1992 FORD AEROSTAR

5 recalls, 439 complaints - 62 TSBs

06E022000 Mar 13, 2006
SERVICE BRAKES, HYDRAULIC
Defect Description
CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE SOLD UNDER THE BRAND NAMES OF NAPA, RAYBESTOS, AIMCO, AC DELCO, CARQUEST, BENDIX, AND WAGNER. ONLY PRODUCTS THAT WERE ... Read more
Consequence
LOSS OF BRAKE FLUID CAN LEAD TO A DECREASE IN BRAKE LINE PRESSURE AND AN INCREASE IN STOPPING DISTANCE, WHICH CAN RESULT IN A VEHICLE CRASH.
Remedy
AFFINIA (BRAKE PARTS, INC.) WILL REPLACE THE SUBJECT BRAKE HYDRAULIC MASTER CYLINDERS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2006. OWNERS CAN CONTACT AFFINA GROUP CUSTOMER SERVICE AT 1-800-323-0354.
7,440 vehicles affected
Manufacturer: BRAKE PARTS, INC.
99V094000 Apr 28, 1999
POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
Defect Description
VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. (THIS INCLUDES ALL 1992 AWD AEROSTARS NOT PREVIOUSLY INCLUDED IN SAFETY RECALL 97V-204/97S83). THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE OR TH... Read more
Consequence
THIS CONDITION CAN CAUSE A LOSS OF VEHICLE CONTROL, AND, IF THE EXPELLED FLUID CONTACTS THE EXHAUST SYSTEM, A VEHICLE FIRE COULD OCCUR.
Remedy
DEALERS WILL INSTALL A NEW TRANSFER CASE REAR OUTPUT SHAFT BUSHING AND AN ALUMINUM DRIVESHAFT WILL BE INSTALLED.
10,951 vehicles affected
Manufacturer: FORD MOTOR COMPANY
99V029000 Feb 9, 1999
ELECTRICAL SYSTEM:IGNITION:SWITCH
Defect Description
VEHICLE DESCRIPTION: MINI VANS. THESE VEHICLES WERE PRODUCED WITH A HIGHER THAN SPECIFIED ELECTRICAL LOAD THROUGH THE ACCESSORY POWER FEED CIRCUIT. THE POTENTIAL FOR CONTACT BETWEEN THE B2 (BATTERY), A2 (ACCESSORY), AND P1 (PROOF) CIRCUITS CAN OCCUR, CREATING A SHORT CIRCUIT, ALLOWING CURRENT TO ... Read more
Consequence
THIS CAN CAUSE OVER HEATING AND THE POTENTIAL FOR A VEHICLE FIRE.
Remedy
DEALERS WILL INSTALL A JUMPER HARNESS WITH A RELAY WHICH WILL RE-ROUTE AND ACTIVATE ALL A2 ACCESSORIES THROUGH THE RELAY.
762,201 vehicles affected
Manufacturer: FORD MOTOR COMPANY
98E010000 Apr 8, 1998
SERVICE BRAKES, AIR:DISC:ROTOR
Defect Description
EQUIPMENT DESCRIPTION: AFTERMARKET BRAKE ROTORS FOR USE ON CERTAIN FORD AND MAZDA TRUCKS. CRACKED CASTINGS CAUSED CRACKS TO APPEAR ON THE OUTER DIAMETER OF THE ROTOR HAT OR AROUND THE STUD HOLE.
Consequence
LOSS OF BRAKING CAN RESULT.
Remedy
AIMCO WILL REIMBURSE CONSUMERS/INSTALLERS FOR THE COST OF REPLACEMENT ROTORS AND INSTALLATION. CONSUMERS ARE REQUESTED TO RETURN TO THE LOCATION WHERE THE ROTORS WERE ORIGINALLY PURCHASED/INSTALLED FOR REPLACEMENT.
23,500 vehicles affected
Manufacturer: AIMCO PRODUCTS INC.
97V204000 Nov 13, 1997
POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
Defect Description
VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE OR THE OUTPUT SHAFT BUSHING DISPLACEMENT CAN RESULT IN STRUCTURAL FAILURE OF THE TRANSMISSION AND/O... Read more
Consequence
THIS CONDITION CAN CAUSE A LOSS OF VEHICLE CONTROL, AND, IF THE EXPELLED FLUID CONTACTS THE EXHAUST SYSTEM, A VEHICLE FIRE COULD OCCUR.
Remedy
DEALERS WILL INSTALL A NEW TRANSFER CASE REAR OUTPUT SHAFT BUSHING AND AN ALUMINUM DRIVESHAFT WILL BE INSTALLED.
75,000 vehicles affected
Manufacturer: FORD MOTOR COMPANY

Complaint Statistics

439 total complaints 38 crashes 42 fires 152 injuries 4 deaths

Top Reported Components

ComponentComplaints
ELECTRICAL SYSTEM:IGNITION:SWITCH34
POWER TRAIN:AUTOMATIC TRANSMISSION34
POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT21
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP19
AIR BAGS:FRONTAL15
ENGINE AND ENGINE COOLING:ENGINE14
EQUIPMENT:APPLIANCE:AIR CONDITIONER14
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS13
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE10
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS10
SEAT BELTS Sep 6, 2008
Incident date: Aug 15, 2008
SEATBELT DONT WORK. *TR
ELECTRICAL SYSTEM:HORN Aug 25, 2008
Incident date: Jun 12, 2008
TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. UPON PURCHASING THE VEHICLE, THE CONTACT STATED THAT THE MUFFLER WAS RUSTED AND CRACKED. THE DEALER STATED THAT THE VEHICLE WAS FINE AND THE FUMES WOULD EXIT OUT OF THE REAR OF THE VEHICLE. THE FIRE DEPARTMENT STATED THAT THE FUMES WERE ENTERING THE VEHIC... Read more
LATCHES/LOCKS/LINKAGES Aug 25, 2008
Incident date: Jun 12, 2008
TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. UPON PURCHASING THE VEHICLE, THE CONTACT STATED THAT THE MUFFLER WAS RUSTED AND CRACKED. THE DEALER STATED THAT THE VEHICLE WAS FINE AND THE FUMES WOULD EXIT OUT OF THE REAR OF THE VEHICLE. THE FIRE DEPARTMENT STATED THAT THE FUMES WERE ENTERING THE VEHIC... Read more
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM Aug 25, 2008
Incident date: Jun 12, 2008
TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. UPON PURCHASING THE VEHICLE, THE CONTACT STATED THAT THE MUFFLER WAS RUSTED AND CRACKED. THE DEALER STATED THAT THE VEHICLE WAS FINE AND THE FUMES WOULD EXIT OUT OF THE REAR OF THE VEHICLE. THE FIRE DEPARTMENT STATED THAT THE FUMES WERE ENTERING THE VEHIC... Read more
STRUCTURE Aug 25, 2008
Incident date: Jun 12, 2008
TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. UPON PURCHASING THE VEHICLE, THE CONTACT STATED THAT THE MUFFLER WAS RUSTED AND CRACKED. THE DEALER STATED THAT THE VEHICLE WAS FINE AND THE FUMES WOULD EXIT OUT OF THE REAR OF THE VEHICLE. THE FIRE DEPARTMENT STATED THAT THE FUMES WERE ENTERING THE VEHIC... Read more
VEHICLE SPEED CONTROL:CRUISE CONTROL Aug 13, 2007
Incident date: Aug 13, 2007
TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. THE CONTACT STATED THAT THE CRUISE CONTROLS SHUTS ON AND OFF WITHOUT WARNING. SEVERAL YEARS AGO, HE WITNESSED BILLOWS OF SMOKE COMING FROM THE VEHICLE. THE VEHICLE HAS NOT BEEN INSPECTED OR REPAIRED. THE SPEED AND POWERTRAIN WERE UNKNOWN. THE CURRENT AN... Read more
Fire
ELECTRICAL SYSTEM:WIRING Jul 13, 2007
Incident date: Jan 1, 2005
TL*THE CONTACT OWNS A 1992 FORD AEROSTAR. THE CONTACT STATED THAT THE GROUND WIRES ARE SHORTING OUT THE BRAKE LIGHTS AND OTHER WIRES UNDERNEATH THE DASHBOARD. HE ALSO STATED THAT HIS WINDOWS ARE NOT WORKING. FORD STATED THAT NOTHING COULD BE DONE BECAUSE HIS VIN WAS NOT INCLUDED IN THE RECALL. T... Read more
1 injured
EXTERIOR LIGHTING:HEADLIGHTS Jul 19, 2006
Incident date: Jul 4, 2006
DT*: THE CONTACT STATED THAT THE VEHICLE'S HORIZONTAL AND VERTICAL HEADLIGHT ADJUSTERS FRACTURED ON 07/04/06. THE VEHICLE WAS TAKEN TO THE DEALER ON 07/05/06 WHO DETERMINED THAT THERE WAS NO REPLACEMENT PART AVAILABLE TO REPAIR THE PROBLEM. THE TENSION SPRING THAT ASSISTS IN THE PROPER FUNCTIONING... Read more
POWER TRAIN:MANUAL TRANSMISSION Mar 20, 2006
Incident date: Mar 19, 2006
DT*: THE CONTACT STATED WHEN THE VEHICLE WAS PLACED IN DRIVE, IT FAILED TO MOVE FORWARD. THE VEHICLE CURRENTLY ONLY OPERATES IN REVERSE. THE VEHICLE WAS SEEN BY A LOCAL MECHANIC WHO DETERMINED THE TRANSMISSION NEEDED TO BE REPLACED. THE TRANSMISSION HAD GONE OUT PREVIOUSLY AND WAS REPLACED BY A ... Read more
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS Jan 21, 2005
Incident date: Jan 20, 2005
OWNER WAS GOING AT APPROXIMATELY 45 MPH. OWNER APPLIED THE BRAKES AND THE BRAKES WENT TO THE FLOOR. OWNER SAYS THAT THE FRONT RIGHT BRAKE HOSE LINE POPPED RIGHT OFF. CAUSING THE VEHICLE TO LOSE ALL BRAKE PRESSURE PREVENTING THE VEHICLE FROM STOPPING. PROVIDE FURTHER DETAILS. *NM
Crash 1 injured
TIRES:TREAD/BELT Sep 13, 2004
Incident date: Sep 12, 2004
DRIVER'S SIDE REAR TIRE EXPERIENCED A TREAD SEPARATION WHILE DRIVING 60-65 MPH, WITH TWO ADULTS AND ONE CHILD IN A FORD AEROSTAR 1992 VAN. THE TIRE REMAINED INFLATED. AFTERMARKET EQUIPMENT, INSTALLED AT 136,671 MILES, TIRE SIZE P215/70R14, DOT# DBHYC2423000. *AK *NM
Crash
SEATS:FRONT ASSEMBLY:RECLINER May 23, 2004
Incident date: May 10, 2004
SEAT BACK BOLTS SHEARED FOR UNKNOWN REASONS. BOUGHT USED. BUT, NO REPORTED OF PREVIOUS ACCIDENTS. WE HAD NOTICED SOME 'LOOSENESS' IN THE SEAT BACK. BUT, ATTRIBUTED IT TO WEAR IN THE LATCH POSITIONING DEVICE. WHEN THE LAST BOLT SHEARED THE SEAT BACK GAVE WAY DROPPING THE DRIVER TO A RECLINING POSITI... Read more
POWER TRAIN Apr 15, 2004
CONSUMER DENIED REIMBURSEMENT FOR EXPENSES INCURRED PRIOR TO RECEIVING RECALL. *PH RECALL IS IN REGARDS ON POWER TRAIN MODIFICATION. *LA
TIRES:TREAD/BELT Nov 8, 2003
Incident date: Nov 6, 2003
MASTERCRAFT A/S IV P215/75R14 TIRE FAILED ON RIGHT REAR WHILE TRAVELLING BETWEEN 65-70 MPH ON INTERSTATE. TREAD SEPARATED FROM TIRE WHILE TIRE REMAINED INFLATED. TREAD CAUSED DAMAGE TO INTERIOR OF WHEEL WELL AND EXHAUST PIPE.*AK THIS WAS THE SECOND INCIDENCE ON THIS VEHICLE FOR THE SAME BRAND & MOD... Read more
POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT Sep 3, 2003
THE SHIFTING LEVER IN THE STEERING COLUMN MALFUNCTIONED, WHICH CAUSED THE VEHICLE NOT TO SHIFT. PART# 2F0DC-7215 53. *AK THIS WAS DUE TO A MECHANICAL FAILURE AND MAY BE A MANUFACTURER DEFECT. THE PROBLEM WAS THE TRANSMISSION/SHIFT ACTUATING TUBE. *SCC *JB
ENGINE AND ENGINE COOLING:ENGINE Aug 5, 2003
Incident date: Jul 15, 2003
CONSUMER STATES THAT WHILE DRIVING AT ANY SPEED AND WITH NO WARNING EHICLE WILL SHUT OFF, CAUSING CONSUMER TO PULL OVER, AND IT WILL BE HARD TO GET THE VEHICLE BACK STARTED.DEALER NOTIFIED.*AK
TIRES Jun 11, 2003
CONSUMER COMPLAINED ABOUT TIRES.*AK
EXTERIOR LIGHTING:HEADLIGHTS Apr 10, 2003
Incident date: Apr 4, 2003
THE HEAD LIGHTS FLICKERED AND THEN WENT OUT, THE ALTERNATOR WAS REPLACED, HOWEVER THE PROBLEM CONTINUED. *JB
EXTERIOR LIGHTING:HEADLIGHTS Mar 18, 2003
Incident date: Jan 1, 2003
FIRST STARTED OUT A COUPLE OF MONTHS AGO. HEADLIGHTS WOULD FLICKER OFF AND THEN BACK ON. I FIGURED IT WAS NOTHING. NOW THE HEADLIGHTS FLICKER EVERY 30-60 SECONDS, CAN NOT DRIVE VEHICLE AT NIGHT, HAVE ALREADY BEEN PULLED OVER BY POLICE BECAUSE OF IT. I EXPLAINED TO THE OFFICER THERE MUST BE A PRO... Read more
EXTERIOR LIGHTING:HEADLIGHTS Nov 15, 2002
Incident date: Sep 29, 1998
WHILE DRIVING AT HIGHWAY SPEEDS AT NIGHT, HEADLIGHT SWITCH (F49Z-11654-A), WITH AUTOLAMP OPTION, FAILED AND HEADLIGHTS STARTED FLASHING OFF AND ON THEN GOING OUT COMPLETELY. THIS HAS OCCURRED THREE TIMES, 9/98 AT 93,000 MILES (SWITCH REPLACED), 8/01 AT 145,000 MILES (NEW SWITCH AND BLOCK INSTALLED ... Read more
TIRES:TEMPORARY/EMERGENCY SPARE TIRE Oct 9, 2002
Incident date: Oct 7, 2002
CONSUMER STATES THAT WHILE DRIVING ON THE HIGHWAY HIS SPARE TIRE FELL OUT OF UNDER THE VEHICLE. *MR SPARE TIRE MOUNTING FELL WHILE DRIVING AT 20 MPH. THE MOUNTING BOLT WAS RUSTED. *LA
POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH Jun 11, 2002
Incident date: Jun 8, 2002
CHILD WAS ABLE TO SHIFT GEAR OUT OF PARK. VEHICLE WAS NOT ON AT THAT TIME. DEALER CONTACTED. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.*AK
POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH Jun 11, 2002
Incident date: Jun 8, 2002
VEHICLE WAS IN PARK WITH KEY OUT OF IGNITION WHEN A TWO YEAR OLD CHILD WAS ABLE TO PUT VEHICLE IN NEUTRAL. VEHICLE WAS VERY DANGEROUS. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK
SUSPENSION Mar 4, 2002
Incident date: Nov 1, 2001
WHEN CHANGING GEARS VEHICLE WILL SHAKE. WHEN TRAVELING AT 55 MPH THERE IS A BAD JERK IN VEHICLE. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK
ELECTRICAL SYSTEM:IGNITION Jan 22, 2002
Incident date: Nov 1, 2001
RECALL CAMPAIGN 99V029000 WAS FOR IGNITION WIRING HARNESS. THE WIRING HARNESS IN MY VAN OVERHEAD, SHORTED OUT THE LIGHTS AND OTHER EQUIPMENT AND PUT OFF THE ODOR OF BURNING WIRES. I PAID TO HAVE IT REPLACED. I JUST FOUND OUT ABOUT THE RECALL AND FORD TELLS ME THAT MY VAN WAS NOT INCLUDED IN THE R... Read more
ELECTRICAL SYSTEM:IGNITION:SWITCH Jan 22, 2002
Incident date: Dec 15, 2001
CONSUMER WAS NOT ABLE TO TURN KEY TO SHUT OFF ENGINE. A PIN IN LINKAGE GOING TO THE IGNITION SWITCH HAD FALLEN OUT. CONSUMER REPAIRED HIMSELF.*AK
ENGINE AND ENGINE COOLING:ENGINE Jan 9, 2002
Incident date: Dec 31, 2001
A BLOWN HEAD GASKET ON A 3.01L V6 ENGINE WHILE DRIVING. DEALER / MANUFACTURER WERE NOT NOTIFIED AT THIS TIME. FEEL FREE TO PROVIDE ANY FURTHER INFORMATION.*AK
AIR BAGS Jan 9, 2002
Incident date: Nov 15, 2001
THE AIRBAG LIGHT COMES ON WHILE DRIVING AND FLASHES BECAUSE OF A DEFECTIVE CLOCKSPRING THAT CAN AFFECT THE DEPLOYMENT OF THE AIRBAG PER LARRY PHILPUTT, TOM WOOD FORD, 3130 E. 96TH ST., INDIANAPOLIS, IN. *AK
WHEELS Nov 15, 2001
Incident date: Nov 1, 2000
TRANSMISSION MALFUNCTIONED WHILE STARTING TO MOVE AND PUTTING VEHICLE INTO GEAR, VEHICLE WOULD NOT MOVE ANYWHERE. CONTACTED DEALER, AND DEALER WAS NOT WILLING TO CHECK PROBLEM. *AK CONSUMER STATED THAT PRIOR TO THE RECALL THE IGNITION HAD BEEN LOOSE FOR 2 YEARS, AIR CONDITION HAS FAILED AND STILL... Read more
EQUIPMENT:APPLIANCE:AIR CONDITIONER Nov 15, 2001
Incident date: Nov 1, 2000
TRANSMISSION MALFUNCTIONED WHILE STARTING TO MOVE AND PUTTING VEHICLE INTO GEAR, VEHICLE WOULD NOT MOVE ANYWHERE. CONTACTED DEALER, AND DEALER WAS NOT WILLING TO CHECK PROBLEM. *AK CONSUMER STATED THAT PRIOR TO THE RECALL THE IGNITION HAD BEEN LOOSE FOR 2 YEARS, AIR CONDITION HAS FAILED AND STILL... Read more
TIRES Nov 15, 2001
Incident date: Nov 1, 2000
TRANSMISSION MALFUNCTIONED WHILE STARTING TO MOVE AND PUTTING VEHICLE INTO GEAR, VEHICLE WOULD NOT MOVE ANYWHERE. CONTACTED DEALER, AND DEALER WAS NOT WILLING TO CHECK PROBLEM. *AK CONSUMER STATED THAT PRIOR TO THE RECALL THE IGNITION HAD BEEN LOOSE FOR 2 YEARS, AIR CONDITION HAS FAILED AND STILL... Read more
ELECTRICAL SYSTEM:IGNITION Nov 15, 2001
Incident date: Nov 1, 2000
TRANSMISSION MALFUNCTIONED WHILE STARTING TO MOVE AND PUTTING VEHICLE INTO GEAR, VEHICLE WOULD NOT MOVE ANYWHERE. CONTACTED DEALER, AND DEALER WAS NOT WILLING TO CHECK PROBLEM. *AK CONSUMER STATED THAT PRIOR TO THE RECALL THE IGNITION HAD BEEN LOOSE FOR 2 YEARS, AIR CONDITION HAS FAILED AND STILL... Read more
UNKNOWN OR OTHER Oct 30, 2001
Incident date: Oct 25, 2001
ENGINE CHECK LIGHT IS BLINKING ON AND OFF. GREY AND BLUE SMOKE COMES OUT OF TAIL PIPE. CONSUMER TOOK VEHICLETO THE DEALER, AND THEY STATED THAT TRANSMISSION OIL WAS LEAKING ONTO EXHAUST, AND COULD CAUSE A FIRE. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK
POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES Oct 30, 2001
Incident date: Oct 25, 2001
ENGINE CHECK LIGHT IS BLINKING ON AND OFF. GREY AND BLUE SMOKE COMES OUT OF TAIL PIPE. CONSUMER TOOK VEHICLETO THE DEALER, AND THEY STATED THAT TRANSMISSION OIL WAS LEAKING ONTO EXHAUST, AND COULD CAUSE A FIRE. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK
TIRES Sep 6, 2001
AFTER MARKET NITTO ROAD TOURING TIRE, P215/70R14 SIZE, DOT#: CXNX3DF195. RIGHT REAR TIRE WORE OUT ON ONE SIDE AND CRACKED, CAUSING IT TO BURST FROM INSIDE. MANUFACTURER HAS BEEN NOTIFIED.*AK CONSUMER STATES DURING PURCHASE OF VEHICLE, ALL TIRES EXCEPT ONE APPEARED TO HAVE CONSIDERABLE MILES REMA... Read more
SEAT BELTS:FRONT:RETRACTOR Aug 16, 2001
Incident date: Aug 1, 1999
SEAT BELT DOES NOT RETRACT PROPERLY. *AK
ENGINE AND ENGINE COOLING:ENGINE Jul 5, 2001
Incident date: Jun 5, 2001
OIL PAN HAS RUSTED AND DEVELOPED A LEAK, CONSUMER FEELS THIS IS DANGEROUS IF SMALL KIDS ARE HANGING AROUND VEHICLE. PLEASE PROVIDE ANY FURTHER INFORMATION.*AK
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS Jul 3, 2001
Incident date: Jul 2, 2001
WHILE BACKING OUT OF A PARKING SPACE AND DEPRESSING BRAKE PEDAL, PEDAL TRAVELED TO FLOORBOARD. CONSUMER NOTICED LOSS OF BRAKING POWER . VEHICLE WAS TOWED HOME WHEN CONSUMER NOTICED THAT BRAKE HOSE WAS BROKEN.*AK CONSUMER STATES THE FRONT FLEXIBLE BRAKE HOSE HAS A HEAVY RUBBER BOOT COVERING THE... Read more
ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD Jul 2, 2001
Incident date: Jun 25, 2001
VEHICLE WAS PARKED AND SHUT OFF AROUND 4 PM. LATER THAT NIGHT AT APPROXIMATELY MIDNIGHT, A NEIGHBOR INFORMED CONSUMER THAT VEHICLE WAS IN FLAMES. FIRE DEPARTMENT INSPECTOR DETERMINED THAT FIRE STARTED IN ELECTRICAL WIRING HARNESS. NOTE: RECALL 99V029000 REPAIRS HAD BEEN PERFORMED PRIOR TO ... Read more
Fire
SEAT BELTS Jun 29, 2001
Incident date: Jun 1, 2001
WINDSHIELD HAD A CHIP AND A CRACK INSIDE . ALSO, PASSENGER'S SEATBELT IN REAR WILL NOT HOLD WHEN CLICKING THEM TOGETHER. BELT WILL RETRACT. DEALERSHIP IS AWARE OF PROBLEM. *AK
VISIBILITY:WINDSHIELD Jun 29, 2001
Incident date: Jun 1, 2001
WINDSHIELD HAD A CHIP AND A CRACK INSIDE . ALSO, PASSENGER'S SEATBELT IN REAR WILL NOT HOLD WHEN CLICKING THEM TOGETHER. BELT WILL RETRACT. DEALERSHIP IS AWARE OF PROBLEM. *AK
POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT Jun 27, 2001
Incident date: May 4, 2001
CONSUMER WAS CONTACTED REGARDING A RECALL 99V094000/ MANUFACTURER'S RECALL 99S13 FOR TRANSFER CASE. ON MAY 4TH , 2001 CONSUMER CALLED FREMONT FORD, 39700 BALENTINE DR NEWARK, CA PHONE #510-651-5600, AND PARTS WERE NOT AVAILABLE. CONSUMER WAS STILL WAITING TO BE INFORMED ABOUT PARTS.*AK
VEHICLE SPEED CONTROL May 14, 2001
SPEED CONTROL WOULD NOT DISENGAGE WHEN DEPRESSING BRAKE PEDAL. PLEASE PROVIDE FURTHER INFORMATION. *AK
TIRES:TREAD/BELT May 8, 2001
Incident date: Apr 27, 2001
WAS PULLING INTO A PARKING LOT AND FELT SOMETHING IN REAR OF VEHICLE. STOPPED VEHICLE AND CHECKED REAR TIRES. THEY WENT FLAT. TOOK TIRES TO RETAILER FOR REPAIRS. INFORMED THAT BOTH TIRES HAD SEPARATED IN BETWEEN TREAD AREA. HAD TIRES REPLACED WITH DIFFERENT MILEAGE. GENERAL AMERICAN TOUR, 215/7... Read more
TIRES:TREAD/BELT May 7, 2001
Incident date: Jun 10, 2000
THE VEHICLE EXPERIENCED RIGHT REAR TIRE TREAD SEPARATION AND BLOWOUT OF THE COOPER TIRE CAUSING THE VEHICLE TO ROLLOVER SEVERAL TIMES, EJECTING SOME OF THE PASSENGERS, 3 DEATHS AND 6 INJURIES RESULTED FROM THIS INCIDENT (FLORIDA TRAFFIC CRASH REPORT) CRASH REPORT NUMBER 56056858 (ATTORNEY FOR CONSUM... Read more
6 injured 3 deaths
ELECTRICAL SYSTEM:IGNITION:SWITCH Apr 20, 2001
Incident date: Apr 20, 1997
THE VEHICLE CAUGHT FIRE PRIOR TO RECALL NOTICE 99V-029 DUE TO DEFECTIVE ELECTRICAL SYSTEM, THE CONSUMER SUSTAINED BURNS TO HIS FOREARM WHILE TRYING TO OBTAIN ITEMS FROM THE VEHICLE. NLM
Fire 1 injured
SUSPENSION:REAR:SPRINGS:AIR SUSPENSION SYSTEM:SPRINGS/BAGS Feb 15, 2001
Incident date: Sep 15, 2000
WHILE DRIVING 45-50 MPH REAR SUSPENSION AIR SPRINGS BROKE, VEHICLE DROPPED IN REAR. *AK
LATCHES/LOCKS/LINKAGES:DOORS:LATCH Feb 12, 2001
Incident date: May 24, 1997
CONTACTED THE DEALER, BUT THEY INFORMED ME THAT IT WILL BE TO COSTLY TO FIX PROBLEM. REQUIRED REMOVING THE ENTIRE REAR DOOR TO FIX THE LOCK ASSEMBLY, AND SINCE THE MILEAGE IN ACCESS OF 65000, I HAVE TO PAY FOR REPAIR. I TOLD THEM IT IS A SAFETY PROBLEM, IF I HAVE AN ACCIDENT, I WILL NOT BE ABLE T... Read more
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE Feb 6, 2001
HEATER DOES NOT GENERATE ENOUGH HEAT INSIDE THE VEHICLE DUE TO HEATER CORE FAILURE. YH
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE Feb 6, 2001
ENGINE FAILED. YH

Showing 50 of 439 complaints.

Technical Service Bulletins, 1992 FORD AEROSTAR

62 manufacturer communications from 62 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE8
103000 POWER TRAIN:AUTOMATIC TRANSMISSION8
061000 ENGINE AND ENGINE COOLING:ENGINE3
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER3
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS2
062300 ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS2
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER2
114000 ELECTRICAL SYSTEM:WIRING2
03148 Jul 21, 2003
103600 POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES
NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT
02176 Sep 2, 2002
125100 EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH
LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ
02142 Jul 22, 2002
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SOME VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION AND A 4.0L OHV ENGINE MAY EXHIBIT A NOISE / VIBRATION, NO DRIVE, UNUSUAL NOISE DURING CRANKING OR A NO CRANK CONDITION. *TT
01197 Oct 1, 2001
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SOME VEHICLES EQUIPPED WITH THE 4.0L OHV ENGINE MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / ONNECTING ROD BEARING KNOCK. *TT
01181 Sep 17, 2001
103800 POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH
BRAKE SHIFT INTERLOCK.*JB
01156 Aug 6, 2001
138600 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE
SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC
01157 Aug 6, 2001
980000 UNKNOWN OR OTHER
INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC
01124 Jun 25, 2001
061000 ENGINE AND ENGINE COOLING:ENGINE
ON SOME VEHICLES, ENGINE OIL MAY CONTINUE TO LEAK FROM THE ENGINE OIL PAN GASKET AREA AFTER AN ENGINE OIL PAN GASKET REPAIR HAS BEEN PERFORMED. *TT
002310 Nov 13, 2000
103600 POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES
SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM. *TT
0015 Jan 10, 2000
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS
99222 Oct 18, 1999
114000 ELECTRICAL SYSTEM:WIRING
SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT
99196 Sep 20, 1999
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS. *TT
99183 Sep 6, 1999
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SERVICE TIP INFORMATION ON REVISED OIL PAN GASKET REPLACEMENT PROCEDURE. *TT
13118 Aug 1, 1999
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SOME VEHICLES MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / CONNECTING ROD BEARING KNOCK. *TT
6896 Aug 1, 1999
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SOME VEHICLES MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / CONNECTING ROD BEARING KNOCK. *TT
99152 Jul 26, 1999
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA. *TT
99139 Jun 28, 1999
125000 EXTERIOR LIGHTING:BRAKE LIGHTS
CONDITIONS WITH THE BRAKE LAMPS INADVERTENTLY DISABLING THE BRAKE SHIFT INTERLOCK. *TT
99129 Jun 14, 1999
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP. *TT
99816 May 3, 1999
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
FORD MOTOR COMPANY NOW RECOMMENDS SAE 5W-30 VISCOSITY GRADE FOR SERVICING ANY FORD GASOLINE-POWERED VEHICLE REGARDLESS OF MODEL YEAR. *TT
98246 Dec 7, 1998
110000 ELECTRICAL SYSTEM
FORD MOTOR COMPANY HAS RELEASED A NEW ELECTRICAL GREASE ( F8AZ - 19G208-AA ) TO REDUCE THE POSSIBILITY OF MOISTURE CORROSION AT THE TERMINALS. *YC
982310 Nov 23, 1998
063100 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
MASS AIR FLOW (MAF)- SENSOR CONTAMINATION- SERVICE TIP. *AK
98233 Nov 23, 1998
106000 POWER TRAIN:AXLE ASSEMBLY
CONCERNS WITH FRONT DRIVE AXLE FLUID MAY LEAK OUT OF THE VENT UNDER SOME DRIVING MODES ON SOME VEHICLES. *YC
9888 Apr 27, 1998
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART. *YC
9852 Apr 13, 1998
190000 TIRES
INFORMATION ON TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE. *YC
9873 Apr 13, 1998
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
EXPERIENCING A WHINING / BUZZING NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO. *TT
9864 Mar 30, 1998
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
INFORMATION ON A BUZZING OR RATTLE NOISE FROM THE EXHAUST SYSTEM. *TT
985A52 Mar 18, 1998
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
THIS BULLETIN CONTAINS SERVICE TIPS WHEN SERVICING ANY BRAKE RELATED ROUGHNESS / PULL CONCERNS. *TT
985A12 Mar 18, 1998
354600 EQUIPMENT:MECHANICAL:WRECKER AND WHEEL LIFT DEVICES
RECOMMENDED GUIDELINES FOR TOWING BEHIND RECREATIONAL VEHICLES. *TT
985A13 Mar 18, 1998
034500 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE. *YC
9848 Mar 2, 1998
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
ANNOUNCING THE FORD OEM AIR CONDITIONING RETROFIT KIT AVAILABILITY. *YC
983080 Feb 26, 1998
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION REGARDING TRANSFER CASE REAR HOUSING AND DRIVESHAFT REPLACEMENT. *TT
9832 Feb 16, 1998
162200 STRUCTURE:BODY:BUMPERS
FRONT AND REAR BUMPERS MADE OF XENOY PLASTIC HAVE HAD THE CONDUCTIVE PRIMER REMOVED FROM SERVICE PARTS. *YC
98112 Jan 19, 1998
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
SUBJECT REGARDING A NEW SERVICE CENTER SUPPORT THAT USES A THRUST BEARING (#3 AND #4) IN PLACE OF THRUST WASHERS HAS BEEN RELEASED. *TT
97111097234 Nov 10, 1997
113000 ELECTRICAL SYSTEM:STARTER ASSEMBLY
VEHICLES EXHIBITING A "SQUEAKING" OR "CHIRPING" FROM THE BLOWER MOTOR AT LOW BLOWER MOTOR SPEEDS. *YC
9768 Mar 17, 1997
980000 UNKNOWN OR OTHER
FUEL ECONOMY- CUSTOMER EXPECTATIONS VERSUS VEHICLE USAGE. *JD
97610 Mar 17, 1997
061000 ENGINE AND ENGINE COOLING:ENGINE
BLOWER MOTOR- "CHIRPING" OR "SQUEAKING" FROM BLOWER MOTOR AT LOW SPEEDS. *JD
97511 Mar 3, 1997
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
FLUID- TRANSMISSION FLUID USAGE CHARTS. *JD
9747 Feb 17, 1997
160000 STRUCTURE
FRAME- RIVET REPLACEMENT WITH BOLTS- SERVICE TIPS. *JD
BC3485972301 Jan 23, 1997
062300 ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS
4.0L EQUIPPED VEHICLES MAY EXPERIENCE TEMPERATURE GAUGE FLUCTUATION THAT MAY BE ACCOMPANIED WITH A THUMPING NOISE OR FEEL IN THE COOLANT HOSE WITH THE ENGINE AT NORMAL OPERATING TEMPERATURE. *JD
BC1019997230 Jan 23, 1997
062300 ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS
4.0L EQUIPPED VEHICLES MAY EXPERIENCE TEMPERATURE GAUGE FLUCTUATION THAT MAY BE ACCOMPNIED WITH A THUMPING NOISE OR FEEL IN THE COOLANT HOSES WITH THE ENGINE AT NORMAL OPERATING TEMPERATURE. *JD
962617 Dec 16, 1996
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
BRAKES - BRAKE SERVICE - SERVICE TIPS. *TW
962616 Dec 16, 1996
171100 LATCHES/LOCKS/LINKAGES:DOORS:LATCH
SLIDING DOOR - DAMAGED OR MISADJUSTED LATCH MECHANISM. *TW
962612 Dec 16, 1996
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP. *TW
96249 Nov 18, 1996
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP. *TW
96246 Nov 18, 1996
114000 ELECTRICAL SYSTEM:WIRING
WIRING - ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS. *TW
BC0678961025 Oct 25, 1996
102000 POWER TRAIN:MANUAL TRANSMISSION
INFORMATION ON AODE/4R7W TRANSMISSION MAIN CONTROL & CASE REPLACEMENT. *TT
96225 Oct 21, 1996
075000 FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM
MASS AIR FLOW SENSOR - REPLACEMENT AS AN ASSEMBLY - SERVICE TIP. *TW
96221 Oct 21, 1996
131000 VISIBILITY:WINDSHIELD
WINDSHIELD AND INTERIOR GLASS - FOG/FILM. *TW
BC0822961010 Oct 10, 1996
162620 STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT
CONCERNS W/ LIFTGATE OPENING EFFORTS &/OR THE LIFTGATE NOT STAYING OPEN, ESPECIALLY IN COLD AMBIENT TEMPS. *TT
96719 Mar 25, 1996
010000 STEERING
EXPERIENCING A RAPPING OR CLANGING NOISE WHEN THE STEERING WHEEL IS TURNED RAPIDLY OR WHEN TURNING ON A BUMPY ROAD SURFACE. *TT
95212 Oct 1, 1995
036000 SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE BECAUSE IT MAY BE INCOMPATIBLE WITH THE RUBBER MATERIAL USED IN THE DISC BRAKE SYSTEM. IF PETROLEUM-BASED GREASE IS USED TO LUBRICATE ANY PAR
BC1350950906 Sep 1, 1995
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
HIGH ALTITUDE TRANSMISSION AVAILABLE. *TW
BC1383950906 Sep 1, 1995
015200 STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS
VEHICLE MAY EXHIBIT A MOAN WHEN TURNING - TO CORRECT THIS CONDITION, REPLACE THE HIGH PRESSURE HOSE WITH A TUNED HOSE. *TW
951614 Aug 1, 1995
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
AIR CONDITIONING-POOR PERFORMANCE EVEN THOUGH A/C SYSTEM IS FUNCTIONING PROPERLY SERVICE TIPS. *SD
951612 Aug 1, 1995
162300 STRUCTURE:BODY:DOOR
DOOR-REPLACEMENT SLIDING - SERVICE TIP. *SD
95161 Aug 1, 1995
162000 STRUCTURE:BODY
SHEET METAL-ROOF PANEL AND DRIP RAIL REPLACEMENT- SEAM SEALER APPLICATION PROCEDURE.*SD
951012 May 1, 1995
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
TRANSFER CASE MAY LEAK FLUID FROM THE CASE VENT TUBE. *TW
95102 May 1, 1995
116000 ELECTRICAL SYSTEM:IGNITION
VEHICLES MAY HAVE A DISCONNECT OF THE IGNITION CONTROL MODULE (ICM) CONNECTOR OR MOISTURE BUILDUP WITHIN THE CONNECTOR. *TW
95910 May 1, 1995
061000 ENGINE AND ENGINE COOLING:ENGINE
UNKNOWN
95320 Feb 1, 1995
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
KNOCKING NOISE FROM LOWER FRONT OF ENGINE COMPARTMENT. *TW
94256 Dec 1, 1994
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
KNOCKING NOISE FROM LOWER END #1 MAIN BEARING DURING ACCELERATION. *TW
94249 Nov 1, 1994
133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
FRONT DOOR GLASS TIPPING AND BINDING DURING DOWNWARD TRAVEL. *TW

NHTSA Safety Investigations, FORD AEROSTAR

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE02076 Opened: Oct 10, 2002 , Closed: Mar 10, 2003
PE, Closed , Model Year: 1992
LUGGAGE COMPARTMENT DOOR DROPS ABRUPTLY
ODI HAS IDENTIFIED 30 INCIDENTS RESULTING IN MINOR TO MODERATE PERSONAL INJURIES THAT HAVE BEEN CAUSED BY ABRUPT DOOR DROPS OVER THE APPROXIMATELY EIGHT - TWELVE YEAR PERIOD OF PRODUCT USAGE AND EXPOSURE (1991-1995 TO 2003).MOST OF THE INJURY INCIDENTS APPEAR TO HAVE BEEN CAUSED BY A FRACTURE OF THE... Read more
PE99035 Opened: May 12, 1999 , Closed: Sep 23, 1999
PE, Closed , Model Year: 1992
FRONT BRAKE HOSE
ALLEGED THAT A FRONT BRAKE HOSE RUPTURES OR FAILS AT THE INTERFACE BETWEEN THE RUBBER HOSE AND THE BRASS FITTING
EA99002 Opened: Jan 7, 1999 , Closed: Nov 14, 2000
EA, Closed , Model Year: 1990
TRANSFER CASES AND REAR DRIVE SHAFT
There is no summary currently available
RQ98012 Opened: Jul 31, 1998 , Closed: Jan 7, 1999
RQ, Closed , Model Year: 1992
TRANSFER CASES AND REAR DRIVESHAFT
There is no summary currently available
EA98016 Opened: Jul 14, 1998 , Closed: Feb 12, 1999
EA, Closed , Model Year: 1993
FUEL SENDER ASSEMBLY FIRES
There is no summary currently available
PE98010 Opened: Feb 13, 1998 , Closed: Jul 14, 1998
PE, Closed , Model Year: 1993
FUEL SENDER ASSEMBLY FIRES
OWNERS ALLEGE THAT FAILURE OF THE FUEL PUMP/SENDER CONNECTOR RESULTS IN SHORT CIRCUIT THAT HAS RESULTED IN VEHICLE FIRES.SYMPTOMS INCLUDE ERRATIC FUEL GAUGE OPERATION, , SMOKE FROM THE DASH ON THE DRIVER'S SIDE NEAR THE STEERING COLUMN (FUEL PUMP FUSIBLE LINK) AND PASSENGER SIDE (FUEL PUMP INERTIA C... Read more
RQ97015 Opened: Oct 29, 1997 , Closed: Apr 1, 1999
RQ, Closed , Model Year: 1991
PARKING PAWL
WHEN THE AUTOMATIC SHIFT LEVER IS PLACED IN THE PARK POSITION, THE PARKING PAWL DOES NOT ALWAYS ENGAGE THE PARK GEAR.THIS CAN LEAD TO THE VEHICLE JUMPING OUT OF GEAR UNINTENTIONALLY AND CAUSE THE VEHICLE TO START ROLLING INADVERTENTLY
EA96030 Opened: Dec 20, 1996 , Closed: Aug 13, 1998
EA, Closed , Model Year: 1988
CRACKED FUEL TANKS
CRACKED FUEL TANKS ARE LEAKING FUEL
PE96050 Opened: Aug 6, 1996 , Closed: Dec 20, 1996
PE, Closed , Model Year: 1988
CRACKED FUEL TANKS
CRACKED FUEL TANKS ARE LEAKING FUEL
EA94025 Opened: Jul 19, 1994 , Closed: Sep 30, 1997
EA, Closed , Model Year: 1987
SEAT BELT BUCKLE FAILURE
There is no summary currently available
PE94021 Opened: Mar 4, 1994 , Closed: Jul 19, 1994
PE, Closed , Model Year: 1987
SEAT BELT BUCKLE FAILURE
There is no summary currently available
PE91127 Opened: Sep 16, 1991 , Closed: Nov 8, 1991
PE, Closed , Model Year: 1986
PARK PAWL BENDING
There is no summary currently available
EA91015 Opened: Feb 1, 1991 , Closed: Sep 20, 1991
EA, Closed , Model Year: 1985
LIFTGATE FAILURE
There is no summary currently available
PE91005 Opened: Oct 18, 1990 , Closed: Feb 1, 1991
PE, Closed , Model Year: 1985
LIFTGATE FAILURE
There is no summary currently available
EA90042 Opened: Aug 31, 1990 , Closed: Dec 31, 1991
EA, Closed , Model Year: 1986
THROTTLE STICKING
There is no summary currently available
PE90072 Opened: Apr 9, 1990 , Closed: Jun 19, 1990
PE, Closed , Model Year: 1987
LOWER CNTRL ARM FRACTURE
There is no summary currently available
EA89032 Opened: Aug 3, 1989 , Closed: Apr 5, 1990
EA, Closed , Model Year: 1986
SAFETY BELT FRAYING
SUMMARY:COMPLAINTS OF CUTTING AND FRAYING OF SEAT BELT ON SHARP METALEDGE ON THE FRONT PASSENGER SEAT.EDGE IS UNPROTECTED ON 86'S COVEREDON LATER MODELS.ALL COMPLAINTS ON 86'S AND 87'S (1 COMPLAINT ON 87MODEL).UPGRADE ON 1986 AND 1987 MODELS.===
EA89021 Opened: Mar 23, 1989 , Closed: May 4, 1990
EA, Closed , Model Year: 1986
WINDSHIELD WIPER MOTOR
===
PE89092 Opened: Feb 23, 1989 , Closed: Jul 20, 1989
PE, Closed , Model Year: 1986
POWER STEERING LOCKING
SUMMARY:THE COMPLAINTS ALLEGE THAT POWER STEERING WAS STIFF ORSTEERING LOCKED.FORD HAS ISSUED TWO SERVICE BULLETINS:ONE ON LEAKINGSEALS AND ONE ON COMPLAINTS OF STIFF STEERING.===
PE89021 Opened: Dec 9, 1988 , Closed: Aug 3, 1989
PE, Closed , Model Year: 1986
SEAT BELT CUTTING
There is no summary currently available
PE89010 Opened: Nov 1, 1988 , Closed: Mar 23, 1989
PE, Closed , Model Year: 1986
WINDSHIELD WIPER MOTOR
There is no summary currently available
EA88041 Opened: Sep 15, 1988 , Closed: May 11, 1990
EA, Closed , Model Year: 1986
FILLER PIPE SEAL
===
EA88033 Opened: May 11, 1988 , Closed: Jan 23, 1989
EA, Closed , Model Year: 1986
UNDER SEAT FIRES
There is no summary currently available
PE88048 Opened: Apr 19, 1988 , Closed: Sep 15, 1988
PE, Closed , Model Year: 1986
FUEL LEAKAGE
BRIEFING: I. WHAT IS THE DEFECT? II. SOURCE/ORIGIN OF THE DEFECT?III. DATA ANALYSIS. IV. FORD'S POSITION.V. DESIGN CHANGES? VI. RECOMMENDATIONS.===
EA88030 Opened: Apr 19, 1988 , Closed: Jul 13, 1988
EA, Closed , Model Year: 1987
ELECTRICAL FIRES
There is no summary currently available
EA88028 Opened: Mar 23, 1988 , Closed: Jul 31, 1989
EA, Closed , Model Year: 1986
DOOR FALLS OFF
There is no summary currently available
EA88027 Opened: Mar 4, 1988 , Closed: Sep 15, 1988
EA, Closed , Model Year: 1986
REAR BRAKE LOCKUP
There is no summary currently available
PE88026 Opened: Feb 9, 1988 , Closed: Apr 27, 1988
PE, Closed , Model Year: 1986
CRNKSHFT PULLEY BOLT FAILR
There is no summary currently available
PE88006 Opened: Nov 30, 1987 , Closed: Apr 19, 1988
PE, Closed , Model Year: 1987
FIRES
SUMMARY OF INFORMATION FROM MANUFACTURER:INFORMATION PROVIDED BY FORDDISCLOSED 8 OWNER AND FIELD REPORTS OF 10 FIRES IN THE LEFT D-PILLAR AREAOF THE SUBJECT VEHICLES.NO COLLISION ACCIDENTS WERE REPORTED, BUT EACHINCIDENT INVOLVED PROPERTY DAMAGE DUE TO FIRE.IN ADDITION, FORD'S RECORDSINCLUDE AT LEAS... Read more
PE87052 Opened: Sep 9, 1987 , Closed: Mar 4, 1988
PE, Closed , Model Year: 1986
REAR BRAKE LOCKUP
ANALYSIS:THE SIX REPORTS ALLEGE THAT WHILE ENGAGING IN NORMAL DRIVING ONDRY PAVEMENT, BRAKE PEDAL APPLICATION RESULTED IN THE LOSS OF DIRECTIONALSTABILITY AND CONTROL OF THE VEHICLE.FOUR INJURY ACCIDENTS HAVE RESULTED,WITH THREE OCCURRENCES OF VEHICLE ROLL-OVER.THERE HAVE BEEN NO TSB'S ORRECALLS ISS... Read more
EA87020 Opened: May 7, 1987 , Closed: Sep 24, 1987
EA, Closed , Model Year: 1986
ENGINE COMPARTMENT FIRES
ANALYSIS:A REVIEW OF FORD MOTOR COMPANY'S RESPONSES TO ODI INFORMATIONREQUESTS ISSUED UNDER PRELIMINARY EVALUATIONS PE 87-012, PE 87-017, ANDPE 87-020, INDICATED THAT THE FAILURE AND/OR MALFUNCTION OF THE SPRING-LOCKFUEL LINE COUPLINGS APPEARED TO BE THE MAJOR SOURCE OR CAUSE OF ENGINECOMPARTMENT FI... Read more

FORD AEROSTAR - All Years Overview

Complete safety history for the FORD AEROSTAR across all model years (1986, 1997).

68 Total Recalls
3,116 Total Complaints
31 Investigations
268 Reported Crashes
516 Reported Fires
19 Reported Deaths

FORD AEROSTAR - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2000 0 11 View
1999 0 13 View
1998 0 4 View
1997 5 83 View
1996 6 124 View
1995 7 204 View
1994 5 384 View
1993 4 541 View
1992 (current) 5 439
1991 4 282 View
1990 7 254 View
1989 6 328 View
1988 5 230 View
1987 5 140 View
1986 9 72 View

Other FORD Models

Model Recalls Complaints
MUSTANG 1,104 11,600 View
RANGER 928 10,371 View
F-350 SD 776 2,363 View
F-450 SD 692 624 View
F-150 692 46,142 View
F-250 SD 638 3,635 View
EXPLORER 624 42,549 View
F-550 SD 578 603 View