1993 FORD AEROSTAR
4 recalls, 541 complaints - 74 TSBs
06E022000 Mar 13, 2006
SERVICE BRAKES, HYDRAULIC
Defect Description
CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE SOLD UNDER THE BRAND NAMES OF NAPA, RAYBESTOS, AIMCO, AC DELCO, CARQUEST, BENDIX, AND WAGNER. ONLY PRODUCTS THAT WERE ... Read more
Consequence
LOSS OF BRAKE FLUID CAN LEAD TO A DECREASE IN BRAKE LINE PRESSURE AND AN INCREASE IN STOPPING DISTANCE, WHICH CAN RESULT IN A VEHICLE CRASH.
Remedy
AFFINIA (BRAKE PARTS, INC.) WILL REPLACE THE SUBJECT BRAKE HYDRAULIC MASTER CYLINDERS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2006. OWNERS CAN CONTACT AFFINA GROUP CUSTOMER SERVICE AT 1-800-323-0354.
99V029000 Feb 9, 1999
ELECTRICAL SYSTEM:IGNITION:SWITCH
Defect Description
VEHICLE DESCRIPTION: MINI VANS. THESE VEHICLES WERE PRODUCED WITH A HIGHER THAN SPECIFIED ELECTRICAL LOAD THROUGH THE ACCESSORY POWER FEED CIRCUIT. THE POTENTIAL FOR CONTACT BETWEEN THE B2 (BATTERY), A2 (ACCESSORY), AND P1 (PROOF) CIRCUITS CAN OCCUR, CREATING A SHORT CIRCUIT, ALLOWING CURRENT TO ... Read more
Consequence
THIS CAN CAUSE OVER HEATING AND THE POTENTIAL FOR A VEHICLE FIRE.
Remedy
DEALERS WILL INSTALL A JUMPER HARNESS WITH A RELAY WHICH WILL RE-ROUTE AND ACTIVATE ALL A2 ACCESSORIES THROUGH THE RELAY.
98E010000 Apr 8, 1998
SERVICE BRAKES, AIR:DISC:ROTOR
Defect Description
EQUIPMENT DESCRIPTION: AFTERMARKET BRAKE ROTORS FOR USE ON CERTAIN FORD AND MAZDA TRUCKS. CRACKED CASTINGS CAUSED CRACKS TO APPEAR ON THE OUTER DIAMETER OF THE ROTOR HAT OR AROUND THE STUD HOLE.
Consequence
LOSS OF BRAKING CAN RESULT.
Remedy
AIMCO WILL REIMBURSE CONSUMERS/INSTALLERS FOR THE COST OF REPLACEMENT ROTORS AND INSTALLATION. CONSUMERS ARE REQUESTED TO RETURN TO THE LOCATION WHERE THE ROTORS WERE ORIGINALLY PURCHASED/INSTALLED FOR REPLACEMENT.
97V204000 Nov 13, 1997
POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
Defect Description
VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE OR THE OUTPUT SHAFT BUSHING DISPLACEMENT CAN RESULT IN STRUCTURAL FAILURE OF THE TRANSMISSION AND/O... Read more
Consequence
THIS CONDITION CAN CAUSE A LOSS OF VEHICLE CONTROL, AND, IF THE EXPELLED FLUID CONTACTS THE EXHAUST SYSTEM, A VEHICLE FIRE COULD OCCUR.
Remedy
DEALERS WILL INSTALL A NEW TRANSFER CASE REAR OUTPUT SHAFT BUSHING AND AN ALUMINUM DRIVESHAFT WILL BE INSTALLED.
Complaint Statistics
541 total complaints
45 crashes 49 fires 40 injuries
Top Reported Components
| Component | Complaints |
|---|---|
| ELECTRICAL SYSTEM:IGNITION:SWITCH | 48 |
| EQUIPMENT:APPLIANCE:AIR CONDITIONER | 24 |
| AIR BAGS:FRONTAL | 22 |
| POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT | 21 |
| VEHICLE SPEED CONTROL | 19 |
| POWER TRAIN:AUTOMATIC TRANSMISSION | 17 |
| SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP | 17 |
| AIR BAGS | 15 |
| ELECTRICAL SYSTEM:IGNITION | 13 |
| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS | 12 |
POWER TRAIN
Oct 29, 2015
Incident date: Oct 26, 2015
TL* THE CONTACT OWNS A 1993 FORD AEROSTAR. WHILE DRIVING AT APPROXIMATELY 80 MPH, THERE WAS A VIBRATION COMING FROM THE DRIVER SIDE AND THERE WAS FLUID LEAKING FROM THE VEHICLE. THE CONTACT NOTICED THAT THE TRANSMISSION TRANSFER CASE WAS FRACTURED AND FLUID WAS LEAKING. THE VEHICLE WAS TOWED TO THE ... Read more
ELECTRICAL SYSTEM
Sep 11, 2014
Incident date: Jul 4, 2011
TL* THE CONTACT OWNS A 1993 FORD AEROSTAR. THE CONTACT STATED THAT THE KEY BECAME LODGED IN THE IGNITION. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR A DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 169,000.
STRUCTURE:BODY:BUMPERS
May 17, 2014
Incident date: May 1, 2014
BACKED INTO PINE TREE IN DRIVEWAY. SHATTERED PLASTIC BUMPER COVER. CAN NOT REPLACE BUMPER COVER BECAUSE FORD SAYS OBSOLETE. ALSO NO AFTER MARKET BUMPER CAN BE FOUND FOR THIS MODEL. THIS BUMPER PROTECTS NO ONE. *JS FORD WON'T EVEN GIVE ME THE FORD PART NUMBER. ITS A CARGO VAN. OTHER MODEL COVERS C... Read more
Crash
ELECTRICAL SYSTEM:IGNITION:SWITCH
Jan 6, 2010
Incident date: Nov 5, 2009
TL*THE CONTACT OWNS A 1993 FORD AEROSTAR. THE CONTACT STATED THAT HE NOTICED ELECTRICAL PROBLEMS. THERE WAS A CLICKING SOUND AND HE COULD FEEL A PULSATION IN THE DASHBOARD; THERE WERE ALSO ELECTRICAL SHORTAGES. HE CALLED THE DEALERSHIP ABOUT RECALL 99V029000 AND WAS TOLD THAT HIS VEHICLE WAS NOT INC... Read more
ELECTRICAL SYSTEM
Oct 23, 2008
Incident date: Jul 16, 2006
TL*THE CONTACT OWNS A 1993 FORD AEROSTAR. THE CONTACT STATED THAT HIS VEHICLE WAS PRODUCED WITH A HIGHER THAN SPECIFIED ELECTRICAL LOAD THROUGH THE ACCESSORY POWER FEED CIRCUIT. THE POTENTIAL FOR CONTACT BETWEEN THE B2 (BATTERY), A2 (ACCESSORY), AND P1 (PROOF) CIRCUITS CAN OCCUR; THEREFORE, CREATI... Read more
Fire
TIRES
Dec 3, 2007
Incident date: Oct 22, 2007
BOUGHT FOUR TIRES: SIGMA SHADOW. 55,000 MILES WARRANTY. 215/75R14, 6K60, AT TIRE KINGDOM LOCATED AT: 8790 SW 24TH ST. MIAMI, FL. 33165. TELEPHONE 305 227 4110. *TR ON OCT. 22, 2007 THE REAR RIGHT TIRE BLEWOUT. THE TIRE HAD 7,194 MILES. TIRE KINGDOM GAVE ME TWO TIRES WHICH THEY INSTALLED IN THE... Read more
ELECTRICAL SYSTEM
Nov 11, 2006
Incident date: Nov 10, 2006
JUST GOT HOME AND WAS PARKED IN FRONT OF THE HOUSE. ABOUT 30 MIN LATER SOMEONE WAS KNOCKING ON ARE DOOR TELLING US THE VAN WAS ON FIRE. THERE WAS NO KEYS LEFT IN THE VAN. THE FIRE BURN THE DASH AND THE RIGHT SIDE OF THE INSIDE OF THE ENGINE AND THE HOOD. THE VAN IS NOW TOTAL. *NM
Fire
ENGINE AND ENGINE COOLING
Nov 3, 2006
Incident date: Nov 3, 2006
DT*: THE CONTACT STATED UPON CHANGING BOTH THE FUEL FILTER AND THE OIL FILTER, THE VEHICLE MADE A KNOCKING NOISE WHILE DRIVING 20 MPH. THE VEHICLE WAS TAKEN TO A PRIVATE REPAIR SHOP WHO WAS UNABLE TO DETERMINE THE CAUSE OF THE PROBLEM.
UNKNOWN OR OTHER
Jan 11, 2006
Incident date: Jan 1, 1901
CONSUMER REQUESTING INFORMATION ON RECALLS FOR 1993 FORD AEROSTAR. *TS *JB
VEHICLE SPEED CONTROL:CRUISE CONTROL
May 11, 2005
Incident date: May 10, 2005
AIR BAG LIGHT STARTED FLASHING CONSTANTLY, THEN HORN AND CRUISE CONTROL STOPPED WORKING. NOISE IN COLUMN SOUNDS LIKE LOOSE WIRES FLOPPING.
STEERING
May 11, 2005
Incident date: May 10, 2005
AIR BAG LIGHT STARTED FLASHING CONSTANTLY, THEN HORN AND CRUISE CONTROL STOPPED WORKING. NOISE IN COLUMN SOUNDS LIKE LOOSE WIRES FLOPPING.
ELECTRICAL SYSTEM:HORN
May 11, 2005
Incident date: May 10, 2005
AIR BAG LIGHT STARTED FLASHING CONSTANTLY, THEN HORN AND CRUISE CONTROL STOPPED WORKING. NOISE IN COLUMN SOUNDS LIKE LOOSE WIRES FLOPPING.
AIR BAGS
May 11, 2005
Incident date: May 10, 2005
AIR BAG LIGHT STARTED FLASHING CONSTANTLY, THEN HORN AND CRUISE CONTROL STOPPED WORKING. NOISE IN COLUMN SOUNDS LIKE LOOSE WIRES FLOPPING.
AIR BAGS
Mar 25, 2005
Incident date: Jun 1, 2004
THE CONSUMER WAS INVOLVED IN AN ACCIDENT IN HER 1993 FORD AEROSTAR IN WHICH THE VEHICLE ROLLED FOUR TIMES. NONE OF THE VEHICLE'S AIR BAGS DEPLOYED. *NM THE CONSUMER SUSTAINED LIFE THREATENING INJURIES INCLUDING A BROKEN BONE IN HER BACK. THE MANUFACTURER WAS CONTACTED BUT THE CONSUMER HAS NOT REC... Read more
Crash
1 injured
EXTERIOR LIGHTING:BRAKE LIGHTS
Feb 25, 2005
Incident date: Feb 5, 2005
BRAKE LIGHTS CONSTANTLY SHORTING OUT. I HAVE TO REPLACE THEM 2 OR MORE TIMES PER YEAR. I USE LONG-LIFE BULBS, BUT THEY CONTINUALLY GO OUT. I SEE MANY OTHER AEROSTAR VEHICLES WITH SIMILAR SITUATION. WHILE THIS HAS NOT CAUSED AN ACCIDENT YET, UNLESS I CONSTANTLY CHECK THE LIGHTS, I MAY BE INVOLVED... Read more
ELECTRICAL SYSTEM
Feb 3, 2005
Incident date: Dec 31, 2004
WHILE DRIVING 15 MPH, THE VEHICLE STALLED. THE CONSUMER TRIED TO RESTART THE VEHICLE AND WAS ABLE TO DO SO. WHILE OPENING THE HOOD, THE VEHICLE CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE VEHICLE WAS TOWED TO A GARAGE FOR INSPECTION. THE CAUSE HAS NOT BEEN DETERMINED. PLE... Read more
Fire
EXTERIOR LIGHTING:HEADLIGHTS:SWITCH
Dec 16, 2004
Incident date: Dec 16, 2004
HEADLIGHTS SWITCH BURNED OUT TWICE. THE CONNECTOR TO THE SWITCH KEPT BURNING. THE MANUFACTURER OFFERED NO HELP.*AK
STEERING:COLUMN
Oct 30, 2004
Incident date: Oct 18, 2004
WHILE TURNING LEFT IN AN INTERSECTION THE STEERING WHEEL LOCK UP ON MY AEROSTAR FORD '93 THAT CAUSED ME TO TURN OVER TO THE LEFT AND HIT THE OPPOSITE LANE AND HIT A CAR. I WAS UNABLE TO STRAIGHTEN OUT THE WHEEL AS IT LOCKS UP. AFTER IT WAS RESTARTED THE STEERING WHEEL WAS FINE AND 2 MECHANICS THAT I... Read more
Crash
SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT
Oct 8, 2004
Incident date: Sep 15, 2004
THE FRONT END NEEDED TO BE ALIGNED BECAUSE NEW TIRES WERE INSTALLED. THE MECHANIC WAS UNABLE TO PERFORM THE FRONT END ALIGNMENT BECAUSE THE FRONT LEFT BALL JOINT AND INNER TIE ROD WERE WORN. *JB
STEERING:LINKAGES:TIE ROD ASSEMBLY
Oct 8, 2004
Incident date: Sep 15, 2004
THE FRONT END NEEDED TO BE ALIGNED BECAUSE NEW TIRES WERE INSTALLED. THE MECHANIC WAS UNABLE TO PERFORM THE FRONT END ALIGNMENT BECAUSE THE FRONT LEFT BALL JOINT AND INNER TIE ROD WERE WORN. *JB
ELECTRICAL SYSTEM:IGNITION:SWITCH
Aug 6, 2004
Incident date: Jun 27, 2004
WHILE DRIVING ON THE HIGHWAY VEHICLE CAUGHT ON FIRE BECAUSE OF THE DEFECT DESCRIBED IN IGNITION SWITCH ELECTRICAL SHORT 99V029000 RECALL. MANUFACTURER PROVIDED CONFLICTING INFORMATION. THEY TOLD CONSUMER BY PHONE THAT THE VIN NUMBER WAS INCLUDED IN THE RECALL ,AND THEN SENT A LETTER INDICATING THAT... Read more
Fire
TIRES
Jun 1, 2004
Incident date: May 29, 2004
I BOUGHT 4-TIRES AT SEAR IN KINGSPORT TENNESSEE IN FEBRUARY 2004 AND NOTICED THAT ALL 4-TIRES HAD BAD PLACES ON THE TIRES ,TOOK THE VEHICLE BACK THEY SAID IT WAS THE BELTS BROKE IN THEM BUT IT WAS OKAY TO DRIVE .I ASKED THEM TO REPLACE THESE TIRES BECAUSE I EAS GOING ON VACATION AND IT NEEDED TO BE ... Read more
TIRES
May 28, 2004
Incident date: May 27, 2004
THE VEHICLE'S REAR TIRES HAVE PRODUCED A LARGE BUBBLE ON IT. THE CAUSE HAS YET TO BE DETERMINED. PLEASE PROVIDE ADDITIONAL INFORMATION. *LA
UNKNOWN OR OTHER
Apr 22, 2004
Incident date: Aug 15, 2003
THE SWITCH DOES NOT WORK PROPERLY. WHEN YOU TAKE THE KEY OUT SWITCH IS STILL ON. HAS TO BE JIGGLED ABOUT TO BE SURE IT IS TURNED OFF. HAS BEEN ON AND LIGHTS INSIDE HAVE RUN BATTERY DOWN. ALSO WHEN DRIVING THE DOOR AJAR LIGHT STAYS ON OR THE CHECK OIL LIGHT STAYS ON AND YOU CAN HEAR NOISES IN DASH.... Read more
STRUCTURE
Mar 5, 2004
ELECTRONIC DASH READOUT CANNOT BE SEEN WHEN SUNLIGHT ENTERS THE CAR AT NUMEROUS ANGLES. *LA *JB
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH
Feb 11, 2004
Incident date: Feb 10, 2004
HEADLIGHT SWITCH RUNS SO HOT IT MELTS THE PLASTIC PLUG BODY INTO WHICH THE WIRING HARNESS TERMINALS ARE INSERTED. I WILL BE PURCHASING THE SECOND REPLACEMENT SWITCH TODAY (3 TOTAL SWITCHES SINCE NEW). WITH THE INSTRUMENT PANEL TRIM REMOVED AND 1/2 HR DRIVING WITH HEADLIGHTS ON THE SWITCH IS TOO HO... Read more
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
Nov 19, 2003
Incident date: Nov 19, 2003
WHILE DRIVING VEHICLE LOST CONTROL. TOOK VEHICLE TO INDEPENDENT REPAIR SHOP, AND MECHANIC INDICATED THAT THIS VEHICLE WAS ON RECALL CONCERNING TRANSFER CASE PROBLEM. ALSO, HAD BRAKE SYSTEM PROBLEM. *AK
POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
Nov 19, 2003
Incident date: Nov 19, 2003
WHILE DRIVING VEHICLE LOST CONTROL. TOOK VEHICLE TO INDEPENDENT REPAIR SHOP, AND MECHANIC INDICATED THAT THIS VEHICLE WAS ON RECALL CONCERNING TRANSFER CASE PROBLEM. ALSO, HAD BRAKE SYSTEM PROBLEM. *AK
TIRES:TREAD/BELT
Nov 5, 2003
Incident date: Nov 5, 2003
WHILE DRIVING AT 35 MPH REAR TIRE TREAD SEPARATED. TIRE MODEL UNKNOWN, SIZE P215/70R14, DOT# DVHYFRKR4201 .
TIRES
Oct 16, 2003
Incident date: Aug 12, 2003
DEAR NHTSA; BELOW IS CORRESPONDENCE WITH GOODYEAR TIRE COMPANY. I HAVE HAD PROBLEMS WITH THE DUNLOP ROVER TOURING GT TIRE NUMBER PN P22570514 AS DETALED BELOW. I DO NOT HAVE FURTHER TIRE INFORMATION SINCE THE VEHICLE IS IN THE UNITED STATES BUT I CAN OBTAIN IT AS NECESSARY. THANK YOU, MARK DEVRI... Read more
SEAT BELTS:FRONT:BUCKLE ASSEMBLY
Oct 14, 2003
THE VEHICLE WENT OVER A PUDDLE OF WATER AND LOST CONTROL.. DRIVER'S SIDE SEAT BELT UNFASTENED AT THAT POINT. VEHICLE THEN ROLLED OVER FOUR TIMES. UPON IMPACT, AIR BAGS DID NOT DEPLOY. DRIVER WAS EJECTED THROUGH THE WINDSHIELD, AND SUSTAINED A BROKEN COLLAR BONE AND THREE BROKEN RIBS. ALSO PASS... Read more
Crash
2 injured
AIR BAGS:FRONTAL
Oct 14, 2003
THE VEHICLE WENT OVER A PUDDLE OF WATER AND LOST CONTROL.. DRIVER'S SIDE SEAT BELT UNFASTENED AT THAT POINT. VEHICLE THEN ROLLED OVER FOUR TIMES. UPON IMPACT, AIR BAGS DID NOT DEPLOY. DRIVER WAS EJECTED THROUGH THE WINDSHIELD, AND SUSTAINED A BROKEN COLLAR BONE AND THREE BROKEN RIBS. ALSO PASS... Read more
Crash
2 injured
ELECTRICAL SYSTEM
Oct 7, 2003
Incident date: Oct 6, 2003
HEADLIGHTS START TO GO OFF AND ON AFTER 10 MINS OF DRIVING. VERY DANGEROUS, DASH LIGHTS GO OUT TOO. FORD SAYS THE SWITCH NEEDS TO BE REPLACED, MY HUSBAND TOOK THE SWITCH OUT AND ITS GETS WAY TOO HOT AND CAUSES THE LIGHTS TO GO OFF. *JB
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT
Aug 21, 2003
Incident date: Aug 1, 2003
CANCELLATION OF GENERAL RECALL TSB94B38 WHICH HAD TO DO WITH ABS GENERAL RECALL WHICH FORD SAYS IS NOW EXPIRED. MY REAR BRAKES LOCKUP FIRST THING IN THE MORNING, AND SOMETIMES DURING THE DAY, SOMETIMES I GET A ABS LIGHT.*AK
POWER TRAIN:AUTOMATIC TRANSMISSION
Aug 5, 2003
Incident date: Jun 15, 2002
CONSUMER STATES THAT WHILE DRIVING AT ANY SPEED AND WITH NO WARNING TRANSMISSION WILL LOCK UP. DEALER NOTIFIED.*AK
ENGINE AND ENGINE COOLING:ENGINE
Aug 5, 2003
Incident date: Jun 15, 2003
CONSUMER STATES THAT WHILE DRIVING AT ANY SPEED AND WITH NO WARNING VEHICLE WILL SHUT OFF, CAUSING CONSUMER TO PULL OVER, AND IT WILL BE HARD TO GET THE VEHICLE BACK STARTED.DEALER NOTIFIED.*AK
TIRES
Apr 1, 2003
Incident date: Mar 14, 2003
THE RIGHT FRONT TIRE BLEW OUT. *JB
POWER TRAIN:AUTOMATIC TRANSMISSION
Jan 31, 2003
Incident date: Nov 8, 2002
TOLD BY MECHANIC THAT POWER TRAIN SNAPPED AND CAR DROVE OUT OF CONTROL. WAS UNABLE TO PUT THE CAR IN PARK OR NEUTRAL. THE CAR ONLY STOPPED WHEN MECHANIC TURNED THE IGNITION KEY OFF.
Crash
1 injured
ENGINE AND ENGINE COOLING
Jan 17, 2003
Incident date: Jan 12, 2003
CONSUMER STATED THAT WHILE DRIVING AND WITHOUT WARNING THE HEAD GASKET BLEW CAUSING COOLANT FLUID TO LEAK. DEALER NOTIFIED. PH
POWER TRAIN:AUTOMATIC TRANSMISSION
Dec 31, 2002
Incident date: Dec 21, 2002
THEY SAY "WHERE THERE'S SMOKE THERE'S FIRE" SO THAT'S WHY I CHECKED THE FIRE BUTTON ON THE FORM. JUST TO THE RIGHT OF THE ACCELERATOR THE CARPET STARTED SMOKING. WE STILL DON'T KNOW THE CAUSE. BUT, EVERYTIME WE RUN THE CAR AN AWFUL SMELL RESULTS. WE NO LONGER DRIVE LONG DISTANCES. IT'S OUR ONLY... Read more
Fire
STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS
Dec 31, 2002
Incident date: Dec 21, 2002
THEY SAY "WHERE THERE'S SMOKE THERE'S FIRE" SO THAT'S WHY I CHECKED THE FIRE BUTTON ON THE FORM. JUST TO THE RIGHT OF THE ACCELERATOR THE CARPET STARTED SMOKING. WE STILL DON'T KNOW THE CAUSE. BUT, EVERYTIME WE RUN THE CAR AN AWFUL SMELL RESULTS. WE NO LONGER DRIVE LONG DISTANCES. IT'S OUR ONLY... Read more
Fire
POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
Dec 11, 2002
CONSUMER CALLED COMPLAINING ABOUT HAVING PROBLEMS WITH POWER TRAIN TRANSFER CASE. ALSO STATED THAT IT LEAK TRANSMISSION FLUID. ALSO STAETD THAT HERE IS A RECALL BUT HIS VIN NUMBER WAS NOT INCLUDED AND HIS VEHICLE IS HAVING THE SAME TYPE OF PROBLEM LIKE THE RECALL. MR
SUSPENSION
Nov 18, 2002
Incident date: Nov 15, 2002
WHILE TRAVELING ABOUT 35MPH ON THE HIGHWAY WITHOUT PRIOR WARNING. PLEASE PROVIDE ADDITIONAL INFORMATION. THE FRONT RIGHT AXLE BROKE THE DEALER IS AWARE OF THE PROBLEM. TS
AIR BAGS:FRONTAL
Nov 5, 2002
WHILE DRIVING 45MPH THE VEHICLE HAD FRONT END COLLISION AND FRONTAL AIR BAG DID NOT DEPLOY. CAUSING INJURIES. TS
AIR BAGS:FRONTAL
Oct 22, 2002
Incident date: Jun 1, 2002
CONSUMER STATES COLLIDED WITH ANOTHER VEHICLE IN THE REAR TRAVELLING APPROX 70MPH. THE DRIVER'S AIRBAG DID NOT DEPLOY. MR
Crash
AIR BAGS
Oct 8, 2002
Incident date: Oct 1, 2002
CONSUMER STATES THAT AIR BAG LIGHT CAME ON. CHECKED BY DLR WHO ADVISED THAT AIR BAG FUSE IS BAD AND AIR BAGS WILL NOT DEPLOY IF NEEDED. *MR
SEATS:FRONT ASSEMBLY:RECLINER
Sep 17, 2002
Incident date: Jul 24, 2002
OUR DAUGHTER WAS REAR-ENDED WHILE SHE WAS STOPPED AT A STOP LIGHT. THE CAR THAT HIT HER WAS GOING 50MPH.OUR VAN WAS PUSHED INTO A LINCOLN IN FRONT OF HER. THE AIRBAG DID NOT DEPLOY AND THE DRIVER'S SEAT WAS BROKEN . WE BOUGHT THE VAN BRAND NEW AND HAVE ALWAYS BOUGHT FORD CARS BECAUSE OF THEIR ADVERT... Read more
Crash
1 injured
AIR BAGS
Sep 17, 2002
Incident date: Jul 24, 2002
OUR DAUGHTER WAS REAR-ENDED WHILE SHE WAS STOPPED AT A STOP LIGHT. THE CAR THAT HIT HER WAS GOING 50MPH.OUR VAN WAS PUSHED INTO A LINCOLN IN FRONT OF HER. THE AIRBAG DID NOT DEPLOY AND THE DRIVER'S SEAT WAS BROKEN . WE BOUGHT THE VAN BRAND NEW AND HAVE ALWAYS BOUGHT FORD CARS BECAUSE OF THEIR ADVERT... Read more
Crash
1 injured
ELECTRICAL SYSTEM:WIRING
Sep 6, 2002
Incident date: Aug 27, 2002
VEHICLE CAUGHT ON FIRE, CAUSE UNKNOWN, COULD HAVE BEEN AN ELECTRICAL SYSTEM WIRING SHORT. *AK *YH
Fire
ELECTRICAL SYSTEM:WIRING
Sep 6, 2002
Incident date: Aug 27, 2002
VEHICLE CAUGHT ON FIRE WHILE PARKED AS A RESULT OF A ELECTRICAL SYSTEM WIRING PROBLEM.*AK
Fire
Showing 50 of 541 complaints.
Technical Service Bulletins, 1993 FORD AEROSTAR
74 manufacturer communications from 73 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE | 8 |
| 103000 POWER TRAIN:AUTOMATIC TRANSMISSION | 8 |
| 034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS | 5 |
| 138800 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:FAN/MOTOR | 4 |
| 061000 ENGINE AND ENGINE COOLING:ENGINE | 4 |
| 980000 UNKNOWN OR OTHER | 3 |
| 357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER | 3 |
| 114000 ELECTRICAL SYSTEM:WIRING | 2 |
03148
Jul 21, 2003
103600 POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES
NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT
02176
Sep 2, 2002
125100 EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH
LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ
02142
Jul 22, 2002
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SOME VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION AND A 4.0L OHV ENGINE MAY EXHIBIT A NOISE / VIBRATION, NO DRIVE, UNUSUAL NOISE DURING CRANKING OR A NO CRANK CONDITION. *TT
01197
Oct 1, 2001
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SOME VEHICLES EQUIPPED WITH THE 4.0L OHV ENGINE MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / ONNECTING ROD BEARING KNOCK. *TT
01181
Sep 17, 2001
103800 POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH
BRAKE SHIFT INTERLOCK.*JB
01157
Aug 6, 2001
980000 UNKNOWN OR OTHER
INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC
01156
Aug 6, 2001
138600 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE
SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC
01124
Jun 25, 2001
061000 ENGINE AND ENGINE COOLING:ENGINE
ON SOME VEHICLES, ENGINE OIL MAY CONTINUE TO LEAK FROM THE ENGINE OIL PAN GASKET AREA AFTER AN ENGINE OIL PAN GASKET REPAIR HAS BEEN PERFORMED. *TT
002310
Nov 13, 2000
103600 POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES
SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM. *TT
0015
Jan 10, 2000
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS
99222
Oct 18, 1999
114000 ELECTRICAL SYSTEM:WIRING
SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT
99194
Sep 20, 1999
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
INFORMATION FOR SERVICING AND DIAGNOSING BRAKE VIBRATION, BRAKE INSPECTION, AND BRAKE FRICTION MATERIAL REPLACEMENT. *TT
99196
Sep 20, 1999
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS. *TT
99183
Sep 6, 1999
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SERVICE TIP INFORMATION ON REVISED OIL PAN GASKET REPLACEMENT PROCEDURE. *TT
13118
Aug 1, 1999
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SOME VEHICLES MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / CONNECTING ROD BEARING KNOCK. *TT
6896
Aug 1, 1999
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SOME VEHICLES MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / CONNECTING ROD BEARING KNOCK. *TT
99152
Jul 26, 1999
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA. *TT
99139
Jun 28, 1999
125000 EXTERIOR LIGHTING:BRAKE LIGHTS
CONDITIONS WITH THE BRAKE LAMPS INADVERTENTLY DISABLING THE BRAKE SHIFT INTERLOCK. *TT
99129
Jun 14, 1999
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP. *TT
99816
May 3, 1999
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
FORD MOTOR COMPANY NOW RECOMMENDS SAE 5W-30 VISCOSITY GRADE FOR SERVICING ANY FORD GASOLINE-POWERED VEHICLE REGARDLESS OF MODEL YEAR. *TT
98246
Dec 7, 1998
110000 ELECTRICAL SYSTEM
FORD MOTOR COMPANY HAS RELEASED A NEW ELECTRICAL GREASE ( F8AZ - 19G208-AA ) TO REDUCE THE POSSIBILITY OF MOISTURE CORROSION AT THE TERMINALS. *YC
98L20
Dec 1, 1998
980000 UNKNOWN OR OTHER
SPECIAL FIELD ACTION REGARDING REVISED WARANTY INFORMATION. *TT
98233
Nov 23, 1998
106000 POWER TRAIN:AXLE ASSEMBLY
CONCERNS WITH FRONT DRIVE AXLE FLUID MAY LEAK OUT OF THE VENT UNDER SOME DRIVING MODES ON SOME VEHICLES. *YC
982010
Oct 12, 1998
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
EXPERIENCING A " BUZZING " OR " RATTLING " NOISE FROM THE EXHAUST SYSTEM. *YC
9888
Apr 27, 1998
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART. *YC
9873
Apr 13, 1998
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
EXPERIENCING A WHINING / BUZZING NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO. *TT
9852
Apr 13, 1998
190000 TIRES
INFORMATION ON TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE. *YC
9864
Mar 30, 1998
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
INFORMATION ON A BUZZING OR RATTLE NOISE FROM THE EXHAUST SYSTEM. *TT
985A13
Mar 18, 1998
034500 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE. *YC
985A5
Mar 18, 1998
034530 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR
HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT FROM ROTUNDA IS NOW APPROVED FOR WARRANTY AND SERVICE USE. *YC
985A11
Mar 18, 1998
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
SERVICE TIP INFORMATION REGARDING ELIMINATION OF SANDING ROTORS AND DRUMS. *YC
985A12
Mar 18, 1998
354600 EQUIPMENT:MECHANICAL:WRECKER AND WHEEL LIFT DEVICES
RECOMMENDED GUIDELINES FOR TOWING BEHIND RECREATIONAL VEHICLES. *TT
985A52
Mar 18, 1998
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
THIS BULLETIN CONTAINS SERVICE TIPS WHEN SERVICING ANY BRAKE RELATED ROUGHNESS / PULL CONCERNS. *TT
9845
Mar 2, 1998
045300 SERVICE BRAKES, AIR:DISC:ROTOR
AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT. *YC
9848
Mar 2, 1998
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
ANNOUNCING THE FORD OEM AIR CONDITIONING RETROFIT KIT AVAILABILITY. *YC
983080
Feb 26, 1998
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION REGARDING TRANSFER CASE REAR HOUSING AND DRIVESHAFT REPLACEMENT. *TT
9832
Feb 16, 1998
162200 STRUCTURE:BODY:BUMPERS
FRONT AND REAR BUMPERS MADE OF XENOY PLASTIC HAVE HAD THE CONDUCTIVE PRIMER REMOVED FROM SERVICE PARTS. *YC
98112
Jan 19, 1998
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
SUBJECT REGARDING A NEW SERVICE CENTER SUPPORT THAT USES A THRUST BEARING (#3 AND #4) IN PLACE OF THRUST WASHERS HAS BEEN RELEASED. *TT
9814
Jan 19, 1998
034530 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR
SUBJECT REGARDING THE AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT. *TT
97111097234
Nov 10, 1997
113000 ELECTRICAL SYSTEM:STARTER ASSEMBLY
VEHICLES EXHIBITING A "SQUEAKING" OR "CHIRPING" FROM THE BLOWER MOTOR AT LOW BLOWER MOTOR SPEEDS. *YC
BC2431970501
May 1, 1997
106000 POWER TRAIN:AXLE ASSEMBLY
AEROSTAR E4WD MODELS MAY EXPERIENCE FRONT AXLE LUBRICANT LEAKAGE FROM THE VENT TUBE UNDER SOME DRIVING CONDITIONS. *TW
97610
Mar 17, 1997
061000 ENGINE AND ENGINE COOLING:ENGINE
BLOWER MOTOR- "CHIRPING" OR "SQUEAKING" FROM BLOWER MOTOR AT LOW SPEEDS. *JD
9768
Mar 17, 1997
980000 UNKNOWN OR OTHER
FUEL ECONOMY- CUSTOMER EXPECTATIONS VERSUS VEHICLE USAGE. *JD
97511
Mar 3, 1997
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
FLUID- TRANSMISSION FLUID USAGE CHARTS. *JD
9747
Feb 17, 1997
160000 STRUCTURE
FRAME- RIVET REPLACEMENT WITH BOLTS- SERVICE TIPS. *JD
9743
Feb 17, 1997
061000 ENGINE AND ENGINE COOLING:ENGINE
BLOWER MOTOR- "CHIRP" OR "SQUEAK" FROM BLOWER MOTOR AT LOW SPEEDS. *JD
BC1019997230
Jan 23, 1997
062300 ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS
4.0L EQUIPPED VEHICLES MAY EXPERIENCE TEMPERATURE GAUGE FLUCTUATION THAT MAY BE ACCOMPNIED WITH A THUMPING NOISE OR FEEL IN THE COOLANT HOSES WITH THE ENGINE AT NORMAL OPERATING TEMPERATURE. *JD
BC3485972301
Jan 23, 1997
062300 ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS
4.0L EQUIPPED VEHICLES MAY EXPERIENCE TEMPERATURE GAUGE FLUCTUATION THAT MAY BE ACCOMPANIED WITH A THUMPING NOISE OR FEEL IN THE COOLANT HOSE WITH THE ENGINE AT NORMAL OPERATING TEMPERATURE. *JD
962617
Dec 16, 1996
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
BRAKES - BRAKE SERVICE - SERVICE TIPS. *TW
962616
Dec 16, 1996
171100 LATCHES/LOCKS/LINKAGES:DOORS:LATCH
SLIDING DOOR - DAMAGED OR MISADJUSTED LATCH MECHANISM. *TW
962612
Dec 16, 1996
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP. *TW
96246
Nov 18, 1996
114000 ELECTRICAL SYSTEM:WIRING
WIRING - ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS. *TW
96249
Nov 18, 1996
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP. *TW
BC0678961025
Oct 25, 1996
102000 POWER TRAIN:MANUAL TRANSMISSION
INFORMATION ON AODE/4R7W TRANSMISSION MAIN CONTROL & CASE REPLACEMENT. *TT
96222
Oct 21, 1996
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
BRAKES - ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP. *TW
96225
Oct 21, 1996
075000 FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM
MASS AIR FLOW SENSOR - REPLACEMENT AS AN ASSEMBLY - SERVICE TIP. *TW
96221
Oct 21, 1996
131000 VISIBILITY:WINDSHIELD
WINDSHIELD AND INTERIOR GLASS - FOG/FILM. *TW
BC0822961010
Oct 10, 1996
162620 STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT
CONCERNS W/ LIFTGATE OPENING EFFORTS &/OR THE LIFTGATE NOT STAYING OPEN, ESPECIALLY IN COLD AMBIENT TEMPS. *TT
96719
Mar 25, 1996
010000 STEERING
EXPERIENCING A RAPPING OR CLANGING NOISE WHEN THE STEERING WHEEL IS TURNED RAPIDLY OR WHEN TURNING ON A BUMPY ROAD SURFACE. *TT
95212
Oct 1, 1995
036000 SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE BECAUSE IT MAY BE INCOMPATIBLE WITH THE RUBBER MATERIAL USED IN THE DISC BRAKE SYSTEM. IF PETROLEUM-BASED GREASE IS USED TO LUBRICATE ANY PAR
BC1383950906
Sep 1, 1995
015200 STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS
VEHICLE MAY EXHIBIT A MOAN WHEN TURNING - TO CORRECT THIS CONDITION, REPLACE THE HIGH PRESSURE HOSE WITH A TUNED HOSE. *TW
BC1350950906
Sep 1, 1995
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
HIGH ALTITUDE TRANSMISSION AVAILABLE. *TW
951612
Aug 1, 1995
162300 STRUCTURE:BODY:DOOR
DOOR-REPLACEMENT SLIDING - SERVICE TIP. *SD
951614
Aug 1, 1995
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
AIR CONDITIONING-POOR PERFORMANCE EVEN THOUGH A/C SYSTEM IS FUNCTIONING PROPERLY SERVICE TIPS. *SD
951012
May 1, 1995
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
TRANSFER CASE MAY LEAK FLUID FROM THE CASE VENT TUBE. *TW
95102
May 1, 1995
116000 ELECTRICAL SYSTEM:IGNITION
VEHICLES MAY HAVE A DISCONNECT OF THE IGNITION CONTROL MODULE (ICM) CONNECTOR OR MOISTURE BUILDUP WITHIN THE CONNECTOR. *TW
95910
May 1, 1995
061000 ENGINE AND ENGINE COOLING:ENGINE
UNKNOWN
9592
May 1, 1995
138800 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:FAN/MOTOR
UNKNOWN
9566
Mar 1, 1995
138800 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:FAN/MOTOR
UNKNOWN
9566
Mar 1, 1995
138800 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:FAN/MOTOR
CHIRP OR SQUEAK NOISE FROM BLOWER MOTOR AT LOW SPEEDS. *TW
95511
Mar 1, 1995
138800 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:FAN/MOTOR
CHIRP OR SQUEAK FROM BLOWER MOTOR. *TW
95320
Feb 1, 1995
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
KNOCKING NOISE FROM LOWER FRONT OF ENGINE COMPARTMENT. *TW
94256
Dec 1, 1994
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
KNOCKING NOISE FROM LOWER END #1 MAIN BEARING DURING ACCELERATION. *TW
94249
Nov 1, 1994
133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
FRONT DOOR GLASS TIPPING AND BINDING DURING DOWNWARD TRAVEL. *TW
NHTSA Safety Investigations, FORD AEROSTAR
Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.
PE02076
Opened: Oct 10, 2002 , Closed: Mar 10, 2003
LUGGAGE COMPARTMENT DOOR DROPS ABRUPTLY
ODI HAS IDENTIFIED 30 INCIDENTS RESULTING IN MINOR TO MODERATE PERSONAL INJURIES THAT HAVE BEEN CAUSED BY ABRUPT DOOR DROPS OVER THE APPROXIMATELY EIGHT - TWELVE YEAR PERIOD OF PRODUCT USAGE AND EXPOSURE (1991-1995 TO 2003).MOST OF THE INJURY INCIDENTS APPEAR TO HAVE BEEN CAUSED BY A FRACTURE OF THE... Read more
PE99035
Opened: May 12, 1999 , Closed: Sep 23, 1999
FRONT BRAKE HOSE
ALLEGED THAT A FRONT BRAKE HOSE RUPTURES OR FAILS AT THE INTERFACE BETWEEN THE RUBBER HOSE AND THE BRASS FITTING
EA99002
Opened: Jan 7, 1999 , Closed: Nov 14, 2000
TRANSFER CASES AND REAR DRIVE SHAFT
There is no summary currently available
RQ98012
Opened: Jul 31, 1998 , Closed: Jan 7, 1999
TRANSFER CASES AND REAR DRIVESHAFT
There is no summary currently available
EA98016
Opened: Jul 14, 1998 , Closed: Feb 12, 1999
FUEL SENDER ASSEMBLY FIRES
There is no summary currently available
PE98010
Opened: Feb 13, 1998 , Closed: Jul 14, 1998
FUEL SENDER ASSEMBLY FIRES
OWNERS ALLEGE THAT FAILURE OF THE FUEL PUMP/SENDER CONNECTOR RESULTS IN SHORT CIRCUIT THAT HAS RESULTED IN VEHICLE FIRES.SYMPTOMS INCLUDE ERRATIC FUEL GAUGE OPERATION, , SMOKE FROM THE DASH ON THE DRIVER'S SIDE NEAR THE STEERING COLUMN (FUEL PUMP FUSIBLE LINK) AND PASSENGER SIDE (FUEL PUMP INERTIA C... Read more
RQ97015
Opened: Oct 29, 1997 , Closed: Apr 1, 1999
PARKING PAWL
WHEN THE AUTOMATIC SHIFT LEVER IS PLACED IN THE PARK POSITION, THE PARKING PAWL DOES NOT ALWAYS ENGAGE THE PARK GEAR.THIS CAN LEAD TO THE VEHICLE JUMPING OUT OF GEAR UNINTENTIONALLY AND CAUSE THE VEHICLE TO START ROLLING INADVERTENTLY
EA96030
Opened: Dec 20, 1996 , Closed: Aug 13, 1998
CRACKED FUEL TANKS
CRACKED FUEL TANKS ARE LEAKING FUEL
PE96050
Opened: Aug 6, 1996 , Closed: Dec 20, 1996
CRACKED FUEL TANKS
CRACKED FUEL TANKS ARE LEAKING FUEL
EA94025
Opened: Jul 19, 1994 , Closed: Sep 30, 1997
SEAT BELT BUCKLE FAILURE
There is no summary currently available
PE94021
Opened: Mar 4, 1994 , Closed: Jul 19, 1994
SEAT BELT BUCKLE FAILURE
There is no summary currently available
PE91127
Opened: Sep 16, 1991 , Closed: Nov 8, 1991
PARK PAWL BENDING
There is no summary currently available
EA91015
Opened: Feb 1, 1991 , Closed: Sep 20, 1991
LIFTGATE FAILURE
There is no summary currently available
PE91005
Opened: Oct 18, 1990 , Closed: Feb 1, 1991
LIFTGATE FAILURE
There is no summary currently available
EA90042
Opened: Aug 31, 1990 , Closed: Dec 31, 1991
THROTTLE STICKING
There is no summary currently available
PE90072
Opened: Apr 9, 1990 , Closed: Jun 19, 1990
LOWER CNTRL ARM FRACTURE
There is no summary currently available
EA89032
Opened: Aug 3, 1989 , Closed: Apr 5, 1990
SAFETY BELT FRAYING
SUMMARY:COMPLAINTS OF CUTTING AND FRAYING OF SEAT BELT ON SHARP METALEDGE ON THE FRONT PASSENGER SEAT.EDGE IS UNPROTECTED ON 86'S COVEREDON LATER MODELS.ALL COMPLAINTS ON 86'S AND 87'S (1 COMPLAINT ON 87MODEL).UPGRADE ON 1986 AND 1987 MODELS.===
EA89021
Opened: Mar 23, 1989 , Closed: May 4, 1990
WINDSHIELD WIPER MOTOR
===
PE89092
Opened: Feb 23, 1989 , Closed: Jul 20, 1989
POWER STEERING LOCKING
SUMMARY:THE COMPLAINTS ALLEGE THAT POWER STEERING WAS STIFF ORSTEERING LOCKED.FORD HAS ISSUED TWO SERVICE BULLETINS:ONE ON LEAKINGSEALS AND ONE ON COMPLAINTS OF STIFF STEERING.===
PE89021
Opened: Dec 9, 1988 , Closed: Aug 3, 1989
SEAT BELT CUTTING
There is no summary currently available
PE89010
Opened: Nov 1, 1988 , Closed: Mar 23, 1989
WINDSHIELD WIPER MOTOR
There is no summary currently available
EA88041
Opened: Sep 15, 1988 , Closed: May 11, 1990
FILLER PIPE SEAL
===
EA88033
Opened: May 11, 1988 , Closed: Jan 23, 1989
UNDER SEAT FIRES
There is no summary currently available
PE88048
Opened: Apr 19, 1988 , Closed: Sep 15, 1988
FUEL LEAKAGE
BRIEFING: I. WHAT IS THE DEFECT? II. SOURCE/ORIGIN OF THE DEFECT?III. DATA ANALYSIS. IV. FORD'S POSITION.V. DESIGN CHANGES? VI. RECOMMENDATIONS.===
EA88030
Opened: Apr 19, 1988 , Closed: Jul 13, 1988
ELECTRICAL FIRES
There is no summary currently available
EA88028
Opened: Mar 23, 1988 , Closed: Jul 31, 1989
DOOR FALLS OFF
There is no summary currently available
EA88027
Opened: Mar 4, 1988 , Closed: Sep 15, 1988
REAR BRAKE LOCKUP
There is no summary currently available
PE88026
Opened: Feb 9, 1988 , Closed: Apr 27, 1988
CRNKSHFT PULLEY BOLT FAILR
There is no summary currently available
PE88006
Opened: Nov 30, 1987 , Closed: Apr 19, 1988
FIRES
SUMMARY OF INFORMATION FROM MANUFACTURER:INFORMATION PROVIDED BY FORDDISCLOSED 8 OWNER AND FIELD REPORTS OF 10 FIRES IN THE LEFT D-PILLAR AREAOF THE SUBJECT VEHICLES.NO COLLISION ACCIDENTS WERE REPORTED, BUT EACHINCIDENT INVOLVED PROPERTY DAMAGE DUE TO FIRE.IN ADDITION, FORD'S RECORDSINCLUDE AT LEAS... Read more
PE87052
Opened: Sep 9, 1987 , Closed: Mar 4, 1988
REAR BRAKE LOCKUP
ANALYSIS:THE SIX REPORTS ALLEGE THAT WHILE ENGAGING IN NORMAL DRIVING ONDRY PAVEMENT, BRAKE PEDAL APPLICATION RESULTED IN THE LOSS OF DIRECTIONALSTABILITY AND CONTROL OF THE VEHICLE.FOUR INJURY ACCIDENTS HAVE RESULTED,WITH THREE OCCURRENCES OF VEHICLE ROLL-OVER.THERE HAVE BEEN NO TSB'S ORRECALLS ISS... Read more
EA87020
Opened: May 7, 1987 , Closed: Sep 24, 1987
ENGINE COMPARTMENT FIRES
ANALYSIS:A REVIEW OF FORD MOTOR COMPANY'S RESPONSES TO ODI INFORMATIONREQUESTS ISSUED UNDER PRELIMINARY EVALUATIONS PE 87-012, PE 87-017, ANDPE 87-020, INDICATED THAT THE FAILURE AND/OR MALFUNCTION OF THE SPRING-LOCKFUEL LINE COUPLINGS APPEARED TO BE THE MAJOR SOURCE OR CAUSE OF ENGINECOMPARTMENT FI... Read more
FORD AEROSTAR - All Years Overview
Complete safety history for the FORD AEROSTAR across all model years (1986, 1997).
68
Total Recalls
3,116
Total Complaints
31
Investigations
268
Reported Crashes
516
Reported Fires
19
Reported Deaths
FORD AEROSTAR - Year by Year
Compare recalls and complaints across model years. Click any year to see full details.