2001 TOYOTA 4RUNNER Recalls, Complaints & Safety

The contact owns a 2001 Toyota 4Runner. The contact stated that while driving approximately 15 MPH, there was a thumping and clicking sound coming from the front of the vehicle before the front passenger’s side of the vehicle unintendedly lowered. The vehicle was stopped and inspected, and the ball joint was touching the ground. The vehicle was towed to the residence. The vehicle was then towed to an independent mechanic, where it was diagnosed that the lower ball joint had failed and needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was approximately 275,000.

I bought my 4Runner in 2021 and am just now getting ready to sell it. Did a carfax report and it shows a possible odometer rollback that the previous owner did in 2020. When I bought the vehicle it was my understanding that the vehicle had only 160,000 miles on it but it apparently had 236,900 miles. Because of this I’ve had to make countless repairs as I was under the impression that the vehicle had much less wear. Was researching what to do in this scenario and learned that this was the best place to report the incident.

Rusted Frame Cracked by back driver side tire

Frame has rotted out along with a lot more rust problems

The contact owns a 2001 Toyota 4Runner. The contact stated that he noticed a swaying while driving the vehicle. The vehicle was taken to a certified mechanic who stated that the sub frame was severely rusted between the sway bar and the differential. The certified mechanic referred the contact to the dealer. The contact took the vehicle to the dealer and was informed that the sub frame needed to be replaced. The dealer was concerned that the job was too extensive. The vehicle was not repaired. The manufacturer was made aware of the issue and referred the contact to the NHTSA for assistance. The approximate failure mileage was 119,000.

FIRST THERE WERE 3 RECALLS 1. 135468 2. 135469 AND 3. 135469 DATING BACK TO 2005 THAT I WAS NEVER NOTIFIED OF AND I HAVE A VERY BAD CORRUGATED METAL BUMPERS AND WHEN I DRIVE MY VEHICLE AND I HIT A BUMP OR SOMETHING IN THE ROAD IT FEELS LIKE MY CAR IS GOING TO TURN OVER. I HAD THE SHOCKS REPLACED AND IT HASN'T HELPED

THE FRAME IS RUSTING OUT AND IS DEEMED UNSAFE TO DRIVE

THE VEHICLE FRAME HAS RUSTED THROUGH. MY MECHANIC SAYS THIS IS UNABLE TO BE INSPECTED AND SHOULD NOT BE DRIVEN.

THE FRAME OF MY 2001 TOYOTA 4RUNNER IS RUSTED TO THE POINT THAT YOU CAN BREAK SOME OF IT OFF IN OUR HAND. RECENTLY TOOK MY VEHICLE IN FOR AN OIL CHANGE AND WAS TOLD THAT IT WOULD NOT PASS INSPECTION IN ITS CURRENT CONDITION. THIS REQUIRED WELDING TO SOME SECTIONS IN ORDER TO KEEP DRIVING. THE WELDING WILL ONLY KEEP ME ON THE ROAD FOR NOW BUT THE OVERALL CONDITION OF THE FRAME IS VERY DETERIORATED. THE VEHICLE HAS OVER 205,000 MILES ON IT BUT HAS BEEN GARAGE KEPT AND MAINTAINED TO ALL OTHER STANDARDS. THE AUTO SHOP SAID THAT THE VEHICLE SHOULD NOT RUST THIS MUCH. I CALLED TOYOTA NATIONAL HEADQUARTERS AND THEY SAID THAT THE YEAR AND MODEL WAS NOT INCLUDED IN ANY RECALLS. I NEED THIS CAR SO I HAD THE GARAGE REPAIR THE IMMEDIATE SAFETY CONCERN. THIS WAS DISCOVERED BY THE TECHNICIAN CONDUCTING THE OIL CHANGE. THE IMAGES ATTACHED WERE AFTER THE WORK AS THEY HAD TO GRIND OUT THE RUSTED SECTIONS AND REPLACE WITH WELDED STEEL. *TR

WHILE DRIVING DOWN THE HIGHWAY AT APPROXIMATELY 65MPH OUR TOYOTA 4RUNNER SUDDENLY BEGAN TO SHAKE AND SWAY VIOLENTLY AND WAS VERY DIFFICULT TO CONTROL. I PULLED OVER AND CHECKED BUT DID NOT SEE ANYTHING APPARENT. WE HAD THE CAR CHECKED AT OUR LOCAL TOYOTA DEALER AND WAS TOLD THE FRAME IS CORRODED COMPLETELY THRU AND THE REAR TRAILING ARM WAS SEPARATED FROM THE FRAME. THE DEALER ADVISED THAT VEHICLE IS NO LONGER SAFE TO DRIVE AND THEY WOULD NOT BE ABLE TO REPAIR SINCE THE FRAME WAS SO BADLY RUSTED. WE BOUGHT THE CAR NEW AND HAVE ALWAYS TAKEN VERY GOOD CARE OF THE VEHICLE AND FOLLOWED RECOMMENDED MAINTENANCE. THERE IS NO APPARENT RUST ON ANY OF THE BODY FOR THIS VEHICLE AND IS IN EXCELLENT OPERATING CONDITION OTHERWISE. WE HAD PLANNED ON KEEPING THE VEHICLE FOR SEVERAL MORE YEARS BUT NOW LEFT WITH NOTHING BUT APPARENTLY BEING ABLE TO SELL FOR SALVAGE.

PURCHASED VEHICLE TOOK FOR MASS INSPECTION AND FAILED DUE TO ROTTED FRAME WAS TOLD NOT ROAD WORTHY AND UNSAFE TO DRIVE CALLED TOYOTA THEY WOULD NOT ASSIST ON REPAIR VEHICLE HAS 145K MILES ON NOW VEHICLE DOTS ON MY DRIVEWAY OLDER GENTLEMAN I PURCHASED FROM WILL NOT ASSIST EITHER SPENT $4K NEED ASSISTANCE IF POSSIBLE PLEASE AND THANKS

I JUST PURCHASED A 2001 TOYOTA 4RUNNER. ALL SEEMED FINE .BUT WHEN I WENT TO GET IT INSPECTED THEY WOULD NOT PASS STARTING IT HAD FRAME RUST THROUGH. I CALLED TOYOTA CUSTOMER SERVICE WHO SAID AND I ALSO READ ONLINE THAT THOUSANDS OF TOYOTA TRUCKS HAVE A FRAME RECALL BUT MINE DOES NOT. AND THEY ARE NOT WILLING TO DO ANYTHING. OTHERS HAD THE FRAME REPLACED, REPAIRED OR BOUGHT BACK. HOPEFULLY YOU CAN HELP ME.

ENTERED HIGHWAY FROM ON RAMP AS PICKED UP SPEED STEERING WHEEL BEGAN TO SHAKE VIOLENTLY AND BEGAN TO LOOSE CONTROL OF SUV. I IMMEDIATELY PULLED OVER AND HAD IT TAKEN TO SHOP TO FIND EXCESSIVE RUST ON BACK FRAME N SHOCK CAUSING WHEEL TO 'BASICALLY BE FREE FLOATING AND UNATTACHED' THE VEHICLE IS STILL IN SHOP AT MOMENT AND I CAN GET PICTURES AND A STATEMENT UPON REQUEST

DEALER DECLINE TO DO A TRANSFER CASE REPAIR BECAUSE THE VEHICLE FRAME IS SEVERELY RUSTED TO THE POINT THAT THE TRAILING ARM MOUNT IS ALMOST GONE. DEALER ADVISED ME THAT THE VEHICLE IS UNSAFE AND THE FRAME WILL BREAK THROUGH. I WILL NEED TO BUY A NEW VEHICLE

VEHICLE FRAME CORROSION/ROT.. BAD FRAME (JUST LIKE THE TACOMA I HAD RECALLED DUE TO BAD FRAME)

I NOTICED A PRETTY DISTINCT WOBBLE WHEN DRIVING MY 2001 $RUNNER ON THE HIGHWAY RECENTLY. I TOOK IT TO A MECHANIC WHO INFORMAED MY THE FRAME HAS A 1 INCH WIDE 18 INCH LONG HOLE FROM RUST. THE MECHANIC SAYS THEY CAN WELD IT TO POSSIBLY GIVE IT SOME MORE TIME TO LIVE BUT THAT IT IS A TICKING TIME BOMB. THERE VERY WELL COULD BE RUST ON THE FRAME HIDDEN BEHIND THE GAS TANK, BUT I AM UNABLE TO LOOK BEHIND IT. TOYOTA NEEDS TO TAKE RESPONSIBILITY FOR THEIR MISTAKE WHEN NOT PROPERLY COATING THESE FRAMES. THEY RECALLED OTHER MODELS FOR THIS SAME ISSUE BUT FAILED TO ADDRESS THE ISSUE WITH THE 4RUNNER.

MY 2001 TACOMA HAD FRAME RUST ISSUES LAST YEAR. I WENT TO THE LOCAL DEALER AND WAS TOLD THERE WAS NOTHING THEY COULD DO ABOUT IT BECAUSE THE REPAIR TIME FRAME HAD EXPIRED. THEY WOULD HAVE GLADLY SOLD ME A NEW TRUCK. SORRY, NO CAN DO. I TOOK THE TRUCK TO A WELD SHOP AND HAD THE FRAME PATCHED WITH NEW STEEL. PROBLEM FIXED. I JUST GOT BACK FROM THE MECHANIC'S AFTER LEARNING THAT HE CAN'T INSPECT IT BECAUSE OF THE SEVERELY RUSTED FRAME! IT JUST RUSTED AROUND THE PATCHES. JUNK PRICE IS WAY LOW BUT WHAT IS THE ALTERNATIVE?

FRAME RUST ON MULTIPLE LOCATIONS. SUSPENSION SHOT RIGHT THROUGH ROTTED FRAME. FRAME HAS STRUCTURAL DAMAGE AS A RESULT OF RUST. CAR IS NOT SAFE TO DRIVE! I ALMOST KILLED MYSELF DRIVING THE CAR WHEN THE SUSPENSION PENETRATED RIGHT THROUGH THE ROTTED RUSTED FRAME.

TOOK MY VEHICLE FOR OIL CHANGE AND WAS ADVISED THAT THE FRAME WAS BADLY RUSTED AND SHOULD TAKE VEHICLE TO TOYOTA IMMEDIATELY. TOYOTA INDICATED THAT NO RECALL WAS ISSUED FOR THIS YEAR MODEL VEHICLE AND NOTHING COULD BE DONE. SO I HAVE A MECHANICALLY GOOD VEHICLE THAT I CAN NOT USE DUE TO RUSTED FRAME.

EXTREME FRAME RUST. HUSBAND SAYS VEHICLE IS UNSAFE TO DRIVE. EVEN THOUGH THE BODY LOOKS GREAT, THE FRAME, WHERE WE CAN SEE IT, IS IN TERRIBLE CONDITION, WITH HOLES RUSTED THROUGH THE METAL. NO ACCIDENTS YET, BUT IT'S OMINOUS TO KNOW IN A COLLISION THIS VEHICLE WOULD CRUMPLE LIKE PAPER. THERE ARE MANY OTHER COMPLAINTS OF SERIOUS FRAME RUST FOR OTHER YEARS OF TOYOTA 4RUNNERS. PLEASE ADD MY VEHICLE AND SAFETY CONCERN TO THE GROWING LIST OF OTHER TOYOTA OWNERS FACING THE SAME FRAME DISINTEGRATION.

FRAME RUST ISSUES. MY FRAME HAS BEEN RUSTING AWAY FOR THE ENTIRE TIME I'VE OWNED IT, AND IT ISN'T GETTING ANY BETTER. THE PASSENGER INSIDE FRAME RAIL IS RUSTED FROM THE REAR LOWER CONTROL ARM MOUNT TO THE CROSS MEMBER MOUNT MIDWAY DOWN THE FRAME. THE DRIVER INSIDE FRAME RAIL IS RUSTED AT THE LOWER CONTROL ARM MOUNT AS WELL, AND SLIGHTLY IN FRONT OF IT. WHEN I PURCHASED THE VEHICLE I NOTICED A SLIGHT PIT, AND DIDN'T THINK ANYTHING OF IT. OVER THE NEXT YEAR THAT PIT GOT BIGGER UNTIL THERE WAS A LARGE OPENING THAT YOU COULD FIT TWO HANDS INSIDE OF.

"TAKATA RECALL" MY 2001 TOYOTA 4RUNNER FRAME IS RUSTED OUT AND WON'T PASS STATE INSPECTION.

EXCESSIVE CORROSION TO FRAME AND RELATED CHASSIS COMPONENTS. THIS VEHICLE WAS BOUGHT IN 2001 AND SERVICED AT OUR LOCAL TOYOTA DEALER FOR ROUTINE SERVICE ALL THESE YEARS AND NEVER MENTIONED FRAME RUST,UNTIL WE HAD IT SERVICED AT A LOCAL MUFFLER REPAIR SHOP TO REPLACE THE EXHAUST SYSTEM. WE HAVE CONTACTED TOYOTA AND THEY INFORMED US THAT THE TRUCK IS OFF WARRANTY AND THAT THERE IS NOTHING THEY CAN DO FOR US, THIS IS WHY WE ARE CONTACTING NHTSA ,TO INFORM THE AGENCY OF THIS PROBLEM WHICH IS SIMILAR TO THE CASE CURRENTLY WITH THE TACOMA, SEQUOIA AND THE TUNDRA TUCKS MANUFACTURED BY TOYOTA

TL* THE CONTACT OWNS A 2001 TOYOTA 4RUNNER. THE CONTACT STATED THAT THE ENTIRE FRAME OF THE VEHICLE WAS RUSTED. THE VEHICLE WAS TAKEN TO NORTHWAY TOYOTA (727 NEW LOUDON RD, LATHAM, NY 12110, (888) 885-1583) AND THE CONTACT WAS INFORMED THAT THERE WAS NO RECALL TO COVER THE REPAIR. THE MANUFACTURER ECHOED THE DEALER'S STATEMENT AND ISSUED CASE NUMBER: 1809211044. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS 150,000.

THE FRAME RUSTED OUT AND IS VERY DANGEROUS TO DRIVE .THERE ARE MANY COMPLAINTS INVOLVING THE FRAME RUST ON THE 4 RUNNERS AND TOYOTA WILL NOT HELP WITH THE PROBLEM

THE FRAME ON MY 2001 ROTTED VERY QUICKLY FROM THE INSIDE OUT. IT IS THE SAME EXACT FRAME USED ON THE TACOMA (WHICH WAS RECALLED) AND ON THE 2002 4RUNNER, WHICH IS CURRENTLY UNDER INVESTIGATION. IF I DIDN'T GET THE NECESSARY FRAME REPAIRS IT EASILY COULD HAVE CRACKED IN HALF WHEN ON THE ROAD. THE MAIN AREAS OF ROT ARE LOCATED AT THE REAR CONTROL ARM (WHICH I HAD PROFESSIONALLY REPAIRED), AND UP FRONT NEAR THE SUSPENSION AND AXLE. MY BROTHERS 1997 4RUNNER AXLE AND SUSPENSION COMPLETELY FELL APART WHEN HE WAS DRIVING ON THE ROAD. HE WAS LUCKY TO NOT BE ON THE HIGHWAY. SOMEONE DEFINITELY NEEDS TO LOOK INTO THIS ISSUE. I PURCHASED THE VEHICLE FROM THE SOUTH FOUR YEARS AGO (2014) WITH A SPOTLESS ROCK HARD FRAME. FOUR YEARS LATER THE REAR CONTROL ARM AREAS MENTIONED ABOVE COMPLETELY ROTTED THROUGH. THIS SHOULD NOT HAPPEN! I LOVE MY 4RUNNER, BUT I CAN'T BELIEVE HOW THESE TRUCK FRAMES WEREN'T RECALLED ALONG WITH THE TACOMA FRAMES. IT IS THE SAME EXACT FRAME...

THE FRAME IS RUSTING OUT VERY BADLY, THUS LEAVING VEHICLE UNABLE TO OPERATE IT SOON.

WENT FOR INSPECTION FOR 2001 TOYOTA 4 RUNNER. FRAME IS RUSTED AND TOO BAD. MECHANIC SAID UNSAFE TO BE ON THE ROAD. WHAT A SHAME EVERYTHING RUNS GOOD. NOW I AM WITHOUT A VEHICLE. THE TOYOTA 4 RUNNERS SHOULD HAVE BEEN RECALLED JUST LIKE THE TACOMA'S AND SEQUOIAS.

TL* THE CONTACT OWNS A 2001 TOYOTA 4RUNNER. WHILE THE CONTACT WAS AT AN INDEPENDENT MECHANIC FOR A MUFFLER REPLACEMENT, HE WAS INFORMED THAT THE VEHICLE FRAME WAS SEVERELY RUSTED. THE MECHANIC STATED THAT THE MUFFLER COULD NOT BE REPLACED AND A LEAK WAS PRESENT. THE DEALER (MCGEE TOYOTA OF HANOVER, 860 WASHINGTON ST, HANOVER, MA 02339, (866) 942-1756) INFORMED THE CONTACT THAT THE FRAME AND DIFFERENTIAL HOUSING NEEDED TO BE REPLACED. THE DIFFERENTIAL HOUSING WAS REPAIRED, BUT THE FRAME WAS NOT. THE MANUFACTURER WAS MADE AWARE OF THE FAILURES. THE FAILURE MILEAGE WAS 170,000.

TL* THE CONTACT OWNS A 2001 TOYOTA 4RUNNER. THE CONTACT STATED THAT THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE TECHNICIAN INFORMED THE CONTACT THAT THE KNOCK SENSORS NEEDED TO BE REPLACED. THE TECHNICIAN ADVISED THE CONTACT NOT TO DRIVE THE VEHICLE BECAUSE THE FRAME WAS SEVERELY RUSTED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER AND DEALER WERE NOT MADE AWARE OF THE FAILURES. THE FAILURE MILEAGE WAS 256,518.

FRAME OF VEHICLE HAS SEVERE RUST DAMAGE THROUGHOUT, TOLD BY STATE SAFETY INSPECTOR THAT IT IS BEYOND REPAIR. APPEARS TO HAVE OCCURRED SLOWLY OVER THE COURSE OF MANY YEARS.

I WAS DRIVING MY TRUCK ON A CITY STREET IN BROOKLYN, NEW YORK ( FLATBUSH AVE) WHEN I SUDDENLY SMELLED SMOKE FOLLOWED BY FIRE COMING FROM THE HOOD. I DID NOT HIT ANY BUMP AND WAS NOT INVOLVED IN ANY ACCIDENT. BY THE TIME THE FIRE DEPARTMENT CAME, THE ENTIRE FRONT COMPARTMENT OF THE TRUCK WAS ON FIRE.

Fire

I WAS DRIVING MY TRUCK ON A CITY STREET IN BROOKLYN, NEW YORK ( FLATBUSH AVE) WHEN I SUDDENLY SMELLED SMOKE FOLLOWED BY FIRE COMING FROM THE HOOD. I DID NOT HIT ANY BUMP AND WAS NOT INVOLVED IN ANY ACCIDENT. BY THE TIME THE FIRE DEPARTMENT CAME, THE ENTIRE FRONT COMPARTMENT OF THE TRUCK WAS ON FIRE.

Fire

I WAS DRIVING MY TRUCK ON A CITY STREET IN BROOKLYN, NEW YORK ( FLATBUSH AVE) WHEN I SUDDENLY SMELLED SMOKE FOLLOWED BY FIRE COMING FROM THE HOOD. I DID NOT HIT ANY BUMP AND WAS NOT INVOLVED IN ANY ACCIDENT. BY THE TIME THE FIRE DEPARTMENT CAME, THE ENTIRE FRONT COMPARTMENT OF THE TRUCK WAS ON FIRE.

Fire