2023 FORD BRONCO

18 recalls, 266 complaints - 167 TSBs

ENGINE

Defect Description

Ford Motor Company (Ford) is recalling certain 2021-2026 Bronco and Bronco Raptor vehicles. The engine compartment wiring harness may become damaged and short circuit.

Consequence

A short circuit in the engine compartment can create heat or spark, increasing the risk of a fire.

Remedy

Dealers will install sheathing over the wiring, free of charge. This is a Phased campaign. Phase 1 will include 2026 Bronco Raptor notified owners on 7/31/2026. Phase 2 will include 2021-2025 Bronco Raptor vehicle will notify owners on or about 8/14/2026. Phase 3 will include 2021-2026 Bronco will n... Read more

565,691 vehicles affected

Manufacturer: Ford Motor Company

STRUCTURE:BODY

Defect Description

Ford Motor Company (Ford) is recalling certain 2022-2026 Bronco vehicles. The fender flares may not be properly secured and detach from the vehicle.

Consequence

A detached fender flare can become a road hazard and increase the risk of a crash.

Remedy

Dealers will inspect and repair, or replace the fender flares as necessary, free of charge. Interim letters, notifying owners of the safety risk, were mailed August 11, 2026. Additional letters will be sent once the remedy is available, anticipated in late August 2026. Owners may contact Ford custo... Read more

36,046 vehicles affected

Manufacturer: Ford Motor Company

POWER TRAIN:AUTOMATIC TRANSMISSION

Defect Description

Ford Motor Company (Ford) is recalling certain 2021-2025 Bronco vehicles. The transmission to transfer case joint may be misaligned due to an incorrectly performed previous repair, which could lead to wear of the transmission output shaft splines and transfer case input splines.

Consequence

Excessive wear of the transmission and transfer case splines may result in a loss of drive power or vehicle rollaway, increasing the risk of a crash.

Remedy

Dealers will inspect the transmission to transfer case joint and replace the transmission and transfer case as necessary, free of charge. Owner notification letters were mailed July 9, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S26. Vehicle I... Read more

4,922 vehicles affected

Manufacturer: Ford Motor Company

BACK OVER PREVENTION:SOFTWARE

Defect Description

Ford Motor Company (Ford) is recalling certain 2021-2026 Ford Bronco and 2021-2024 Ford Edge vehicles. The Accessory Protocol Interface Module (APIM) may overheat and shutdown, which can prevent the rearview camera image from displaying as intended.

Consequence

A rearview camera that fails to display an image can reduce the driver’s view behind the vehicle, increasing the risk of a crash.

Remedy

The APIM software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed April 13, 2026. Owners may contact Ford Customer Service at 1-866-436-7332. Ford's number for this recall is 26S09. Vehicle Identification Numbers (VINs) inv... Read more

849,310 vehicles affected

Manufacturer: Ford Motor Company

SEATS:CRITICAL FASTENERS

Defect Description

Ford Motor Company (Ford) is recalling certain 2021-2023 Bronco vehicles. The front seats may have a loose or dislodged seat frame height-adjust pivot bolt.

Consequence

A seat with a dislodged bolt may not properly restrain an occupant in a crash, increasing the risk of injury.

Remedy

Dealers will inspect and replace the pivot links and bolts as necessary, free of charge. Owner notification letters were mailed April 28, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SB5. Vehicle Identification Numbers (VINs) involved in this ... Read more

163,256 vehicles affected

Manufacturer: Ford Motor Company

EQUIPMENT:ELECTRICAL:ENGINE BLOCK HEATER

Defect Description

Ford Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024 Bronco, Bronco Sport, and 2022-2024 Maverick vehicles. The engine block heater may crack and develop a coolant leak, causing it t... Read more

Consequence

An electrical short circuit can increase the risk of a fire.

Remedy

Owners are advised not to plug in their block heater until the vehicle is remedied. Dealers will replace the block heater, free of charge. Owners will also have a alternative option to replace engine block heater element with a threaded blanking plug, and remove the block heater electrical cord. Int... Read more

59,006 vehicles affected

Manufacturer: Ford Motor Company

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

Defect Description

Ford Motor Company (Ford) is recalling certain 2021-2023 Bronco, Explorer, Lincoln Aviator, F-250 SD, F-350 SD, F-450 SD, F-550 SD, 2021-2022 Lincoln Navigator, Mustang, F-150, and 2022 Expedition vehicles. The low-pressure fuel pump may fail, which can result in an engine stall while driving.

Consequence

An engine stall increases the risk of a crash.

Remedy

Dealers will replace the low pressure fuel pump on super duty vehicles and update the powertrain control module (PCM) software on all other affected vehicles, free of charge. Owner notification letters were mailed July 27, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's numb... Read more

850,318 vehicles affected

Manufacturer: Ford Motor Company

BACK OVER PREVENTION:SOFTWARE

Defect Description

Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco, F-150, 2021-2024 Edge, 2022-2025 Escape, F-250, F-350, F-450, F-550, F-600, 2022-2024 Expedition, 2022-2025 Transit, 2021-2023 Mach-E, 2024 Ranger, Mustang, 2021-2023 Lincoln Nautilus, 2022-2024 Navigator, and 2023-2024 Corsair vehicle... Read more

Consequence

A frozen or missing rearview camera image can reduce the driver's view behind the vehicle, increasing the risk of a crash.

Remedy

The accessory protocol interface module (APIM) software will be updated by a dealer or through an over-the-air update, free of charge. This will be a phased campaign, with the remedy becoming available in different phases based on model and model years. Interim letters notifying owners of the safety... Read more

1,076,138 vehicles affected

Manufacturer: Ford Motor Company

BACK OVER PREVENTION: SENSING SYSTEM: CAMERA

Defect Description

Ford Motor Company (Ford) is recalling certain 2022-2023 Bronco vehicles. The 360-degree view camera may not display a rearview image when the vehicle is placed in reverse.

Consequence

Loss of the rearview camera image can reduce the driver's view of what is behind the vehicle, increasing the risk of a crash.

Remedy

Dealers will replace the rearview camera, free of charge. Owner notification letters were mailed October 8, 2025. Owners may contact Ford Customer Service at 1-866-436-7332. Ford's number for this recall is 23S48. This recall expands previous recall number 23V-598.

128,889 vehicles affected

Manufacturer: Ford Motor Company

SUSPENSION:REAR:SHOCK ABSORBER

Defect Description

Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco vehicles. The rear shock absorbers may corrode and fail, resulting in detachment of the external reservoir.

Consequence

An external reservoir that detaches from a vehicle can create a road hazard, increasing the risk of a crash.

Remedy

Dealers will replace the rear shock absorbers, as necessary free of charge. Owner notification letters were mailed August 15, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S01.

149,449 vehicles affected

Manufacturer: Ford Motor Company

LATCHES/LOCKS/LINKAGES:DOORS:LOCK

Defect Description

Ford Motor Company (Ford) is recalling certain 2023-2024 Bronco 4-door vehicles. The left-side rear door may be opened from the inside of the vehicle when the child safety lock is in the "ON" position.

Consequence

A malfunctioning child safety lock that allows a rear door to be opened unintentionally can increase the risk of injury.

Remedy

Dealers will inspect the child safety locks and replace the rear door latch, as necessary, free of charge. Owner notification letters were mailed April 9, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S15.

9,847 vehicles affected

Manufacturer: Ford Motor Company

VISIBILITY:GLASS, SIDE/REAR

Defect Description

Ford Motor Company (Ford) is recalling certain 2023-2024 Bronco and Bronco Heritage vehicles. The rear quarter glass panels may have been improperly installed to the vehicle hard top, which can allow them to detach.

Consequence

Detached rear glass panels may create a road hazard and increase the risk of a crash.

Remedy

Dealers will inspect and reinstall the rear glass panels on Bronco vehicles. On Bronco Heritage vehicles, dealers will replace the rear left-hand removable quarter glass panel. Repairs will be performed free of charge. Bronco owner notification letters were mailed June 6, 2024. Bronco Heritage o... Read more

7,875 vehicles affected

Manufacturer: Ford Motor Company

POWER TRAIN:AUTOMATIC TRANSMISSION:INTERNAL:PARK PAWL

Defect Description

Ford Motor Company (Ford) is recalling certain 2023 Bronco vehicles. The transmission park system may have been damaged during assembly, which can prevent the parking pawl from fully engaging and result in a vehicle rollaway.

Consequence

A vehicle rollaway can increase the risk of a crash.

Remedy

Dealers will replace the transmission, free of charge. Owner notification letters were mailed August 11, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S44.

2 vehicles affected

Manufacturer: Ford Motor Company

EQUIPMENT:OTHER:LABELS

Defect Description

Ford Motor Company (Ford) is recalling certain 2022-2023 Bronco, 2023 Super Duty F-250, and 2019-2023 Ranger vehicles. The Tire and Loading Information (TREAD) label states the incorrect load carrying capacity, which can result in an overloaded vehicle. As such, these vehicles fail to comply with ... Read more

Consequence

An overloaded vehicle increases the risk of a crash.

Remedy

Ford will mail a new TREAD label to install over the existing label, free of charge. Owners will also have the option to take their vehicle to a Ford or Lincoln dealer to have the new label installed, free of charge. Owner notification letters were mailed July 21, 2023. Owners may contact Ford cu... Read more

29,607 vehicles affected

Manufacturer: Ford Motor Company

SEAT BELTS:CRITICAL FASTENERS

Defect Description

Ford Motor Company (Ford) is recalling certain 2021-2023 Bronco vehicles built with the 5-Door body style. The first-row seat belt latch plates may be difficult to access from their stowed position. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standa... Read more

Consequence

Difficulty accessing the seat belt latches may result in occupants not wearing their seat belts, increasing the risk of injury in a crash.

Remedy

Dealers will add a sliding clip latch stop to the driver and front passenger seat belts, free of charge. Interim owner notification letters notifying owners of the safety risk were mailed July 14, 2023. Owner letters informing owners that parts are available were mailed on October 2, 2023. Owners... Read more

175,550 vehicles affected

Manufacturer: Ford Motor Company

WHEELS:LUGS/NUTS/BOLTS/STUDS

Defect Description

Ford Motor Company (Ford) is recalling certain 2023 Bronco and Ranger vehicles. The lug nuts on the driver's side wheels may have been improperly tightened.

Consequence

Loose lug nuts may result in wheel detachment while driving, increasing the risk of a crash.

Remedy

Owners are advised not to drive their vehicles until the remedy is completed. Dealers will inspect, and if necessary, retighten the lug nuts, free of charge. Owner notification letters were mailed May 2, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this rec... Read more

1,434 vehicles affected

Manufacturer: Ford Motor Company

STEERING

Defect Description

Ford Motor Company (Ford) is recalling certain 2023 Bronco Wildtrak and 2022 Bronco Raptor vehicles. Internal damage to the steering gear may require increased steering effort or cause the steering wheel to lock-up.

Consequence

A steering wheel that locks-up can result in a complete loss of steering control, increasing the risk of a crash.

Remedy

Owners are advised not to drive their vehicles until the remedy is performed. Dealers will replace the steering gear, free of charge. Owner notification letters were mailed March 31, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S09.

343 vehicles affected

Manufacturer: Ford Motor Company

POWER TRAIN:AUTOMATIC TRANSMISSION

Defect Description

Ford Motor Company (Ford) is recalling certain 2022-2023 F-150, Mustang, Explorer, Bronco, and 2023 Lincoln Aviator vehicles equipped with automatic transmissions. The transmission may contain a loose bolt which could prevent the transmission from engaging the park gear, although the gear shifter p... Read more

Consequence

The inability to secure the vehicle in the park position can result in a rollaway, increasing the risk of a crash or injury.

Remedy

Dealers will inspect and, if necessary, replace the transmissions, free of charge. Owner notification letters were mailed April 25, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S06.

1,138 vehicles affected

Manufacturer: Ford Motor Company

Complaint Statistics

266 total complaints 6 crashes 6 fires 6 injuries

Top Reported Components

Component	Complaints
ENGINE	41
ELECTRICAL SYSTEM	34
UNKNOWN OR OTHER	29
POWER TRAIN	25
STEERING	19
FUEL/PROPULSION SYSTEM	15
STRUCTURE:BODY	9
VISIBILITY/WIPER	8
ENGINE AND ENGINE COOLING	7
SERVICE BRAKES	6

Incident date: Sep 9, 2026

Cracking of the roof which has caused leaks. Common issue for Broncos, but only recalled for 2021-2022 Broncos. My Bronco is 2023 and has the same issue. It should also be a recall.

Incident date: Sep 9, 2026

Cracking of the roof which has caused leaks. Common issue for Broncos, but only recalled for 2021-2022 Broncos. My Bronco is 2023 and has the same issue. It should also be a recall.

Incident date: Jan 1, 2026

Front roof panel is cracking and chipping. Rear roof panel is cracking around the side windows. Bronco is never in direct sunlight unless driving. And the vehicle is never driven off-road.

Incident date: Aug 29, 2026

When making a right turn with the turn signal on, as you complete the turn and straighten the steering wheel the left turn signal turns on as the right turn signal turns off. This is intermittent and occurs when turning from a complete stop or a turn while moving. This is very unsafe as it looks lik... Read more

Incident date: Aug 23, 2026

On XXX, our 2023 Ford Bronco, VIN [XXX], was stopped on an incline. The vehicle was not moving, and the driver exited the vehicle believing it was in Park. The vehicle was actually still in Drive. A passenger remained in the vehicle. While the Bronco was stationary, the passenger pressed the START/... Read more

Crash 1 injured

Incident date: Aug 15, 2026

Steering rack component failure, vague steering, play during steering directional change, Light grinding noise when turning steering wheel.

Incident date: Aug 8, 2026

The contact owns a 2021 Hyundai Palisade. The contact received notification of NHTSA Campaign Number: 25V607000 (SEAT BELTS); however, the part to do the recall repair was unavailable. The local dealer was contacted and confirmed that the part was not yet available. The contact stated that the manuf... Read more

Incident date: Aug 10, 2026

The contact owns a 2022 Ford Bronco. The contact stated that while leaving the residence, the vehicle stalled on the highway. The driver was able to avoid a crash with a tractor-trailer. The check engine warning light illuminated intermittently, and a “Service Vehicle Soon” message was displayed... Read more

Incident date: Mar 1, 2026

The engine intake tract, PCV infrastructure, and the main lower engine wiring harness loom failed due to improper reassembly during Federal Safety Recall 24V-608. The technician left the main intake coupler completely loose and spinning freely by hand, and left the MAF sensor crooked. This introduce... Read more

Incident date: Jun 24, 2026

The issue involves a loss of signal between the transmission range sensor and the powertrain control module, which can cause the transmission to unexpectedly downshift into second gear, potentially leading to a loss of vehicle control. I purchased this vehicle in Feb 2025 used 2013 Ford F 150 6 Gear... Read more

Incident date: Jul 13, 2026

1. Head gasket and turbo system 2. I was driving on the highway at 55mph and the front end of the car started to shake so I pulled over to inspect the car as best I could. 3. The Honda dealer did a diagnostic for my AC $450 and $200 for the hazard lights. I was told my AC needed to be charged and ... Read more

Incident date: Jun 23, 2026

While driving at highway speeds on the freeway in my 2021 Cadillac CT4-V, the vehicle experienced a sudden, catastrophic loss of propulsion. Without warning, the transmission dropped out of gear as if it were in neutral. I completely lost the ability to accelerate, creating an immediate, life-threat... Read more

Incident date: Jun 24, 2026

Upon attempting to charge the vehicle with factory supplied Level 1 charger, a dashboard message appeared stating "Service Charging System" and the vehicle would not charge. Took the vehicle to a service station and scanned the vehicle. Listed error code is p0d27-00. The code could not be cleared... Read more

Incident date: May 10, 2026

While driving my 2013 Tesla Model S at normal road speed, the vehicle suddenly lost all propulsion without any warning. I had to coast and maneuver across traffic to avoid being hit before the car came to a stop. After shifting into Park, the vehicle displayed DI_w072 and DI_f072 gate‑drive faults... Read more

Incident date: May 10, 2026

Incident date: Mar 29, 2026

*The mechanic diagnosed internal engine failure (May 14, 2026). The vehicle is at the second mechanic's shop. *The car stalled twice. The first time, over 20 miles, the air conditioning stopped, followed by the radio, and then acceleration. I pulled over and the acceleration returned but only for a... Read more

Incident date: Jun 1, 2025

On at least 3 occasions in the past nine months, when the cruise control was ON, the adaptive cruise control feature suddenly applied the brakes on our 2025 Kia Telluride. The last incident happened in May when there was NO vehicle in front of or on either side of our vehicle. Another time the brake... Read more

Incident date: Jun 1, 2025

transmission is locking itself into either 3rd or 5th gear and will not shift. sometimes it will lock itself in 1st gear and not shift.

Incident date: Apr 9, 2026

The contact owns a 2022 Ford Escape. The contact stated that while driving, the sync screen displayed a blank image. The vehicle was taken to the dealer previously and was diagnosed as needing a battery, but the failure persisted. The vehicle was taken to the dealer a second time and was diagnosed w... Read more

Incident date: Apr 9, 2026

Last year, my 2025 Acura MDX was repaired under warranty for a known starter issue that is affecting all 2025+ MDX models. The issue is that the vehicle will stall or fail to start on random occasions leaving drivers stranded or stopped in traffic unable to move their vehicle. Honda and Acura are we... Read more

Incident date: Sep 28, 2023

Moon roof exploded while driving on highway. This is most likely due the to temperate glass used for the moon roof. No collision happened, no debris flying from somewhere else hit the glass, there was no cause for it shatter, the glass just exploded almost causing my family to get injured from glass... Read more

Incident date: Apr 16, 2026

I am reporting that Hyundai’s Recall 296 remedy appears inadequate and that Hyundai closed the recall on my vehicle even though the underlying rear-seat safety hazard remained unresolved. My complaint involves the second- and third-row powered seat system, including the fold/stow and walk-in funct... Read more

Incident date: Apr 17, 2026

The Forward collision warning goes off without cars in front or near the vehicle. Has happened multiple times.

Incident date: May 1, 2025

The radar cruise control system on my 2017 Toyota Highlander is not functioning properly and creates a safety hazard. When initially setting the radar cruise control, the system works as expected. I can accelerate to a desired speed, press the “set” control, and the vehicle maintains that speed ... Read more

Incident date: May 1, 2025

Vehicle experienced white exhaust smoke due to oil entering the exhaust system, caused by turbocharger failure. This led to contamination and failure of all O2 sensors, requiring full replacement, along with replacement of both turbochargers. The radiator also failed and had to be replaced. This ap... Read more

Incident date: Apr 8, 2026

Oil is leaking onto my spark plugs and fouling them out. Also took my car into dealership and parts are not available for the recall for the rear toe links.

Incident date: Apr 8, 2026

While driving my 2013 Toyota Prius, the red brake warning light, traction control, and ABS warning light suddenly illuminated on the dashboard. The brake pedal became spongy and required significantly more effort to stop the vehicle, indicating reduced braking power. The vehicle was diagnosed with c... Read more

Incident date: Apr 1, 2026

this is the 10 speed transmission. When starting from a stop the truck will start to shift thru gears and then shift into neutral and the engine will rev very high and then slam back into a lower gear.

Incident date: Apr 2, 2026

Coolant reservoir refilled during last 2 oil changes due to coolant loss. On most recent oil change, spark plugs were removed to put a camera in cylinders. Found water in cylinder. Swooshing sound from motor at idle. Bad headgasket. Replaced headgasket.

Incident date: Mar 13, 2026

In heavy rain situations I get an error message stating all front active safety systems (forward collision warning, etc.) do not work. The error states to clean or clear the front sensors of the vehicle. There is nothing blocking the sensors but in heavy weather these situations become much more imp... Read more

Incident date: Oct 1, 2025

The contact owns a 2018 Ram 3500. The contact received notification of NHTSA Campaign Number: 24V896000 (Service Brakes, Hydraulic); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repai... Read more

Incident date: Oct 5, 2023

While driving at normal speed, my 2022 Hyundai Palisade suddenly lost power without warning. Multiple warning icons appeared on the dashboard at the same time. The vehicle immediately slowed down and became unsafe to operate. After pulling over, the vehicle would not restart and had to be towed. Thi... Read more

Incident date: Oct 5, 2023

Owner of a 2019 GMC Acadia Denali (VIN: [XXX] , current odometer ~87,164 miles), purchased new. In early February 2026, the check engine light came on. Independent diagnostic scan confirmed persistent P0420 code (“Catalyst System Efficiency Below Threshold Bank 1”) as current, history, pending, ... Read more

Incident date: Dec 1, 2023

My Tesla Model 3 was brought to Tesla Princeton Service Center on February 27, 2025 for a 12V battery replacement. During the service visit, Tesla also replaced the rear glass, citing the rear defroster as the root cause of the battery drain — a repair that was added without prior discussion and i... Read more

Incident date: Dec 1, 2023

The contact owns a 2021 Ford EcoSport. The contact received notification of NHTSA Campaign Number: 23V905000 (ENGINE AND ENGINE COOLING). The vehicle was taken to the dealer, and the contact was informed that the part was not available and needed to be ordered. The vehicle was not repaired. The cont... Read more

Incident date: Dec 1, 2023

The contact owns a 2022 Hyundai Sonata. The contact stated that while his daughter was driving at an undisclosed speed, the vehicle failed to accelerate as intended. The vehicle was taken to the local dealer, who determined that the failure was associated with NHTSA Campaign Number: 25V796000 (Fuel ... Read more

Incident date: Apr 4, 2025

On March 1, 2026, while driving at normal roadway speed on a double yellow-lined road, my 2024 Genesis GV60 Advance displayed a "Check Electric Vehicle System" warning. With less than one minute of the warning appearing, the vehicle lost propulsion and rolled to a stop. I was able to steer into a pa... Read more

Incident date: Feb 23, 2026

The contact owns a 2014 Ford Fusion. The contact stated that while driving at an undisclosed speed, the steering wheel remained stuck in the direction turned and failed to return to center. The contact stated that the traction control warning light was illuminated. Due to the failure, excessive forc... Read more

Incident date: Jan 9, 2026

My car totally stopped on me due to one of the 8 recalls I have undone related to my car. My insurance company verified that the recalls were open related to my car. I verified it to make sure by vin number at NHTSA.gov. up until today 2/13/2026 as I spoked with a representative at NHTSA my 8 recal... Read more

Incident date: Jan 30, 2026

The contact owns a 2018 Hyundai Tucson. The contact stated that while driving at an undisclosed speed, the vehicle lost automotive power. The vehicle was pulled over to the shoulder lane, engine oil was added, and the contact waited for several minutes for the vehicle to return to normal operation. ... Read more

Incident date: Jun 2, 2025

Component: Power Train / Transmission Vehicle: 2019 Lincoln Nautilus – 8F35 transmission Mileage first noticed: At Test drive and purchase (~61,405 miles) Status: Ongoing defect My 2019 Lincoln Nautilus has exhibited persistent hesitation, jerking, and harsh engagement during acceleration from a ... Read more

Incident date: Jan 28, 2026

Engine knock due to a spun bearing

Incident date: Jan 28, 2026

The contact owns a 2019 GMC Acadia. The contact stated that while driving at an undisclosed speed, the vehicle stalled unexpectedly. There was no warning light illuminated. The vehicle was able to be restarted. The contact also stated that while coming to a stop and attempting to depress the brake p... Read more

Incident date: Jan 6, 2026

Immediately following routine maintenance performed at an authorized Hyundai dealership, my 2025 Hyundai Hybrid Santa Fe Calligraphy experienced a complete loss of engine oil, which resulted in the engine shutting down while driving on a highway. While traveling at highway speed with my minor daught... Read more

Incident date: Jan 6, 2026

My 2023 Ford Explorer ST has rolled while parked, turned off, and in Park, with the electronic parking brake engaged. This has occurred multiple times on my residential driveway, which has an approximate 20-degree slope, during light snow conditions. On one occasion, the vehicle rolled backward dow... Read more

Incident date: Jan 7, 2026

AFTER REPLACING THE WINDSHIELD AT SAFELITE, MY LANE KEEPING ASSIST SYSTEM AND AUTO STOP IS NOT WORKING

Incident date: Jan 7, 2026

AFTER REPLACING THE WINDSHIELD AT SAFELITE, MY LANE KEEPING ASSIST SYSTEM AND AUTO STOP IS NOT WORKING

Incident date: Jun 10, 2025

I am writing regarding a defective transfer case on my 2017 Jeep Cherokee. I took my car in to Firestone as I was having issues with my Heater not blowing hot air and my check engine coming on and off. I have attached a copy of Firestone's estimate of repair. Firestone informed me that my VIN was ... Read more

Showing 50 of 266 complaints.

NHTSA Safety Ratings, 2023 FORD BRONCO

2023 Ford Bronco 2DR 4WD

Category	Rating
Rollover	3 / 5 ★★★☆☆
Rollover Risk	25.6%

Safety Technology

Feature	Status
Electronic Stability Control	Standard
Forward Collision Warning	Standard & Optional
Lane Departure Warning	Standard

Source: NHTSA 5-Star Safety Ratings Program. Ratings are based on crash tests conducted by the National Highway Traffic Safety Administration.

Technical Service Bulletins, 2023 FORD BRONCO

167 manufacturer communications from 111 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

Component	Bulletins
100000 POWER TRAIN	19
350000 EQUIPMENT	18
060000 ENGINE AND ENGINE COOLING	15
110000 ELECTRICAL SYSTEM	13
980000 UNKNOWN OR OTHER	9
118000 ELECTRICAL SYSTEM:SOFTWARE	9
280100 BACK OVER PREVENTION:SOFTWARE	7
160000 STRUCTURE	6

350000 EQUIPMENT

All accessory stick-on keyless entry keypads come with a wallet card containing the master code. If the accessory keypad was factory installed, this card will be placed in the glove box and should be handed to the vehicles owner during ini

100000 POWER TRAIN

Some 2021-2023 Bronco vehicles equipped with a 2.7L or 3.0L engine may exhibit an illuminated MIL with DTC P25B4, P25B6, and/or P0299 stored in the powertrain control module (PCM). This may be due to a loose nut on the turbo actuator arm ca

980000 UNKNOWN OR OTHER

Some 2021-2024 Bronco vehicles may experience a repeat loss of window initialization which results in a loss of short drop and/or one-touch up and one-touch down feature operation. This may be due to a recent short drop enhancement that is

280100 BACK OVER PREVENTION:SOFTWARE

Some 2022-2024 Bronco Raptor vehicles may exhibit an intermittent no crank/no start/discharged battery due to the presence of a parasitic battery drain. This may be due to the instrument panel cluster (IPC) software.

060000 ENGINE AND ENGINE COOLING

Some 2020-2024 F-150 and 2021-2024 Bronco vehicles equipped with a 2.7L or 3.0L EcoBoost engine may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine on initial start-up after a cold soak of 6 hours

020000 SUSPENSION

This article supersedes TSB 23-2400 to update the parts list. Some 2021-2023 Bronco vehicles may encounter a Sta-bar Disconnect Service Required message in the instrument panel cluster and an illuminated warning light with diagnostic troubl

110000 ELECTRICAL SYSTEM

Quality improvements include: -Fix the infrequent random audio noises issue and improve the audio quality of the vehicle

980000 UNKNOWN OR OTHER

Various vehicles have had pinpoint tests, guided routines and the Warranty and Policy Manual recentlyupdated for diagnostics and repairs on SYNC generation 3 and later applications. When performingdiagnostics and repairs on SYNC Gen 3 or la

110000 ELECTRICAL SYSTEM

Some 2021-2023 Bronco vehicles equiped with a 2.7L engine may exhibit an ilumintated MIL with DTC P0456 stored in the powertrain control module (PCM). This may be due to the software level of the PCM and has no effect on vehicle operation.

160000 STRUCTURE

This article supersedes 23-2024 to update parts list to include rivets. Some 2021-2023 Bronco vehicles equipped with a factory soft top roof may exhibit a headliner that is detaching from the soft top material. This may be due to the factor

162900 STRUCTURE:BODY:ROOF AND PILLARS

350000 EQUIPMENT

162300 STRUCTURE:BODY:DOOR

2021-2023 Bronco vehicles built on or before 9-Jul-2023 may have new version software in their driver door module (DDM) and passenger door module (PDM) that contains noticeable enhancements to the window short drop operation. This software

118000 ELECTRICAL SYSTEM:SOFTWARE

Some 2023 Bronco vehicles may exhibit diagnostic trouble code (DTC) U2101 stored in accessory protocol interface module (APIM) and/or telematics control unit (TCU) after TCU module programming with no additional symptoms present. This may b

118000 ELECTRICAL SYSTEM:SOFTWARE

Some 2022-2024 various Ford/Lincoln vehicles equipped with SYNC 4 may experience concern where customers are receiving an error message when trying to enroll in connected services. This may be due to the gateway module (GWM) software. To co

103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

Some 2022-2024 Broncos Raptors built on and before 13-Feb-2024 and 2021-2024 Broncos equipped with a 2.3L EcoBoost engine may exhibit an illuminated MIL with ignition system DTC(s) P0352, P0353, P0354, P0355, P0357, P2303, P2306, P2309, P23

115000 ELECTRICAL SYSTEM:BODY CONTROL MODULE/BCM

Many body control module C (BCMC) warranty return parts are coming back with no trouble found. To verify that the BCMC is at fault prior to replacing, perform the following. First, disconnect the battery then check all BCMC connectors for t

060000 ENGINE AND ENGINE COOLING

For 2015-2024 Ford and Lincoln vehicles equipped with turbocharged engines and customer concern of an engine oil leak, refer to Workshop Manual (WSM), Section 303-00 for oil leak inspection and testing methods. Ford has evaluated turbocharg

353600 EQUIPMENT:ELECTRICAL:INFOTAINMENT

Some 2021-2024 Bronco/F-150, 2023-2024 Escape/F-Super Duty vehicles equipped with SYNC 4 may experience a concern during accessory protocol interface module (APIM) programming where the vehicle's center display screen indicates USB Error. T

353610 EQUIPMENT:ELECTRICAL:INFOTAINMENT:SOFTWARE

100000 POWER TRAIN

During service and repair requiring removal and replacement of a crankshaft bolt and/or crankshaft damper, achieving proper torque of the crankshaft pulley bolt is critical. Incorrect torque may allow the bolt to loosen resulting in the tim

100000 POWER TRAIN

This article supersedes TSB 23-2019 to update the model years affected, add an additional labor operation, and correct the part number called out in the Service Procedure. Some 2021-2024 Bronco vehicles equipped with a MT88 manual transmiss

100000 POWER TRAIN

Some 2021-2023 Bronco (non-Raptor) vehicles built on or before 09-Jul-2023 may exhibit a fluid leak from the front drive axle pinion seal. This may be due to operating the vehicle under high load. If leaking, replace the pinion seal followi

118000 ELECTRICAL SYSTEM:SOFTWARE

Certain 2023 Model Year F-150 and Bronco Vehicles - Gateway Module Programing

110000 ELECTRICAL SYSTEM

Software Update 24-PU0102-SVD-FX for 2023 MY BRONCO vehicles is now available. Quality improvements include: - Improved OTA deployment

280100 BACK OVER PREVENTION:SOFTWARE

Software Update 24-PU0102-SVD-FX for 2023 MY BRONCO vehicles is now available. Quality improvements include: - Improved OTA deployment

350000 EQUIPMENT

Some 2021-2024 Bronco vehicles may exhibit paint damage on the rear quarter panel due to contact with the soft top rear window. This may be due to a contact condition that can occur during extreme off-road driving between the soft top rear

110000 ELECTRICAL SYSTEM

Some 2021-2024 Bronco vehicles may exhibit a parasitic battery draw. This may be due to an interior door lock switch on the driver's and passenger's interior door panels. Prior to normal Workshop Manual (WSM) diagnostics, check both front d

171200 LATCHES/LOCKS/LINKAGES:DOORS:LOCK

162700 STRUCTURE:BODY:TRUNK LID

Some 2021-2023 Bronco vehicles built on or before 28-Feb-2023 may exhibit water entry into the rear trunk. This may be due to a lack of body seam sealer at the floor panel to trunk sheet metal joint. This repair procedure addresses water en

350000 EQUIPMENT

357500 EQUIPMENT:APPLIANCE:TV/RADIO/SPEAKERS

Some 2023 Bronco vehicles equipped with a B&O sound system and built on 28-Jul-2023 and through 29-Aug-2023 may experience an intermittent loss of audio from certain speakers. Function should return with a key cycle and the symptom may retu

350000 EQUIPMENT

This article supersedes TSB 23-2213 to revise Figure 1, add 2024 vehicles and the part list. Some 2021-2024 Bronco vehicles may exhibit a whistle noise below the lower left windshield area at the bottom of the A-pillar. This may be due to a

103000 POWER TRAIN:AUTOMATIC TRANSMISSION

Some 2021-2024 Bronco vehicles equipped with 4x4 with part time engagement and built on or before 12-Jan-2024 may exhibit a condition of the vehicle being stuck in neutral tow mode. This may be due to a concern with the all-wheel drive (AWD

200000 WHEELS

980000 UNKNOWN OR OTHER

Some 2021-2024 Bronco vehicles may exhibit a rattle from the front windows with the windows placed in the partially down position and driving over rough roads and/or bumps. This condition is currently under investigation and repairs and/or

060000 ENGINE (PWS)

980000 UNKNOWN OR OTHER

Some 2021-2024 Bronco vehicles equipped with SYNC 4 may experience a concern during SYNC module (APIM) programming where the vehicle's center display screen indicates: USB Error. This may be due to a lack of memory space available to perfor

061610 ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM):SOFTWARE

110000 ELECTRICAL SYSTEM

This article supersedes 23-2105 to update the vehicle model years affected and customer symptoms. Some 2021-2023 Bronco vehicles may experience at least one of the following symptoms: intermittent blank/frozen center display screen that res

100000 POWER TRAIN

This article supersedes TSB 23-2219 to update the Parts List. Some 2021-2023 Bronco vehicles may exhibit no 3rd gear engagement and/or a grinding noise going into 3rd and/or 4th gear. This may be due to the transmission shifting system and

110000 ELECTRICAL SYSTEM

This article supersedes TSB 23-2086 to update the parts list. Some 2021-2023 Bronco vehicles may encounter a Sta-bar Disconnect Service Required message in the instrument panel cluster and an illuminated warning light with any of the follow

117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

980000 UNKNOWN OR OTHER

Software Update SU6 P2 for PU1103-NAT-VCE for 2023 MY Bronco vehicles is now available. Quality improvements include: - Adds a "some display features may be temporarily unavailable" message to the SYNC screen when a SYNC update is install

118910 ELECTRICAL SYSTEM:ADAS:AUTONOMOUS/SELF DRIVING:SOFTWARE

118000 ELECTRICAL SYSTEM:SOFTWARE

Software Update PU0813-DOR-UP2 for 2023 BRONCO vehicles is now available. Quality improvements include: - Updated strategy to learn hard stop window travel at top and bottom to reduce unintended window bounce back and prevent loss of one

118000 ELECTRICAL SYSTEM:SOFTWARE

Software Update SU6 P1 for 2023 BRONCO vehicles is now available. Quality improvements include: - Prevent unintended fuel level MIL after future OTA updates - Enhanced electronic brake booster to improve the braking experience when vehic

100000 POWER TRAIN

Some 2020-2023 Explorer/Aviator and 2021-2023 Bronco vehicles equipped with a 10R60 transmission may exhibit a harsh/delayed engagement and/or harsh/delayed shift, an illuminated malfunction indicator lamp (MIL) with diagnostic trouble code

353500 EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)

Some 2021-2023 Ford and Lincoln vehicles equipped with SYNC 4 may exhibit the navigation feature in the center display screen only displaying imperial (feet and miles) units and not being able to change to metric (meters and kilometers) uni

353600 EQUIPMENT:ELECTRICAL:INFOTAINMENT

353610 EQUIPMENT:ELECTRICAL:INFOTAINMENT:SOFTWARE

104000 POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)

Some 2021-2023 Bronco vehicles equipped with 4x4 with part time engagement may exhibit a condition of the vehicle being stuck in neutral tow mode. This may be due to a concern with the all-wheel drive (AWD) module. Make sure the proper proc

980000 UNKNOWN OR OTHER

118000 ELECTRICAL SYSTEM:SOFTWARE

136200 VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR

Certain 2021-2023 Model Year Bronco Vehicles - Wiper Motor Software Update

060000 ENGINE AND ENGINE COOLING

Customer Satisfaction Program 23B42 Certain 2023 Model Year Explorer, Bronco, Ranger Vehicles Equipped with 2.3L Gas Engine - Engine Long Block Replacement

353800 EQUIPMENT:ELECTRICAL:ENGINE BLOCK HEATER

Customer Satisfaction Program 23B42 Certain 2023 Model Year Explorer, Bronco, Ranger Vehicles Equipped with 2.3L Gas Engine - Engine Long Block Replacement

353600 EQUIPMENT:ELECTRICAL:INFOTAINMENT

Some 2023 Bronco/Corsair/F-150/F-Super Duty vehicles may exhibit a DTC P1674 in the GWM after an OTA update. This OTA update is delivered in two downloads. If the GWM is tested between OTAs, this code will be present. This DTC does not affe

353610 EQUIPMENT:ELECTRICAL:INFOTAINMENT:SOFTWARE

030000 BRAKES (PWS)

Software Update SU4 P4 for 2022-2023 Bronco is now available. Quality improvements include: - Prevent unintended Fuel level MIL after future OTA updates. -Various Apple Carplay quality improvements -Electronic Brake Boost (EBB) interact

353600 EQUIPMENT:ELECTRICAL:INFOTAINMENT

353610 EQUIPMENT:ELECTRICAL:INFOTAINMENT:SOFTWARE

160000 STRUCTURE

Some 2023 Bronco 3-door vehicles built on 01-Jul-2023 and through 25-Jul-2023 may encounter a whistle noise from the right side A-pillar area. Inspect the window run at the sail area (triangle) for any type of deformities and/or not sitting

350000 EQUIPMENT

110000 ELECTRICAL SYSTEM

Some 2021-2023 Bronco vehicles may exhibit a charging system lamp that illuminates briefly and/or intermittently, and/or diagnostic trouble code (DTC) B11DB:08 in the body control module (BCM). This may be due to a loose fuse terminal for t

980000 UNKNOWN OR OTHER

Harvest Program 23H05 Certain 2022 Model Year Navigator and 2022-2023 Model Year Mach-E, F150 Lightning, F150, Expedition and Bronco - Instrument Cluster Odometer Inspection

117110 ELECTRICAL SYSTEM:INSTRUMENT PANEL:SPEEDOMETER/ODOMETER:SENSOR/SENDING UNIT

Harvest Program 23H05 Certain 2022 Model Year Navigator and 2022-2023 Model Year Mach-E, F150 Lightning, F150, Expedition and Bronco - Instrument Cluster Odometer Inspection

062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM

Some 2021-2023 Bronco vehicles may exhibit an illuminated MIL with DTCs P0096 and/or P007B in the powertrain control module (PCM), which may be more prevalent in high ambient air temperatures. For vehicles that meet this criateria, inspect

103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

100000 POWER TRAIN

Some 2017-2023 Ford and Lincoln vehicles equipped with a 10R60/10R80/10R80 MHT/10R100 transmission may exhibit a whine noise at idle and/or while driving. This may be identified as coming from the bellhousing and the front of the transmissi

110000 ELECTRICAL SYSTEM

2023 Bronco vehicles built on or before 11-Jul-2023 and equipped with a 6-speaker sound system includes a non-operational rear amplifier. This non-operational amplifier (service part number N2DZ-18C804-B) will not produce sound by design fr

110000 ELECTRICAL SYSTEM

This article supersedes TSB 23-2006 to update the vehicle model years affected. Some 2021-2023 Bronco vehicles may encounter a Sta-bar Disconnect Service Required message in the instrument panel cluster and an illuminated warning light with

100000 POWER TRAIN

Some 2021-2023 Bronco vehicles may exhibit no 3rd gear engagement and/or a grinding noise going into 3rd and/or 4th gear. This may be due to the transmission shifting system and clutch interaction such as a lack of full clutch disengagement

162300 STRUCTURE:BODY:DOOR

Some 2023 Bronco vehicles built on or after 12-Jul-2023 have new software for the driver door module (DDM) and passenger door module (PDM). This software contains enhancements to the operation of the window short drop feature. Vehicles with

110000 ELECTRICAL SYSTEM

Some 2023 Bronco vehicles equipped with a B & O sound system built on 15-Jun-2023 and through 21-Jul-2023 may exhibit a pop sound originating from the vehicle's speakers when the door(s) are opened. This may be due to the software in th

357500 EQUIPMENT:APPLIANCE:TV/RADIO/SPEAKERS

021100 SUSPENSION:FRONT:STABILIZER BAR

During replacement of the electronic front stabilizer bar disconnect assembly on 2021-2023 Bronco vehicles, removal and replacement of the sta-bar harness is required. To assist engineering with root cause analysis of failed sta-bar disconn

110000 ELECTRICAL SYSTEM

250000 ELECTRONIC STABILITY CONTROL

100000 POWER TRAIN

This article supersedes TSB 22-2428 and 23-2176 to update the Issue, Action and Service Procedure. Some 2017-2023 F-150, 2018-2023 Expedition/Navigator/Mustang, 2019-2023 Ranger, 2020-2023 Explorer/Aviator/Transit and 2021-2023 Bronco vehic

280100 BACK OVER PREVENTION:SOFTWARE

Software Update 4 P3 for 2021-2023 Bronco Vehicles is now available. Quality improvements include: -Various Apple Carplay quality improvements

110000 ELECTRICAL SYSTEM

In various 2017-2023 Ford and Lincoln vehicles, customers may receive a message in the FordPass or LincolnWay App stating Feature Unavailable. Since this is a fleet vehicle, it cannot access the (SYNC Connect) FordPass or LincolnWay app thr

350000 EQUIPMENT

Some 2021-2023 Bronco vehicles equipped with a soft top roof may exhibit rear quarter window(s) that do not stay attached to the rear window after driving the vehicle or using the soft top quick access cargo function to raise the rear of th

162900 STRUCTURE:BODY:ROOF AND PILLARS

Some 2023 Bronco hard top vehicles may exhibit the headliner falling down, becoming detached or separating from the hard top rear cap. Do not attempt to reattach the production headliner to the hard top surface of the rear roof panel. Repla

350000 EQUIPMENT

160100 STRUCTURE:CRITICAL FASTENERS

160000 STRUCTURE

Some 2021-2023 Bronco vehicles equipped with a factory subwoofer and built on or before 20-Mar-2023 may exhibit a rattle from right loadspace trim panel at high audio system volumes. This may be due to poor retention from the right loadspac

350000 EQUIPMENT

060000 ENGINE AND ENGINE COOLING

Certain 2023 Model Year Bronco Vehicles Front and Rear Engine Under shields Replacement

350000 EQUIPMENT

Due to a supplier chip-shortage, 2023 Bronco vehicles built on or before 11-Jul-2023 and equipped with a 6-speaker sound system come with a non-operational rear amplifier. This non-operational amplifier (service part number N2DZ-18C804-B) w

162800 STRUCTURE:BODY:HOOD

Some 2022-2023 Bronco vehicles built on 01-Sept-2022 and through 20-Mar-2023 may exhibit an intermittent illuminated hood ajar indicator on the instrument panel cluster and/or a false alarm activation caused by a hood ajar event. This may b

170000 LATCHES/LOCKS/LINKAGES

176100 LATCHES/LOCKS/LINKAGES:HOOD:LATCH

350000 EQUIPMENT

357500 EQUIPMENT:APPLIANCE:TV/RADIO/SPEAKERS

160000 STRUCTURE

Some 2021-2023 Bronco vehicles built on or before 31-May-2023 may exhibit a whistle noise below the lower left windshield area at the bottom of the A-pillar. This may be due to a missed body sealer application at the factory. To correct thi

353500 EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)

Some 2021-2023 Ford and Lincoln vehicles equipped with SYNC 4 may exhibit the navigation feature in the center display screen only displaying imperial units and not being able to change to metric. This may be due to the software level of th

Showing 100 of 167 bulletins.

NHTSA Safety Investigations, FORD BRONCO

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE, Closed , Model Year: 2021

Low-pressure fuel pump failure

On July 29, 2024, the Oﬃce of Defects Investigation (ODI) opened PE24019 to investigate complaints of low-pressure fuel pump failures in MY 2021 Ford Bronco vehicles. Some consumers reported that the failure occurred without warning while driving, resulting in a complete loss of motive power with ... no ability to restart the engine. Ford determined that several other vehicle models contain low-pressure fuel pumps substantially similar to the 2021 Ford Bronco, including the 2022-2023 Ford Bronco, 2018-2023 Ford F-150, 2022-2023 Ford Expedition, 2019-2023 Lincoln Navigator, 2020-2023 Ford F-250-F-550, 2024 Ford Super Duty Chassis Cab, 2024-2025 Ford Ranger, 2020-2023 Ford Explorer, 2020-2023 Lincoln Aviator, and 2021-2025 Ford Mustang. ODI's investigation found that the aﬀected vehicles may lose fuel pressure and ﬂow from the fuel delivery module (consisting of a low-pressure fuel pump, jet pump, reservoir, and other parts) due to a low-pressure pump failure. This can cause the engine to stall while driving. The root cause is reduced internal clearance in the fuel pump, increasing friction and sensitivity to vapor lock. Fuel blockage from contamination inside the jet pump also contributed to the failure. Ford stated that the contamination source was unknown. On July 7, 2025, Ford ﬁled recall 25V-455 for certain 2021-2023 Ford F-550 SD/F-450 SD/F-350 SD/F-250 SD, 2021-2022 Lincoln Navigator, 2021-2022 Ford Mustang, 2021-2022 Ford F-150, 2021-2023 Ford Explorer, 2022 Ford Expedition, and 2021-2023 Ford Bronco vehicles produced between July 1, 2021, and July 30, 2022. The recall also included certain 2021-2023 Lincoln Aviator produced between July 1, 2021, and December 21, 2022. Ford explained in its recall filingthat the production dates used for the recall were based on changes in the manufacturing process. Specifically, Ford determined that in June 2021, the supplier modified the jet pump manufacturing process, producing fuel pump chambers with a lower-than-specified internal clearance. In July 2022, the supplier implemented corrective actions to the manufacturing process by adding two additional vacuum pumps to reduce contamination during the production of the jet pump. ODI has identified approximately 1,000 reports involving vehicles covered in this investigation but excluded from recall 25V-455. However, even with such reports, these vehicles experienced comparatively lower failure rates than the vehicles that are subject to Recall 25V-455. Ford has explained that these vehicles were excluded from the recall population because they did not experience the manufacturing changes that prompted the recall. Specifically, according to Ford, vehicles built before July 1, 2021 (the recall production start date), were not affected by the supplier’s change to the jet pump manufacturing process. Even after closing this investigation, ODI will continue to monitor complaints for vehicles excluded from recall 25V-455 to consider whether they exhibit the same risks as the vehicles encompassed by the recall. The recall remedy is currently under development. In view of Ford’s recall action, ODI is closing this Preliminary Evaluation, but will continue to monitor the issue as a remedy is developed and implemented. ODI will take additional action if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identiﬁcation Number document, go to NHTSA.gov.Read more

EA, Closed , Model Year: 2021

Loss of Motive Power

On July 22, 2022, the Office of Defects Investigation (ODI) granted a Defect Petition (DP22001) and opened a Preliminary Evaluation (PE22007) to investigate allegations of loss of motive power in model year (MY) 2021 Ford Bronco vehicles equipped with 2.7L EcoBoost engines. Complainants were reporti... ng sudden engine failure while driving resulting in a loss of motive power, often without the ability to restart. During PE22007, the cause of engine failure and loss of motive power in the subject vehicles was determined to be intake valve fracture, and the full scope of vehicles affected by the subject defect was identified as all MY 2021-2022 Ford and Lincoln models equipped with either the 2.7L or 3.0L EcoBoost engines, referred to as the “Nano” engine family. If an intake valve fractures in the subject engines, it may drop into the cylinder and contact the piston, often resulting in catastrophic engine damage. On September 29, 2023, PE22007 was upgraded to an Engineering Analysis (EA23002) to further investigate the subject defect across the full scope of affected vehicles. During EA23002, ODI visited Ford facilities to review technical information related to intake valve fracture in “Nano” engines, coordinated with NHTSA’s Vehicle Research and Testing Center (VRTC), and analyzed updated field data relating the subject defect. Forensic analysis of fractured intake valves demonstrated that the defective components exhibited “grinding burn” or out of specification hardness in the area of the keeper grooves. The presence of grinding burn is evidence that during the groove grinding phase of production, the temperature of the valve became sufficiently high to alter the microstructure of the material and is indicative that the valve supplier’s manufacturing processes were not within control specifications. Grinding burn results in a hard, brittle microstructure and high residual stresses toward the surface of the valve. Through normal engine loading, a valve with grinding burn will likely fracture at the area of highest vulnerability, which is the third keeper groove. In its response to the EA23002 Information Request (IR) letter, Ford provided evidence of 396 customer complaints (including field reports), 825 warranty claims, and 936 engine exchanges. When considering both ODI and manufacturer failure report data, there have been reports representing 1066 unique vehicles within the subject vehicle population. Analysis of the failure report data demonstrates that vehicles equipped with potentially defective intake valves were built within a production “spike period” of May 2021 – October 2021. The beginning of the spike period corresponds to a ramp up in production at the valve supplier manufacturing facility, and the end of the spike period aligns with the implementation of several mid-production process improvements and the decision to change the metal alloy used to produce intake valves from “Silchrome Lite” to “Silchrome 1”. Ford began investigating the subject defect in July 2021, determined the root cause, and took corrective measures for the new production vehicles. Analysis of the failure report data demonstrates that these corrective actions were successful in eliminating the risk of intake valve fracture for subject vehicles produced after October 2021. However, Ford did not take any field action to address vehicles produced during the spike period, and in the several months following the implementation of the production changes, a significant number of field failures continued to occur. It is Ford’s assessment that not all valves produced during the spike period are defective, and that failures associated with the subject defect occur at low time in service. Analysis of the failure report data demonstrates that the vast majority of failures have occurred before 20,000 miles with over half of all reported failures occurring before 5,000 miles. The rate of reported failures related to the subject defect has steadily decreased since November 2021. ODI coordinated with NHTSA’s National Center for Statistics and Analysis (NCSA) to conduct statistical analysis and predict the number of future failures associated with the subject defect. The results of this analysis, and the trends identified through the failure report data are generally consistent with Ford’s assessment that defective intake valves will likely fail at a low time in service and indicate that the majority of subject vehicles equipped with defective valves have already experienced a failure. On August 23, 2024, Ford submitted recall 24V635 for subject vehicles equipped with “Nano” engines and built within the production spike period identified above (total population 90,736 vehicles). The remedy includes an inspection at a Ford/Lincoln dealership where the lifetime engine cycles of the vehicle will be determined. If a vehicle does not meet a threshold for lifetime engine cycles, the dealership will conduct a high RPM engine cycle accumulation procedure, which aims to identify if the vehicle is equipped with defective intake valves. Any vehicle that fails the accumulation procedure will receive an engine replacement under the recall. In addition to recall 24V635, Ford has stated that it will launch customer satisfaction campaign 24N12, which will provide extended warranty coverage to the subject vehicles through the earlier of 10 years or 150,000 miles. In view of the recall action being taken by Ford, ODI is closing this Engineering Analysis. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.Read more

PE, Closed , Model Year: 2021

Loss of motive power due to valve intake failure on Ford Bronco vehicles.

The Office of Defects Investigation (ODI) received a petition dated March 16, 2022, requesting an investigation regarding allegations of defective intake valves in model year (MY) 2021 Ford Bronco vehicles equipped with the 2.7L Eco-boost (“Nano”) engines. The petitioner alleged these vehicles... Read more

DP, Closed , Model Year: 2021

Loss of Motive Power

The Office of Defects Investigation (ODI) received three petitions on March 17, March 18, and March 29, 2022, which requested a defect investigation into an alleged defect of the valves on model year (MY) 2021 Ford Bronco vehicles equipped with the 2.7L Eco-boost engines. The petitioners alleged tha... Read more

EA, Closed , Model Year: 1994

ENGINE COMPARTMENT FIRES

EA05-005 IS CLOSED WITH FORD?S ACTIONS IN RECALLS 05V-017, 05V-388, AND 06V-286, RECALLING APPROXIMATELY 6.7 MILLION VEHICLES EQUIPPED WITH TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCHES (SCDS).THE BRAKE SYSTEMS IN THESE RECALLED VEHICLES GENERATE A VACUUM THAT CAN POTENTIALLY CAUSE THE SCDS ... Read more

RQ, Closed , Model Year: 1992

PARKING BRAKE

There is no summary currently available

EA, Closed , Model Year: 1991

IDLE AIR SPD CTRL VLV MALF

There is no summary currently available

EA, Closed , Model Year: 1992

PARKING BRAKE FAILURE

There is no summary currently available

PE, Closed , Model Year: 1991

IDLE AIR SPD CTRL VLV MALF

There is no summary currently available

EA, Closed , Model Year: 1990

FUEL EXPULSION

There is no summary currently available

PE, Closed , Model Year: 1990

FUEL EXPULSION

There is no summary currently available

EA, Closed , Model Year: 1990

FRONT SEAT BACK FAILURE

There is no summary currently available

PE, Closed , Model Year: 1990

FNT RECLNING SEAT BCK FAIL

There is no summary currently available

PE, Closed , Model Year: 1988

FORD TRUCK INCONSISTENT VEHICLE CONTROL.

SEE CLOSE RESUME

PE, Closed , Model Year: 1986

FUEL TANK CORROSION

There is no summary currently available

PE, Closed , Model Year: 1989

FLOORBOARD FRACTURE

There is no summary currently available

PE, Closed , Model Year: 1981

FRONT BRK CALIPER SEIZURE

ANALYSIS:ALLEGEDLY, DURING BRAKE APPLICATION THE DISC BRAKE CALIPERSSEIZE, RESULTING IN EXCESSIVE PULL AND/OR FRONT BRAKE LOCK-UP.SOMEREPORTS CITE A COMPLETE LOSS OF VEHICLE CONTROL RESULTING IN UNFOREWARNEDAND UNAVOIDABLE TRAVEL INTO OPPOSING TRAFFIC LANES.CONSUMERS CLAIM THATSERVICE PERSONNEL HAVE... Read more

FORD BRONCO - All Years Overview

Complete safety history for the FORD BRONCO across all model years (1967, 2026).

168 Total Recalls

2,194 Total Complaints

17 Investigations

104 Reported Crashes

192 Reported Fires

132 Reported Deaths

FORD BRONCO - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year	Recalls	Complaints
2026	7	9	View
2025	19	74	View
2024	16	111	View
2023 (current)	18	266
2022	23	508	View
2021	20	303	View
1999	0	5	View
1998	0	2	View
1997	1	1	View
1996	2	109	View
1995	2	131	View
1994	5	114	View
1993	7	45	View
1992	4	56	View
1991	2	37	View
1990	1	77	View
1989	2	118	View
1988	1	68	View
1987	1	61	View
1986	1	43	View
1985	1	24	View
1984	4	11	View
1983	2	4	View
1982	1	1	View
1981	1	2	View
1980	4	0	View
1979	6	2	View
1978	6	0	View
1977	2	1	View
1976	2	0	View
1975	2	0	View
1972	1	0	View
1971	1	0	View
1970	1	0	View
1969	0	1	View
1967	2	2	View

Other FORD Models

Model	Recalls	Complaints
MUSTANG	1,104	11,600	View
RANGER	928	10,371	View
F-350 SD	776	2,363	View
F-450 SD	692	624	View
F-150	692	46,142	View
F-250 SD	638	3,635	View
EXPLORER	624	42,549	View
F-550 SD	578	603	View

Vehicle Safety

Consumer Safety

Infrastructure

Public Health

2023 FORD BRONCO

Complaint Statistics

Top Reported Components

NHTSA Safety Ratings, 2023 FORD BRONCO

Safety Technology

Technical Service Bulletins, 2023 FORD BRONCO

Most Affected Components

NHTSA Safety Investigations, FORD BRONCO

FORD BRONCO - All Years Overview

FORD BRONCO - Year by Year

Other FORD Models