUED TO DEALERS.GM REPORTED THAT ELECTRICAL SYSTEMMODIFICATIONS HAD BEEN INITIATED FOR BOTH THE INSTRUMENT PANEL WIRING HAR-NESS AND T... Read more
PE86049 Opened: Apr 24, 1986 , Closed: Aug 1, 1986
PE, Closed , Model Year: 1984
SEAT TRACK LOCK
ANALYSIS:EIGHT (8) OF THE 13 COMPLAINTS ALLEGE THAT THE FAILURE OCCURREDPRIOR TO ANY IMPACT/ACCIDENT INVOLVEMENT.ONE (1) OF THE FAILURES MAY HAVECAUSED OR AT LEAST INFLUENCED THE DRIVERS INVOLVEMENT IN AN ACCIDENT.THEDRIVER'S SUDDEN TEMPORARY LOSS OF VEHICLE CONTROL MAY HAVE RESULTED FROMHIS INABILI... Read more

CHEVROLET CAVALIER - All Years Overview

Complete safety history for the CHEVROLET CAVALIER across all model years (1982, 2005).

110 Total Recalls
6,469 Total Complaints
16 Investigations
552 Reported Crashes
167 Reported Fires
28 Reported Deaths

CHEVROLET CAVALIER - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2005 1 362 View
2004 2 428 View
2003 2 867 View
2002 5 254 View
2001 6 356 View
2000 7 447 View
1999 8 337 View
1998 11 473 View
1997 13 751 View
1996 13 748 View
1995 9 392 View
1994 (current) 2 310
1993 2 237 View
1992 1 178 View
1991 3 77 View
1990 1 70 View
1989 2 71 View
1988 3 14 View
1987 3 27 View
1986 3 21 View
1985 3 4 View
1984 3 10 View
1983 6 17 View
1982 1 1 View

Other CHEVROLET Models

Model Recalls Complaints
SUBURBAN 246 10,458 View
TAHOE 240 12,622 View
MALIBU 216 29,080 View
SILVERADO 1500 200 22,534 View
CORVETTE 187 6,308 View
CAMARO 179 4,298 View
SILVERADO 159 10,964 View
SILVERADO 3500 152 1,409 View