2004 CHEVROLET CAVALIER

2 recalls, 428 complaints - 585 TSBs

STEERING

Defect Description

DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA" BRAND NAME), AND PLATINUM PARTS #'S 2425151, 2425152, AND 2425153 MANUFACTURED DU... Read more

Consequence

IF THE WELD FAILS, LOSS OF STEERING COULD RESULT, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy

DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.

3,855 vehicles affected

Manufacturer: DORMAN PRODUCTS, INC.

SEAT BELTS:REAR/OTHER

Defect Description

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence

IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy

DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

37 vehicles affected

Manufacturer: GENERAL MOTORS CORP.

Complaint Statistics

428 total complaints 21 crashes 7 fires 25 injuries 2 deaths

Top Reported Components

Component	Complaints
ELECTRICAL SYSTEM	109
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL	67
VEHICLE SPEED CONTROL	24
UNKNOWN OR OTHER	13
STEERING	12
POWER TRAIN:MANUAL TRANSMISSION	11
AIR BAGS	11
VISIBILITY:POWER WINDOW DEVICES AND CONTROLS	8
STRUCTURE:BODY	8
FUEL SYSTEM, GASOLINE	8

Incident date: May 17, 2020

Since 2023, my vehicle has had water leakage coming from the back right passenger side from the seat belt opening and right side of the back trunk. This is a major concern because my son’s car seat is seated on the right back seat where the water leakage is coming from. I don’t want any mold to ... Read more

Incident date: Apr 1, 2021

The vehicle failed to pass pa. state inspection due to a severely rusted frame over the rear axles. The estimate to repair the frame was @$3000.

Incident date: Aug 1, 2021

The contact owns a 2004 Chevrolet Cavalier. The contact stated while driving 10 MPH, the front driver’s side tire had detached. The vehicle was towed to the contact's residence. An independent mechanic went to the contact's residence and diagnosed that the lower control arm rusted and detached fro... Read more

Incident date: Dec 3, 2020

IN THE PARKING LOT WHERE I WORK MY CAR WOULD NOT START. WHEN MOVING THE AUTOMATIC TRANSMISSION LEVER IT DID NOT CATCH ON TO ANYTHING. THE CAR JUST ROLLED BACKWARDS AND I HAD TO IMMEDIATELY PRESS ON THE BRAKES PREVENTING AN ACCIDENT. MY CAR HAD TO BE TOWED TO THE AUTO SHOP. DIAGNOSIS: SHIFTER CABLE W... Read more

Incident date: Mar 6, 2020

CAN'T SAFELY INSTALL A CAR SEAT BECAUSE THE SAFETY BELTS DO NOT PROPERLY RETRACT. THEREFORE THE CAR SEAT IS NOT STABLE. THE VEHICLE WAS STATIONARY.

Incident date: Nov 13, 2019

WHEN I'M DRIVEN ABOUT 25 MILES THE ACCELERATOR STAYS STUCK AND THE SPEED KEEP GOIN UP IF YOU DON'T PUT THE BRAKES

Incident date: Oct 29, 2019

AIRBAG LIGHT COMES ON AT RANDOM INTERVALS FOR ABOUT 5 SECONDS, THEN TURNS OFF. SPEED, ROAD CONDITIONS, AND GEAR MAKE NO DIFFERENCE AS TO WHEN IT COMES ON. IT HAS COME ON WHILE TURNING, WHILE DRIVING IN TOWN AT 20 MPH, WHILE AT A COMPLETE STOP, WHILE GOING OVER A BUMP, AND WHILE GOING 50MPH ON THE ... Read more

Incident date: May 28, 2019

EVERY TIME I GO TO MY JOB MY POWER STEERING RESERVOIR BECOMES EMPTY AFTER I PUT ONE OR MORE QUARTS IN THE RESERVOIR. ANYTIME I DRIVE AT HIGHWAY SPEEDS I SWAY BACK AND FORTH NO MATTER HOW MUCH CONTROL I HAVE OVER THE VEHICLE. MY STEERING GETS SO HARD TO THE POINT WHERE I ALMOST CRASH EVERY TIME I DRI... Read more

Incident date: Feb 18, 2019

WHILE DRIVING THE GAS PEDAL GETS STUCK AND ACCELERATES.

Incident date: Jul 7, 2018

LOST PARTIAL CONTROL OF THE STEERING BECAUSE SHEER PEN RELEASED AND ERRATIC SPEEDOMETER-( INSTRUMENT CLUSTER FAILURE )

Incident date: Jul 7, 2018

LOST PARTIAL CONTROL OF THE STEERING BECAUSE SHEER PEN RELEASED AND ERRATIC SPEEDOMETER-( INSTRUMENT CLUSTER FAILURE )

Incident date: Mar 18, 2018

TAKATA RECALL WINDSHIELD WIPER LINKAGE BROKEN WHILE CAR IN MOTION ON A RAINY DAY AND MY CAR STALLS EVERYDAY WHILE AT LIGHT EVEN SHUTS OFF IF I'M AT LIGHT

Incident date: Mar 18, 2018

TAKATA RECALL WINDSHIELD WIPER LINKAGE BROKEN WHILE CAR IN MOTION ON A RAINY DAY AND MY CAR STALLS EVERYDAY WHILE AT LIGHT EVEN SHUTS OFF IF I'M AT LIGHT

Incident date: Aug 3, 2017

I HAVE HAD MY USED CHEVY CAVALIER 2004 CAR FOR ALMOST A YEAR. AS I HAVE BEEN DRIVING THE ENGINE HAS JUST STOPPED. THIS HAS HAPPENED 4 TIMES IN THE TIME SPAN OF 5 MONTHS. NO ONE ( AUTO SHOPS) CAN FIND THE ISSUE. THEY HAVE ZERO ANSWERS. THIS IS DANGEROUS AND HAS CAUSED ACCIDENTS. I WOULD BE BANNED FRO... Read more

Incident date: Aug 3, 2017

Incident date: Apr 5, 2017

I'VE OWNED THE 2004 CHEVROLET CAVALIER SINCE IT HAD 2000 MILES. IT CURRENTLY HAS AROUND 85000. WHEN DRIVING VEHICLE IN APRIL OF 2017 A GREASY BOLT CAME FLYING OUT OF THE STEERING COLUMN AREA. AFTER DOING SOME RESEARCH I'VE FOUND MANY COMPLAINTS AND ACCIDENTS DUE TO FAULTY "PINS" THAT HOLD THE STEERI... Read more

Incident date: Sep 15, 2016

SPEEDOMETER HAS STOPPED FUNCTIONING. SAFETY ISSUE BECAUSE I CAN NO LONGER TELL HOW FAST I AM DRIVING. *TR

Incident date: Sep 15, 2016

SPEEDOMETER HAS STOPPED FUNCTIONING. SAFETY ISSUE BECAUSE I CAN NO LONGER TELL HOW FAST I AM DRIVING. *TR

Incident date: Nov 15, 2016

CLUSTER PANEL TEMP GAUGE WAS FLUCTUATING NOW THE GAUGE IS STAYING IN ONE SPOT SO HAVE NO IDEA IF TEMP IS GOOD OR NOT. WHAT IF SOMETHING IS WRONG WITH THE ENGINE I WILL NOT KNOW WITHOUT THIS WORKING. HAVE TAKEN TO TWO GARAGES THEY BOTH SAY ITS THE CLUSTER PANEL. STATIONARY AND WHILE DRIVING ,GAGE ST... Read more

Incident date: Oct 16, 2016

1. SEAT BELT WON'T RETRACT. 2. DRIVERS SIDE SEAT DROPPED WILL NOT GO BACK TO UPRIGHT POSITION.

Incident date: Oct 16, 2016

1. SEAT BELT WON'T RETRACT. 2. DRIVERS SIDE SEAT DROPPED WILL NOT GO BACK TO UPRIGHT POSITION.

Incident date: Sep 15, 2016

MY CLUSTER STOPPED WORKING A WHILE AGO. SINCE I DIDN'T GET A RECALL ON IT I WAS UNAWARE OF PEOPLE DID COMPLAIN ABOUT IT UNTIL MY CAR CAUGHT ON FIRE WHERE THE CLUSTER IS AND ALL THE WIRES ARE TOTALLY BURNED UP. I AM FURIOUS. I READ OTHER COMPLAINTS AND SOME PEOPLE HAD THE SAME PROBLEM. I COULD NOT RE... Read more

Fire

Incident date: Aug 6, 2016

TAKATA RECALL AIR BAG DID NOT DEPLOY AFTER HITTING TELEPHONE POLE. SNAPPED IN HALF, CAR TOTALED. STATE ROAD 252 MARTINSVILLE, INDIANA. CAR IN MOTION.

Crash 1 injured

Incident date: Aug 6, 2016

TAKATA RECALL AIR BAG DID NOT DEPLOY AFTER HITTING TELEPHONE POLE. SNAPPED IN HALF, CAR TOTALED. STATE ROAD 252 MARTINSVILLE, INDIANA. CAR IN MOTION.

Crash 1 injured

Incident date: Aug 6, 2016

IN MOTION. 2004 CAVALIER AIR BAG DID NOT DEPLOY CAUSING INJURY AFTER IMPACT WITH TELEPHONE POLE. PICTURE OF POLE SNAPPED IN HALF. STATE ROAD 252 MARTINSVILLE INDIANA. PICTURE OF POLE CAR IS TOTALED.

Crash 1 injured

Incident date: Mar 19, 2016

INSTRUMENT PANEL DOES NOT WORK. THEREFORE DO NOT KNOW THE SPEED IN WHICH IS BEING TRAVELED, TEMPERATURE OF ENGINE, AMOUNT OF FUEL OR ANYTHING. CHECK GUAGES LIGHT COMES ON AND GOES OFF LIKE EVERY WEEK. HAVE NO CLUE WHY IT STOPPED WORKING AND PERSONAL MECHANIC IS APPALLED AT THE ISSUE.

Incident date: Feb 1, 2016

2 ISSUES. FIRST, TEMPERATURE GAUGE READ HIGHER AND HIGHER EACH TIME THE CAR WAS STARTED UNTIL THE NEEDLE WENT ALL THE WAY AROUND TO THE SPEEDOMETER AND KEPT THE SPEEDOMETER FROM READING THE SPEED. ENTIRE GAUGE CLUSTER WAS REPLACED. SECOND ISSUE WAS PASSENGER FRONT SEAT BELT WOULD PERIODICALLY LOC... Read more

Incident date: Feb 1, 2016

Incident date: Apr 5, 2016

MY TEMPERATURE GAUGE HAS MALFUNCTIONED AND IS STUCK AT 195 DEGREES WHEN I TURN MY CAR ON. IT THEN RISES JUST AS NORMAL BUT STOPS AT 260 DEGREES WHICH IS IN THE RED ZONE

Incident date: Sep 4, 2015

TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. WHILE DRIVING APPROXIMATELY 2 MPH AND MAKING A TURN, THE POWER STEERING FAILED WITHOUT WARNING. THE STEERING WHEEL BECAME EXTREMELY DIFFICULT TO MAVNUEVER. THE FAILURE WAS PERMANENT. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 08E063000 (STEERIN... Read more

Incident date: Oct 12, 2015

THE SPEEDOMETER AND TACHOMETER REGISTER BELOW ZERO WHEN STOPPED OR IN MOTION. NO WAY TO TELL THE SPEED OR RPM. THIS IS A SAFETY ISSUE TO ALL ON THE ROAD. IF CONTROLLING SPEED IS NOT A SAFETY ISSUE WORTH RECALLING WHY DO WE HAVE SPEED LIMITS? NHTSA NEEDS TO TAKE THIS SERIOUSLY AND LAUNCH A RECALL AS ... Read more

Incident date: Nov 2, 2015

THE VEHICLE STEERING IS NOT TIGHT AND I AM NOT ABLE TO TIGHTLY CONTROL THE MOVEMENT COMPLETELY WHEN GOING OVER BUMPS OR MAKING TURNS. THE WHEEL STEERING FEELS LOOSE AND UNSECURED. WHEN DRIVING THE SPEED LIMIT ON THE HIGHWAY, THE VEHICLE DRIFTS REGARDLESS IF I HAVE CONTROL.

Incident date: Nov 2, 2015

Incident date: Nov 10, 2015

TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE INSTRUMENT PANEL FAILED TO FUNCTION PROPERLY. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE AND VIN WERE NOT AVAILABLE.

Incident date: Nov 5, 2015

THE CLUSTER IS OUT AND I CAN'T TELL HOW MUCH FUEL, THE SPEEDOMETER IS OUT AND ALSO THE TEMP GAGE AS WELL.

Incident date: Aug 2, 2015

AROUND 4:00PM AFTER GETTING OFF WORK. I WAS DRIVING HOME AND I WENT TO MAKE A LEFT TURN, MY STEERING WHEEL MOVED UP THEN DOWN DIAGONALLY ABOUT A INCH; INCH AND A HALF. IT DOES IT EVERY TIME NOW WHEN ANY KIND OF UPWARD PRESSURE IS PUT ON THE STEERING WHEEL. I DON'T KNOW HOW SERIOUS OF A PROBLEM THIS ... Read more

Incident date: Jul 15, 2014

FOR SEVERAL YEARS NOW, THE INTERIOR LIGHT HAS BEEN COMING ON INTERMITTENTLY WHEN I HIT A BUMP IN THE ROAD. LAST YEAR I WENT SHOPPING, GOT BACK INTO MY CAR & STARTED IT, OR RATHER TRIED TO START IT, BUT IT SHUT DOWN QUITE QUICKLY. THINKING IT WAS A FLUKE, I TRIED TO START IT SEVERAL MORE TIMES WITH T... Read more

Incident date: Jul 15, 2014

Incident date: Jun 4, 2015

THE GARNISH MOLDING-WINDSHIELD PILLAR-DRIVER'S SIDE FELL PARTLY OFF BLOCKING MY VISIBILITY WHILE DRIVING HOME FROM WORK. IT WAS NEVER TOUCHED AND FOR NO REASON IT FELL OFF AND TO THIS DAY I AM UNABLE TO REATTACH IT..

Incident date: Jun 1, 2013

TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. WHILE DRIVING APPROXIMATELY 30 MPH OVER A BUMP IN THE ROAD, THE VEHICLE BEGAN TO SHAKE. THE CONTACT ALSO NOTICED THAT THE VEHICLE FAILED TO START PROPERLY ON MULTIPLE OCCASIONS. THERE WERE NO WARNING LIGHTS ILLUMINATED; HOWEVER, THE INTERIOR LIGHTS WOU... Read more

Incident date: Jun 17, 2015

TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. WHILE DRIVING APPROXIMATELY 60 MPH, THE STEERING SUDDENLY MALFUNCTIONED. THE VEHICLE SPUN OUT AND CRASHED INTO A SECOND VEHICLE. NO INJURIES WERE REPORTED AND A POLICE REPORT WAS FILED. THE VEHICLE WAS TAKEN TO A DEALER, BUT THE CAUSE OF THE FAILURE WA... Read more

Crash

Incident date: May 17, 2015

TL* THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. WHILE DRIVING APPROXIMATELY 25 MPH, THE VEHICLE EXPERIENCED UNINTENDED ACCELERATION EVEN THOUGH THE BRAKE PEDAL WAS ENGAGED. THE CONTACT MENTIONED THAT THE TURN SIGNAL LIGHTS ALSO FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWAR... Read more

Incident date: May 17, 2015

Incident date: Feb 13, 2015

AT TIMES, DURING THE PAST SEVERAL MONTHS THIS VEHICLE HAS BEEN HARD TO START. HAD THE FUEL PUMP AND IGNITION SWITCH REPLACED, BUT DID NOT SEEM TO SOLVE THE PROBLEM. RECENTLY, THE CAR STALLED OUT WHILE DRIVING AND TOOK 15 MINUTES TO FINALLY RE-START. I HAVE READ ONLINE WHERE THIS HAS BEEN A PROBLEM F... Read more

Incident date: Feb 13, 2015

Incident date: Apr 2, 2014

BOUGHT USED HAD 109000 FIRST TIME THE CLUTCH WENT OUT ON ME I WAS EXHILARATING TO MOVE INTO HEAVY FREEWAY TRAFFIC AND IT GOES OUT, ESPECIALLY AS A YOUNG WOMAN I WAS VERY SCARRED FOR MY LIFE TO THIS DAY I HAVE NIGHTMARES, GOT IT FIXED BUT NO REALLY CAUSE IT STILL DOES IT WE JUST HAVE TO KEEP PUTTING ... Read more

Incident date: Mar 15, 2015

I LEFT THE VEHICLE RUNNING IN DRIVEWAY FOR LESS THAN 5 MINUTES. VEHICLE WAS FULL OF BLACK SMOKE AND WITHIN MINUTES WAS TOTALLY ENGULFED IN FLAMES. *TR

Fire

Incident date: Mar 3, 2015

WHILE DRIVING DOWN THE ROAD MY SPEEDOMETER FOR STUCK. I KNOW I WAS GOING 60 WHEN IT HAPPENED BECAUSE THAT'S WHAT IT IS STUCK AT.IT ISN'T THE FIRST TIME THIS HAS HAPPENED. MY CAR HAS HAD MULTIPLE PROBLEMS WITH THE WINDSHIELD WIPERS, WINDOWS, AND ENGINE LIGHT. *TR

Incident date: Mar 3, 2015

Showing 50 of 428 complaints.

EPA Fuel Economy, 2004 CHEVROLET CAVALIER

Trim / Engine	City MPG	Highway MPG	Combined MPG	Fuel Type	Annual Fuel Cost
2.2L 4-cyl, Automatic 4-spd (Front-Wheel Drive)	21.0	31.0	25.0	Regular	$2,500
2.2L 4-cyl, Manual 5-spd (Front-Wheel Drive)	23.0	33.0	27.0	Regular	$2,300

CO2 Emissions: -1.0 g/mile (Compact Cars)

Source: U.S. Environmental Protection Agency (EPA). Actual fuel economy may vary based on driving conditions.

Technical Service Bulletins, 2004 CHEVROLET CAVALIER

585 manufacturer communications from 415 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

Component	Bulletins
350000 EQUIPMENT	83
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL	64
110000 ELECTRICAL SYSTEM	51
060000 ENGINE AND ENGINE COOLING	37
356000 EQUIPMENT ADAPTIVE/MOBILITY	30
353000 EQUIPMENT:ELECTRICAL	26
060000 ENGINE (PWS)	22
118000 ELECTRICAL SYSTEM:SOFTWARE	21

110000 ELECTRICAL SYSTEM

This bulletin provides information for electrical ground repairs using new General Motors replacement fasteners with conductive finish.

060000 ENGINE AND ENGINE COOLING

This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels shou

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large amounts of debris has flowed throughout the oiling system.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

100000 POWER TRAIN

This PI bulletin advises the technician on the proper way to install the pistons in an engine.

060000 ENGINE AND ENGINE COOLING

This PI bulletin advises the technician on the proper way to install the pistons in an engine.

120000 EXTERIOR LIGHTING

This informational bulletin provides information for dealers/technicians on Headlamp, Tail Lamp, License Lamp or Fog/Driving Lamp Damage.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Preliminary Information communication provides information to the technician about vibration complaints that are one of the most challenging complaints to accurately diagnose and repair. Technician will need to use Pico Oscilloscope Di

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories.

350000 EQUIPMENT

This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories.

200000 WHEELS

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

100000 POWER TRAIN

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

020000 SUSPENSION

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

010000 STEERING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

200000 WHEELS

This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.

138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have hi

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

117100 ELECTRICAL SYSTEM:INSTRUMENT PANEL:SPEEDOMETER/ODOMETER

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

350000 EQUIPMENT

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

110000 ELECTRICAL SYSTEM

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

100000 POWER TRAIN

The service bulletin advises the tech of a normal transmission shift condition and the delay in throttle response when the throttle plate is opened rapidly and advises the customer that it is normal for the delay.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides graphics, information and guidelines for engine component wear to assist service personnel as a guideline to perform necessary engine repairs and prevent unnecessary engine replacement.

060000 ENGINE (PWS)

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the

200000 WHEELS

This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.

060000 ENGINE AND ENGINE COOLING

This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.

061600 ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

060000 ENGINE AND ENGINE COOLING

This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

120000 EXTERIOR LIGHTING

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

350000 EQUIPMENT

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

353720 EQUIPMENT:ELECTRICAL:ACCESSORY GENERATOR:OUTLETS/RECEPTACLE

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

350000 EQUIPMENT

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

110000 ELECTRICAL SYSTEM

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Warranty Administration bulletin provides retail and wholesale service personnel with the policies/procedures and the warranty transaction submission procedures that support the Personal Property Damage process.

138220 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW:ELECTRICAL HEATING ELEMENT

This Preliminary information communicates to the technician the need to inspect the induction system for potential icing issues in very cold ambient temperatures. To allow the ice to melt so that it can be drained from the related component

060000 ENGINE AND ENGINE COOLING

This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.

200000 WHEELS

This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo

190000 TIRES

060000 ENGINE AND ENGINE COOLING

110000 ELECTRICAL SYSTEM

This service bulletin provides information on Module Harvesting.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

980000 UNKNOWN OR OTHER

This Preliminary Information communication provides information to the technician that General Motors and General Motors of Canada Company do not support cross border sales. The General Motors of Canada Customer Care Centre is the sole auth

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information on Handling Requests for Modifications to Permanently Import/Export Vehicles Between the U.S. and Canada.

100000 POWER TRAIN

This service bulletin provides information on OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides information on OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

100000 POWER TRAIN

This diagnostic tip advises the tech not to separate the flexplate from the torque convertor or damage my occur if the engine is started while diagnosing for noise from the engine or transmission.

100000 POWER TRAIN

This Preliminary Information communication provides information to the technician to not remove the torque converter bolts and start the engine as this may cause damage to the torque converter of the crankshaft on vehicles equipped with an

060000 ENGINE AND ENGINE COOLING

This bulletin provides information on tools available to find an intake vacuum leak or exhaust leak to correct a condition of MIL Illuminated with Multiple Fuel Trim and/or Oxygen Sensor Codes Set.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

160000 STRUCTURE

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

060000 ENGINE (PWS)

This service bulletin provides policy information on warranty administration guidelines for multiple repairs with independent causes (GM Canada Dealers Only).

353000 EQUIPMENT:ELECTRICAL

This service bulletin provides policy information on warranty administration guidelines for multiple repairs with independent causes (GM Canada Dealers Only).

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

200000 WHEELS

190000 TIRES

200000 WHEELS

190000 TIRES

070000 FUEL SYSTEM, GASOLINE

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and

030000 SERVICE BRAKES, HYDRAULIC

061520 ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION:FILTER/SCREEN

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

199000 TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS

This service bulletin provides information for accurate tire pressures that ensure the safe handling and appropriate ride characteristics of GM cars and trucks.

060000 ENGINE AND ENGINE COOLING

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

356230 EQUIPMENT ADAPTIVE/MOBILITY:VEHICLE CONTROLS:STEERING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure, when diagnosing vibration concerns.

350000 EQUIPMENT

This Preliminary Information communication provides information to the technician about installing General Motors Accessory parts/kits. Technicians should refer to Service Information for information regarding most accessories. Technician

356000 EQUIPMENT ADAPTIVE/MOBILITY

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

350000 EQUIPMENT

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

120000 EXTERIOR LIGHTING

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

110000 ELECTRICAL SYSTEM

This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.

071410 FUEL SYSTEM, GASOLINE:STORAGE:EVAPORATIVE EMISSIONS:CANISTER

This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.

350000 EQUIPMENT

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

160000 STRUCTURE

350000 EQUIPMENT

200000 WHEELS

070000 FUEL SYSTEM, GASOLINE

This Preliminary Information communication provides information to the technician about engine block of possible cylinder bore damage, scoring or out of round as the possible cause of engine oil consumption, misfire, cylinder leakage or blo

350000 EQUIPMENT

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

061560 ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION:PRESSURE/TEMPERATURE SENSOR

350000 EQUIPMENT

This Preliminary information communicates the use of Winter grade fuel during the warm months of 2020 and the potential rivability issues that it can cause. The ongoing Coronavirus (COVID-19) pandemic has caused significant reductions in

200000 WHEELS

190000 TIRES

060000 ENGINE AND ENGINE COOLING

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

060000 ENGINE (PWS)

This Preliminary Information communication provides information to the technician about finding needle bearings during an oil change. Technician will gain access to the roller rockers to inspect them. Only replace the roller rocker that is

350000 EQUIPMENT

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

355100 EQUIPMENT:OTHER:LABELS

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

060000 ENGINE (PWS)

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

110000 ELECTRICAL SYSTEM

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

070000 FUEL SYSTEM, GASOLINE

350000 EQUIPMENT

110000 ELECTRICAL SYSTEM

Showing 100 of 585 bulletins.

NHTSA Safety Investigations, CHEVROLET CAVALIER

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

EA, Closed , Model Year: 2003

ENGINE STALLING - FUEL PUMP FAILURE

ODI'S ANALYSIS OF THE STALLING INCIDENTS THAT HAVE RESULTED FROM SUBJECT COMPONENT FAILURES FOUND THAT THEY CAN OCCUR AT ANY SPEED AND GENERALLY RESULT IN A NO RESTART CONDITION.THESE ARE GENERALLY CONSIDERED TO BE FACTORS THAT INCREASE THE POTENTIAL SEVERITY OF STALLING INCIDENTS.HOWEVER, THESE INC... Read more

PE, Closed , Model Year: 2003

FUEL PUMP FAILURE

AN ENGINEERING ANALYSIS HAS BEEN OPENED TO FURTHER INVESTIGATE THE SCOPE, FREQUENCY AND POTENTIAL SAFETY-RELATED CONSEQUENCES OF THE ALLEGED DEFECT.GENERAL MOTORS (GM) HAS IDENTIFIED AN ISSUE WITH ACCELERATED MOTOR BRUSH WEAR IN THE FUEL PUMP ASSEMBLY OF MODEL YEAR (MY) 2001 THROUGH 2003 CHEVROLET V... Read more

EA, Closed , Model Year: 2003

TURN SIGNAL MALFUNCTION

ON MAY 14, 2004 THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE04-043) BASED ON CONSUMER COMPLAINTS ALLEGING THAT THE BRAKE/TAIL TURN SIGNAL LAMPS WOULD NOT OPERATE PROPERLY WHEN EITHER THE TAIL LIGHTS WERE TURNED ON, THE BRAKE PEDAL WAS DEPRESSED, OR WHEN THE TURN SIGN... Read more

PE, Closed , Model Year: 2003

TURN SIGNAL MALFUNCTION

COMPLAINANTS ALLEGE THAT THE REAR TURN SIGNALS FAIL TO ILLUMINATE AND DO NOT PROVIDE A SIGNAL TO DRIVERS IN FOLLOWING VEHICLES.ODI HAS RECEIVED ONE REPORT OF A CRASH WHERE THE COMPLAINANT BRAKED AND ATTEMPTED TO MAKE A LEFT TURN AND THE FOLLOWING VEHICLE IMPACTED THE COMPLAINANT'S VEHICLE IN THE DRI... Read more

DP, Closed , Model Year: 1996

UNINTENDED VEHICLE ACCELERATION

ON SEPTEMBER 23, 2003, THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) RECEIVED A LETTER DATED SEPTEMBER 8, 2003 FROM MR. DONALD FRIEDMAN, PETITIONING THE AGENCY TO OPEN A DEFECT INVESTIGATION INTO UNINTENDED ACCELERATION INVOLVING [MODEL YEAR] 1996 AND 1997 GENERAL MOTORS J-CARS.IN SUPPO... Read more

EA, Closed , Model Year: 2000

ERRATIC FUEL GAUGE

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AG... Read more

PE, Closed , Model Year: 2000

ENGINE STALL DUE TO FUEL STARVATION

ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTI... Read more

PE, Closed , Model Year: 1995

FIRE IN STEERING COLUMN AREA

SQ, Closed , Model Year: 2000

ERRATIC FUEL GAUGE

There is no summary currently available

EA, Closed , Model Year: 1996

OVERSENSITIVE AIR BAG DEPLOYMENTS

There is no summary currently available

PE, Closed , Model Year: 1996

INADVERTENT AIR BAG DEPLOYMENTS

There is no summary currently available

EA, Closed , Model Year: 1993

HORN PAD FALLS OFF

THIS INVESTIGATION IS CLOSED.GM WILL CONDUCT A SAFETY IMPROVEMENT CAMPAIGN TO ADDRESS THE CONCERNS RAISED BY THE DETACHMENT OF THE HORN PAD FROM THE STEERING WHEEL IN THE SUBJECT VEHICLES.FOR A TECHNICAL ANALYSIS OF THE PROBLEM SEE EA94-033 ENGINEERING TECHNICAL REPORT.

PE, Closed , Model Year: 1994

HORN BUTTON FALLING OFF

There is no summary currently available

PE, Closed , Model Year: 1988

ENGINE COMPARTMENT FIRES

There is no summary currently available

PE, Closed , Model Year: 1982

ELECT. FAILURES/FIRES

SUMMARY OF INFORMATION FROM MANUFACTURER:MANUFACTURER REPORTS INCLUDE 1OWNER COMPLAINT, 45 FIELD REPORTS, AND 2 LAWSUITS.NO SERVICE OR TECHNICALBULLETINS HAVE BEEN ISSUED TO DEALERS.GM REPORTED THAT ELECTRICAL SYSTEMMODIFICATIONS HAD BEEN INITIATED FOR BOTH THE INSTRUMENT PANEL WIRING HAR-NESS AND T... Read more

PE, Closed , Model Year: 1984

SEAT TRACK LOCK

ANALYSIS:EIGHT (8) OF THE 13 COMPLAINTS ALLEGE THAT THE FAILURE OCCURREDPRIOR TO ANY IMPACT/ACCIDENT INVOLVEMENT.ONE (1) OF THE FAILURES MAY HAVECAUSED OR AT LEAST INFLUENCED THE DRIVERS INVOLVEMENT IN AN ACCIDENT.THEDRIVER'S SUDDEN TEMPORARY LOSS OF VEHICLE CONTROL MAY HAVE RESULTED FROMHIS INABILI... Read more

CHEVROLET CAVALIER - All Years Overview

Complete safety history for the CHEVROLET CAVALIER across all model years (1982, 2005).

110 Total Recalls

6,469 Total Complaints

16 Investigations

552 Reported Crashes

167 Reported Fires

28 Reported Deaths

CHEVROLET CAVALIER - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year	Recalls	Complaints
2005	1	362	View
2004 (current)	2	428
2003	2	867	View
2002	5	254	View
2001	6	356	View
2000	7	447	View
1999	8	337	View
1998	11	473	View
1997	13	751	View
1996	13	748	View
1995	9	392	View
1994	2	310	View
1993	2	237	View
1992	1	178	View
1991	3	77	View
1990	1	70	View
1989	2	71	View
1988	3	14	View
1987	3	27	View
1986	3	21	View
1985	3	4	View
1984	3	10	View
1983	6	17	View
1982	1	1	View

Other CHEVROLET Models

Model	Recalls	Complaints
SUBURBAN	246	10,458	View
TAHOE	240	12,622	View
MALIBU	216	29,080	View
SILVERADO 1500	200	22,534	View
CORVETTE	187	6,308	View
CAMARO	179	4,298	View
SILVERADO	159	10,964	View
SILVERADO 3500	152	1,409	View

Vehicle Safety

Consumer Safety

Infrastructure

Public Health

2004 CHEVROLET CAVALIER

Complaint Statistics

Top Reported Components

EPA Fuel Economy, 2004 CHEVROLET CAVALIER

Technical Service Bulletins, 2004 CHEVROLET CAVALIER

Most Affected Components

NHTSA Safety Investigations, CHEVROLET CAVALIER

CHEVROLET CAVALIER - All Years Overview

CHEVROLET CAVALIER - Year by Year

Other CHEVROLET Models