1996 PLYMOUTH GRAND VOYAGER
11 recalls — 922 complaints — 10 TSBs
02V293000 Nov 7, 2002
AIR BAGS:FRONTAL
Defect Description
ON CERTAIN MINI VANS, THE CLOCKSPRING ASSEMBLY MAY HAVE BEEN WOUND INCORRECTLY DURING THE VEHICLE ASSEMBLY PROCESS.
Consequence
THIS CONDITION WILL MANIFEST ITSELF THROUGH ILLUMINATION OF THE AIR BAG WARNING LAMP, AND COULD EVENTUALLY RESULT IN A DRIVER'S AIR BAG OPEN CIRCUIT, IF THE PART IS NOT REPLACED IN A REASONABLE AMOUNT OF TIME.
Remedy
DEALERS WILL REPLACE THE CLOCKSPRING ASSEMBLY ON ALL VEHICLES WITH 70,000 MILES OR LESS. AN EXTENDED LIFETIME WARRANTY WILL ALSO BE PLACED ON THIS COMPONENT FOR ALL AFFECTED VEHICLES, REGARDLESS OF MILEAGE. DAIMLERCHRYSLER WILL ALSO REIMBURSE OWNERS WHO HAVE PAID TO HAVE THE CLOCKSPRING REPLACED O... Read more
00V268000 Sep 13, 2000
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM
Defect Description
VEHICLE DESCRIPTION: MINI VANS BUILT WITH 3.3L AND 3.8L ENGINES HAVE FUEL RAILS WITH NITROLE RUBBER O-RING SEALS THAT CAN DEGRADE OVER TIME. FUEL LEAKAGE FROM THE UNDERHOOD FUEL INJECTION FUEL RAIL COULD RESULT, INCREASING THE LIKELIHOOD OF A VEHICLE FIRE.
Consequence
FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
Remedy
DEALERS WILL INSTALL A SEAL ON THE VEHICLE FUEL RAILS TO PREVENT EXTERNAL LEAKAGE OF FUEL FROM THE FUEL RAIL CROSSOVER TUBE, SHOULD THE EXISTING O-RINGS CONTINUE TO DEGRADE. OWNER NOTIFICATION BEGAN ON JANUARY 25, 2002. DUE TO THE LARGE QUANTITY OF VEHICLES INVOLVED IN THIS CAMPAIGN, THE OWNER NOT... Read more
99V216000 Aug 9, 1999
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Defect Description
VEHICLE DESCRIPTION: MINIVANS. FUEL CAN LEAK FROM THE FUEL TANK AT THE INTERFACE OF THE FUEL PUMP MODULE ATTACHMENT.
Consequence
IF A FUEL LEAK OCCURS IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
Remedy
DEALERS WILL REPLACE THE FUEL PUMP MODULE ATTACHING NUT WITH A NUT THAT INCLUDES TIGHTER DESIGN TOLERANCES. THE SEALING O-RING WILL ALSO BE REPLACED.
98V185000 Aug 6, 1998
CHILD SEAT
Defect Description
VEHICLE DESCRIPTION: MINI VANS EQUIPPED WITH INTEGRATED CHILD SEATS. THE SHOULDER HARNESS RESTRAINT ON THE INTEGRATED CHILD SEAT CAN BECOME DIFFICULT TO EXTRACT WHEN THE SAFETY BELT LATCH PLATE BECOMES CONTAMINATED.
Consequence
THIS CAN CAUSE DIFFICULTY IN RELEASING A CHILD FROM THE RESTRAINT.
Remedy
DEALERS WILL CLEAN THE LATCH MECHANISM. AN EXTENDER WILL BE ADDED TO THE EMERGENCY RELEASE ANCHOR FOR THE CHILD SEAT SAFETY BELTS SO THAT THE RELEASE CLIPS ARE MORE VISIBLE AND ACCESSIBLE TO THE OPERATOR IN THE EVENT THAT THE RETRACTOR MECHANISM CAN NOT BE UNLOCKED. IN ADDITION, AN INSTRUCTIONAL O... Read more
97I001000 Oct 24, 1996
SEAT BELTS:INTEGRATED CHILD SEAT
Defect Description
VEHICLE DESCRIPTION: MULTIPURPOSE PASSENGER VEHICLES EQUIPPED WITH INTEGRAL CHILD SEATS. THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH FEDERAL REGULATION 573. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. ON THE INTEGRAL CHILD SEAT, THE SHOULDER BELTS RESTRAINING THE CHILD... Read more
Consequence
THE LATCH PLATE LOCATED IN THE SEAT CUSHION AREA MUST BE FREE TO MOVE BACK AGAINST ITS STOP AFTER THE BUCKLE IS REMOVED TO ALLOW THE SHOULDER BELTS TO BE PULLED OUT. ALWAYS BE SURE THE AREA AROUND THE LATCH PLATE IS FREE OF FOOD OR OTHER ITEMS THAT MIGHT PREVENT THE LATCH PLATE FROM MOVING BACK.
Remedy
OWNERS ARE BEING PROVIDED WITH A VIDEO TAPE AND 2 HARNESS CLIPS. THE VIDEO TAPE INSTRUCTS OWNERS ON THE PROPER USE AND MAINTENANCE OF THE CHILD SEATS.
96V136000 Jul 18, 1996
SEAT BELTS:INTEGRATED CHILD SEAT
Defect Description
THE BOLTS WHICH SECURE THE INTEGRATED CHILD SEAT MODULES TO THE SEAT FRAME CAN BREAK.
Consequence
IN THE EVENT OF A VEHICLE ACCIDENT, THE CHILD SEAT MAY NOT PROVIDE ADEQUATE PROTECTION TO THE OCCUPANT.
Remedy
DEALERS WILL REPLACE THE INTEGRATED CHILD SEAT MODULE BOLTS.
96V002000 Jan 16, 1996
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP
Defect Description
A STATIC ELECTRIC CHARGE CAN BUILD UP ON THE UNGROUNDED METAL SECTION OF THE FUEL FILLER TUBE.
Consequence
THIS CONDITION COULD CAUSE A SPARK TO OCCUR WHEN FUELING THE VEHICLE AND POSSIBLY IGNITE THE FUEL VAPORS.
Remedy
DEALERS WILL INSTALL A GROUND STRAP FOR THE FUEL FILLER TUBE.
96V006000 Jan 11, 1996
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
Defect Description
IN CERTAIN VEHICLES, THE ENGINE CYLINDER HEAD OIL GALLEY PLUG DOES NOT SEAL PROPERLY AND ENGINE CYLINDER HEAD OIL IS NOT ADEQUATELY RETAINED.
Consequence
INADEQUATE SEALING AND RETENTION OF THE PLUG CAN RESULT IN OIL LEAKAGE WHICH COULD CAUSE A FIRE IN THE ENGINE COMPARTMENT.
Remedy
DEALERS WILL INSTALL AN EXPANSION PLUG AND RETAINING BRACKET OVER THE CYLINDER HEAD OIL GALLEY PLUG.
95V236000 Dec 8, 1995
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Defect Description
THE FUEL TANK ROLLOVER VALVE CAN ALLOW FUEL TO PASS INTO THE VAPOR CANISTER RESULTING IN THE POTENTIAL FOR FUEL LEAKAGE.
Consequence
FUEL LEAKAGE INCREASES THE POTENTIAL FOR A VEHICLE FIRE.
Remedy
DEALERS WILL REPLACE THE FUEL TANK FILLER TUBE WITH A FILLER TUBE THAT HAS AN ADDITIONAL ROLLOVER VALVE. THE ASSOCIATED ROLLOVER VALVE VAPOR HOSES WILL BE REROUTED.
95V225000 Nov 28, 1995
SEATS
Defect Description
THE BOLTS WHICH SECURE THE REAR BENCH SEATS TO THE SEAT RISERS MAY BE EMBRITTLED AND FRACTURE.
Consequence
IN CASE OF AN ACCIDENT, THE BOLT MAY FAIL AND CAN CAUSE THE SEAT TO BREAK AWAY FROM THE SEAT RISERS, WHICH INCREASES THE POTENTIALOF INJURY TO ITS OCCUPANTS.
Remedy
DEALERS WILL REPLACE THE REAR BENCH SEAT TO RISER BOLTS.
95I004000 Sep 25, 1995
SEAT BELTS:INTEGRATED CHILD SEAT
Remedy
CHRYSLER DEALERS WILL REPLACE BOTH CHILD SEAT ASSEMBLIES WITH REVISED SEATS CONTAINING RETRACTOR IMPROVEMENTS. THE REVISED SEATS WILL ALSO INCREASE CHILD COMFORT BY INCORPORATING PROTECTIVE SEAT BELT WRAPS TO PREVENT BELT CHAFE.
Complaint Statistics
922 total complaints
13 crashes 39 fires 11 injuries 2 deaths
Top Reported Components
| Component | Complaints |
|---|---|
| POWER TRAIN:AUTOMATIC TRANSMISSION | 80 |
| AIR BAGS | 76 |
| FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY | 60 |
| ENGINE AND ENGINE COOLING:ENGINE:GASOLINE | 55 |
| ELECTRICAL SYSTEM:HORN | 43 |
| STRUCTURE:BODY:DOOR | 32 |
| VEHICLE SPEED CONTROL | 32 |
| VISIBILITY:WINDSHIELD WIPER/WASHER | 30 |
| SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP | 27 |
| ELECTRICAL SYSTEM | 19 |
FUEL/PROPULSION SYSTEM
Jan 11, 2019
Incident date: Dec 17, 2016
AFFECTED COMPONENT: BODY CONTROL MODULE THE BCM CONTROLS THE FOLLOWING: WIPERS, FUEL PUMP, VEHICLE POWER AND MUCH MORE. DURING A RAINY DAY IN OREGON CIRY OREGON, THE BCM FAILED. THE CAR WAS MOVING INTO A PARKING LOT AT LESS THAN 20 MPH. IN THE PARKING LOT WAS A POLICE VEHICLE. WHEN THE BCM ... Read more
SERVICE BRAKES
Jan 11, 2019
Incident date: Dec 17, 2016
AFFECTED COMPONENT: BODY CONTROL MODULE THE BCM CONTROLS THE FOLLOWING: WIPERS, FUEL PUMP, VEHICLE POWER AND MUCH MORE. DURING A RAINY DAY IN OREGON CIRY OREGON, THE BCM FAILED. THE CAR WAS MOVING INTO A PARKING LOT AT LESS THAN 20 MPH. IN THE PARKING LOT WAS A POLICE VEHICLE. WHEN THE BCM ... Read more
VISIBILITY/WIPER
Jan 11, 2019
Incident date: Dec 17, 2016
AFFECTED COMPONENT: BODY CONTROL MODULE THE BCM CONTROLS THE FOLLOWING: WIPERS, FUEL PUMP, VEHICLE POWER AND MUCH MORE. DURING A RAINY DAY IN OREGON CIRY OREGON, THE BCM FAILED. THE CAR WAS MOVING INTO A PARKING LOT AT LESS THAN 20 MPH. IN THE PARKING LOT WAS A POLICE VEHICLE. WHEN THE BCM ... Read more
FUEL/PROPULSION SYSTEM
Jan 26, 2015
Incident date: Oct 15, 2014
WHILE DRIVING AT ANY SPEED (AROUND 65 MILES) MY VEHICLE SUDDENLY SHUTDOWN WITHOUT WARNING DUE TO FUEL PUMP. I HAVEN'T FIXED YET. AND IT HAS A ELECTRICAL PROBLEMS TOO. *TR
ENGINE
Sep 9, 2014
Incident date: May 8, 2014
ENGINE WOULD START AND RUN A FEW SECONDS AND THEN GO DEAD. ENGINE WOULD RESTART AND RUN VERY ROUGH FOR A FEW SECONDS AND CONTINUE TO GO DEAD. EVENTUALLY ENGINE WOULD NOT START. CHECKED POWER AT COIL AND THERE WOULD BE POWER FOR A SECOND WHEN SWITCH WAS TURNED ON AND THEN AUTO SHUTDOWN RELAY CLICKS A... Read more
FUEL SYSTEM, GASOLINE
Nov 23, 2010
Incident date: Nov 22, 2010
TL*THE CONTACT OWNED A 1996 PLYMOUTH GRAND VOYAGER. WHILE DRIVING IN REVERSE APPROXIMATELY 1 MPH HE SMELLED AN ODOR OF GASOLINE AND THE VEHICLE ENGULFED INTO FLAMES. THE FIRE BEGAN UNDERNEATH THE HOOD OF THE VEHICLE. THE FIRE DEPARTMENT EXTINGUISHED THE FLAMES. THE VEHICLE WAS DESTROYED AND TOWED ... Read more
Fire
SUSPENSION
Sep 22, 2009
Incident date: Mar 12, 2007
RUSTED STRUT TOWERS ON 1996 PLYMOUTH GRAND VOYAGER FRONT STRUT POPPED THROUGH ALMOST CRASHED OTHER COMPLAINT NUMBER FOUND ON INTERNET PROBABLY A LOT MORE 10090457. *TR
STRUCTURE
Sep 22, 2009
Incident date: Mar 12, 2007
RUSTED STRUT TOWERS ON 1996 PLYMOUTH GRAND VOYAGER FRONT STRUT POPPED THROUGH ALMOST CRASHED OTHER COMPLAINT NUMBER FOUND ON INTERNET PROBABLY A LOT MORE 10090457. *TR
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
Aug 4, 2009
Incident date: Sep 1, 2006
TL*THE CONTACT OWNS A 1996 PLYMOUTH GRAND VOYAGER. THE CONTACT STATED THAT HE HAS EXPERIENCED COMPUTERIZED ANTILOCK BRAKE FAILURE SEVERAL TIMES. HE REPLACED THE COMPUTERIZED ANTILOCK BRAKES THREE TIMES. RECENTLY, IN DECEMBER OF 2007, THE CONTACT EXPERIENCED THE FAILURE WHILE DRIVING 55 MPH ON THE... Read more
FUEL SYSTEM, GASOLINE
Jul 29, 2009
Incident date: Jul 9, 2009
1996 PLYMOUTH GRAND VOYAGER HAD AN ENGINE FIRE DUE TO A LEAKING FUEL RAIL - INVESTIGATION REVEALED THE RAIL WAS UNDER AN OPEN RECALL THAT WAS NEVER FIXED AND I NEVER RECEIVED NOTICE OF IT. *TR
Fire
SEATS
Feb 2, 2009
Incident date: Feb 1, 2007
1. PURCHASED USED 1996 PLYMOUTH GRAND VOYAGER IN 2006. 2. OVER 3 MONTH PERIOD IN 2006-7, DRIVERS SIDE SEAT BACK WELDS BEGAN TO BREAK AS SEAT BACK WAS ADJUSTED FOR NORMAL DRIVING. DRIVERS WEIGHT WAS UNDER 200 LB. SEAT NOT RECLINED OR EXCESSIVE WEIGHT PLACED ON BACK. ALL WELDS FINALLY BROKE. 3. USED... Read more
POWER TRAIN:AUTOMATIC TRANSMISSION
Sep 15, 2008
Incident date: Sep 7, 2008
MY WIFE WAS DRIVING MY 1996 PLYMOUTH GRAND VOYAGER AND THE LEFT CV SHAFT SUPPORT BEARING BROKE OFF THE DIFFERENTIAL. *TR
SERVICE BRAKES, HYDRAULIC
Aug 24, 2008
Incident date: Mar 30, 2008
MY TRANSMISSION ,MY STARTER, AIR CON.,BRAKES, DRIVER SIDE WINDOW,BELT, & PULLEY ALL HAVE HAD TO HAVE WORK DONE ON IT BUT NOW I CANT DRIVE MY VAN BECAUSE OF THE TRANSMISSION & I'VE ONLY HAD MY VAN SINCE 03/21/2008. *TR
POWER TRAIN:AUTOMATIC TRANSMISSION
Aug 24, 2008
Incident date: Mar 30, 2008
MY TRANSMISSION ,MY STARTER, AIR CON.,BRAKES, DRIVER SIDE WINDOW,BELT, & PULLEY ALL HAVE HAD TO HAVE WORK DONE ON IT BUT NOW I CANT DRIVE MY VAN BECAUSE OF THE TRANSMISSION & I'VE ONLY HAD MY VAN SINCE 03/21/2008. *TR
AIR BAGS:FRONTAL
Jul 18, 2008
Incident date: Jul 15, 2008
MY HUSBAND WAS DRIVING OUR VAN, AND HE GOT INTO A FENDER BENDER AND WAS ONLY GOING 4 TO 5 MPH, AND HE LIGHTLY HIT A POLE DUE TO SUN GLARE, AND IT DID NOT MAKE A IMPACT AT ALL , AND BOTH AIR BAGS POPPED OUT, AND I WAS INJURY BADLY. THE DASHBOARD THAT WAS COVERING THE AIRBAG FLEW OFF, AND CUT MY HEAD ... Read more
2 injured
SUSPENSION:FRONT:MACPHERSON STRUT
Dec 4, 2007
Incident date: Dec 4, 2007
FAILURE OF FRONT STRUT TOWERS ON A 1996 PLYMOUTH GRAND VOYAGER FOUND UPON VEHICLE INSPECTION (SAFETY ISSUE). NO INCIDENT OCCURRED AND THE CORRECTIVE ACTION TO BE TAKEN IS THE REPLACEMENT OF BOTH FRONT STRUT TOWERS. OLD PART WOULD BE AVAILABLE IF YOU REQUEST ME TO KEEP THEM. PLEASE ADVISE. *TR
FUEL SYSTEM, GASOLINE
Sep 26, 2007
Incident date: Sep 26, 2007
SMELL OF GAS AFTER DRIVING FOR ABOUT 20 MIN. LEAD TO A POP SOUND FROM UNDER VEHICLE. SMOKE FILLED THE INSIDE OF THE VAN AND AFTER I BROUGHT IT TO A STOP ON A MEDIAN THE VEHICLE WAS ENGULFED IN FLAMES BEFORE I MANAGED TO EXIT. AFTER EXITING THE VEHICLE AND HAVING THE FIRE PUT OUT SOON ON WITH USE OF ... Read more
Fire
ELECTRICAL SYSTEM:IGNITION:MODULE
May 13, 2007
Incident date: Apr 26, 2007
WHILE DRIVING,VEHICLE WOULD STALL FOR NO APPARENT REASON, AT VARIOUS SPEEDS, THE GAUGES DROPPED TO ZERO, LOOKED LIKE VEHICLE WAS TURNED OFF. TAKEN VEHICLE TO MECHANIC & HE COULD NOT LOCATE THE PROBLEM.*AK
SUSPENSION:FRONT
Sep 13, 2006
Incident date: Sep 8, 2006
I TOOK MY 1996 PLYMOUTH GRAND VOYAGER TO MY MECHANIC TO HELP ME LOCATE A CREAKING NOISE IN THE FRONT OF THE VAN. WE FINALLY FIGURED OUT THAT IT WAS THE SWAY BAR. BUT WHAT WE ALSO DISCOVERED WAS THE TOWER MOUNT (THAT CONNECTS THE STRUT TO THE BODY FRAME) WAS SEVERELY RUSTED. THE REST OF THE BODY H... Read more
ELECTRICAL SYSTEM
Mar 20, 2006
Incident date: Mar 20, 2006
DT*: THE CONTACT STATED WHILE HAVING A STATE INSPECTION PERFORMED ON THE VEHICLE, THE REPAIR SHOP TECHNICIAN DETERMINED THE VEHICLE DID NOT HAVE A CHECK ENGINE LIGHT. THE MANUFACTURER WAS ALERTED.
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
Mar 16, 2006
Incident date: Jun 10, 2005
INCIDENT 1. DRIVING DOWN THE HIGHWAY AT 65 MPH AND THE ENGINE QUITS. PULL OVER, AFTER 20 MIN THE VAN STARTS AND DRIVES FINE FOR ABOUT A MONTH. INCIDENT 2. DRIVING DOWN THE HIGHWAY AT 55 MPH AND THE ENGINE QUITS. PULL OVER, WAIT 20 MIN. THE VAN STARTS AND DRIVES FINE FOR ABOUT A MONTH. INCIDENT... Read more
SUSPENSION:FRONT:MACPHERSON STRUT
Dec 27, 2005
Incident date: Dec 26, 2005
1996 PLYMOUTH GRAND VOYAGER SE RUSTED STRUT TOWER. WENT TO CHECK MY OIL LEVEL AND COULD NOT BELIEVE HOW BAD THE STRUT TOWERS WHERE RUSTED I COULD PUSH DOWN ON FRONT FENDERS AND WATCH THE STRUTS PUSH THE SURROUNDING METAL UP SO I TYPED IN GOOGLE SEARCH ENGINE 1996 PLYMOUTH GRAND VOYAGER SE RUSTED ST... Read more
SUSPENSION:FRONT:MACPHERSON STRUT
Nov 29, 2005
Incident date: Nov 29, 2005
STRUT TOWERS ARE RUSTING AND POSE A SAFETY RISK OF CRASH AND/OR ROLLOVER WHEN STRUTS EVENTUALLY BREAK LOOSE FROM THE STRUT TOWERS. *JB
EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
Aug 2, 2005
Incident date: Jun 2, 2005
DT: WHEN STARTING VEHICLE THE RADIO DID NOT COME ON , BUT THE AIR BAG LIGHT CAME ON AND STAYED ON. HOWEVER, AND THE DASH BOARD LIGHTS DID NOT COME ON. HAD TO RESTART THE VEHICLE IN ORDER TO GET THE RADIO TO WORK, THE AIR BAG LIGHT TO GO OFF, AND THE DASHBOARD LIGHTS TO REGISTER. THIS HAPPENED... Read more
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH
Aug 2, 2005
Incident date: Jun 2, 2005
DT: WHEN STARTING VEHICLE THE RADIO DID NOT COME ON , BUT THE AIR BAG LIGHT CAME ON AND STAYED ON. HOWEVER, AND THE DASH BOARD LIGHTS DID NOT COME ON. HAD TO RESTART THE VEHICLE IN ORDER TO GET THE RADIO TO WORK, THE AIR BAG LIGHT TO GO OFF, AND THE DASHBOARD LIGHTS TO REGISTER. THIS HAPPENED... Read more
AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE
Aug 2, 2005
Incident date: Jun 2, 2005
DT: WHEN STARTING VEHICLE THE RADIO DID NOT COME ON , BUT THE AIR BAG LIGHT CAME ON AND STAYED ON. HOWEVER, AND THE DASH BOARD LIGHTS DID NOT COME ON. HAD TO RESTART THE VEHICLE IN ORDER TO GET THE RADIO TO WORK, THE AIR BAG LIGHT TO GO OFF, AND THE DASHBOARD LIGHTS TO REGISTER. THIS HAPPENED... Read more
SUSPENSION:FRONT
Mar 29, 2005
Incident date: Mar 29, 2005
LIKE SED BEFOR ON A FEW OTHER COMPLANTS I HAVE A 96 PLYMOUNTH GRAND VOYAGER SE AND MY STRUT TOWERS ARE RUSTING OUT AT A FAST PASE AND IS VERY UN SAFE TO BE DRIVING THESE VANS WITH THIS PROBLEM... STRUT TOWER FAILUR CAN LEAD TO CRASH AND DEATH IF AT HIGHWAY SPEED BUY CAUSING DEFENT ROLEOVER THIS PROB... Read more
AIR BAGS
Dec 1, 2004
Incident date: Nov 1, 2004
THE AIR BAG LIGHT STAYED ON. AS A RESULT, THE HORN DID NOT WORK. A RECALL FOR THE CLOCK SPRING WAS ISSUED, HOWEVER, THIS VEHICLE'S YEAR WAS NOT INCLUDED. CONSUMER STATED VEHICLE WAS UNABLE TO PASS INSPECTION. *AK *NM
VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR
Dec 1, 2004
Incident date: May 1, 2001
CONSUMER STATED WINDSHIELD WIPERS WORKED INTERMITTENTLY. CONSUMER HAD SOME CALLS WITH BEING IN AN ACCIDENT BECAUSE THE WINDSHIELD WIPERS FAILED DURING RAINSTROMS. *AK
Crash
SUSPENSION:FRONT
Nov 8, 2004
Incident date: Oct 1, 2004
DURING SOME REGULAR MAINTENANCE MY REPAIR SHOP NOTICED THAT THE STRUT TOWERS IN MY 1996 PLYMOUTH GRAND VOYAGER WERE BADLY DETERIORATED AND THE THE STRUTS WERE IN DANGER OF PUSHING THROUGH THE TOP OF THE TOWER AND CONSEQUENTLY THE HOOD. THIS SITUATION WOULD HAVE RENDERED THE VEHICLE UNCONTROLLABLE AN... Read more
STRUCTURE:BODY
Oct 15, 2004
Incident date: Oct 15, 2004
SEVERLY RUSTED STRUT TOWER ON MY 1996 PLYMOTH GRAND VOYAGER. AFTER INVESTIGATING THE PROBLEM, I HAVE FOUND THAT NUMEROUS COMPLAINTS HAVE BEEN FILED. THERE WAS A RECALL ON THE 1998 AND 2000 GRAND VOYAGERS WITH THE SAME EXACT PROBLEM. ESTIMATED REPAIR $4500.00. *AK
POWER TRAIN:AUTOMATIC TRANSMISSION
Sep 28, 2004
Incident date: Sep 28, 2004
THE CONSUMER STATED THAT THE WINDSHIELD WIPERS WORKED INTERMITTENTLY, AND SOMETIMES WOULD NOT SHUT OFF. THE CONSUMER TOOK THE VEHICLE TO THE DEALER, AND WAS TOLD THAT THE PROBLEM WAS DUE TO THE POWER DISTRIBUTION CENTER OF THE VEHICLE WHICH WAS MALFUNCTIONING. TO REPAIR VEHICLE WOULD COST APPROXI... Read more
VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR
Sep 28, 2004
Incident date: Sep 28, 2004
THE CONSUMER STATED THAT THE WINDSHIELD WIPERS WORKED INTERMITTENTLY, AND SOMETIMES WOULD NOT SHUT OFF. THE CONSUMER TOOK THE VEHICLE TO THE DEALER, AND WAS TOLD THAT THE PROBLEM WAS DUE TO THE POWER DISTRIBUTION CENTER OF THE VEHICLE WHICH WAS MALFUNCTIONING. TO REPAIR VEHICLE WOULD COST APPROXI... Read more
ENGINE AND ENGINE COOLING
Sep 16, 2004
Incident date: Apr 12, 2004
AFTER HAVING THE WATER PUMP REPLACED FOR THE THIRD TIME, WHILE DRIVING HOME THE PULLEY FLEW OFF OF THE WATER PUMP, WENT INTO THE AIR, RENDERING THE VEHICLE INOPERABLE. *JB THE CONSUMER WAS TOLD THAT THE WATER PUMP PULLEY WAS PRESSED ON TO THE SHAFT. AS A RESULT OF THE PULLEY FALLING OFF THERE WAS ... Read more
ENGINE AND ENGINE COOLING
Sep 13, 2004
Incident date: Aug 25, 2004
VEHICLE CAUGHT ON FIRE WHILE PARKED IN A PARKING LOT. UPON EXITING THE VEHICLE CONSUMER NOTICED SMOKE, THEN FLAMES COMING FROM THE ENGINE COMPARTMENT. FIRE DEPARTMENT WAS CALLED, AND THEY EXTINGUISHED THE FIRE. THE FIRE INSPECTOR INDICATED THAT THE FIRE MAY HAVE BEEN CAUSED BY AN OIL LEAK, BUT THEY... Read more
Fire
AIR BAGS
Aug 26, 2004
Incident date: Aug 26, 2004
THE CLOCK SPRING FAILED, THREE YEARS AGO AND WAS REPAIRED AT CONSUMER'S EXPENSE. MANUFACTURER'S RECALL DID NOT INCLUDE THIS VEHICLE.DUE TO VIN. A MONTH LATER, CONSUMER RECEIVED RECALL LETTER ,AND WAS TOLD TO SEND A LETTER FOR REIMBURSEMENT, EVEN THOUGH THE RECEIPT WAS LOST. DEALER LOST THE R... Read more
VEHICLE SPEED CONTROL:CRUISE CONTROL
Aug 26, 2004
Incident date: Aug 23, 2004
CRUISE CONTROL LOCKED AND VEHICLE ACCELERATED TO THE SPEED OF 90 MPH. THE ONLY WAY TO STOP THE VEHICLE WAS TO TURN THE IGNITION OFF. ALSO, THE SERPENTINE BELT FELL OFF IN THE MIDDLE OF THE ROAD.*AK
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
Aug 26, 2004
Incident date: Aug 23, 2004
CRUISE CONTROL LOCKED AND VEHICLE ACCELERATED TO THE SPEED OF 90 MPH. THE ONLY WAY TO STOP THE VEHICLE WAS TO TURN THE IGNITION OFF. ALSO, THE SERPENTINE BELT FELL OFF IN THE MIDDLE OF THE ROAD.*AK
POWER TRAIN:AUTOMATIC TRANSMISSION
Jul 21, 2004
Incident date: Jul 21, 2004
WHILE DRIVING THE VEHICLE AT 45 MPH, TRANSMISSION FAILED WITHOUT ANY WARNING AT 70,000. VEHICLE WAS TAKEN TO THE INDEPENDENT SHOP WHO DETERMINED THE TRANSMISSION LEAKED FLUID. THE MECHANIC DETERMINED THAT THE TRANSMISSION HAD TO BE REPLACED AT THE OWNER EXPENSE OF $2.800. *LA THE VEHICLE HAS ... Read more
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
Jun 29, 2004
Incident date: Jun 28, 2004
MY 1996 PLYMOUTH GRAND VOYAGER MINI-VAN 3.3 LITER V6 2 WHEEL DRIVE BROKE DOWN. APPARENTLY IN THE TRANSPORT, LOADING, OR UNLOADING OF THE VEHICLE ON MY TRAILER, ONE OF THE MUFFLER MOUNTS BECAME DISCONNECTED AND THE OTHER MUFFLER MOUNT THE BOLT INTO THE FRAME WAS PULLED OUT. THIS CAUSED THE MUFFLER ... Read more
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Jun 29, 2004
Incident date: Jun 28, 2004
MY 1996 PLYMOUTH GRAND VOYAGER MINI-VAN 3.3 LITER V6 2 WHEEL DRIVE BROKE DOWN. APPARENTLY IN THE TRANSPORT, LOADING, OR UNLOADING OF THE VEHICLE ON MY TRAILER, ONE OF THE MUFFLER MOUNTS BECAME DISCONNECTED AND THE OTHER MUFFLER MOUNT THE BOLT INTO THE FRAME WAS PULLED OUT. THIS CAUSED THE MUFFLER ... Read more
LATCHES/LOCKS/LINKAGES:DOORS:LATCH
May 21, 2004
Incident date: May 9, 2004
I HAVE BEEN A PLYMOUTH MINIVAN OWNER SINCE 1989, AND OUR LATEST ONE (1996 HAS GIVEN US ALOT OF ENJOYMENT, BUT NOT WITHOUT A 1AND 1/2 INCH THICK REPAIR FILE THAT STARTED THE VERY FIRST MONTH WE BOUGHT IT. RECENTLY I JUST EXPERIENCED MY 5TH FAILURE OF A SLIDING DOOR, AUTOMATIC LOCK MECHANISM AND WOUL... Read more
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
May 12, 2004
Incident date: May 12, 2004
THE FAN BELT AND TENSIONER WERE REPLACED THREE TIMES IN THE LAST TWO YEARS AND NEED TO BE REPLACED AGAIN. *AK THE BELT CONTINUED TO MAKE CHIRPING NOISES THEREFORE IT WAS REPLACED AGAIN. *NM
POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
Apr 28, 2004
Incident date: Feb 10, 2004
PROBLEM: TRANSMISSION WILL NOT SHIFT PROPERLY. SOLUTION: TRANSMISSION WITH TORQUE CONVERTER AND A TRANSMISSION OUTPUT SENSOR HAD TO BE REPLACED AT 76,415 MILES AT A COST OF $2041.35. NO WARRANTY CONSIDERATION WAS GIVEN ALTHOUGH THE VAN WAS ONLY 1415 MILES/6 MONTHS OVER THE 75000/7YEAR EXTENDED WARR... Read more
POWER TRAIN
Apr 22, 2004
Incident date: Feb 15, 2003
AUTOMATIC TRANSMISSION FAILED AT THE ABOVE MILEAGE. THE VAN WILL SHIFT FROM FIRST TO SECOND, THEN STAYS LOCKED IN SECOND GEAR. FURTHER ACCELERATION RESULTS IN HIGHER RPM WITH NO ATTACHMENT TO A GEAR.(LIKE YOU ARE IN NEUTRAL). CAR IS CURRENTLY IN THE REPAIR SHOP WAITING AN ESTIMATE AS TO REPAIR.
ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
Apr 22, 2004
Incident date: Mar 23, 2004
WHILE DRIVING, I HEARD THIS NOISE COMING FROM THE ENGINE COMPARTMENT, BEFORE I COULD PULL OVER, RADIATOR STARTED STEAMING. AFTER LETTING ENGINE COOL, I NOTICED THAT THE RADIATOR CRACKED. THE TEMPERATURE GUAGE DID NOT ALERT ME TO ANYTHING. RADIATOR FANS WERE NOT WORKING.*AK
POWER TRAIN
Apr 22, 2004
Incident date: Jan 15, 2003
TRANSMISSION PUMP, IS OUT NOW, SPECKLED PAINT ON HOOD AND TOP, SIDES, BACK, VIBRATION IN FRONT END STEERING, LOUD NOISES, CREAKS AND MAKES LOTS OF NOISES, BACK DOOR ON RIGHT SIDE WILL NOT LOCK OR UNLOCK. I NEED HELP WITH ALL OF THESE PROBLEMS. THE ITEMS REPAIRED WAS BY A FRIEND MECHANIC.
STRUCTURE
Apr 22, 2004
Incident date: Jan 15, 2003
TRANSMISSION PUMP, IS OUT NOW, SPECKLED PAINT ON HOOD AND TOP, SIDES, BACK, VIBRATION IN FRONT END STEERING, LOUD NOISES, CREAKS AND MAKES LOTS OF NOISES, BACK DOOR ON RIGHT SIDE WILL NOT LOCK OR UNLOCK. I NEED HELP WITH ALL OF THESE PROBLEMS. THE ITEMS REPAIRED WAS BY A FRIEND MECHANIC.
UNKNOWN OR OTHER
Apr 22, 2004
Incident date: Oct 15, 2003
ABOVE ARE OUR MAJOR PROBLEMS WE RECENTLY HAD WITH OUR VAN. THE MOST SERIOUS ONE THAT HAS TO DO WITH SAFETY IS THE BODY WORK DONE TO THE LEFT SIDE STRUT TOWER DUE TO RUST - WHICH ALSO INCLUDED THE REPAIR OF THE SUSPENSION. I REPORTED THIS TO DAIMLERCHRYSLER UNDER CONCERN#11568602 ASKING THEM FOR FINA... Read more
VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
Apr 22, 2004
Incident date: Jan 15, 2003
TRANSMISSION PUMP, IS OUT NOW, SPECKLED PAINT ON HOOD AND TOP, SIDES, BACK, VIBRATION IN FRONT END STEERING, LOUD NOISES, CREAKS AND MAKES LOTS OF NOISES, BACK DOOR ON RIGHT SIDE WILL NOT LOCK OR UNLOCK. I NEED HELP WITH ALL OF THESE PROBLEMS. THE ITEMS REPAIRED WAS BY A FRIEND MECHANIC.
Showing 50 of 922 complaints.
Technical Service Bulletins — 1996 PLYMOUTH GRAND VOYAGER
10 manufacturer communications from 8 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 160000 STRUCTURE | 4 |
| 350000 EQUIPMENT | 3 |
| 062100 ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY | 1 |
| 110000 ELECTRICAL SYSTEM | 1 |
| 060000 ENGINE AND ENGINE COOLING | 1 |
08-049-20
Apr 22, 2020
110000 ELECTRICAL SYSTEM
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are nece
08-049-20
Apr 22, 2020
350000 EQUIPMENT
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are nece
31-006-19
Nov 20, 2019
160000 STRUCTURE
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
31-003-19
Nov 20, 2019
350000 EQUIPMENT
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
3100619
Nov 20, 2019
160000 STRUCTURE
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
3100619
Nov 20, 2019
350000 EQUIPMENT
Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
3100519
Nov 20, 2019
160000 STRUCTURE
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
3100319
Nov 20, 2019
160000 STRUCTURE
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
R2118796A
Feb 26, 2016
060000 ENGINE AND ENGINE COOLING
Valve Body. These may cause over drive cycling.
8251
Oct 1, 1999
062100 ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
EMISSIONS RECALL STATING THAT THE RADIATOR FAN RELAY MAY NOT TURN ON THE RADIATOR COOLING FANS. *TT
PLYMOUTH GRAND VOYAGER — All Years Overview
Complete safety history for the PLYMOUTH GRAND VOYAGER across all model years (1984–2000).
82
Total Recalls
3,388
Total Complaints
0
Investigations
143
Reported Crashes
134
Reported Fires
12
Reported Deaths
PLYMOUTH GRAND VOYAGER — Year by Year
Compare recalls and complaints across model years. Click any year to see full details.
| Year | Recalls | Complaints | |
|---|---|---|---|
| 2002 | 0 | 4 | View |
| 2001 | 0 | 6 | View |
| 2000 | 4 | 144 | View |
| 1999 | 5 | 289 | View |
| 1998 | 6 | 378 | View |
| 1997 | 5 | 366 | View |
| 1996 (current) | 11 | 922 | |
| 1995 | 3 | 92 | View |
| 1994 | 6 | 247 | View |
| 1993 | 9 | 342 | View |
| 1992 | 8 | 300 | View |
| 1991 | 8 | 199 | View |
| 1990 | 3 | 60 | View |
| 1989 | 3 | 23 | View |
| 1988 | 3 | 10 | View |
| 1987 | 2 | 2 | View |
| 1986 | 2 | 1 | View |
| 1985 | 2 | 1 | View |
| 1984 | 2 | 2 | View |