Complaint Statistics
109 total complaints
10 crashes 35 fires 8 injuries 3 deaths
Top Reported Components
| Component | Complaints |
| VEHICLE SPEED CONTROL | 12 |
| VEHICLE SPEED CONTROL:CRUISE CONTROL | 10 |
| VISIBILITY:GLASS, SIDE/REAR | 7 |
| SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP | 6 |
| ELECTRICAL SYSTEM | 5 |
| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS | 5 |
| POWER TRAIN:AUTOMATIC TRANSMISSION | 4 |
| VISIBILITY:POWER WINDOW DEVICES AND CONTROLS | 3 |
| SUSPENSION:FRONT | 3 |
| ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD | 3 |
Incident date: Jan 15, 2015
TRANSMISSION JUMPS OUT OF OVERDRIVE, AFTERWARDS HARD SHIFTS IN ALL GEARS AFTER HIGH RPMS. THE FIX IS TO STOP, CUT THE ENGINE OFF AND THE TRANSMISSION RESETS FOR LACK ON A BETTER TERM. WHEN THE BRONCO IS IN OD AND IS JUST CRUSING, NOT IN A PULL, IS WHEN THE OD JUMPS OUT. LIKE ANY OTHER THING IT DO
... ES NOT HAPPEN ALL THE TIME.Read more
Incident date: Feb 15, 2013
HEAD LIGHT DIMMER SWITCH/TURN SIGNAL SWITCH. AFTER HEAD LIGHTS HAVE BEEN RUNNING FOR A FEW MINUTES, THE HEAD LIGHTS WILL BEGIN TO FLASH ON/OFF IN EITHER HIGH BEAMS OR LOW BEAMS. I HAVE FOUND THE ISSUE TO BE IN THE HIGH BEAM SWITCH ITSELF. IF THIS HAD HAPPENED ON A BUSY STREET OR IN A LOCATION WHE
... RE PEOPLE WERE CROSSING THE ROAD IT COULD HAVE BEEN VERY BAD. RESEARCH SHOWED THIS TO BE A VERY COMMON ISSUE AND SHOULD BE CHANGED. THERE IS EVEN A HARNESS FOR SALE THAT ROUTES POWER AROUND THIS SWITCH AND THROUGH A RELAY SETUP TO CORRECT THIS ISSUE. I'M SURE FORD SHOULD BE FIXING THIS ISSUE BEFORE SOMEONE GETS HURT, DUE TO INABILITY TO SEE... *TRRead more
Incident date: May 30, 2012
TL* THE CONTACT OWNS A 1996 FORD BRONCO. WHILE PARKED, THE CONTACT NOTICED SMOKE COMING FROM UNDER THE HOOD. THE CONTACT ATTEMPTED TO EXTINGUISH THE FIRE WITH A FIRE EXTINGUISHER BUT WAS UNABLE TO CONTROL THE FIRE. THE FIRE DEPARTMENT REPORTED TO THE SCENE AND A REPORT WAS FILED. THE CONTACT REFEREN
... CED NHTSA CAMPAIGN ID NUMBER: 05V388000 (VEHICLE SPEED CONTROL) BUT WAS ADVISED BY THE MANUFACTURER THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS DESTROYED. THE APPROXIMATE FAILURE WAS 180,000.Read more
Fire
Incident date: Oct 20, 2010
TL*THE CONTACT OWNS A 1996 FORD BRONCO WITH INDICO THORNBIRD 385* 14 * 16 TIRES(NA) DOT NUMBER KPBC80507. THE TIRES WERE VIBRATING; THEREFORE, THE CONTACT HAD THEM ROTATED. DURING THE ROTATION THE CONTACT WAS TOLD THAT THE LINING INSIDE OF ALL FOUR TIRES CURLED UP. THE MANUFACTURER INSISTED THAT THI
... S WAS NOT A PREVIOUS CONCERN ON INDICO TIRES. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE ON THE TIRES WAS 4000.Read more
Incident date: Mar 26, 2010
1996 FORD BRONCO CAUGHT FIRE OVER WEEKEND WHILE MY FAMILY AND I WERE DRIVING HOME. MONDAY FORD HAD IT TOWED INTO THE LOCAL DEALERSHIP TO REPAIR AND NOW, THREE DAYS LATER THEY ARE TELLING ME THAT THEY WILL NOT REPAIR IT SINCE I KNEW ABOUT THE PROBLEM. I ARGUED THAT I HAD NO IDEA AND THEY SAY THAT T
... HEY MAILED ME A CARD AT THE END OF 2007. THE VEHICLE IS AT THE DEALERSHIP AND THEY WANT ME TO COME PAY CASH FOR THE REAPAIRS. PLEASE HELP.Read more
Fire
Incident date: Mar 5, 2009
TL*THE CONTACT OWNS 1996 FORD BRONCO. THE CONTACT STATED THAT WHEN THE CRUISE CONTROL SWITCH WAS ENGAGED, THE VEHICLE BEGIN TO ACCELERATE BEYOND ITS SET SPEED. THE CONTACT WAS DRIVING 55 MPH. THE CONTACT DID NOT CALL THE MANUFACTURER. THE DEALER INFORMED THE CONTACT THAT THE CRUISE CONTROL SWITCH N
... EEDED TO BE REPLACED. THE CONTACT REPLACED THE CRUISE CONTROL WITH A USED CRUISE CONTROL SWITCH AND THAT HAS REMEDIED THE FAILURE. THE CONTACT STATED THAT THE FAULTY CRUISE CONTROL COULD HAVE CAUSED A CRASH. THE FAILURE MILEAGE WAS 203,000.Read more
Incident date: Jul 9, 2008
TL*THE CONTACT OWNS A 1996 FORD BRONCO. SPARKS WERE DRIPPING BELOW THE DRIVER'S SIDE OF THE VEHICLE. THE CONTACT'S NEIGHBOR ATTEMPTED TO EXTINGUISH THE FIRE WITH THE GARDEN HOSE, BUT WAS UNSUCCESSFUL. EVENTUALLY, SEVERAL NEIGHBORS WERE ABLE TO EXTINGUISH THE FLAMES WITH GARDEN HOSES AND FIRE EXT
... INGUISHERS. THE FLAMES APPEARED FROM THE DRIVER'S SIDE WHEEL AND INSIDE THE PASSENGER COMPARTMENT. THE POLICE AND FIRE DEPARTMENTS WERE CALLED TO THE SCENE AND A REPORT WAS FILED. THE FIRE DEPARTMENT CONTINUED TO EXTINGUISH THE FIRE INSIDE THE VEHICLE. THEY ALSO DISCONNECTED THE BATTERY IN FEAR THAT IT MAY CAUSE AN ELECTRICAL FIRE. THE VEHICLE WAS DEEMED AS DESTROYED BY THE INSURANCE COMPANY. THE CAUSE OF THE FAILURE WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE LESS THAN 130,000. UPDATED 4/28/09 *CN UPDATED 04/30/09.*JB UPDATED 12/08/09. *LJ UPDATED 12/10/09.*JBRead more
Fire
Incident date: Jul 19, 2008
TL*THE CONTACT OWNS A 1996 FORD BRONCO. WHILE THE VEHICLE WAS PARKED IN A LOT, IT SUDDENLY CAUGHT FIRE. FLAMES AND SMOKE APPEARED FROM THE HOOD OF THE VEHICLE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE AND A REPORT WAS FILED. THE VEHICLE HAS NOT YET BEEN REPAIRED. THROUGH NUMEROUS RESEARCH, THE
... CONTACT DISCOVERED NHTSA CAMPAIGN ID NUMBER 05V388000 (VEHICLE SPEED CONTROL). HE CALLED THE MANUFACTURER AND THEY ACKNOWLEDGED THE DEFECT AND STATED THAT THEY WOULD INVESTIGATE TO DETERMINE IF THE FIRE WAS LINKED TO THE RECALL. THE CONTACT BELIEVES THAT HE SHOULD HAVE RECEIVED A RECALL NOTICE. THE CURRENT AND FAILURE MILEAGES WERE 136,000.Read more
Fire
Incident date: Jul 9, 2008
TL*THE CONTACT OWNS A 1996 FORD BRONCO. SPARKS WERE DRIPPING BELOW THE DRIVER'S SIDE OF THE VEHICLE. THE CONTACT'S NEIGHBOR ATTEMPTED TO EXTINGUISH THE FIRE WITH THE GARDEN HOSE, BUT WAS UNSUCCESSFUL. EVENTUALLY, SEVERAL NEIGHBORS WERE ABLE TO EXTINGUISH THE FLAMES WITH GARDEN HOSES AND FIRE EXT
... INGUISHERS. THE FLAMES APPEARED FROM THE DRIVER'S SIDE WHEEL AND INSIDE THE PASSENGER COMPARTMENT. THE POLICE AND FIRE DEPARTMENTS WERE CALLED TO THE SCENE AND A REPORT WAS FILED. THE FIRE DEPARTMENT CONTINUED TO EXTINGUISH THE FIRE INSIDE THE VEHICLE. THEY ALSO DISCONNECTED THE BATTERY IN FEAR THAT IT MAY CAUSE AN ELECTRICAL FIRE. THE VEHICLE WAS DEEMED AS DESTROYED BY THE INSURANCE COMPANY. THE CAUSE OF THE FAILURE WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE LESS THAN 130,000. UPDATED 4/28/09 *CN UPDATED 04/30/09.*JB UPDATED 12/08/09. *LJ UPDATED 12/10/09.*JBRead more
Fire
Incident date: Nov 15, 2008
MY VEHICLE WAS PARKED IN THE YARD FOR SEVERAL HOURS, AND I WAS WORKING IN MY SHOP ABOUT 30 FEET AWAY. I STARTED SMELLING BURNING PLASTIC, AND I THOUGHT THAT THE NEIGHBORS WERE BURNING TRASH. WHEN THE ODOR BECAME STRONGER, I LOOKED OUT THE DOOR OF MY SHOP. THERE WAS SMOKE POURING OUT FROM UNDER THE H
... OOD, AND FROM THE FRONT OF THE GRILLE. I RAN AND GOT THE GARDEN HOUSE, AND STUCK IT IN THE WHEELWELL, IN A HOLE THAT HAD BURNED THROUGH THE INNER FENDER. ONCE THE FIRE SEEMED NEARLY OUT, I OPENED THE HOOD TO FINISH QUENCHING THE FLAMES. *TRRead more
Fire
Incident date: Nov 10, 2008
DROVE 1996 FORD BRONCO 3 BLOCKS AND PARKED IT IN CLOSED UP GARAGE. CAME BACK A FEW DAYS LATER AND FOUND IT BURNT UP. FIRE BURNT UNDER HOOD AND DASH. IT SCORCHED THE VEHICLE PARKED NEXT TO IT AND DAMAGED INSIDE OF GARAGE. *TR
Fire
Incident date: Nov 10, 2008
DROVE 1996 FORD BRONCO 3 BLOCKS AND PARKED IT IN CLOSED UP GARAGE. CAME BACK A FEW DAYS LATER AND FOUND IT BURNT UP. FIRE BURNT UNDER HOOD AND DASH. IT SCORCHED THE VEHICLE PARKED NEXT TO IT AND DAMAGED INSIDE OF GARAGE. *TR
Fire
Incident date: Jun 20, 2008
I WAS DRIVING, CAME HOME AT 11PM, AT 11:30PM THE HORN WAS BLOWING ON MY 1996 FORD BRONCO, WENT OUTSIDE TO FIND IT HAD COMPLETELY BURNED IN A FIRE - SITTING IN MY DRIVEWAY, NOT RUNNING, KEYS OUT OF THE VEHICLE. HAD TO CALL FIRE COMPANY TO EXTINGUISH, POLICE WERE HERE ALSO - DID SOME INTERNET SEARCHIN
... G TO FIND THIS IS A MAJOR ISSUE, WAS RECOMMENDED TO REPORT TO YOU. *TRRead more
Fire
Incident date: Oct 26, 2007
TL*THE CONTACT OWNS A 1996 FORD BRONCO. THE VEHICLE CAUGHT FIRE AFTER BEING PARKED FOR 20 MINUTES. THE VEHICLE HAD PREVIOUSLY BEEN DRIVEN FOR 30 MINUTES AND THE CRUISE CONTROL WAS NOT ACTIVATED. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE VEHICLE WAS DESTROYED AND TOWED. THE FIRE DEPARTMENT
... STATED THAT THE CAUSE OF THE FIRE WAS ELECTRICAL. THE MANUFACTURER STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 07V336000 (VEHICLE SPEED CONTROL). THE CURRENT AND FAILURE MILEAGES WERE 120,000. UPDATED 11/26/07Read more
Fire
Incident date: Jun 16, 2005
DRIVEN 96 BRONCO TO STORE, NOTICED "SQUISHY BRAKES ON WAY HOME. PARKED VEHICLE FOR APPROX. 20-30 MIN. WHEN CAME OUTSIDE TO FIND FLAME BALLS OF DRIPPING PLASTIC; OPENED THE HOOD TO FIND MASTER CYLINDER ON FIRE & SPREADING TO AREAS BELOW. UNABLE TO QUICKLY ACCESS FIRE EXTINGUISHER; PULLED A GARDEN HOS
... E BACK TO VEHICLE & AT THIS TIME ALL AREAS BENEATH MASTER CYLINDER WERE INVOLVED AND SPREADING OVER TO TIRES, WIRING HARNESS & INSULATION DRIPPING ONTO FUEL LINES. REPORTED TO FORD MOTOR CO. IMMEDIATELY AND NOT GETTING ANYWHERE WITH THEM TO ACCEPT LIABILITY FOR THE DAMAGE. CONTINUALLY RECEIVING RECALL NOTICES FROM FORD AS TO WHY THIS REPAIR HAS NOT BEEN DONE... ??? PLEASE HELP!! *TRRead more
Fire
Incident date: Jun 15, 2005
TL*THE CONTACT OWNS A 1996 FORD BRONCO. ON JUNE 15, 2005, THE VEHICLE BEGAN TO SMOKE AND THEN CAUGHT FIRE WHILE PARKED. THE CONTACT EXTINGUISHED THE FIRE. THE MANUFACTURER CONFIRMED THAT SAFETY RECALL # 05V388000 (VEHICLE SPEED CONTROL). THE MAJORITY OF THE ENGINE COMPARTMENT SUFFERED FIRE DAMAG
... E (MASTER CYLINDER, ENGINE WIRING HARNESSES, PLASTIC FENDER, AND THE CHROME PLATING ON THE GRILL PEELED). THE ENGINE SIZE WAS UNKNOWN. THE CURRENT MILEAGE IS 225,000 AND FAILURE MILEAGE WAS 210,000.Read more
Fire
Incident date: Oct 5, 2006
I BOUGHT 4 TIRES FROM SULLIVAN TIRES IN SCARBOROUGH, MAINE ON ROUTE 1. I PAID FOR THE UPGRADED QUALITY TIRES BY THEIR RECOMMENDATION. THE TIRES WERE GUARANTEED FOR 25,000 MILES. AFTER 14,000 MILES, ONE OF THE FOUR TIRES BEGAN TO HAVE IRREGULAR WEAR UNTIL ONE SIDE OF THE TIRE WAS COMPLETELY BALD.
... THE OTHER 3 TIRES ARE STILL LIKE NEW. I BROUGHT MY VEHICLE IN TO THEM ASSUMING THAT THEY WOULD REPLACE THIS TIRE. THEY TOLD ME TO COME BACK NEXT WEEK, THEY WERE TOO BUSY. I EXPLAINED THE ENTIRE SITUATION TO THEM, BUT WHEN I RETURNED THE NEXT WEEK, THE SAME PERSON HAD FORGOTTEN ALL ABOUT MY ISSUE. I EXPLAINED IT AGAIN. I HAD TO LEAVE MY TRUCK FOR THEM TO LOOK AT THE TIRE. I HAD A FRIEND PICK ME UP. I LEFT MY PHONE NUMBER FOR THEM TO CONTACT ME AND AFTER 3 HOURS WHEN I DID NOT HEAR FROM THEM I CALLED. THEY DID NOT OR WOULD NOT REPLACE THIS TIRE. THEY ACCUSED ME OF MANY THINGS THAT WERE NOT TRUE, LIKE I HAD NEW TIE-ROD ENDS PUT ON, DID NOT BALANCE THEM, DID NOT HAVE ENOUGH AIR IN IT, ETC...I SPOKE FIRST TO THE ASSISTANT MANAGER, THEN TO THE MANAGER WITHOUT ANY RESOLUTION. THEY ASKED ME TO BRING IT BACK FOR ANOTHER DAY NEXT WEEK SO THEY COULD DO A ALIGNMENT CHECK. THEY WERE NOT GOING TO ALIGN IT, JUST CHECK IT. BUT BY THIS TIME, I DID NOT TRUST THEM AND DID NOT WANT TO WASTE ANOTHER DAY WITHOUT MY VEHICLE. THEY DID NOT STAND BEHIND THEIR TIRES OR THEIR WARRANTY ON THE TIRES. I AM DISGUSTED AND I FEEL THAT OTHER CONSUMERS SHOULD BE WARNED BEFORE CONSIDERING SULLIVAN TIRES. I PLAN ON TAKING THEM TO COURT. *NMRead more
Incident date: Aug 22, 2005
THE FORD BRONCO WAS SITTING IN FRONT OF MY CAR. OVERNIGHT THE CAR CAUGHT FIRE AND BURNED THE FRONT CONSOLE OF THE CAR AND BELOW THE DASHBOARD. THE HOTTEST POINT OF THE FIRE WAS UNDERNEATH THE HOOD WHERE THE METAL TURNED WHITE AND DESTROYED THE PAINT. A CLAIM FILED WITH FORD WAS FILED AFTER THE RE
... CALL FOR THE CRUISE CONTROL SWITCH WAS ISSUED A FEW WEEKS AFTER THE FIRE. FORD DENIED THE CLAIM BECAUSE THEY COULD NOT LOCATE THE SWITCH, WHICH, ACCORDINGLY TO THE LOCAL FORD DEALERSHIP, WAS NOT IN THE ENGINE BLOCK. *NMRead more
Fire
Incident date: Sep 1, 2005
THE CONSUMER RECEIVED A RECALL NOTICE TO HAVE 1996 FORD BRONCO CRUISE CONTROL DISCONNECTED. *TS FORD RECALL #05S28. AN ADDITIONAL THREE-MONTH DELAY WAS ISSUED BEFORE THE REPAIR COULD TAKE PLACE. THE CONSUMER FELT THAT THIS WAS IRRESPONSIBLE OF FORD. *SC
Incident date: Aug 18, 2005
1. GENERAL USE OF THE VEHICLE 2. CRUISE CONTROL STOPPED WORKING. BRAKE FLUID DARK/LEAKING OUT. BRAKE PRESSURE SWITCH CAUGHT ON FIRE AND BURNED. 3. I WILL HAVE TO GET A NEW SWITCH. *NM
Fire
Incident date: Jun 1, 2005
DT: THE CONTACT OWNED A 1996 FORD BRONCO. THE VEHICLE CAUGHT ON FIRE IN EARLY JUNE 2005. THE FIRE OCCURRED IN THE WIRE CLUSTER THAT CONNECTED INTO THE FRONT OF THE MASTER CYLINDER. THE FIRE WAS FIRST NOTICED COMING FROM THE ENGINE COMPARTMENT. THE VEHICLE WAS NOT OPERATING UNUSUALKY BEFORE THE FIRE
... STARTED. CONTACT ONLY HAD THE VEHICLE FOR A COUPLE OF MONTHS AND THE CRUISE CONTROL DID NOT WORK. HEARD ABOUT THE CRUISE CONTROL RECALL BUT DID NOT PAY ATTENTION TO IT. THIS WAS AN ELECTRICAL FIRE. THE VEHICLE WAS REPAIRED BY BYPASSING THE CRUISE CONTROL AND WIRING IT. INSURANCE COMPANY PAID FOR THE REPAIRS. *AKRead more
Fire
Incident date: Jun 5, 2005
DT: CONSUMER STATED THAT 1996 FORD BRONCO XL CAUGHT ON FIRE AND BURNT ON JUNE 5, 2005. THE FIRE STARTED UNDER THE DRIVERS SIDE LEFT FRONT FENDER WELL RIGHT AT THE MASTER CYLINDER. THE VEHICLE HAD BEEN PARKED FOR ABOUT 20 MINUTES. THE VEHICLE HAD DRIVEN JUST FINE BEFORE THIS. CONSUMER HAS NOT CONTA
... CTED THE MANUFACTURER AT THIS POINT. THERE WAS A FIRE DEPARTMENT AND POLICE DEPORTMENT REPORTS. THERE WAS NO INSURANCE REPORT. DRIVER HAD NOT SMELLED ANY SMOKE OR SEEN ANY SMOKE FROM THE VEHICLE. THE VEHICLE WAS TOTALED. THERE ARE PICTURES OF THE VEHICLE BEFORE IT WAS MOVED BY THE CONSUMER. THE OWNER GOING TO TAKE MORE PICTURES OF THE VEHICLE FOR ODI.*AKRead more
Fire
Incident date: Jan 15, 2005
FIRE IN ENGINE COMPARTMENT CAUSED BY CRUISE CONTROL BRAKE SWITCH. MY FIRST INDICATION OF A PROBLEM WAS THAT MY CRUISE CONTROL DID NOT WORK. I WENT TO MY GARAGE AND FOUND THAT A FUSE HAD BLOWN. WHEN I REPLACED THE FUSE, THE SWITCH ASSEMBLY, LOCATED DIRECTLY ABOVE THE BRAKE FLUID TANK, IMMEDIATELY
... IGNIGHTED, WHICH DESTROYED THE SWITCH AND MELTED PART OF THE BRAKE FLUID. WE PUT OUT THE FIRE WITH AN EXTINGUISHER, BOUGHT AND INSTALLED A REPLACEMENT SWITCH, AND IT NOW SEEMS TO BE WORKING OK. I HAD FIGURED IT WAS AN ISOLATED INCIDENT, UNTIL I LEARNED IT HAS HAPPENED TO HUNDREDS OF OTHER PEOPLE AND THAT A "PARTIAL" RECALL HAS BEEN CONDUCTED BY FORD, BUT THE RECALL DID NOT INCLUDE MY VEHICLE. NOW I'M AFRAID I MAY HAVE ANOTHER FIRE. I BECAME AWARE OF THIS BY WATCHING A CNN NEWS STORY ON THE PROBLEM.Read more
Fire
Incident date: Jun 2, 2005
DT: THE VEHICLE CAUGHT ON FIRE, THE FIRE MARSHAL SAID IT STARTED IN THE ENGINE COMPARTMENT, THE INSURANCE AGENCY CAME TO PICK UP THE VEHICLE. ALSO, THE HOUSE CAUGHT ON FIRE. *AK THE FIRE STARTED UNDER THE HOOD ON THE DRIVER'S SIDE. *SC *JB
Fire
Incident date: Mar 4, 2005
WHILE CLEANING MY 96 BRONCO I NOTICED SMOKE COMING OUT OF THE LEFT SIDE OF THE HOOD. AFTER OPENING IT, I SAW THE CRUISE CONTROL BOX TO BE SMOKING HEAVILY. I POURED WATER ON IT AND COOLED DOWN THE SUPERHEATED DEVICE. EXCEPT FOR THE CRUISE CONTROL NOT WORKING, I DID NOT ENCOUNTER ANY OTHER PROBLEMS.
... LATELY I'VE BEEN READING ABOUT INVESTIGATIONS INTO POTENTIAL SYSTEMATIC DEFECTS OF THE CRUISE CONTROL OF FORD TRUCKS AND EXTENSIVE RECALLS DUE TO THAT PROBLEM. THE SYMPTOMS DESCRIBED ARE MATCHING WHAT HAPPENED TO MY CAR - I SEEM TO JUST HAVE BEEN LUCKY TO BE PRESENT. I REPORTED THE INCIDENT TO MY CAR DEALER AND TO FORD BUT BOTH DENIED A CLAIM BECAUSE THERE WAS NO RECALL ON MY KIND OF VEHICLE. THERE HAVE BEEN RECALLS ON FORD F150 TRUCKS BUT I COULD NOT FIND ANY REGARDING THE BRONCO MODEL WHICH IS SURPRISING SINCE BOTH CARS ARE ESSENTIALLY THE SAME EXCEPT FOR THE FLAT BED.Read more
Fire
Incident date: Jun 1, 2004
CRUISE CONTROL AND BRAKE LIGHTS QUIT WORKING. REPLACED FUSE AND IT BLEW AND STILL NO BRAKE LIGHTS OR CRUISE. THE PROBLEM IS THE BRAKE PRESSURE SWITCH THAT CONTROLS THE CRUISE GOES BAD AND CAUSES FUSE TO BLOW AND CRUISE DOES NOT WORK AND BRAKE LIGHTS WILL NOT WORK. AFTER FINDING THE PROBLEM I REPL
... ACED THE SWITCH WITH A NEW ONE FROM MOSES FORD. WITHIN TWO WEEKS FUSE BLOWN AGAIN AND SWITCH WAS BAD AGAIN. WHEN SWITCH GOES BAD IT ALLOWS BRAKE FLUID THROUGH SWITCH AND ONTO THE WIRING LEACHING UP HARNESS AND TO A LARGER HARNESS AND THE FLUID CAUSED A SHORT WHICH MELTED HARNESS. I FORTUNATELY SAW IT HAD MELTED AND HAVE LEFT HARNESS UNPLUGGED SINCE. NOW BECAUSE OF THE TWO DEFECTIVE SWITCHES IT RUINED CRUISE SERVO AND HARNESS. I WAS TOTALLY UNAWARE OF BRAKE LIGHTS BEING OUT UNTIL MY WIFE FOLLOWED ME HOME ONE NIGHT I THOUGHT IT WAS JUST CRUISE PROBLEM. FAILURE IS NOT CORRECTED AS THE DESIGN OF THE SWITCH IS POOR AND EACH ONE RESULTS IN SAME PROBLEM AND NOW MELTED HARNESS NEEDS REPLACED, WHICH ENTAILS REPLACING THE ENTIRE UNDERHOOD WIRING HARNESS AT A COST OF $400 PLUS LABOR. THERE IS A RECALL PENDING ON F150 FROM 1995-1999 BUT BRONCO IS NOT LISTED WHEN IN FACT THE BRONCO USES THE SAME HARNESS AND SWITCH AS THE F150. SAW THE ARTICLE ONLINE HEREHTTP://ABCNEWS.GO.COM/BUSINESS/WIRESTORY?ID=608161*AKRead more
Fire
Incident date: Mar 20, 2005
WHILE PARKED FOR TWENTY HOURS CRUISE CONTROL SWITCH IGNITIED BY ITSELF. AS A RESULT, VEHICLE CAUGHT ON FIRE. THE OWNER WAS ABLE TO SAVE THE VEHICLE.*AK
Fire
Incident date: Feb 1, 2004
IN REGAURD TO INVESTIGATION EA 05-005 HEADED UP BY BRUCE YORK; I HAVE A 1996 FORD BRONCO THAT THE SPEED CONTROL DEACTIVATION SWITCH ALSO SHORTED OUT. IT DID NOT RESULT IN A FIRE BUT THE CRUISE CONTROL DOESN'T WORK. THE WIRES ARE BURNT RIGHT NEXT TO THE SWITCH AND THE SWITCH IS FULL OF FLUID. I CURRE
... NTLY DRIVE IT AS IS WITH THE WIRES PULLED AWAY BUT EVERY THING IS STILL IN THE TRUCK IF ANY INVESTIGATORS WANT TO SEE IT. I SEE NO MENTION OF THE BRONCO IN THE INVESTIGATION BUT THE SAME THING HAPPENED TO ME. I WAS FORTUNATE. NO FIRERead more
Incident date: Sep 18, 2003
THE TRUCK HAD BEEN PARKED FOR ABOUT 30 MINUTES PRIOR TO THE INCIDENT. THE SPEED CONTROL SWITCH ON THE BRAKE MASTER CYLINDER OVERHEATED AND CHARRED THE AREA. REPLACED SWITCH AND CONTROL MODULE. *AK
Incident date: Jan 12, 2005
1996 FORD BRONCO, BURNED TO THE GROUND / A TOTAL LOSS. IN THE MIDDLE OF THE NIGHT. I WAS HAVING NO PROBLEMS WITH THE VEHICLE THAT I KNEW OF. I HAD A FUEL PUMP PUT IN 4 MONTHS PRIOR FROM MY MECHANIC. THE FIRE STARTED UP FRONT IN THE ENGINE COMPARTMENT, AND MOVED TOWARDS THE REAR. EVERYTHING WAS IN SO
... ME FORM OF MELTED AND OR JUST ASHES. *AKRead more
Fire
Incident date: Sep 8, 2004
AT APPROXIMATELY 2AM ON SEPTEMBER 8, 2004, I RECEIVED A CALL FROM MY NEIGHBOR INFORMING ME THAT MY 1996 FORD BRONCO WAS ON FIRE. WHEN I RAN OUTSIDE, THERE WERE FLAMES "SHOOTING" SEVERAL FEET INTO THE AIR. THE SOURCE OF THE FIRE WAS THE FRONT OF THE VEHICLE, IN THE ENGINE COMPARTMENT. THE FRONT TI
... RES HAD BLOWN FROM THE HEAT AND THE FIRE HAD MELTED THE DASH AND WAS INTO THE PASSENGER COMPARTMENT. THE FIRE DEPT WAS CALLED AND WERE ABLE TO EXTINGUISH THE BLAZE WITHIN A FEW MINUTES OF THEIR ARRIVAL. HOWEVER, THE VEHICLE WAS A TOTAL LOSS (I HAVE DIGITAL PICTURES). THE FIRE SEEMS TO HAVE STARTED ON THE DRIVERS SIDE IN THE ENGINE COMPARTMENT SINCE THAT WAS THE AREA WHERE THE FIRE WAS THE HOTTEST. (THE LEAD WHEEL WEIGHTS ACTUALLY MELTED) SINCE THEN I HAVE HEARD QUITE A FEW STORIES OF SIMILAR OCCURRENCES WITH WITH FORD BRONCOS, EXPLORERS, AND F150 PICK UPS OF MODEL YEARS RANGING FROM 1996 THROUGH 2002. ONE OF THE COMMON ELEMENTS IN A SIGNIFICANT NUMBER OF THESE EVENTS, ACCORDING TO A RECENT ARTICLE IN THE LOCAL NEWSPAPER, IS THAT THE CRUISE CONTROL ON THE VEHICLES THAT BURNT HAD FAILED. THAT WAS TRUE WITH MY VEHICLE. THE CRUISE CONTROL HAD NOT WORKED FOR THE LAST 6 MONTHS OR SO. MY VEHICLE HAD BEEN PARKED FOR APPROXIMATELY 18 HOURS PRIOR TO THIS EVENT.*AKRead more
Fire
Incident date: May 23, 2004
THE CONSUMER COULD NOT GET VEHICLE OUT OF PARK ONE MORNING AND HAD TO REPLACE A FUSE. JUST AFTER VEHICLE STARTED SMOKE CAME FROM UNDER HOOD. THE CONSUMER OPENED THE HOOD, AND SAW A FIRE AT THE MASTER CYLINDER. THE CONSUMER PUT THE FIRE OUT WITH A BOTTLE OF WATER. *AK THE MASTER CYLINDER PRES
... SURE SWITCH AND CONNECTOR WAS REPLACED. *SCRead more
Fire
Incident date: Aug 3, 2004
VEHICLE WAS TAKEN TO THE SHOP FOR ROUTINE MAINTENANCE AND I ASKED THE MECHANIC TO CHECK THE ROUTE. FRONT SUSPENSION DUE TO EXCESSIVE NOISE/VIBRATION. HE CONTACTED ME LATER TO ADVISE THAT THE COIL SPRING WAS BROKEN. THE ONLY THINGS RETAINING THE SPRING WERE GRAVITY AND GOD. *AK
Incident date: Aug 3, 2004
VEHICLE WAS TAKEN TO THE SHOP FOR ROUTINE MAINTENANCE AND I ASKED THE MECHANIC TO CHECK THE ROUTE. FRONT SUSPENSION DUE TO EXCESSIVE NOISE/VIBRATION. HE CONTACTED ME LATER TO ADVISE THAT THE COIL SPRING WAS BROKEN. THE ONLY THINGS RETAINING THE SPRING WERE GRAVITY AND GOD. *AK
Incident date: Mar 2, 1997
THE FOLLOWING IS A COMPLAINT ABOUT PRODUCT AND SERVICES . PRODUCT BEING 1996-97 MODEL VEHICLE FORD BRONCO VIN [XXX]. VEHICLE HAS BUILT-IN CONTROL AND ROLLOVER PROBLEMS BY DESIGN. THIS WAS A CONTRIBUTING FACTOR. WITH THE BRONCO CRASHING OFF THE MACKINAC BRIDGE MARCH 2, 1997 LOCATED IN MICHIGA
... N KILLING [XXX] OUR SON. THE VEHICLE WAS LEASED NEW, IN 1996 AND MEMBERS OF THE FAMILY EXPERIENCED DIFFICULTY KEEPING VEHICLE IN ITS LANE OF TRAVEL, IT WOULD DRIFT AND BOUNCE ABOUT THE ROAD THERE WAS A ROLLOVER OF THIS VEHICLE AFTER IT IMPACTED A CURB ON MAY 11 1996. SERVICES BEING THE FORD BRONCO WAS TAKEN TO ROMEO FORD DEALERSHIP IN ROMEO MICHIGAN JAN 13 ,1997. APPROXIMATELY TWO WEEKS BEFORE THE FATAL CRASH. THE TRUCK WAS EXPERIENCING PULLING TO ONE SIDE, STEERING INSTABILITY AND SUSPENSION PROBLEMS IT WOULD HAVE BEEN TAKEN BACK TO THE DEALERSHIP BECAUSE IT STILL HAD A HANDLING PROBLEM BUT THE FATALITY HAPPENED BEFORE THAT COULD TAKE PLACE. *LA INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TRRead more
Crash
1 deaths
Incident date: Mar 2, 1997
THE FOLLOWING IS A COMPLAINT ABOUT PRODUCT AND SERVICES . PRODUCT BEING 1996-97 MODEL VEHICLE FORD BRONCO VIN [XXX]. VEHICLE HAS BUILT-IN CONTROL AND ROLLOVER PROBLEMS BY DESIGN. THIS WAS A CONTRIBUTING FACTOR. WITH THE BRONCO CRASHING OFF THE MACKINAC BRIDGE MARCH 2, 1997 LOCATED IN MICHIGA
... N KILLING [XXX] OUR SON. THE VEHICLE WAS LEASED NEW, IN 1996 AND MEMBERS OF THE FAMILY EXPERIENCED DIFFICULTY KEEPING VEHICLE IN ITS LANE OF TRAVEL, IT WOULD DRIFT AND BOUNCE ABOUT THE ROAD THERE WAS A ROLLOVER OF THIS VEHICLE AFTER IT IMPACTED A CURB ON MAY 11 1996. SERVICES BEING THE FORD BRONCO WAS TAKEN TO ROMEO FORD DEALERSHIP IN ROMEO MICHIGAN JAN 13 ,1997. APPROXIMATELY TWO WEEKS BEFORE THE FATAL CRASH. THE TRUCK WAS EXPERIENCING PULLING TO ONE SIDE, STEERING INSTABILITY AND SUSPENSION PROBLEMS IT WOULD HAVE BEEN TAKEN BACK TO THE DEALERSHIP BECAUSE IT STILL HAD A HANDLING PROBLEM BUT THE FATALITY HAPPENED BEFORE THAT COULD TAKE PLACE. *LA INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TRRead more
Crash
1 deaths
Incident date: Sep 25, 2003
WHEN THE VEHICLE WAS BEING DRIVEN AT ANY SPEED THE CONSUMER NOTICED A KNOCKING NOISE COMING FROM THE FRONT END OF THE VEHICLE. THE CONSUMER STATED THAT IT SOUNDED LIKE IT WAS THE TRANSMISSION BUT HE'S NOT 100% SURE. PLEASE PROVIDE ANY FURTHER DETAILS. *NLM
Incident date: Sep 10, 2002
WHILE APPROACHING AN INTERSECTION, THE CONSUMER APPLIED THE BRAKE PEDAL, AND IT HAD GONE TO THE FLOOR. THE CONSUMER PUMPED THE BRAKES, AND VEHICLE HAD COME TO AN ABRUPT STOP. PH THE CONSUMER FOUND THAT THE BRAKE LINE HAD RUSTED AND BURST WHICH CAUSED THE BRAKING FLUID TO LEAK. SCC
Incident date: Nov 6, 2001
WHILE DRIVING VEHICLE WOULD NOT GO FORWARD. CONSUMER STATED TRANSMISSION WENT OUT. DEALER CONTACTED. *AK CRUISE CONTROL AND DOOR LOCKS ARE INOPERATIVE. EMERGENCY BRAKE LIGHT STAYS ILLUMINATED. FRONT END IS OUT OF ALIGNMENT AND PULLS TO THE LEFT. HEAD LIGHTS WILL NOT SHUT OFF. THERMOSTAT, RADIA
... TOR, RADIATOR CAP, AND WATER PUMP WERE REPLACED. THE STRUTS THAT HOLD THE BACK WINDOW AND DOOR DID NOT HOLD, SPRINGS FOR THE BACK DOOR ARE INOPERATIVE. TRANSMISSION NEEDED ADJUSTMENT, BALL IN TRANSMISSION FAILED, VEHICLE WILL NOT SHIFT INTO 4-WHEEL DRIVE, AND UNIVERSAL JOINT WAS REPLACED. DRIVER SIDE SEAT BELT INOPERATIVE. ELECTRICAL SWITCH THAT ADJUSTS THE DRIVER SEAT SHORTED OUT AND CAUGHT FIRE IN THE ENGINE COMPARTMENT, GROUND CABLE ON THE BATTERY BROKE CAUSING COMPUTER TO BE INOPERATIVE, STARTER SWITCH, SOLENOID, LOCK CYLINDER, CIRCUIT BREAKER, AND TEM SENSOR WERE REPLACED. AIR CONDITIONER FAILED AND VENTS DO NOT WORK. *SLCRead more
Fire
Incident date: Nov 6, 2001
WHILE DRIVING VEHICLE WOULD NOT GO FORWARD. CONSUMER STATED TRANSMISSION WENT OUT. DEALER CONTACTED. *AK CRUISE CONTROL AND DOOR LOCKS ARE INOPERATIVE. EMERGENCY BRAKE LIGHT STAYS ILLUMINATED. FRONT END IS OUT OF ALIGNMENT AND PULLS TO THE LEFT. HEAD LIGHTS WILL NOT SHUT OFF. THERMOSTAT, RADIA
... TOR, RADIATOR CAP, AND WATER PUMP WERE REPLACED. THE STRUTS THAT HOLD THE BACK WINDOW AND DOOR DID NOT HOLD, SPRINGS FOR THE BACK DOOR ARE INOPERATIVE. TRANSMISSION NEEDED ADJUSTMENT, BALL IN TRANSMISSION FAILED, VEHICLE WILL NOT SHIFT INTO 4-WHEEL DRIVE, AND UNIVERSAL JOINT WAS REPLACED. DRIVER SIDE SEAT BELT INOPERATIVE. ELECTRICAL SWITCH THAT ADJUSTS THE DRIVER SEAT SHORTED OUT AND CAUGHT FIRE IN THE ENGINE COMPARTMENT, GROUND CABLE ON THE BATTERY BROKE CAUSING COMPUTER TO BE INOPERATIVE, STARTER SWITCH, SOLENOID, LOCK CYLINDER, CIRCUIT BREAKER, AND TEM SENSOR WERE REPLACED. AIR CONDITIONER FAILED AND VENTS DO NOT WORK. *SLCRead more
Fire
Incident date: Nov 6, 2001
WHILE DRIVING VEHICLE WOULD NOT GO FORWARD. CONSUMER STATED TRANSMISSION WENT OUT. DEALER CONTACTED. *AK CRUISE CONTROL AND DOOR LOCKS ARE INOPERATIVE. EMERGENCY BRAKE LIGHT STAYS ILLUMINATED. FRONT END IS OUT OF ALIGNMENT AND PULLS TO THE LEFT. HEAD LIGHTS WILL NOT SHUT OFF. THERMOSTAT, RADIA
... TOR, RADIATOR CAP, AND WATER PUMP WERE REPLACED. THE STRUTS THAT HOLD THE BACK WINDOW AND DOOR DID NOT HOLD, SPRINGS FOR THE BACK DOOR ARE INOPERATIVE. TRANSMISSION NEEDED ADJUSTMENT, BALL IN TRANSMISSION FAILED, VEHICLE WILL NOT SHIFT INTO 4-WHEEL DRIVE, AND UNIVERSAL JOINT WAS REPLACED. DRIVER SIDE SEAT BELT INOPERATIVE. ELECTRICAL SWITCH THAT ADJUSTS THE DRIVER SEAT SHORTED OUT AND CAUGHT FIRE IN THE ENGINE COMPARTMENT, GROUND CABLE ON THE BATTERY BROKE CAUSING COMPUTER TO BE INOPERATIVE, STARTER SWITCH, SOLENOID, LOCK CYLINDER, CIRCUIT BREAKER, AND TEM SENSOR WERE REPLACED. AIR CONDITIONER FAILED AND VENTS DO NOT WORK. *SLCRead more
Fire
Incident date: Nov 6, 2001
WHILE DRIVING VEHICLE WOULD NOT GO FORWARD. CONSUMER STATED TRANSMISSION WENT OUT. DEALER CONTACTED. *AK CRUISE CONTROL AND DOOR LOCKS ARE INOPERATIVE. EMERGENCY BRAKE LIGHT STAYS ILLUMINATED. FRONT END IS OUT OF ALIGNMENT AND PULLS TO THE LEFT. HEAD LIGHTS WILL NOT SHUT OFF. THERMOSTAT, RADIA
... TOR, RADIATOR CAP, AND WATER PUMP WERE REPLACED. THE STRUTS THAT HOLD THE BACK WINDOW AND DOOR DID NOT HOLD, SPRINGS FOR THE BACK DOOR ARE INOPERATIVE. TRANSMISSION NEEDED ADJUSTMENT, BALL IN TRANSMISSION FAILED, VEHICLE WILL NOT SHIFT INTO 4-WHEEL DRIVE, AND UNIVERSAL JOINT WAS REPLACED. DRIVER SIDE SEAT BELT INOPERATIVE. ELECTRICAL SWITCH THAT ADJUSTS THE DRIVER SEAT SHORTED OUT AND CAUGHT FIRE IN THE ENGINE COMPARTMENT, GROUND CABLE ON THE BATTERY BROKE CAUSING COMPUTER TO BE INOPERATIVE, STARTER SWITCH, SOLENOID, LOCK CYLINDER, CIRCUIT BREAKER, AND TEM SENSOR WERE REPLACED. AIR CONDITIONER FAILED AND VENTS DO NOT WORK. *SLCRead more
Fire
Incident date: Nov 6, 2001
WHILE DRIVING VEHICLE WOULD NOT GO FORWARD. CONSUMER STATED TRANSMISSION WENT OUT. DEALER CONTACTED. *AK CRUISE CONTROL AND DOOR LOCKS ARE INOPERATIVE. EMERGENCY BRAKE LIGHT STAYS ILLUMINATED. FRONT END IS OUT OF ALIGNMENT AND PULLS TO THE LEFT. HEAD LIGHTS WILL NOT SHUT OFF. THERMOSTAT, RADIA
... TOR, RADIATOR CAP, AND WATER PUMP WERE REPLACED. THE STRUTS THAT HOLD THE BACK WINDOW AND DOOR DID NOT HOLD, SPRINGS FOR THE BACK DOOR ARE INOPERATIVE. TRANSMISSION NEEDED ADJUSTMENT, BALL IN TRANSMISSION FAILED, VEHICLE WILL NOT SHIFT INTO 4-WHEEL DRIVE, AND UNIVERSAL JOINT WAS REPLACED. DRIVER SIDE SEAT BELT INOPERATIVE. ELECTRICAL SWITCH THAT ADJUSTS THE DRIVER SEAT SHORTED OUT AND CAUGHT FIRE IN THE ENGINE COMPARTMENT, GROUND CABLE ON THE BATTERY BROKE CAUSING COMPUTER TO BE INOPERATIVE, STARTER SWITCH, SOLENOID, LOCK CYLINDER, CIRCUIT BREAKER, AND TEM SENSOR WERE REPLACED. AIR CONDITIONER FAILED AND VENTS DO NOT WORK. *SLCRead more
Fire
Incident date: Nov 6, 2001
WHILE DRIVING VEHICLE WOULD NOT GO FORWARD. CONSUMER STATED TRANSMISSION WENT OUT. DEALER CONTACTED. *AK CRUISE CONTROL AND DOOR LOCKS ARE INOPERATIVE. EMERGENCY BRAKE LIGHT STAYS ILLUMINATED. FRONT END IS OUT OF ALIGNMENT AND PULLS TO THE LEFT. HEAD LIGHTS WILL NOT SHUT OFF. THERMOSTAT, RADIA
... TOR, RADIATOR CAP, AND WATER PUMP WERE REPLACED. THE STRUTS THAT HOLD THE BACK WINDOW AND DOOR DID NOT HOLD, SPRINGS FOR THE BACK DOOR ARE INOPERATIVE. TRANSMISSION NEEDED ADJUSTMENT, BALL IN TRANSMISSION FAILED, VEHICLE WILL NOT SHIFT INTO 4-WHEEL DRIVE, AND UNIVERSAL JOINT WAS REPLACED. DRIVER SIDE SEAT BELT INOPERATIVE. ELECTRICAL SWITCH THAT ADJUSTS THE DRIVER SEAT SHORTED OUT AND CAUGHT FIRE IN THE ENGINE COMPARTMENT, GROUND CABLE ON THE BATTERY BROKE CAUSING COMPUTER TO BE INOPERATIVE, STARTER SWITCH, SOLENOID, LOCK CYLINDER, CIRCUIT BREAKER, AND TEM SENSOR WERE REPLACED. AIR CONDITIONER FAILED AND VENTS DO NOT WORK. *SLCRead more
Fire
Incident date: Nov 6, 2001
WHILE DRIVING VEHICLE WOULD NOT GO FORWARD. CONSUMER STATED TRANSMISSION WENT OUT. DEALER CONTACTED. *AK CRUISE CONTROL AND DOOR LOCKS ARE INOPERATIVE. EMERGENCY BRAKE LIGHT STAYS ILLUMINATED. FRONT END IS OUT OF ALIGNMENT AND PULLS TO THE LEFT. HEAD LIGHTS WILL NOT SHUT OFF. THERMOSTAT, RADIA
... TOR, RADIATOR CAP, AND WATER PUMP WERE REPLACED. THE STRUTS THAT HOLD THE BACK WINDOW AND DOOR DID NOT HOLD, SPRINGS FOR THE BACK DOOR ARE INOPERATIVE. TRANSMISSION NEEDED ADJUSTMENT, BALL IN TRANSMISSION FAILED, VEHICLE WILL NOT SHIFT INTO 4-WHEEL DRIVE, AND UNIVERSAL JOINT WAS REPLACED. DRIVER SIDE SEAT BELT INOPERATIVE. ELECTRICAL SWITCH THAT ADJUSTS THE DRIVER SEAT SHORTED OUT AND CAUGHT FIRE IN THE ENGINE COMPARTMENT, GROUND CABLE ON THE BATTERY BROKE CAUSING COMPUTER TO BE INOPERATIVE, STARTER SWITCH, SOLENOID, LOCK CYLINDER, CIRCUIT BREAKER, AND TEM SENSOR WERE REPLACED. AIR CONDITIONER FAILED AND VENTS DO NOT WORK. *SLCRead more
Fire
Incident date: Nov 6, 2001
WHILE DRIVING VEHICLE WOULD NOT GO FORWARD. CONSUMER STATED TRANSMISSION WENT OUT. DEALER CONTACTED. *AK CRUISE CONTROL AND DOOR LOCKS ARE INOPERATIVE. EMERGENCY BRAKE LIGHT STAYS ILLUMINATED. FRONT END IS OUT OF ALIGNMENT AND PULLS TO THE LEFT. HEAD LIGHTS WILL NOT SHUT OFF. THERMOSTAT, RADIA
... TOR, RADIATOR CAP, AND WATER PUMP WERE REPLACED. THE STRUTS THAT HOLD THE BACK WINDOW AND DOOR DID NOT HOLD, SPRINGS FOR THE BACK DOOR ARE INOPERATIVE. TRANSMISSION NEEDED ADJUSTMENT, BALL IN TRANSMISSION FAILED, VEHICLE WILL NOT SHIFT INTO 4-WHEEL DRIVE, AND UNIVERSAL JOINT WAS REPLACED. DRIVER SIDE SEAT BELT INOPERATIVE. ELECTRICAL SWITCH THAT ADJUSTS THE DRIVER SEAT SHORTED OUT AND CAUGHT FIRE IN THE ENGINE COMPARTMENT, GROUND CABLE ON THE BATTERY BROKE CAUSING COMPUTER TO BE INOPERATIVE, STARTER SWITCH, SOLENOID, LOCK CYLINDER, CIRCUIT BREAKER, AND TEM SENSOR WERE REPLACED. AIR CONDITIONER FAILED AND VENTS DO NOT WORK. *SLCRead more
Fire
Incident date: Nov 6, 2001
WHILE DRIVING VEHICLE WOULD NOT GO FORWARD. CONSUMER STATED TRANSMISSION WENT OUT. DEALER CONTACTED. *AK CRUISE CONTROL AND DOOR LOCKS ARE INOPERATIVE. EMERGENCY BRAKE LIGHT STAYS ILLUMINATED. FRONT END IS OUT OF ALIGNMENT AND PULLS TO THE LEFT. HEAD LIGHTS WILL NOT SHUT OFF. THERMOSTAT, RADIA
... TOR, RADIATOR CAP, AND WATER PUMP WERE REPLACED. THE STRUTS THAT HOLD THE BACK WINDOW AND DOOR DID NOT HOLD, SPRINGS FOR THE BACK DOOR ARE INOPERATIVE. TRANSMISSION NEEDED ADJUSTMENT, BALL IN TRANSMISSION FAILED, VEHICLE WILL NOT SHIFT INTO 4-WHEEL DRIVE, AND UNIVERSAL JOINT WAS REPLACED. DRIVER SIDE SEAT BELT INOPERATIVE. ELECTRICAL SWITCH THAT ADJUSTS THE DRIVER SEAT SHORTED OUT AND CAUGHT FIRE IN THE ENGINE COMPARTMENT, GROUND CABLE ON THE BATTERY BROKE CAUSING COMPUTER TO BE INOPERATIVE, STARTER SWITCH, SOLENOID, LOCK CYLINDER, CIRCUIT BREAKER, AND TEM SENSOR WERE REPLACED. AIR CONDITIONER FAILED AND VENTS DO NOT WORK. *SLCRead more
Fire
Incident date: Nov 6, 2001
WHILE DRIVING VEHICLE WOULD NOT GO FORWARD. CONSUMER STATED TRANSMISSION WENT OUT. DEALER CONTACTED. *AK CRUISE CONTROL AND DOOR LOCKS ARE INOPERATIVE. EMERGENCY BRAKE LIGHT STAYS ILLUMINATED. FRONT END IS OUT OF ALIGNMENT AND PULLS TO THE LEFT. HEAD LIGHTS WILL NOT SHUT OFF. THERMOSTAT, RADIA
... TOR, RADIATOR CAP, AND WATER PUMP WERE REPLACED. THE STRUTS THAT HOLD THE BACK WINDOW AND DOOR DID NOT HOLD, SPRINGS FOR THE BACK DOOR ARE INOPERATIVE. TRANSMISSION NEEDED ADJUSTMENT, BALL IN TRANSMISSION FAILED, VEHICLE WILL NOT SHIFT INTO 4-WHEEL DRIVE, AND UNIVERSAL JOINT WAS REPLACED. DRIVER SIDE SEAT BELT INOPERATIVE. ELECTRICAL SWITCH THAT ADJUSTS THE DRIVER SEAT SHORTED OUT AND CAUGHT FIRE IN THE ENGINE COMPARTMENT, GROUND CABLE ON THE BATTERY BROKE CAUSING COMPUTER TO BE INOPERATIVE, STARTER SWITCH, SOLENOID, LOCK CYLINDER, CIRCUIT BREAKER, AND TEM SENSOR WERE REPLACED. AIR CONDITIONER FAILED AND VENTS DO NOT WORK. *SLCRead more
Fire
Incident date: Nov 6, 2001
WHILE DRIVING VEHICLE WOULD NOT GO FORWARD. CONSUMER STATED TRANSMISSION WENT OUT. DEALER CONTACTED. *AK CRUISE CONTROL AND DOOR LOCKS ARE INOPERATIVE. EMERGENCY BRAKE LIGHT STAYS ILLUMINATED. FRONT END IS OUT OF ALIGNMENT AND PULLS TO THE LEFT. HEAD LIGHTS WILL NOT SHUT OFF. THERMOSTAT, RADIA
... TOR, RADIATOR CAP, AND WATER PUMP WERE REPLACED. THE STRUTS THAT HOLD THE BACK WINDOW AND DOOR DID NOT HOLD, SPRINGS FOR THE BACK DOOR ARE INOPERATIVE. TRANSMISSION NEEDED ADJUSTMENT, BALL IN TRANSMISSION FAILED, VEHICLE WILL NOT SHIFT INTO 4-WHEEL DRIVE, AND UNIVERSAL JOINT WAS REPLACED. DRIVER SIDE SEAT BELT INOPERATIVE. ELECTRICAL SWITCH THAT ADJUSTS THE DRIVER SEAT SHORTED OUT AND CAUGHT FIRE IN THE ENGINE COMPARTMENT, GROUND CABLE ON THE BATTERY BROKE CAUSING COMPUTER TO BE INOPERATIVE, STARTER SWITCH, SOLENOID, LOCK CYLINDER, CIRCUIT BREAKER, AND TEM SENSOR WERE REPLACED. AIR CONDITIONER FAILED AND VENTS DO NOT WORK. *SLCRead more
Fire
Incident date: Oct 1, 1997
AFTER TURNING ON REAR DEFOGGER, REAR WINDSHIELD SHATTERED. THIS WAS THE THIRD TIME THAT THIS INCIDENT HAD OCCURRED. DEALER NOTIFIED. *AK CONSUMER STATES THERE IS A TSB THAT STATES THE CURRENT WEATHERSTRIP CAUSED A CHEMICAL REACTION WITH THE SILVER IN THE HEATING ELEMENT AND REPLACING THE GLASS ONL
... Y MAY NOT RESOLVE THE PROBLEM. *SLCRead more
Showing 50 of 109 complaints.
NHTSA Safety Investigations — FORD BRONCO
Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.
PE — Closed
— Model Year: 2021
Low-pressure fuel pump failure
On July 29, 2024, the Oï¬ce of Defects Investigation (ODI) opened PE24019 to investigate complaints of low-pressure fuel pump failures in MY 2021 Ford Bronco vehicles. Some consumers reported that the failure occurred without warning while driving, resulting in a complete loss of motive power wi
... th no ability to restart the engine. Ford determined that several other vehicle models contain low-pressure fuel pumps substantially similar to the 2021 Ford Bronco, including the 2022-2023 Ford Bronco, 2018-2023 Ford F-150, 2022-2023 Ford Expedition, 2019-2023 Lincoln Navigator, 2020-2023 Ford F-250-F-550, 2024 Ford Super Duty Chassis Cab, 2024-2025 Ford Ranger, 2020-2023 Ford Explorer, 2020-2023 Lincoln Aviator, and 2021-2025 Ford Mustang. ODI's investigation found that the aï¬ected vehicles may lose fuel pressure and ï¬ow from the fuel delivery module (consisting of a low-pressure fuel pump, jet pump, reservoir, and other parts) due to a low-pressure pump failure. This can cause the engine to stall while driving. The root cause is reduced internal clearance in the fuel pump, increasing friction and sensitivity to vapor lock. Fuel blockage from contamination inside the jet pump also contributed to the failure. Ford stated that the contamination source was unknown. On July 7, 2025, Ford ï¬led recall 25V-455 for certain 2021-2023 Ford F-550 SD/F-450 SD/F-350 SD/F-250 SD, 2021-2022 Lincoln Navigator, 2021-2022 Ford Mustang, 2021-2022 Ford F-150, 2021-2023 Ford Explorer, 2022 Ford Expedition, and 2021-2023 Ford Bronco vehicles produced between July 1, 2021, and July 30, 2022. The recall also included certain 2021-2023 Lincoln Aviator produced between July 1, 2021, and December 21, 2022. Ford explained in its recall filingthat the production dates used for the recall were based on changes in the manufacturing process. Specifically, Ford determined that in June 2021, the supplier modified the jet pump manufacturing process, producing fuel pump chambers with a lower-than-specified internal clearance. In July 2022, the supplier implemented corrective actions to the manufacturing process by adding two additional vacuum pumps to reduce contamination during the production of the jet pump. ODI has identified approximately 1,000 reports involving vehicles covered in this investigation but excluded from recall 25V-455. However, even with such reports, these vehicles experienced comparatively lower failure rates than the vehicles that are subject to Recall 25V-455. Ford has explained that these vehicles were excluded from the recall population because they did not experience the manufacturing changes that prompted the recall. Specifically, according to Ford, vehicles built before July 1, 2021 (the recall production start date), were not affected by the supplierâs change to the jet pump manufacturing process. Even after closing this investigation, ODI will continue to monitor complaints for vehicles excluded from recall 25V-455 to consider whether they exhibit the same risks as the vehicles encompassed by the recall. The recall remedy is currently under development. In view of Fordâs recall action, ODI is closing this Preliminary Evaluation, but will continue to monitor the issue as a remedy is developed and implemented. ODI will take additional action if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identiï¬cation Number document, go to NHTSA.gov.Read more
EA — Closed
— Model Year: 2022
Loss of Motive Power
On July 22, 2022, the Office of Defects Investigation (ODI) granted a Defect Petition (DP22001) and opened a Preliminary Evaluation (PE22007) to investigate allegations of loss of motive power in model year (MY) 2021 Ford Bronco vehicles equipped with 2.7L EcoBoost engines. Complainants were reporti
... ng sudden engine failure while driving resulting in a loss of motive power, often without the ability to restart. During PE22007, the cause of engine failure and loss of motive power in the subject vehicles was determined to be intake valve fracture, and the full scope of vehicles affected by the subject defect was identified as all MY 2021-2022 Ford and Lincoln models equipped with either the 2.7L or 3.0L EcoBoost engines, referred to as the âNanoâ engine family. If an intake valve fractures in the subject engines, it may drop into the cylinder and contact the piston, often resulting in catastrophic engine damage. On September 29, 2023, PE22007 was upgraded to an Engineering Analysis (EA23002) to further investigate the subject defect across the full scope of affected vehicles. During EA23002, ODI visited Ford facilities to review technical information related to intake valve fracture in âNanoâ engines, coordinated with NHTSAâs Vehicle Research and Testing Center (VRTC), and analyzed updated field data relating the subject defect. Forensic analysis of fractured intake valves demonstrated that the defective components exhibited âgrinding burnâ or out of specification hardness in the area of the keeper grooves. The presence of grinding burn is evidence that during the groove grinding phase of production, the temperature of the valve became sufficiently high to alter the microstructure of the material and is indicative that the valve supplierâs manufacturing processes were not within control specifications. Grinding burn results in a hard, brittle microstructure and high residual stresses toward the surface of the valve. Through normal engine loading, a valve with grinding burn will likely fracture at the area of highest vulnerability, which is the third keeper groove. In its response to the EA23002 Information Request (IR) letter, Ford provided evidence of 396 customer complaints (including field reports), 825 warranty claims, and 936 engine exchanges. When considering both ODI and manufacturer failure report data, there have been reports representing 1066 unique vehicles within the subject vehicle population. Analysis of the failure report data demonstrates that vehicles equipped with potentially defective intake valves were built within a production âspike periodâ of May 2021 â October 2021. The beginning of the spike period corresponds to a ramp up in production at the valve supplier manufacturing facility, and the end of the spike period aligns with the implementation of several mid-production process improvements and the decision to change the metal alloy used to produce intake valves from âSilchrome Liteâ to âSilchrome 1â. Ford began investigating the subject defect in July 2021, determined the root cause, and took corrective measures for the new production vehicles. Analysis of the failure report data demonstrates that these corrective actions were successful in eliminating the risk of intake valve fracture for subject vehicles produced after October 2021. However, Ford did not take any field action to address vehicles produced during the spike period, and in the several months following the implementation of the production changes, a significant number of field failures continued to occur. It is Fordâs assessment that not all valves produced during the spike period are defective, and that failures associated with the subject defect occur at low time in service. Analysis of the failure report data demonstrates that the vast majority of failures have occurred before 20,000 miles with over half of all reported failures occurring before 5,000 miles. The rate of reported failures related to the subject defect has steadily decreased since November 2021. ODI coordinated with NHTSAâs National Center for Statistics and Analysis (NCSA) to conduct statistical analysis and predict the number of future failures associated with the subject defect. The results of this analysis, and the trends identified through the failure report data are generally consistent with Fordâs assessment that defective intake valves will likely fail at a low time in service and indicate that the majority of subject vehicles equipped with defective valves have already experienced a failure. On August 23, 2024, Ford submitted recall 24V635 for subject vehicles equipped with âNanoâ engines and built within the production spike period identified above (total population 90,736 vehicles). The remedy includes an inspection at a Ford/Lincoln dealership where the lifetime engine cycles of the vehicle will be determined. If a vehicle does not meet a threshold for lifetime engine cycles, the dealership will conduct a high RPM engine cycle accumulation procedure, which aims to identify if the vehicle is equipped with defective intake valves. Any vehicle that fails the accumulation procedure will receive an engine replacement under the recall. In addition to recall 24V635, Ford has stated that it will launch customer satisfaction campaign 24N12, which will provide extended warranty coverage to the subject vehicles through the earlier of 10 years or 150,000 miles. In view of the recall action being taken by Ford, ODI is closing this Engineering Analysis. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.Read more
PE — Closed
— Model Year: 2021
Loss of motive power due to valve intake failure on Ford Bronco vehicles.
The Office of Defects Investigation (ODI) received a petition dated March 16, 2022, requesting an investigation regarding allegations of defective intake valves in model year (MY) 2021 Ford Bronco vehicles equipped with the 2.7L Eco-boost (âNanoâ) engines. The petitioner alleged these
... vehicles are experiencing loss of motive power at any highway speeds with no-restart as a result of catastrophic engine failures. To date ODI is aware of 42 submitted Vehicle Owner Questionnaires (VOQâs) alleging a loss of motive power. On July 22, 2022, ODI opened a Preliminary Evaluation (PE22-007) to investigate allegations of stalling/loss of motive power on the subject vehicles. Upon receiving Fordâs Information Request (IR) response, ODI learned Ford was aware of 110 consumer complaints (including field reports), 125 warranty claims and 136 engine exchanges related to the 2021 Ford Bronco. Fordâs response indicated these failures are across the âNanoâ engine family, which includes both the 2.7L and 3.0L EcoBoost engine variants with a total estimated population of 708,837 vehicles. Additionally, ODI became aware that the subject engines contained intake valves that were manufactured out of a specific alloy known as âSilchrome Liteâ, which can become excessively hard and brittle if an over-temperature condition occurs during machining of the component. The overly brittle intake valve can fracture at the keeper grove causing the intake valve to freely contact the piston, resulting in catastrophic engine failure. A design modification was implemented in October 2021, which changed the intake valve material to a different alloy known as âSilchrome 1â, that is less susceptible to over-temperature during machine grinding. ODI is upgrading this PE to an Engineering Analysis (EA23-002) to better understand the failure mechanism identified by Ford and to ascertain the complete scope. To review the reports cited in the attached Closing Resume ODI Report Identification Number document, go to NHTSA.govRead more
DP — Closed
— Model Year: 2021
Loss of Motive Power
The Office of Defects Investigation (ODI) received three petitions on March 17, March 18, and March 29, 2022, which requested a defect investigation into an alleged defect of the valves on model year (MY) 2021 Ford Bronco vehicles equipped with the 2.7L Eco-boost engines. The petitioners alleged tha
... t MY 2021 Ford Broncos vehicles are experiencing loss of motive power at highway speeds with no-restart due to catastrophic engine failures.On May 27, 2022, ODI opened this Defect Petition to evaluate whether to grant or deny the petition.ODI has identified 26 Vehicle Owners Questionnaires (VOQs) that relate to the alleged defect in the subject vehicles. Based on ODI's review of the applicable materials, including VOQs, NHTSA has decided to grant the petition and open a Preliminary Evaluation (PE22-007) to assess the scope, frequency, and potential safety-related consequences of the alleged defect.Accordingly, this Defect Petition is closed.The ODI complaints cited above can be reviewed at NHTSA.gov under the following ODI numbers:11448171, 11448461, 11450659, 11450702, 11450737, 11450788, 11450871, 11450879, 11451158, 11451503, 11451957, 11452074, 11452692, 11453669, 11453933, 11454098, 11455294, 11456219, 11456713, 11459262,11460124, 11460125, 11461178, 11463199, 11463296, 11464516.Read more
RQ — Closed
— Model Year: 1992
PARKING BRAKE
There is no summary currently available
PE — Closed
— Model Year: 1988
FORD TRUCK INCONSISTENT VEHICLE CONTROL.
SEE CLOSE RESUME
PE — Closed
— Model Year: 1989
FLOORBOARD FRACTURE
There is no summary currently available
PE — Closed
— Model Year: 1982
FRONT BRK CALIPER SEIZURE
ANALYSIS:ALLEGEDLY, DURING BRAKE APPLICATION THE DISC BRAKE CALIPERSSEIZE, RESULTING IN EXCESSIVE PULL AND/OR FRONT BRAKE LOCK-UP.SOMEREPORTS CITE A COMPLETE LOSS OF VEHICLE CONTROL RESULTING IN UNFOREWARNEDAND UNAVOIDABLE TRAVEL INTO OPPOSING TRAFFIC LANES.CONSUMERS CLAIM THATSERVICE PERSONNEL HAVE
... CONSISTENTLY ATTRIBUTED THE PROBLEM TO THE USE OFPHENOLIC PISTONS WHICH OVERHEAT AND SEIZE IN THE CALIPER BORES.INFORMATION PROVIDED BY THE MANUFACTURER DISCLOSED THE COMPLAINT, ACCIDENT,AND INJURY STATISTICS TABULATED ABOVE.OTHER MANUFACTURER-SUPPLIED DATADISCLOSED THAT TWO DESIGN CHANGES WITH POTENTIAL RELEVANCE TO THIS MATTERWERE MADE DURING THE PRODUCTION YEARS IN QUESTION.IN OCTOBER 1981, THESPECIFICATION OF THE MAXIMUM OUTSIDE DIAMETER OF THE PISTON WAS DECREASEDBY 0.0250 MM AND THE MINIMUM INSIDE DIAMETER OF THE CALIPER PISTON BOREINCREASED BY 0.024 MM.THESE CHANGES WERE MADE TO REDUCE THE POSSIBILITYOF PREMATURE WEAR OF THE FRONT DISC BRAKE PADS.A SECOND DESIGN REVISIONWAS MADE IN SEPTEMBER 1986 TO REDUCE INADVERTENT CHIPPING OF THE CALIPERPISTONS DURING BRAKE PAD REPLACEMENT.WARRANTY CLAIM DATA WERE INCONCLUS-IVE IN IDENTIFYING A FAILURE TREND ACCOMPANIED BY RISK OF ACCIDENTS.THE HISTORY OF BRONCO BRAKE PULL/DRIFT COMPLAINTS DISCLOSED THAT FORD HADKNOWLEDGE OF THE PROBLEM.AN AUGUST 1986, FORD TRUCK INTEROFFICE LETTERDISCUSSED THE PHENOMENON AND PROVIDED SUGGESTIONS TO REMEDY THE PROBLEMIN THE FIELD.THE CONDITION WAS DEFINED AS RECESSION STEER, MANIFEST TOTHE VEHICLE OPERATOR AS DRIFT OR PULL UPON BRAKE APPLICATION.IN FACT,THE SENSATION WAS ATTRIBUTED TO A NET STEER TO THE LEFT WHEN THE FRONTSUSPENSION MOVES REARWARD UNDER BRAKING FORCES.CONCLUSION:SEIZURE OF THE FRONT CALIPER PISTONS HAS NOT BEEN IDENTIFIEDAS THE ORIGIN OF THE ALLEGED PROBLEM.ADDITIONALLY, THE HISTORICAL DATAALLEGING LOSS OF VEHICLE CONTROL, ACCIDENTS, AND INJURIES DO NOT IDENTIFYA SAFETY-RELATED DEFECT IN EITHER THE BRAKING OR SUSPENSION SYSTEM OF THESUBJECT VEHICLES.======Read more