2005 CHEVROLET CAVALIER
1 recalls, 362 complaints - 687 TSBs
08E063000 Oct 17, 2008
STEERING
Defect Description
DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA" BRAND NAME), AND PLATINUM PARTS #'S 2425151, 2425152, AND 2425153 MANUFACTURED DU... Read more
Consequence
IF THE WELD FAILS, LOSS OF STEERING COULD RESULT, POSSIBLY RESULTING IN A VEHICLE CRASH.
Remedy
DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.
Complaint Statistics
362 total complaints
8 crashes 6 injuries 4 deaths
Top Reported Components
| Component | Complaints |
|---|---|
| ELECTRICAL SYSTEM | 141 |
| ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL | 69 |
| VEHICLE SPEED CONTROL | 17 |
| STRUCTURE | 10 |
| FUEL SYSTEM, GASOLINE | 8 |
| POWER TRAIN:MANUAL TRANSMISSION | 7 |
| STEERING | 6 |
| SEATS | 6 |
| AIR BAGS | 6 |
| SERVICE BRAKES, HYDRAULIC | 6 |
ELECTRICAL SYSTEM
Jan 26, 2019
Incident date: Aug 29, 2014
MY MOM WAS DRIVING THE CAR AS NORMAL DOWN THE ROAD ONE DAY AND ALL THE GUAGES IN THE ENTIRE DASH SUDDENLY STOPPED WORKING. SOME CAME BACK ON AND OFF A COUPLE WEEKS. SOME NEVER DID. BUT AFTER A COUPLE MONTHS ALL STOPPED WORKING AND NOW NOTHING WORKS. NO HEAT GUAGE, NO FUEL GUAGE, NO TEMP GUAGE, NO SP... Read more
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Aug 23, 2018
Incident date: Aug 11, 2018
TL* THE CONTACT OWNS A 2005 CHEVROLET CAVALIER. ON SEVERAL OCCASIONS, WHILE DRIVING, THE INSTRUMENT PANEL FAILED TO OPERATE AS INTENDED. THE CONTACT STATED THAT THE FUEL GAUGE, ENGINE TEMPERATURE GAUGE, AND TACHOMETER WERE INOPERABLE. THE VEHICLE WAS NOT TAKEN TO BE DIAGNOSED OR REPAIRED. THE DEALER... Read more
FUEL/PROPULSION SYSTEM
Aug 2, 2018
Incident date: Sep 5, 2017
TL* THE CONTACT OWNS A 2005 CHEVROLET CAVALIER. WHILE DRIVING 45 MPH, THE VEHICLE STALLED AND THE FUEL GAUGE DISPLAYED THE INCORRECT FUEL LEVEL. WHILE THE VEHICLE WAS PARKED, A FAMILY MEMBER NOTICED FUEL LEAKING ONTO THE GROUND. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE DEALER WAS NOT CONTAC... Read more
VEHICLE SPEED CONTROL
Jul 9, 2018
Incident date: Jun 1, 2018
NONE OF THE GAGES WORK DON'T KNOW HOW FAST I'M GOING
ELECTRONIC STABILITY CONTROL (ESC)
Jul 9, 2018
Incident date: Jun 1, 2018
NONE OF THE GAGES WORK DON'T KNOW HOW FAST I'M GOING
ELECTRICAL SYSTEM
May 29, 2018
Incident date: Apr 1, 2018
GAUGES FOR TEMPERATURE DO NOT WORK, SOMETIMES READS BELOW ZERO, SOMETIMES SLIGHTLY ABOVE THERE IS NO CHANGE IN READING WHETHER COLD, OR RUNNING FOR SEVERAL HOURS - AT ANY SPEED SPEED GAUGE WORKS INTERMITTENTLY, SOMETIMES RECORDING 100 MPH, WHEN THE CAR IS DOING NO MORE THAT 20-30 MPH. AT OTHER TI... Read more
ELECTRICAL SYSTEM
Jan 27, 2018
Incident date: Jan 19, 2018
ALL GAUGES DON'T WORK. SPEEDOMETER,FUEL,TEMPERATURE.
ELECTRICAL SYSTEM
Dec 26, 2017
Incident date: Dec 26, 2017
THERE IS A KNOWN ISSUE WITH THE GAUGES IN THE 2005 CHEVROLET CAVALIER CAUSING THEM TO MALFUNCTION OR NOT FUNCTION AT ALL INTERMITTENTLY. THIS IS A SAFETY HAZARD BECAUSE YOU DO NOT KNOW HOW MUCH FUEL YOU HAVE, THE TEMPERATURE OF YOUR ENGINE, OR YOUR SPEED WHEN THE GAUGES FAIL.
ELECTRICAL SYSTEM
Jun 14, 2017
Incident date: Jun 12, 2017
TL* THE CONTACT OWNS A 2005 CHEVROLET CAVALIER. WHILE THE VEHICLE WAS PARKED OR WHILE DRIVING, THE FUEL AND TEMPERATURE GAUGES FAILED TO DISPLAY THE CORRECT INFORMATION. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF TH... Read more
ELECTRICAL SYSTEM
Mar 13, 2017
Incident date: Feb 9, 2017
TL* THE CONTACT OWNS A 2005 CHEVROLET CAVALIER. WHILE DRIVING 25 MPH, ALL THE INSTRUMENT PANEL GAUGES ILLUMINATED WITHOUT WARNING. IT WAS DIAGNOSED THAT THE ELECTRONIC INSTRUMENT CLUSTER FAILED AND NEEDED TO BE REPAIRED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILUR... Read more
AIR BAGS
Nov 14, 2016
Incident date: Oct 3, 2015
TAKATA RECALL AIR BAGS DID NOT DEPLOY IN A REAR END COLLISION THAT TOTALLED CAR. ALSO PASSENGERS SEAT BROKE CAUSING NECK AND RIB INJURY.VEHICLE WAS STATIONARY WAITING FOR CONSTRUCTION FLAGMAN.
Crash
1 injured
SEATS
Nov 14, 2016
Incident date: Oct 3, 2015
TAKATA RECALL AIR BAGS DID NOT DEPLOY IN A REAR END COLLISION THAT TOTALLED CAR. ALSO PASSENGERS SEAT BROKE CAUSING NECK AND RIB INJURY.VEHICLE WAS STATIONARY WAITING FOR CONSTRUCTION FLAGMAN.
Crash
1 injured
STRUCTURE
Aug 17, 2016
Incident date: Jun 15, 2015
TL* THE CONTACT OWNS A 2005 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE DASHBOARD WAS DISINTEGRATING. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 80,000.UPDATED 10/13/16 *BF
ELECTRICAL SYSTEM
Aug 1, 2016
Incident date: Mar 19, 2007
TL* THE CONTACT OWNS A 2005 CHEVROLET CAVALIER. WHILE DRIVING VARIOUS SPEEDS, THE SPEEDOMETER, TEMPERATURE, AND RPM GUAGES BECAME INOPERABLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE INSTRUMENT CLUSTER WIRE CONNECTOR WAS TIGHTENED; HOWEVER, THE FAILURE PERSISTED. THE VEHICLE WAS NO... Read more
LATCHES/LOCKS/LINKAGES:DOORS:LATCH
Jun 20, 2016
Incident date: May 11, 2014
TL* THE CONTACT OWNS A 2005 CHEVROLET CAVALIER. WHILE DRIVING 20 MPH, THE SPEEDOMETER FRACTURED ALONG WITH THE HORN AND THE FRONT PASSENGER DOOR LATCH. THE VEHICLE WAS REPAIRED BY THE CONTACT. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURES. THE FAILURE MILEAGE WAS 56,000.
ELECTRICAL SYSTEM
Jun 20, 2016
Incident date: May 11, 2014
TL* THE CONTACT OWNS A 2005 CHEVROLET CAVALIER. WHILE DRIVING 20 MPH, THE SPEEDOMETER FRACTURED ALONG WITH THE HORN AND THE FRONT PASSENGER DOOR LATCH. THE VEHICLE WAS REPAIRED BY THE CONTACT. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURES. THE FAILURE MILEAGE WAS 56,000.
ELECTRICAL SYSTEM:HORN
Jun 20, 2016
Incident date: May 11, 2014
TL* THE CONTACT OWNS A 2005 CHEVROLET CAVALIER. WHILE DRIVING 20 MPH, THE SPEEDOMETER FRACTURED ALONG WITH THE HORN AND THE FRONT PASSENGER DOOR LATCH. THE VEHICLE WAS REPAIRED BY THE CONTACT. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURES. THE FAILURE MILEAGE WAS 56,000.
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
May 27, 2016
Incident date: Mar 30, 2016
TL* THE CONTACT OWNS A 2005 CHEVROLET CAVALIER. WHEN ATTEMPTING TO DRIVE THE VEHICLE, THE FUEL, TEMPERATURE, AND SPEEDOMETER GAUGES FAILED TO WORK. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE INSTRUMENT CLUSTER GAUGES FAILED A... Read more
UNKNOWN OR OTHER
Feb 21, 2016
Incident date: Oct 1, 2015
ON OCTOBER 1ST 2015 WE WERE STOPPED FOR ROAD CONSTRUCTION ON THE HIGHWAY. AT THAT TIME WE WERE REAR ENDED BY A HIT AND RUN DRIVER. IMPACT WAS ON THE BUMPER, PASSENGER SIDE. ON IMPACT THE PASSENGER SEAT BROKE AND SLAMMED ME FORWARD THEN BACK INTO A RECLINING POSITION. I WAS TAKEN TO HOSPITAL BY AMB... Read more
SEATS
Feb 21, 2016
Incident date: Oct 1, 2015
ON OCTOBER 1ST 2015 WE WERE STOPPED FOR ROAD CONSTRUCTION ON THE HIGHWAY. AT THAT TIME WE WERE REAR ENDED BY A HIT AND RUN DRIVER. IMPACT WAS ON THE BUMPER, PASSENGER SIDE. ON IMPACT THE PASSENGER SEAT BROKE AND SLAMMED ME FORWARD THEN BACK INTO A RECLINING POSITION. I WAS TAKEN TO HOSPITAL BY AMB... Read more
STRUCTURE:BODY
Feb 21, 2016
Incident date: Oct 1, 2015
ON OCTOBER 1ST 2015 WE WERE STOPPED FOR ROAD CONSTRUCTION ON THE HIGHWAY. AT THAT TIME WE WERE REAR ENDED BY A HIT AND RUN DRIVER. IMPACT WAS ON THE BUMPER, PASSENGER SIDE. ON IMPACT THE PASSENGER SEAT BROKE AND SLAMMED ME FORWARD THEN BACK INTO A RECLINING POSITION. I WAS TAKEN TO HOSPITAL BY AMB... Read more
ELECTRICAL SYSTEM
Dec 22, 2015
Incident date: Dec 9, 2015
ALREADY COMPLAINED HERE ONCE. NOW MY CAR FUEL GAGE IS BROKE GOS ALL THE WAY OVER AND HITS ON MY TEMP GAUGE EVERY SO OFFEN. DONT REALLY KNOW HOW MUCH GAS I HAVE IN IT, BUT LEAST CAN GO 300-365 MILES. DEPENDING ON HOW MUCH I DRIVE. I DONT THINK THAT IT SHOULD BREAK AFTER ONLY 41000 MILES. LAST TIME I ... Read more
STEERING
Dec 11, 2015
Incident date: Dec 19, 2011
SPEEDOMETER STOPS WORKING AND STAYS ON 100 CAR ONLY HAS 35,000 MILES, ALSO THE POWER STEERING LINE BROKE OPEN AND THE EMERGENCY BRAKE AT TIMES POPS ONTO MY TIRE CAUSING MY CAR TO SLAM FORWARD AND THEN IT RELEASES. I REPLACED THE BRAKE LINE AND THE POWER STEERING LINE BUT THE MAIN PROBLEM IS THE SPE... Read more
ELECTRICAL SYSTEM
Dec 11, 2015
Incident date: Dec 10, 2015
THE SPEEDOMETER HAS FAILED TO REGISTER ANY SPEED AND IS STUCK IN A POSITION PAST THE HIGHEST SPEED ON THE GAGE FACE. THE TACHOMETER NEEDLE JUMPS AROUND ALSO LEAVING YOU NO WAY TO JUDGE YOUR SPEED. I JUST BOUGHT THE CAR. THE PREVIOUS OWNER SAID IT FAILED SOME TIME AGO WHILE HE WAS DRIVING IT. I AM PA... Read more
ELECTRICAL SYSTEM
Dec 11, 2015
Incident date: Dec 19, 2011
SPEEDOMETER STOPS WORKING AND STAYS ON 100 CAR ONLY HAS 35,000 MILES, ALSO THE POWER STEERING LINE BROKE OPEN AND THE EMERGENCY BRAKE AT TIMES POPS ONTO MY TIRE CAUSING MY CAR TO SLAM FORWARD AND THEN IT RELEASES. I REPLACED THE BRAKE LINE AND THE POWER STEERING LINE BUT THE MAIN PROBLEM IS THE SPE... Read more
SERVICE BRAKES
Dec 11, 2015
Incident date: Dec 19, 2011
SPEEDOMETER STOPS WORKING AND STAYS ON 100 CAR ONLY HAS 35,000 MILES, ALSO THE POWER STEERING LINE BROKE OPEN AND THE EMERGENCY BRAKE AT TIMES POPS ONTO MY TIRE CAUSING MY CAR TO SLAM FORWARD AND THEN IT RELEASES. I REPLACED THE BRAKE LINE AND THE POWER STEERING LINE BUT THE MAIN PROBLEM IS THE SPE... Read more
EXTERIOR LIGHTING
Jul 1, 2015
Incident date: Jul 17, 2013
TL* THE CONTACT OWNS A 2005 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE SPEEDOMETER AND BOTH TURN SIGNAL LIGHTS FAILED. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE APPROXIMATE FAILURE MILEAGE WAS 80... Read more
ELECTRICAL SYSTEM
Jul 1, 2015
Incident date: Jul 17, 2013
TL* THE CONTACT OWNS A 2005 CHEVROLET CAVALIER. THE CONTACT STATED THAT THE SPEEDOMETER AND BOTH TURN SIGNAL LIGHTS FAILED. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE APPROXIMATE FAILURE MILEAGE WAS 80... Read more
VEHICLE SPEED CONTROL
May 18, 2015
Incident date: Apr 1, 2015
CAR WAS AT A RED LIGHT SPEEDOMETER INDICATED 85 MPH. UPON START UP SPEED INDICATED 110 AND AT NEXT STOP WENT DOWN TO 90. AFTER LETTING THE CAR SIT FOR A COUPLE DAYS THE INDICATED SPEED WAS 45. DRIVING IN A 25MPH ZONE AND SPEED INDICATED 85.
ELECTRICAL SYSTEM
Apr 19, 2015
Incident date: Apr 17, 2015
THE FRONT PASSENGER SIDE ELECTRIC WINDOW DOES NOT WORK WILL NOT ROLL DOWN WILL NOT ROLL UP. THE REAR-DRIVER-SIDE ELECTRIC WINDOW DOES NOT WORK WILL NOT ROLL DOWN WILL NOT ROLL UP, THE REAR PASSENGER SIDE ELECTRIC WINDOW DOES NOT WORK WILL NOT ROLL DOWN WILL NOT ROLL UP. *TR
VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
Apr 19, 2015
Incident date: Apr 17, 2015
THE FRONT PASSENGER SIDE ELECTRIC WINDOW DOES NOT WORK WILL NOT ROLL DOWN WILL NOT ROLL UP. THE REAR-DRIVER-SIDE ELECTRIC WINDOW DOES NOT WORK WILL NOT ROLL DOWN WILL NOT ROLL UP, THE REAR PASSENGER SIDE ELECTRIC WINDOW DOES NOT WORK WILL NOT ROLL DOWN WILL NOT ROLL UP. *TR
VEHICLE SPEED CONTROL
Mar 10, 2015
Incident date: Mar 15, 2012
I PURCHASED A 2005 CHEVY CAVALIER NEW IN DECEMBER OF 2004 AND IN MARCH OF 2013 THE GAUGES STOPPED WORKING. THEY WOULD RANDOMLY WORK ONE OR THE OTHER NOW ALL MY GAUGES HAVE STOPPED WORKING ALL TOGETHER. I HAVE NO CLUE HOW FAST I'M GOING OR HOW MANY RPMS I'M USING OR IF THE CAR IS OVERHEATING OR NOT! ... Read more
ELECTRICAL SYSTEM
Mar 10, 2015
Incident date: Mar 15, 2012
I PURCHASED A 2005 CHEVY CAVALIER NEW IN DECEMBER OF 2004 AND IN MARCH OF 2013 THE GAUGES STOPPED WORKING. THEY WOULD RANDOMLY WORK ONE OR THE OTHER NOW ALL MY GAUGES HAVE STOPPED WORKING ALL TOGETHER. I HAVE NO CLUE HOW FAST I'M GOING OR HOW MANY RPMS I'M USING OR IF THE CAR IS OVERHEATING OR NOT! ... Read more
ELECTRICAL SYSTEM
Feb 20, 2015
Incident date: Jan 6, 2012
TL* THE CONTACT OWNS A 2005 CHEVROLET CAVALIER. WHILE DRIVING AT AN UNKNOWN SPEED, THE SPEEDOMETER DISPLAYED AN INCORRECT READING. THE VEHICLE WAS TAKEN TO A DEALER. THE TECHNICIAN DIAGNOSED THAT THE STEPPER MOTOR NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE CONTACT STATED THAT FOUR YEARS LA... Read more
AIR BAGS
Feb 20, 2015
Incident date: Feb 7, 2015
PLEASE CALL ABOUT THESE PROBLEMS WITH THESE CARS, [XXX] IS HOW I THINK ANYTHING WILL GET DONE, JUST CALLED TODAY 02-20-15. GAS GAUGE WENT OUT 02-07-15 ( MILEAGE 40000) AND IS HITTING AGAINST MY TEMP GAUGE SO I DON'T KNOW HOW HIT MY CAR IS GETTING. I REPLACED MY TEMP GAUGE BACK IN 01-07-12 MILEAGE(29... Read more
FUEL/PROPULSION SYSTEM
Feb 20, 2015
Incident date: Feb 7, 2015
PLEASE CALL ABOUT THESE PROBLEMS WITH THESE CARS, [XXX] IS HOW I THINK ANYTHING WILL GET DONE, JUST CALLED TODAY 02-20-15. GAS GAUGE WENT OUT 02-07-15 ( MILEAGE 40000) AND IS HITTING AGAINST MY TEMP GAUGE SO I DON'T KNOW HOW HIT MY CAR IS GETTING. I REPLACED MY TEMP GAUGE BACK IN 01-07-12 MILEAGE(29... Read more
ELECTRICAL SYSTEM
Feb 20, 2015
Incident date: Feb 20, 2015
STARTED VEHICLE ALL GAUGES EXCEPT RPM STOPPED WORKING READ ONLINE AND SAW HOW COMMON THIS ISSUE IS WITH THIS CAR AND WAS ADVISED TO FILE A COMPLAINT ABOUT IT HERE IN HOPES OF A RECALL. *TR
ELECTRICAL SYSTEM
Jan 18, 2015
Incident date: Feb 15, 2014
A SHORT WHILE AFTER I BOUGHT THIS CAR I NOTICED ALL OF MY GAUGES WENT OUT. I WAS NERVOUS TO EVEN DRIVE THE CAR BECAUSE I DIDN'T KNOW HOW MUCH GAS I HAD OR HOW FAST I WAS GOING. NOW I'M CONSTANTLY HAVING TROUBLE WHEN IGET GAS. EVEN WHEN I KNOW FOR SURE THAT I NEED GAS AFTER PUMPING FOR A FEW SECONDS,... Read more
FUEL/PROPULSION SYSTEM
Jan 18, 2015
Incident date: Feb 15, 2014
A SHORT WHILE AFTER I BOUGHT THIS CAR I NOTICED ALL OF MY GAUGES WENT OUT. I WAS NERVOUS TO EVEN DRIVE THE CAR BECAUSE I DIDN'T KNOW HOW MUCH GAS I HAD OR HOW FAST I WAS GOING. NOW I'M CONSTANTLY HAVING TROUBLE WHEN IGET GAS. EVEN WHEN I KNOW FOR SURE THAT I NEED GAS AFTER PUMPING FOR A FEW SECONDS,... Read more
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Jan 15, 2015
Incident date: Jul 23, 2014
SPEEDOMETER NEEDLE IS SHOWING WRONG SPEED, RANDOMLY SHOWS ALL OVER THE DIAL. *TR
ENGINE
Dec 17, 2014
Incident date: Dec 15, 2014
I WAS DRIVING ON THE HIGHWAY AT ABOUT 65 MPH WHEN MY CAR UNEXPECTEDLY INCREASED IT'S SPEED TO ABOUT 80-90 MPH. I INITIALLY THOUGHT THE CAR ACCIDENTALLY SOME KIND OF WAY MADE CRUISE CONTROL COME ON. I AM NOT A FAN OF CRUISE CONTROL SO I WOULDN'T HAVE TURNED IT ON. AFTER THE ACCELERATION, I QUICKLY A... Read more
VEHICLE SPEED CONTROL
Dec 17, 2014
Incident date: Dec 15, 2014
I WAS DRIVING ON THE HIGHWAY AT ABOUT 65 MPH WHEN MY CAR UNEXPECTEDLY INCREASED IT'S SPEED TO ABOUT 80-90 MPH. I INITIALLY THOUGHT THE CAR ACCIDENTALLY SOME KIND OF WAY MADE CRUISE CONTROL COME ON. I AM NOT A FAN OF CRUISE CONTROL SO I WOULDN'T HAVE TURNED IT ON. AFTER THE ACCELERATION, I QUICKLY A... Read more
VEHICLE SPEED CONTROL
Dec 3, 2014
Incident date: Oct 15, 2014
TL* THE CONTACT OWNS A 2005 CHEVROLET CAVALIER. THE CONTACT STATED THAT WHILE PARKED, THE SPEEDOMETER READ 90 MPH ERRONEOUSLY. LATER, THE VEHICLE ACCELERATED TO 100 MPH WITHOUT WARNING. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED BY A DEALER OR INDEPENDENT MECHANIC. THE MANUFACTURER WAS NOT NOTIFIED O... Read more
AIR BAGS
Dec 2, 2014
Incident date: Aug 20, 2011
TL* THE CONTACT OWNS A 2005 CHEVROLET CAVALIER. WHILE DRIVING APPROXIMATELY 25 MPH, THE VEHICLE CRASHED AND THE PASSENGER SIDE AIR BAG FAILED TO DEPLOY. IT WAS UNKNOWN IF THERE WERE ANY INJURIES OR IF A POLICE REPORT WAS FILED. THE AIR BAG WARNING INDICATORS ILLUMINATED CONTINUOUSLY. THE VEHICLE WAS... Read more
Crash
STEERING
Nov 12, 2014
Incident date: Sep 20, 2014
2005 CHEVROLET CLASSIC. CONSUMER WRITES IN REGARDS TO EVENTS SHE EXPERIENCED T HAT AFFECTED THE ENGINE, STEERING AND BRAKES. *TGW ACCORDING TO THE INVOICE, POWER STEERING FLUID WAS LEAKING. THE POWER STEERING HOSE, AND PUMP WERE REPLACED. *JB
FUEL/PROPULSION SYSTEM
Nov 11, 2014
Incident date: Apr 24, 2012
CAR WOULD NOT START. LATER CAR WOULD STALL OUT, NOT GETTING FUEL. CAR HAS SAME ENGINE AS MY FORMER 05 COBALT. I BELIEVE PROBLEM IS IN IGNITION WIRES, ALWAYS HAD LIGHTS ON IN INTERIOR AFTER STARTING ENGINE. NOW CAR MUST BE SOLD FOR PARTS. *TR
ELECTRICAL SYSTEM
Oct 28, 2014
Incident date: May 1, 2013
I HAVE HAD SOME OF THE ISSUES OTHERS HAVE MENTIONED. TWICE ALL THE GAUGES WENT DEAD-STAYED IN THE POSITIONS THEY WERE IN WHEN THE IGNITION IS OFF. TWICE THE HORN DIDN'T WORK- HAD TO ROLL DOWN THE WINDOW AND YELL! WHEN THE GAUGES WENT THE FIRST TIME, I STUMBLED ON THE FIX. I'D REMOVED THE FUSE TO TES... Read more
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Oct 21, 2014
Incident date: Oct 27, 2006
THE ENTIRE GAUGE CLUSTER NO LONGER WORKS AND THE SPEEDOMETER WAS THE FIRST ITEM TO START FAILING WHILE THE CAR WAS STILL UNDER WARRANTY. THE MECHANICS AT THE LOCATION WHERE I BOUGHT THE VEHICLE CLAIMED RESTARTING THE CAR MULTIPLE TIMES WOULD RESET THE NEEDLE BACK TO WHERE IT BELONGS. THIS WORKED FO... Read more
STRUCTURE:BODY
Aug 14, 2014
Incident date: Aug 15, 2011
I HAVE TWO PROBLEMS THAT MAY BE SAFETY RELATED. ONE MORE SO THAN THE OTHER. THE INSTRUMENTS, NONE OF THEM WORK, BUT MOST IMPORTANT IS THE SPEEDOMETER. IT STARTED HANGING UP, THEN FINALLY HUNG ALL THE WAY AT 120 MPH. I HAVE TO USE A GPS TO MAKE SURE OF MY SPEED. GM IS REPLACING OTHER VEHICLES CLUSTE... Read more
ELECTRICAL SYSTEM
Aug 14, 2014
Incident date: Aug 15, 2011
I HAVE TWO PROBLEMS THAT MAY BE SAFETY RELATED. ONE MORE SO THAN THE OTHER. THE INSTRUMENTS, NONE OF THEM WORK, BUT MOST IMPORTANT IS THE SPEEDOMETER. IT STARTED HANGING UP, THEN FINALLY HUNG ALL THE WAY AT 120 MPH. I HAVE TO USE A GPS TO MAKE SURE OF MY SPEED. GM IS REPLACING OTHER VEHICLES CLUSTE... Read more
Showing 50 of 362 complaints.
EPA Fuel Economy, 2005 CHEVROLET CAVALIER
| Trim / Engine | City MPG | Highway MPG | Combined MPG | Fuel Type | Annual Fuel Cost |
|---|---|---|---|---|---|
| 2.2L 4-cyl, Automatic 4-spd (Front-Wheel Drive) | 21.0 | 31.0 | 25.0 | Regular | $2,500 |
| 2.2L 4-cyl, Manual 5-spd (Front-Wheel Drive) | 23.0 | 33.0 | 26.0 | Regular | $2,400 |
CO2 Emissions: -1.0 g/mile (Compact Cars)
Source: U.S. Environmental Protection Agency (EPA). Actual fuel economy may vary based on driving conditions.
Technical Service Bulletins, 2005 CHEVROLET CAVALIER
687 manufacturer communications from 443 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 350000 EQUIPMENT | 104 |
| 355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL | 74 |
| 110000 ELECTRICAL SYSTEM | 61 |
| 060000 ENGINE AND ENGINE COOLING | 53 |
| 356000 EQUIPMENT ADAPTIVE/MOBILITY | 40 |
| 060000 ENGINE (PWS) | 30 |
| 353000 EQUIPMENT:ELECTRICAL | 30 |
| 100000 POWER TRAIN | 25 |
10-08-45-001H
Mar 28, 2024
110000 ELECTRICAL SYSTEM
This bulletin provides information for electrical ground repairs using new General Motors replacement fasteners with conductive finish.
16-NA-383
Mar 13, 2024
060000 ENGINE AND ENGINE COOLING
This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels shou
22-NA-074
Feb 22, 2024
060000 ENGINE AND ENGINE COOLING
This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large amounts of debris has flowed throughout the oiling system.
16-NA-338
Feb 2, 2024
100000 POWER TRAIN
This Warranty Admin service bulletin provides guidelines for Dealers Not Required and for Dealers Required to Contact the PQC for engine or transmission assembly replacement and explains the PQC process, GWM Transaction submission, vehicle
16-NA-338
Feb 2, 2024
060000 ENGINE AND ENGINE COOLING
This Warranty Admin service bulletin provides guidelines for Dealers Not Required and for Dealers Required to Contact the PQC for engine or transmission assembly replacement and explains the PQC process, GWM Transaction submission, vehicle
18-NA-099
Jan 16, 2024
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.
PI1394B
Jan 12, 2024
100000 POWER TRAIN
This PI bulletin advises the technician on the proper way to install the pistons in an engine.
PI1394B
Jan 12, 2024
060000 ENGINE AND ENGINE COOLING
This PI bulletin advises the technician on the proper way to install the pistons in an engine.
02-08-42-001J
Jan 12, 2024
120000 EXTERIOR LIGHTING
This informational bulletin provides information for dealers/technicians on Headlamp, Tail Lamp, License Lamp or Fog/Driving Lamp Damage.
PIP5601B
Jan 12, 2024
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This Preliminary Information communication provides information to the technician about vibration complaints that are one of the most challenging complaints to accurately diagnose and repair. Technician will need to use Pico Oscilloscope Di
PIT5074P
Dec 18, 2023
350000 EQUIPMENT
This Preliminary Information communication provides information to the technician about the use of J-35616-64B terminal test probe, replacement terminals, and terminated leads. The J-35616-64B is the latest test probe released for checking
23-NA-219
Dec 12, 2023
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories.
23-NA-219
Dec 12, 2023
350000 EQUIPMENT
This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories.
03-00-91-001I
Nov 6, 2023
200000 WHEELS
This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.
03-00-91-001I
Nov 6, 2023
100000 POWER TRAIN
This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.
03-00-91-001I
Nov 6, 2023
060000 ENGINE AND ENGINE COOLING
This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.
03-00-91-001I
Nov 6, 2023
020000 SUSPENSION
This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.
03-00-91-001I
Nov 6, 2023
010000 STEERING
This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.
01-06-01-011O
Oct 6, 2023
060000 ENGINE AND ENGINE COOLING
This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.
17-NA-170
Oct 6, 2023
200000 WHEELS
This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.
PIT5099G
Sep 26, 2023
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have hi
10-00-89-006J
Sep 26, 2023
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).
02-00-89-002W
Sep 26, 2023
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).
07-08-49-020R
Sep 21, 2023
117100 ELECTRICAL SYSTEM:INSTRUMENT PANEL:SPEEDOMETER/ODOMETER
This informational bulletin provides information for the IPC odometer programming method quick reference guide.
07-08-49-020R
Sep 21, 2023
350000 EQUIPMENT
This informational bulletin provides information for the IPC odometer programming method quick reference guide.
07-08-49-020R
Sep 21, 2023
110000 ELECTRICAL SYSTEM
This informational bulletin provides information for the IPC odometer programming method quick reference guide.
23-NA-153
Sep 1, 2023
100000 POWER TRAIN
The service bulletin advises the tech of a normal transmission shift condition and the delay in throttle response when the throttle plate is opened rapidly and advises the customer that it is normal for the delay.
23-NA-153
Sep 1, 2023
060000 ENGINE AND ENGINE COOLING
The service bulletin advises the tech of a normal transmission shift condition and the delay in throttle response when the throttle plate is opened rapidly and advises the customer that it is normal for the delay.
18-NA-073
Aug 24, 2023
060000 ENGINE AND ENGINE COOLING
This service bulletin provides graphics, information and guidelines for engine component wear to assist service personnel as a guideline to perform necessary engine repairs and prevent unnecessary engine replacement.
PIP5628G
Aug 10, 2023
060000 ENGINE (PWS)
This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D
PIP5358C
Jul 18, 2023
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the
01-06-01-011N
Jun 30, 2023
060000 ENGINE AND ENGINE COOLING
This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.
13-08-116-001I
Jun 29, 2023
110000 ELECTRICAL SYSTEM
The intent of this service bulletin is to identify aftermarket ALDL or DLC interface devices as potential sources for causing multiple customer concerns that do not have other diagnostic methods to identify them.
02-00-89-002V
Jun 1, 2023
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. Dealers Only).
17-NA-170
Apr 27, 2023
200000 WHEELS
This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.
19-NA-219
Apr 24, 2023
060000 ENGINE AND ENGINE COOLING
This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.
PIP5628F
Apr 24, 2023
061600 ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)
This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D
08-07-30-035G
Apr 6, 2023
100000 POWER TRAIN
This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.
19-NA-219
Mar 23, 2023
060000 ENGINE AND ENGINE COOLING
This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.
22-NA-009
Mar 17, 2023
060000 ENGINE AND ENGINE COOLING
This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.
17-NA-073
Feb 21, 2023
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This warranty administration bulletin provides information regarding the field action courtesy transportation policy.
01-08-42-001O
Feb 15, 2023
120000 EXTERIOR LIGHTING
This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.
23-NA-001
Feb 15, 2023
350000 EQUIPMENT
This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.
PIP5628E
Feb 10, 2023
353720 EQUIPMENT:ELECTRICAL:ACCESSORY GENERATOR:OUTLETS/RECEPTACLE
This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D
02-00-89-002U
Jan 20, 2023
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. Dealers Only).
23-NA-001
Jan 6, 2023
350000 EQUIPMENT
This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.
23-NA-001
Jan 6, 2023
110000 ELECTRICAL SYSTEM
This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.
09-00-89-008F
Dec 21, 2022
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This Warranty Administration bulletin provides retail and wholesale service personnel with the policies/procedures and the warranty transaction submission procedures that support the Personal Property Damage process.
PIP5540J
Dec 15, 2022
138220 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW:ELECTRICAL HEATING ELEMENT
This Preliminary information communicates to the technician the need to inspect the induction system for potential icing issues in very cold ambient temperatures. To allow the ice to melt so that it can be drained from the related component
21-NA-124
Dec 14, 2022
060000 ENGINE AND ENGINE COOLING
This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.
16-NA-338
Dec 13, 2022
100000 POWER TRAIN
This Warranty Admin service bulletin provides guidelines for Dealers Not Required and for Dealers Required to Contact the PQC for engine or transmission assembly replacement and explains the PQC process, GWM Transaction submission, vehicle
16-NA-338
Dec 13, 2022
060000 ENGINE AND ENGINE COOLING
This Warranty Admin service bulletin provides guidelines for Dealers Not Required and for Dealers Required to Contact the PQC for engine or transmission assembly replacement and explains the PQC process, GWM Transaction submission, vehicle
PIT3271N
Nov 29, 2022
200000 WHEELS
This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo
PIT3271N
Nov 29, 2022
190000 TIRES
This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo
20-NA-138
Nov 18, 2022
060000 ENGINE AND ENGINE COOLING
This bulletin provides information on Policies Applicable to All U.S. Dealers for Engine and Transmission Assembly Replacement Under Warranty, Policy or Customer Enthusiasm and information on Submission of Warranty Transaction in Global War
20-NA-138
Nov 18, 2022
100000 POWER TRAIN
This bulletin provides information on Policies Applicable to All U.S. Dealers for Engine and Transmission Assembly Replacement Under Warranty, Policy or Customer Enthusiasm and information on Submission of Warranty Transaction in Global War
22-NA-074
Nov 9, 2022
060000 ENGINE AND ENGINE COOLING
This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large amounts of debris has flowed throughout the oiling system.
22-NA-205
Oct 19, 2022
110000 ELECTRICAL SYSTEM
This service bulletin provides information on Module Harvesting.
10-00-89-006I
Oct 7, 2022
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).
PIC5453D
Sep 30, 2022
980000 UNKNOWN OR OTHER
This Preliminary Information communication provides information to the technician that General Motors and General Motors of Canada Company do not support cross border sales. The General Motors of Canada Customer Care Centre is the sole auth
22-NA-195
Sep 28, 2022
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This service bulletin provides information on Handling Requests for Modifications to Permanently Import/Export Vehicles Between the U.S. and Canada.
06-00-89-031H
Sep 16, 2022
060000 ENGINE AND ENGINE COOLING
This service bulletin provides information on OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification.
06-00-89-031H
Sep 16, 2022
100000 POWER TRAIN
This service bulletin provides information on OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification.
13-08-116-001H
Sep 16, 2022
110000 ELECTRICAL SYSTEM
The intent of this service bulletin is to identify aftermarket ALDL or DLC interface devices as potential sources for causing multiple customer concerns that do not have other diagnostic methods to identify them.
22-NA-009
Sep 14, 2022
060000 ENGINE AND ENGINE COOLING
This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.
01-06-01-011M
Sep 13, 2022
060000 ENGINE AND ENGINE COOLING
This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.
PIP5640A
Sep 1, 2022
100000 POWER TRAIN
This Preliminary Information communication provides information to the technician to not remove the torque converter bolts and start the engine as this may cause damage to the torque converter of the crankshaft on vehicles equipped with an
22-NA-181
Sep 1, 2022
100000 POWER TRAIN
This diagnostic tip advises the tech not to separate the flexplate from the torque convertor or damage my occur if the engine is started while diagnosing for noise from the engine or transmission.
20-NA-065
Aug 15, 2022
060000 ENGINE AND ENGINE COOLING
This bulletin provides information on tools available to find an intake vacuum leak or exhaust leak to correct a condition of MIL Illuminated with Multiple Fuel Trim and/or Oxygen Sensor Codes Set.
PIC5260F
Jun 22, 2022
134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY
This Preliminary Information communication advises the technician the steps on diagnosing the concern. Customer's sunroof operation intermittent, bind, noise, auto-reverse, and/or water leaks.
22-NA-009
Jun 15, 2022
060000 ENGINE AND ENGINE COOLING
This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.
PIT5099F
Jun 13, 2022
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have hi
PIP5358B
May 31, 2022
160000 STRUCTURE
This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the
18-NA-099
May 16, 2022
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.
12-00-89-003B
May 2, 2022
353000 EQUIPMENT:ELECTRICAL
This service bulletin provides policy information on warranty administration guidelines for multiple repairs with independent causes (GM Canada Dealers Only).
12-00-89-003B
May 2, 2022
060000 ENGINE (PWS)
This service bulletin provides policy information on warranty administration guidelines for multiple repairs with independent causes (GM Canada Dealers Only).
PIC5260E
Apr 19, 2022
134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY
This Preliminary Information communication advises the technician the steps on diagnosing the concern. Customer's sunroof operation intermittent, bind, noise, auto-reverse, and/or water leaks.
01-00-89-010P
Apr 13, 2022
350000 EQUIPMENT
This informational bulletin provides information on a guide to help reduce repeat visits for the same customer concern.
22-NA-074
Mar 31, 2022
060000 ENGINE AND ENGINE COOLING
This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large amounts of debris has flowed throughout the oiling system.
22-NA-009
Mar 22, 2022
060000 ENGINE AND ENGINE COOLING
This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.
PIT3271M
Mar 7, 2022
190000 TIRES
This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo
PIT3271M
Mar 7, 2022
200000 WHEELS
This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo
PIT3271L
Feb 3, 2022
190000 TIRES
This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo
PIT3271L
Feb 3, 2022
200000 WHEELS
This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo
PIP4723F
Jan 14, 2022
030000 SERVICE BRAKES, HYDRAULIC
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and
PIP4723F
Jan 14, 2022
070000 FUEL SYSTEM, GASOLINE
This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and
22NA009
Jan 11, 2022
061520 ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION:FILTER/SCREEN
This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.
000090002L
Jan 4, 2022
199000 TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS
This service bulletin provides information for accurate tire pressures that ensure the safe handling and appropriate ride characteristics of GM cars and trucks.
PIP5628E
Dec 14, 2021
060000 ENGINE AND ENGINE COOLING
This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D
030091001H
Nov 5, 2021
356230 EQUIPMENT ADAPTIVE/MOBILITY:VEHICLE CONTROLS:STEERING
This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure, when diagnosing vibration concerns.
PIT3099U
Aug 11, 2021
350000 EQUIPMENT
This Preliminary Information communication provides information to the technician about installing General Motors Accessory parts/kits. Technicians should refer to Service Information for information regarding most accessories. Technician
010842001N
Jun 21, 2021
120000 EXTERIOR LIGHTING
This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.
010842001N
Jun 21, 2021
350000 EQUIPMENT
This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.
010842001N
Jun 21, 2021
356000 EQUIPMENT ADAPTIVE/MOBILITY
This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.
080730035E
Jun 7, 2021
350000 EQUIPMENT
This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.
080730035E
Jun 7, 2021
100000 POWER TRAIN
This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.
080730035E
Jun 7, 2021
356000 EQUIPMENT ADAPTIVE/MOBILITY
This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.
21NA124
May 25, 2021
110000 ELECTRICAL SYSTEM
This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.
21NA124
May 25, 2021
071410 FUEL SYSTEM, GASOLINE:STORAGE:EVAPORATIVE EMISSIONS:CANISTER
This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.
100089006H
May 17, 2021
350000 EQUIPMENT
This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).
Showing 100 of 687 bulletins.
NHTSA Safety Investigations, CHEVROLET CAVALIER
Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.
EA07015
Opened: Nov 1, 2007 , Closed: Oct 28, 2008
ENGINE STALLING - FUEL PUMP FAILURE
ODI'S ANALYSIS OF THE STALLING INCIDENTS THAT HAVE RESULTED FROM SUBJECT COMPONENT FAILURES FOUND THAT THEY CAN OCCUR AT ANY SPEED AND GENERALLY RESULT IN A NO RESTART CONDITION.THESE ARE GENERALLY CONSIDERED TO BE FACTORS THAT INCREASE THE POTENTIAL SEVERITY OF STALLING INCIDENTS.HOWEVER, THESE INC... Read more
PE07033
Opened: Jun 28, 2007 , Closed: Nov 1, 2007
FUEL PUMP FAILURE
AN ENGINEERING ANALYSIS HAS BEEN OPENED TO FURTHER INVESTIGATE THE SCOPE, FREQUENCY AND POTENTIAL SAFETY-RELATED CONSEQUENCES OF THE ALLEGED DEFECT.GENERAL MOTORS (GM) HAS IDENTIFIED AN ISSUE WITH ACCELERATED MOTOR BRUSH WEAR IN THE FUEL PUMP ASSEMBLY OF MODEL YEAR (MY) 2001 THROUGH 2003 CHEVROLET V... Read more
EA04028
Opened: Sep 14, 2004 , Closed: Nov 22, 2004
TURN SIGNAL MALFUNCTION
ON MAY 14, 2004 THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE04-043) BASED ON CONSUMER COMPLAINTS ALLEGING THAT THE BRAKE/TAIL TURN SIGNAL LAMPS WOULD NOT OPERATE PROPERLY WHEN EITHER THE TAIL LIGHTS WERE TURNED ON, THE BRAKE PEDAL WAS DEPRESSED, OR WHEN THE TURN SIGN... Read more
PE04043
Opened: May 14, 2004 , Closed: Sep 14, 2004
TURN SIGNAL MALFUNCTION
COMPLAINANTS ALLEGE THAT THE REAR TURN SIGNALS FAIL TO ILLUMINATE AND DO NOT PROVIDE A SIGNAL TO DRIVERS IN FOLLOWING VEHICLES.ODI HAS RECEIVED ONE REPORT OF A CRASH WHERE THE COMPLAINANT BRAKED AND ATTEMPTED TO MAKE A LEFT TURN AND THE FOLLOWING VEHICLE IMPACTED THE COMPLAINANT'S VEHICLE IN THE DRI... Read more
DP03007
Opened: Oct 14, 2003 , Closed: Jan 30, 2004
UNINTENDED VEHICLE ACCELERATION
ON SEPTEMBER 23, 2003, THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION (NHTSA) RECEIVED A LETTER DATED SEPTEMBER 8, 2003 FROM MR. DONALD FRIEDMAN, PETITIONING THE AGENCY TO OPEN A DEFECT INVESTIGATION INTO UNINTENDED ACCELERATION INVOLVING [MODEL YEAR] 1996 AND 1997 GENERAL MOTORS J-CARS.IN SUPPO... Read more
EA02028
Opened: Sep 30, 2002 , Closed: Dec 30, 2003
ERRATIC FUEL GAUGE
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AG... Read more
PE02066
Opened: Sep 6, 2002 , Closed: Nov 3, 2003
ENGINE STALL DUE TO FUEL STARVATION
ODI OPENED PE02-066 TO EVALUATE THE SCOPE AND CONSEQUENCE OF ENGINE POWER-LOSS DUE TO FUEL STARVATION INDUCED BY IN-TANK MODULAR FUEL PUMP STRAINER RESTRICTION.THE SUBJECT PUMPS USE AN EXTERNAL ?SOCK? STRAINER TO FILTER FUEL FLOWING TO THE PUMP INLET.THIS FILTER CAN SOMETIMES BECOME CLOGGED, RESULTI... Read more
PE02001
Opened: Jan 3, 2002 , Closed: Mar 15, 2002
FIRE IN STEERING COLUMN AREA
SQ01002
Opened: Jan 26, 2001 , Closed: Sep 30, 2002
ERRATIC FUEL GAUGE
There is no summary currently available
EA98001
Opened: Jan 23, 1998 , Closed: Jul 31, 1998
OVERSENSITIVE AIR BAG DEPLOYMENTS
There is no summary currently available
PE97041
Opened: Sep 9, 1997 , Closed: Jan 23, 1998
INADVERTENT AIR BAG DEPLOYMENTS
There is no summary currently available
EA94033
Opened: Sep 29, 1994 , Closed: Mar 29, 1996
HORN PAD FALLS OFF
THIS INVESTIGATION IS CLOSED.GM WILL CONDUCT A SAFETY IMPROVEMENT CAMPAIGN TO ADDRESS THE CONCERNS RAISED BY THE DETACHMENT OF THE HORN PAD FROM THE STEERING WHEEL IN THE SUBJECT VEHICLES.FOR A TECHNICAL ANALYSIS OF THE PROBLEM SEE EA94-033 ENGINEERING TECHNICAL REPORT.
PE94042
Opened: May 23, 1994 , Closed: Sep 29, 1994
HORN BUTTON FALLING OFF
There is no summary currently available
PE93090
Opened: Oct 8, 1993 , Closed: Feb 28, 1994
ENGINE COMPARTMENT FIRES
There is no summary currently available
PE87004
Opened: Nov 5, 1986 , Closed: Jul 16, 1987
ELECT. FAILURES/FIRES
SUMMARY OF INFORMATION FROM MANUFACTURER:MANUFACTURER REPORTS INCLUDE 1OWNER COMPLAINT, 45 FIELD REPORTS, AND 2 LAWSUITS.NO SERVICE OR TECHNICALBULLETINS HAVE BEEN ISSUED TO DEALERS.GM REPORTED THAT ELECTRICAL SYSTEMMODIFICATIONS HAD BEEN INITIATED FOR BOTH THE INSTRUMENT PANEL WIRING HAR-NESS AND T... Read more
PE86049
Opened: Apr 24, 1986 , Closed: Aug 1, 1986
SEAT TRACK LOCK
ANALYSIS:EIGHT (8) OF THE 13 COMPLAINTS ALLEGE THAT THE FAILURE OCCURREDPRIOR TO ANY IMPACT/ACCIDENT INVOLVEMENT.ONE (1) OF THE FAILURES MAY HAVECAUSED OR AT LEAST INFLUENCED THE DRIVERS INVOLVEMENT IN AN ACCIDENT.THEDRIVER'S SUDDEN TEMPORARY LOSS OF VEHICLE CONTROL MAY HAVE RESULTED FROMHIS INABILI... Read more
CHEVROLET CAVALIER - All Years Overview
Complete safety history for the CHEVROLET CAVALIER across all model years (1982, 2005).
110
Total Recalls
6,469
Total Complaints
16
Investigations
552
Reported Crashes
167
Reported Fires
28
Reported Deaths
CHEVROLET CAVALIER - Year by Year
Compare recalls and complaints across model years. Click any year to see full details.
| Year | Recalls | Complaints | |
|---|---|---|---|
| 2005 (current) | 1 | 362 | |
| 2004 | 2 | 428 | View |
| 2003 | 2 | 867 | View |
| 2002 | 5 | 254 | View |
| 2001 | 6 | 356 | View |
| 2000 | 7 | 447 | View |
| 1999 | 8 | 337 | View |
| 1998 | 11 | 473 | View |
| 1997 | 13 | 751 | View |
| 1996 | 13 | 748 | View |
| 1995 | 9 | 392 | View |
| 1994 | 2 | 310 | View |
| 1993 | 2 | 237 | View |
| 1992 | 1 | 178 | View |
| 1991 | 3 | 77 | View |
| 1990 | 1 | 70 | View |
| 1989 | 2 | 71 | View |
| 1988 | 3 | 14 | View |
| 1987 | 3 | 27 | View |
| 1986 | 3 | 21 | View |
| 1985 | 3 | 4 | View |
| 1984 | 3 | 10 | View |
| 1983 | 6 | 17 | View |
| 1982 | 1 | 1 | View |