1988 FORD AEROSTAR

5 recalls, 230 complaints - 31 TSBs

98V190000 Aug 11, 1998
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
Defect Description
VEHICLE DESCRIPTION: MINI VANS ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE FOLLOWING STATES: ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA (10 SOUTHERN COUNTIES OF LOS ANGELES, ORANGE, SAN BERNADINO, SAN DIEGO, RIVERSIDE, VENTURA, SANTA BARBARA, SAN LUIS OBISPO, IMPERIAL, AND KERN), FLORIDA, GEORGIA, ... Read more
Consequence
IF AN IGNITION SOURCE IS PRESENT, A FIRE COULD RESULT.
Remedy
DEALERS WILL REPLACE THE FUEL TANK, REGARDLESS OF MILEAGE, THROUGH MARCH 31, 2002. THIS COVERAGE WILL ONLY BE FOR STRUCTURAL CRACKS AT THE TOP OF THE TANK AND WILL NOT INCLUDE OTHER DAMAGE CAUSED BY AN ACCIDENT OR ROAD DEBRIS.
140,000 vehicles affected
Manufacturer: FORD MOTOR COMPANY
98E010000 Apr 8, 1998
SERVICE BRAKES, AIR:DISC:ROTOR
Defect Description
EQUIPMENT DESCRIPTION: AFTERMARKET BRAKE ROTORS FOR USE ON CERTAIN FORD AND MAZDA TRUCKS. CRACKED CASTINGS CAUSED CRACKS TO APPEAR ON THE OUTER DIAMETER OF THE ROTOR HAT OR AROUND THE STUD HOLE.
Consequence
LOSS OF BRAKING CAN RESULT.
Remedy
AIMCO WILL REIMBURSE CONSUMERS/INSTALLERS FOR THE COST OF REPLACEMENT ROTORS AND INSTALLATION. CONSUMERS ARE REQUESTED TO RETURN TO THE LOCATION WHERE THE ROTORS WERE ORIGINALLY PURCHASED/INSTALLED FOR REPLACEMENT.
23,500 vehicles affected
Manufacturer: AIMCO PRODUCTS INC.
96V071000 Apr 25, 1996
ELECTRICAL SYSTEM:IGNITION
Defect Description
THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.
Consequence
THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.
Remedy
DEALERS WILL REPLACE THE IGNITION SWITCH.
7,900,000 vehicles affected
Manufacturer: FORD MOTOR COMPANY
91V136000 Aug 19, 1991
STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT
Defect Description
SOME LIFTGATE GAS CYLINDER-TO-BODY ATTACHMENT BALL STUDS MAY FRACTURE IN EITHER THE OPEN OR CLOSED POSITION.
Consequence
IF A BALL STUD FRACTURES, THE LIFTGATE WILL NOT REMAIN INTHE OPEN POSITION. BODILY INJURY COULD RESULT IF THE LIFTGATE DROPS WHILESOMEONE IS UNDER IT.
Remedy
REPLACE THE GAS CYLINDER-TO-BODY ATTACHMENT BALL STUDS.
112,000 vehicles affected
Manufacturer: FORD MOTOR COMPANY
88V091000 Jun 6, 1988
ELECTRICAL SYSTEM:WIRING
Defect Description
VEHICLES EQUIPPED WITH TRAILER TOW PACKAGE HAVE A TRAILER TAILLIGHT RELAY ASSEMBLY THAT CONTAINS WIRES OF SMALLER GAUGE THAN THE FUSE LINK WHICH PROTECTS THE CIRCUIT.
Consequence
SHOULD A SHORT CIRCUIT OCCUR IN THE WIRING WITHIN THERELAY OR IF WATER INTRUSION OCCURS THE SMALLER GAUGE WIRE IN THE RELAY WILLFUNCTION AS A FUSE LINK AND OVERHEAT. THE POSSIBILITY EXISTS FOR A FIRE IF THEWIRES ARE EXPOSED TO COMBUSTIBLE MATERIALS.
Remedy
INSTALLATION OF A RELAY WITH WIRES OF GAUGE ADEQUATE TO PROTECT THE CIRCUIT.
60,000 vehicles affected
Manufacturer: FORD MOTOR COMPANY

Complaint Statistics

230 total complaints 8 crashes 45 fires 11 injuries 1 deaths

Top Reported Components

ComponentComplaints
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY38
SEAT BELTS:FRONT:BUCKLE ASSEMBLY19
ELECTRICAL SYSTEM:IGNITION:SWITCH17
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE12
POWER TRAIN:AUTOMATIC TRANSMISSION10
ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD8
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP6
ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR6
ELECTRICAL SYSTEM:IGNITION5
VEHICLE SPEED CONTROL5
FUEL SYSTEM, GASOLINE Apr 22, 2004
Incident date: Oct 15, 2003
GAS TANK WAS RECALLED 12/98 UNDER 98MO3. GAS TANK DID DEVELOP CRACKS AND WAS REPLACED BY FORD IN 8/01. REPLACEMENT GAS TANK DEVELOPED CRACKS IN 9/03. THE LOCAL FORD DEALERSHIP THAT PERFORMED ORIGINAL WARRANTY WORK STATES THE REPLACEMENT GAS TANK HAS FAILED BECAUSE OF MANUFACTURER'S DEFECT. BUT F... Read more
SUSPENSION Apr 22, 2004
Incident date: Jul 15, 2003
I WAS TOLD NOTHING WAS WRONG WITH THE TRUCK AND THAT I COULD GET IN IT AND DRIVE TO FLORIDA RIGHT NOW. WELL IT HASN'T EVEN BEEN TWO WEEKS SINCE I HAVE HAD THE TRUCK AND SO FAR THE SHOCK MOUNT IS BUSTED (WAS BROKE BEFORE I EVEN BOUGHT THE TRUCK) VALVE COVER GASKETS ARE LEAKING, POWER STEERING BOX BLE... Read more
STEERING Apr 22, 2004
Incident date: Jul 15, 2003
I WAS TOLD NOTHING WAS WRONG WITH THE TRUCK AND THAT I COULD GET IN IT AND DRIVE TO FLORIDA RIGHT NOW. WELL IT HASN'T EVEN BEEN TWO WEEKS SINCE I HAVE HAD THE TRUCK AND SO FAR THE SHOCK MOUNT IS BUSTED (WAS BROKE BEFORE I EVEN BOUGHT THE TRUCK) VALVE COVER GASKETS ARE LEAKING, POWER STEERING BOX BLE... Read more
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Nov 25, 2003
Incident date: Nov 25, 2003
THE CONSUMER STATED SHE NEVER RECEIVED THE RECALL NOTICE # 98V190000. THE RECALL WAS IN REFERENCE TO THE UPPER PORTION OF THE FUEL TANK CRACKING. THE DEALER STATED THIS RECALL EXPIRED ON MARCH 31/02 AND WILL NOW COST $700.00 TO FIX IT. *NLM
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Nov 24, 2003
THE VAN WAS UNABLE TO PASS STATE INSPECTION DUE TO A GAS LEAK FROM THE TOP OF THE FUEL TANK. THERE WAS A FUEL TANK CRACK RECALL, BUT THE VEHICLE IDENTIFICATION NUMBER WAS OUTSIDE THE REMEDY SCOPE. *JB *MR *NM
ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD Nov 3, 2003
TRUCK EXPERIENCED ELECTRICAL SYSTEM FAILURE. AS A RESULT THE TRUCK CAUGHT ON FIRE WITHIN TWO HOURS AFTER BEING PARKED. THE FIRE ORIGINATED UNDER THE HOOD. ALL THE UNDER HOOD ELECTRICAL COMPONENTS WERE MELTED. THE HEAT ALSO CRACKED THE WINDSHIELD.*AK
Fire
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Oct 30, 2003
Incident date: Oct 13, 2003
CONSUMER IS STILL HAVING PROBLEMS WITH FUEL TANK LEAKING AFTER RECALL 98V190000 REPAIRS WERE DONE. CONSUMER SMELLS GAS FUMES INSIDE VEHICLE . *AK *NM
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Oct 22, 2003
GAS TANK DEFECT STATED IN RECALL 98V190000 OCCURRED AFTER THE RECALL REPAIRS WERE PERFORMED.*AK
ELECTRICAL SYSTEM:IGNITION:SWITCH Aug 14, 2003
Incident date: Aug 9, 2003
THE ELECTRICAL SYSTEM FAILED AND CAUSED THE IGNITION SWITCH TO BE INOPERATIVE. THE DEALER WAS NOTIFIED. *AK *SCC *NLM
FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY Dec 17, 2002
Incident date: Dec 12, 2002
NHTSA#8767-98-V-190-000 FUEL TANK CRACKS: CONSUMER STATES CAN SMELL STRONG CHEMICAL FUMES THROUGHOUT OUT THE VEHICLE. MR HERRERA. DEALER WILL REPLACE THE FUEL TANK REGARDLESS OF MILEAGE THROUGH MARCH 31, PLEASE PROVIDE FURTHER INFORMATION. TS
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS Sep 25, 2002
THE BRAKE PEDAL WENT DOWN WHEN THE BRAKE WAS APPLIED. ALSO THE MASTER CYLINDER RESERVOIR HAD TO BE TOPPED UP CONSTANTLY DUE TO BRAKE FLUID DRIPPING FROM A CRACK IN THE BRAKE HOSE. THE MECHANIC EXAMINED A SIMILAR FORD AEROSTAR 1990 AND STATED THAT THE PROBLEM WAS THE SAME LIKE THE 1988 FORD AEROSTAR... Read more
LATCHES/LOCKS/LINKAGES:TAILGATE:LATCH May 31, 2002
Incident date: Apr 30, 2002
LIFTGATE ARM LATCH BROKE, DOOR WILL NOT STAY UP WHEN OPENED.*AK *YH
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Apr 25, 2002
Incident date: Jun 1, 2001
WHEN I RECEIVED MY "RECALL" NOTICE, ABOUT THE POSSIBILITY OF CRACKS IN THE TANK, I TOOK THE VEHICLE TO BEV SMITH FORD. THEY INFORMED ME THERE WAS NOTHING WRONG WITH MY FUEL TANK, AND DISMISSED MY INQUIRY. SINCE THAT TIME, I HAVE NOT BEEN ABLE TO FILL MY TANK WITH MORE THAN $6.00 WORTH OF GAS, OR I... Read more
ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR Nov 6, 2001
Incident date: Sep 16, 2000
2 FIRES AT ALTERNATOR LAST ONE TOTALLED VEHICLE FIRE DEPARTMENT CALLED. *AK
Fire
VEHICLE SPEED CONTROL Oct 18, 2001
Incident date: Oct 9, 2001
VEHICLE WAS PARKED IN THE GARAGE, AND HAD BEEN BACKED INTO THE GARAGE, HEADING OUT. AFTER STARTING VEHICLE, PUTTING IT INTO GEAR, AND LIGHTLY TOUCHING THE THROTTLE, THE VEHICLE'S THROTTLE WAS SUDDENLY PULLED ALL THE WAY TO THE FLOORBOARD. THE VEHICLE SCREAMED OUT OF THE GARAGE UNCONTROLLABLY AND C... Read more
Crash 1 injured
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Oct 3, 2001
UPPER PORTION OF FUEL TANK DEVELOPED SMALL CRACKS. THERE IS RECALL 98V190000 ON VEHICLE'S MAKE/MODEL; BUT, THIS VEHICLE IS NOT INCLUDED IN RECALL DUE TO VIN. PLEASE PROVIDE FURTHER INFORMATION.*AK
ELECTRICAL SYSTEM:IGNITION:SWITCH Sep 24, 2001
Incident date: Aug 1, 2000
VEHICLE CAUGHT ON FIRE 6 HOURS AFTER BEING PARKED. STATE FIRE MARSHALL DETERMINED THAT IGNITION SWITCH CAUSED FIRE. HOME AND VEHICLE WERE TOTALY LOST. 3 CHILDREN HAD TO JUMP THROUGH WINDOW TO ESCAPE THE FIRE, ONE SLICED TENDONS ON WRIST. IGNITION SWITCH WAS REPLACED UNDER RECALL 96V071000 ON 30 SEP ... Read more
Fire 1 injured
VEHICLE SPEED CONTROL:ACCELERATOR PEDAL Jul 25, 2001
Incident date: Jul 7, 1999
BODY RUST&BROKEN FRONT DRIVERS SEAT.GAS PEDAL STICKING.*AK
SEATS Jul 25, 2001
Incident date: Jul 7, 1999
BODY RUST&BROKEN FRONT DRIVERS SEAT.GAS PEDAL STICKING.*AK
ELECTRICAL SYSTEM:IGNITION:MODULE Dec 19, 2000
VEHICLE WOULD NOT START DUE TO FAILURE OF THE IGNITION MODULE. *MJS
SEAT BELTS:FRONT:BUCKLE ASSEMBLY Dec 13, 2000
Incident date: Nov 19, 2000
SEAT BELT CONECTOR ON DRIVERS SIDE . PUTTON RELEASE IS FROZEN . WILL NOT LOCK BELT ON .*AK
TIRES:TREAD/BELT Nov 16, 2000
Incident date: Jul 7, 1999
REPLACEMENT TIRES ON A 1988, FORD, ASTRO VAN. FIRESTONE, TRIUMPH RADIAL SR, P21570R14, DOT VDHYTHA035. RIGHT REAR TIRE DETACHED ALL IN ONE PIECE, ALL THE WAY AROUND, CAUSING CONSUMER TO LOSE CONTROL AND FLIP SEVERAL TIMES.*AK THE TIRE FAILURE CAUSED 1 DEATH AND 7 INJURIES. *SLC
Crash 7 injured 1 deaths
ELECTRICAL SYSTEM:IGNITION Oct 24, 2000
Incident date: Mar 31, 2000
NO SUMMARY
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE Oct 17, 2000
Incident date: Dec 28, 1999
VEHICLE WAS OVERHEATING, DEALER RECOMMENDED TO REPLACE MOTOR, AFTER MOTOR WAS REPLACED, CONSUMER TOOK VEHICLE TO ANOTHER DEALER WHO SAID THE REPLACEMENT MOTOR WAS NO GOOD, THEY WOULD NOT PUT A BETTER MOTOR IN AND CONSUMER WANTS REIMBURSED. *SLC
TIRES Sep 5, 2000
HAD THREE FAILURES OVER 6 MONTHS. AT HIGHWAY SPEEDS THE TREAD SEPERATED FROM THE TIRE. THE TIRE REMAINED INFLATED. ALL THREE OCCURRED ON THE REAR WHEELS SO CONTROL WAS NOT AFFECTED ADVERSELY. IN LITE OF THE SIMULAR FAILURES OF OTHER FIRESTONE MODELS I BECAME CONCERNED IF THE PROBLEM MIGHT NOT BE... Read more
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Jul 25, 2000
CONTACTED FORD AT 800-392-3673 INITIALLY WAS TOLD NO RECALL, QUOTED RECALL NUMBER THEN TOLD VIN NOT A GOOD NUMBER, PUT ON HOLD THEN DISCONNECTED. CALLED BACK, DIFFERENT PERSON SAID THE VIN WASN'T COMPLETE, NO RECORD OF VEHICLE IN SYSTEM. TOLD TO CALL LOCAL DEALER. CALLED AND SET APPOINTMENT FOR NEXT... Read more
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP Jul 20, 2000
Incident date: Jun 1, 1998
RECALL 98V190000/FUEL TANK CRACK: FUEL AND FUME LEAKAGES COMING FROM THE FILLER NECK WHEN REFUELING. DEALER/MANUFACTURER NOTIFIED, AND INFORMED CONSUMER THAT VEHICLE WAS NOT COVER UNDER RECALL DUE TO VIN. PLEASE PROVIDE ANY FURTHER DETAILS. *AK
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Jun 19, 2000
Incident date: Feb 1, 2000
FUEL TANK IS LEAKING WHEN THE TANK IS MORE THAN HALF FULL. THIS PARTICULAR VIN# IS A PART OF MANUFACTURER'S RECALL 8767. BUT, DEALER REFUSES TO REPLACE THE TANK BECAUSE TANK DOES NOT HAVE ANY CRACKS. *AK
SEAT BELTS:FRONT:ANCHORAGE Jun 5, 2000
FRONT DRIVER AND PASSENGER SIDE SEAT BELTS FAILED. NLM
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE Apr 26, 2000
Incident date: Dec 28, 1999
ENGINE FAILED, REPLACED ENGINE AND FAILED AGAIN. *MJS
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Mar 13, 2000
Incident date: Dec 1, 1999
WHILE FILLING FUEL TANK AT A SERVICE STATION, TANK SPLIT AND CAUSED FUEL TO SPILL ON CONSUMER FROM THE WAIST DOWN. DEALER / MANUFACTURER NOTIFIED. *AK
ELECTRICAL SYSTEM:IGNITION Feb 21, 2000
Incident date: Dec 23, 1996
DISTRIBUTOR FAILED ON FREEWAY AT HIGH SPEED , AT NIGHT, GOING UPHILL IN HEAVY TRAFFIC 100 MILES FROM NEAREST REPAIR FACILITY. IT WAS NECESSARY TO ROLL VEHICLE BACKWARDS, DOWNHILL IN TRAFFIC TO GET IT OFF THE HIGHWAY. WE WERE VERY FORTUNATE NOT TO HAVE BEEN HIT AND INJURED FROM THE TRAFFIC. I THOUG... Read more
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Feb 17, 2000
CONSUMER TOOK VEHICLE TO DEALER FOR REPAIR OF THE FUEL TANK FOR LEAKAGE. THE FUEL TANK HAD NOT BEEN REPLACED AND DEALER STATED THAT FORD LEFT IT UP TO THE DEALER TO DETERMINE IF IT NEEDED REPLACING. THE DEALER ONLY REPLACED THE PARTS AROUND THE FUEL TANK AND THE CONSUMER STILL SMELLS FUMES IN AND ... Read more
LATCHES/LOCKS/LINKAGES:TAILGATE:LATCH Feb 1, 2000
REAR LIFTGATE LATCH BROKE DUE TO FAULTY DESIGN, CAUSING IT TO OPEN ACCIDENTLY. *AK
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Dec 29, 1999
Incident date: Apr 11, 1997
WHILE DRIVING CAN SMELL GAS GETTING INTO THE VEHICLE.THERE IS A CRACK IN THE TANK WHICH IS CAUSING THE GAS TO LEAK OUT OF THE TANK. *AK
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Dec 7, 1999
Incident date: Jan 14, 1995
I HAVE REPORTED THIS DANAGER TO THE NHTSA IN THE PASS HELP!
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Nov 10, 1999
WHEN THE VEHICLE IS ON ROUGH PAVEMENTS AND GOING UP ON AN INCLINE FUEL LEAKS FROM THE TANK. A RECALL HAS BEEN ISSUED UNDER A RECALL, HOWEVER THIS VEHICLE WAS NOT INCLUDED. THE DEALER HAS BEEN NOTIFIED. *AK
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE Oct 27, 1999
Incident date: Mar 15, 1996
ONGOING PROBLEM WITH VARIOUS PARTS: 1.) HEATER CORE FAILED TO PUT OUT PROPER HEAT IN REAR OF VEHICLE, AND AIR CAUSED THE REAR WINDOW TO FOG UP. 2.) ENGINE HAS AN ACCELERATION PROBLEM WITHIN SECONDS WHILE RUNNING BEFORE IT PICKS UP SPEED, AND 3.) WINDSHIELD WIPERS FAIL TO OPERATE. DEALER NOTIFIED AN... Read more
VISIBILITY:WINDSHIELD WIPER/WASHER Oct 27, 1999
Incident date: Mar 15, 1996
ONGOING PROBLEM WITH VARIOUS PARTS: 1.) HEATER CORE FAILED TO PUT OUT PROPER HEAT IN REAR OF VEHICLE, AND AIR CAUSED THE REAR WINDOW TO FOG UP. 2.) ENGINE HAS AN ACCELERATION PROBLEM WITHIN SECONDS WHILE RUNNING BEFORE IT PICKS UP SPEED, AND 3.) WINDSHIELD WIPERS FAIL TO OPERATE. DEALER NOTIFIED AN... Read more
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE Oct 27, 1999
Incident date: Mar 15, 1996
ONGOING PROBLEM WITH VARIOUS PARTS: 1.) HEATER CORE FAILED TO PUT OUT PROPER HEAT IN REAR OF VEHICLE, AND AIR CAUSED THE REAR WINDOW TO FOG UP. 2.) ENGINE HAS AN ACCELERATION PROBLEM WITHIN SECONDS WHILE RUNNING BEFORE IT PICKS UP SPEED, AND 3.) WINDSHIELD WIPERS FAIL TO OPERATE. DEALER NOTIFIED AN... Read more
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Oct 26, 1999
Incident date: Oct 22, 1999
THERE IS A LEAKAGE WITHIN THE GAS TANK. GAS IS LEAKING FROM THE CRACKS. *AK
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Sep 23, 1999
Incident date: Mar 3, 1999
RECALL 98V190000 FORD/FUEL TANK CRACKS; FUEL LEAKS FROM THE TOP OF THE FUEL TANK WHEN THE TANK IS FULL. THE PROBLEM HAS GOTTEN WORSE OVER THE LAST MONTH. THE DEALER /MANUFACTURER WAS CONTACTED ABOUT THE PROBLEM. CONSUMER WAS INFORMED THAT VAN WAS NOT INCLUDED IN RECALL BECAUSE OF THE STATE. VAN WAS... Read more
ELECTRICAL SYSTEM:IGNITION:SWITCH Sep 8, 1999
DEFECTIVE IGNITION SWITCH CAUSED FIRE.
SEAT BELTS:FRONT:ANCHORAGE Aug 31, 1999
THIS VEHICLE IS NOT EQUIPPED WITH SHOULDER BELTS IN THE REAR SEATS. I HAVE A THREE-YEAR-OLD SON THAT IS QUICKLY OUTGROWING HIS SAFETY SEAT. (A CENTURY MODEL THAT FITS IN THE MIDDLE OF THE 2ND SEAT POSITION AND IS RESTRAINED BY A LAP BELT). I HAVE PURCHASED A HIGH BACK BOOSTER SEAT (AGAIN A CENTURY) ... Read more
STRUCTURE:BODY:TAILGATE Aug 23, 1999
Incident date: Aug 13, 1999
THE BRAKES ON OUR 1988 FORD AEROSTAR COULD BE DEADLY. THE ASSEMBELY FAILS ABOUT EVERY 12K-15K MILES, AND HAS RESULTED IN ONE ACCIDENT, AND MANY SKIDS. IN ADITION, THE HYDROLIC CYLINDER THAT HOLDS THE REAR HATCHGATE "UP" FAILED AFTER BEING LOWERED. TO USE THE HATCHGATE, A PIECE OF WOOD MUST BE UTILIZ... Read more
Crash
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM Aug 23, 1999
Incident date: Aug 13, 1999
THE BRAKES ON OUR 1988 FORD AEROSTAR COULD BE DEADLY. THE ASSEMBELY FAILS ABOUT EVERY 12K-15K MILES, AND HAS RESULTED IN ONE ACCIDENT, AND MANY SKIDS. IN ADITION, THE HYDROLIC CYLINDER THAT HOLDS THE REAR HATCHGATE "UP" FAILED AFTER BEING LOWERED. TO USE THE HATCHGATE, A PIECE OF WOOD MUST BE UTILIZ... Read more
Crash
ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD Jun 4, 1999
Incident date: May 1, 1996
FIRST TIME IT HAPPENED WAS WHEN VEHICLE HAD BEEN PARKED. NOTICED SMOKE FROM UNDER HOOD & ASH TRAY. CHECKED UNDER HOOD & VEHICLE WAS ON FIRE. PUT FLAMES OUT. VEHICLE TOWED HOME. FIRE HAD ORIGINATED AROUND THE ALTERNATOR. VEHICLE NOT TAKEN TO DEALER. THE SECOND TIME WAS 3/21/99. *AK
Fire
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE May 25, 1999
Incident date: Apr 26, 1998
WHILE VAN WAS PARKED IT CAUGHT ON FIRE AND BURNED. THE FIRE BURNED THE ENGINE COMPARTMENT AND THE FRONT INTERIOR. THE FIRE WAS PUT OUT BY THE FIRE DEPARTMENT. THE VAN WAS TOTALLED. *AK
Fire
SEAT BELTS:FRONT:RETRACTOR Apr 27, 1999
Incident date: Aug 1, 1998
DRIVER'S SEAT BELT LATCH BROKE AND THE SEATBELT SYSTEM DOES NOT RETRACT WHICH WON'T PROTECT THE OCCUPANT IN EVENT OF A CRASH. PLEASE PROVIDE FURTHER INFORMATION. *AK
SEAT BELTS:FRONT:BUCKLE ASSEMBLY Apr 14, 1999
Incident date: Mar 1, 1999
DRIVER'S SEAT BELT WILL NOT LATCH, SPRING BROKEN IN FEMALE PART, IF YOU DO MANAGE TO GET IT HOOKED IT WILL RELEASE WITH THE SLIGHTEST TENSION. PRIOR TO THIS SEATBELT ALSO HAD SLACK WOULD HAVE TO ADJUST IT WHILE DRIVING. *MJS

Showing 50 of 230 complaints.

Technical Service Bulletins, 1988 FORD AEROSTAR

31 manufacturer communications from 31 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
103000 POWER TRAIN:AUTOMATIC TRANSMISSION6
114000 ELECTRICAL SYSTEM:WIRING2
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER2
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER2
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS2
133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS1
162000 STRUCTURE:BODY1
162300 STRUCTURE:BODY:DOOR1
01157 Aug 6, 2001
980000 UNKNOWN OR OTHER
INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC
01156 Aug 6, 2001
138600 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE
SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC
01124 Jun 25, 2001
061000 ENGINE AND ENGINE COOLING:ENGINE
ON SOME VEHICLES, ENGINE OIL MAY CONTINUE TO LEAK FROM THE ENGINE OIL PAN GASKET AREA AFTER AN ENGINE OIL PAN GASKET REPAIR HAS BEEN PERFORMED. *TT
002310 Nov 13, 2000
103600 POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES
SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM. *TT
0015 Jan 10, 2000
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS
99222 Oct 18, 1999
114000 ELECTRICAL SYSTEM:WIRING
SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT
99196 Sep 20, 1999
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS. *TT
99183 Sep 6, 1999
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SERVICE TIP INFORMATION ON REVISED OIL PAN GASKET REPLACEMENT PROCEDURE. *TT
99152 Jul 26, 1999
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA. *TT
98246 Dec 7, 1998
110000 ELECTRICAL SYSTEM
FORD MOTOR COMPANY HAS RELEASED A NEW ELECTRICAL GREASE ( F8AZ - 19G208-AA ) TO REDUCE THE POSSIBILITY OF MOISTURE CORROSION AT THE TERMINALS. *YC
98M03 Dec 1, 1998
071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
OWNER NOTIFICATION PROGRAM INVOLVING THE FUEL TANK ON AFFECTED VEHICLES WHICH CAN DEVELOP CRACKS AT THE UPPER PORTION OF THE TANK AS A RESULT OF EXTENDED EXPOSURE TO VERY HIGH AMBIENT TEMPERATURES. *TT
9888 Apr 27, 1998
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART. *YC
9852 Apr 13, 1998
190000 TIRES
INFORMATION ON TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE. *YC
985A12 Mar 18, 1998
354600 EQUIPMENT:MECHANICAL:WRECKER AND WHEEL LIFT DEVICES
RECOMMENDED GUIDELINES FOR TOWING BEHIND RECREATIONAL VEHICLES. *TT
985A13 Mar 18, 1998
034500 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE. *YC
985A52 Mar 18, 1998
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
THIS BULLETIN CONTAINS SERVICE TIPS WHEN SERVICING ANY BRAKE RELATED ROUGHNESS / PULL CONCERNS. *TT
9848 Mar 2, 1998
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
ANNOUNCING THE FORD OEM AIR CONDITIONING RETROFIT KIT AVAILABILITY. *YC
9832 Feb 16, 1998
162200 STRUCTURE:BODY:BUMPERS
FRONT AND REAR BUMPERS MADE OF XENOY PLASTIC HAVE HAD THE CONDUCTIVE PRIMER REMOVED FROM SERVICE PARTS. *YC
98112 Jan 19, 1998
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
SUBJECT REGARDING A NEW SERVICE CENTER SUPPORT THAT USES A THRUST BEARING (#3 AND #4) IN PLACE OF THRUST WASHERS HAS BEEN RELEASED. *TT
97511 Mar 3, 1997
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
FLUID- TRANSMISSION FLUID USAGE CHARTS. *JD
9747 Feb 17, 1997
160000 STRUCTURE
FRAME- RIVET REPLACEMENT WITH BOLTS- SERVICE TIPS. *JD
962617 Dec 16, 1996
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
BRAKES - BRAKE SERVICE - SERVICE TIPS. *TW
962612 Dec 16, 1996
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP. *TW
96249 Nov 18, 1996
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP. *TW
96246 Nov 18, 1996
114000 ELECTRICAL SYSTEM:WIRING
WIRING - ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS. *TW
96221 Oct 21, 1996
131000 VISIBILITY:WINDSHIELD
WINDSHIELD AND INTERIOR GLASS - FOG/FILM. *TW
95212 Oct 1, 1995
036000 SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE BECAUSE IT MAY BE INCOMPATIBLE WITH THE RUBBER MATERIAL USED IN THE DISC BRAKE SYSTEM. IF PETROLEUM-BASED GREASE IS USED TO LUBRICATE ANY PAR
BC1350950906 Sep 1, 1995
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
HIGH ALTITUDE TRANSMISSION AVAILABLE. *TW
951612 Aug 1, 1995
162300 STRUCTURE:BODY:DOOR
DOOR-REPLACEMENT SLIDING - SERVICE TIP. *SD
95161 Aug 1, 1995
162000 STRUCTURE:BODY
SHEET METAL-ROOF PANEL AND DRIP RAIL REPLACEMENT- SEAM SEALER APPLICATION PROCEDURE.*SD
94249 Nov 1, 1994
133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
FRONT DOOR GLASS TIPPING AND BINDING DURING DOWNWARD TRAVEL. *TW

NHTSA Safety Investigations, FORD AEROSTAR

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE02076 Opened: Oct 10, 2002 , Closed: Mar 10, 2003
PE, Closed , Model Year: 1992
LUGGAGE COMPARTMENT DOOR DROPS ABRUPTLY
ODI HAS IDENTIFIED 30 INCIDENTS RESULTING IN MINOR TO MODERATE PERSONAL INJURIES THAT HAVE BEEN CAUSED BY ABRUPT DOOR DROPS OVER THE APPROXIMATELY EIGHT - TWELVE YEAR PERIOD OF PRODUCT USAGE AND EXPOSURE (1991-1995 TO 2003).MOST OF THE INJURY INCIDENTS APPEAR TO HAVE BEEN CAUSED BY A FRACTURE OF THE... Read more
PE99035 Opened: May 12, 1999 , Closed: Sep 23, 1999
PE, Closed , Model Year: 1992
FRONT BRAKE HOSE
ALLEGED THAT A FRONT BRAKE HOSE RUPTURES OR FAILS AT THE INTERFACE BETWEEN THE RUBBER HOSE AND THE BRASS FITTING
EA99002 Opened: Jan 7, 1999 , Closed: Nov 14, 2000
EA, Closed , Model Year: 1990
TRANSFER CASES AND REAR DRIVE SHAFT
There is no summary currently available
RQ98012 Opened: Jul 31, 1998 , Closed: Jan 7, 1999
RQ, Closed , Model Year: 1992
TRANSFER CASES AND REAR DRIVESHAFT
There is no summary currently available
EA98016 Opened: Jul 14, 1998 , Closed: Feb 12, 1999
EA, Closed , Model Year: 1993
FUEL SENDER ASSEMBLY FIRES
There is no summary currently available
PE98010 Opened: Feb 13, 1998 , Closed: Jul 14, 1998
PE, Closed , Model Year: 1993
FUEL SENDER ASSEMBLY FIRES
OWNERS ALLEGE THAT FAILURE OF THE FUEL PUMP/SENDER CONNECTOR RESULTS IN SHORT CIRCUIT THAT HAS RESULTED IN VEHICLE FIRES.SYMPTOMS INCLUDE ERRATIC FUEL GAUGE OPERATION, , SMOKE FROM THE DASH ON THE DRIVER'S SIDE NEAR THE STEERING COLUMN (FUEL PUMP FUSIBLE LINK) AND PASSENGER SIDE (FUEL PUMP INERTIA C... Read more
RQ97015 Opened: Oct 29, 1997 , Closed: Apr 1, 1999
RQ, Closed , Model Year: 1991
PARKING PAWL
WHEN THE AUTOMATIC SHIFT LEVER IS PLACED IN THE PARK POSITION, THE PARKING PAWL DOES NOT ALWAYS ENGAGE THE PARK GEAR.THIS CAN LEAD TO THE VEHICLE JUMPING OUT OF GEAR UNINTENTIONALLY AND CAUSE THE VEHICLE TO START ROLLING INADVERTENTLY
EA96030 Opened: Dec 20, 1996 , Closed: Aug 13, 1998
EA, Closed , Model Year: 1988
CRACKED FUEL TANKS
CRACKED FUEL TANKS ARE LEAKING FUEL
PE96050 Opened: Aug 6, 1996 , Closed: Dec 20, 1996
PE, Closed , Model Year: 1988
CRACKED FUEL TANKS
CRACKED FUEL TANKS ARE LEAKING FUEL
EA94025 Opened: Jul 19, 1994 , Closed: Sep 30, 1997
EA, Closed , Model Year: 1987
SEAT BELT BUCKLE FAILURE
There is no summary currently available
PE94021 Opened: Mar 4, 1994 , Closed: Jul 19, 1994
PE, Closed , Model Year: 1987
SEAT BELT BUCKLE FAILURE
There is no summary currently available
PE91127 Opened: Sep 16, 1991 , Closed: Nov 8, 1991
PE, Closed , Model Year: 1986
PARK PAWL BENDING
There is no summary currently available
EA91015 Opened: Feb 1, 1991 , Closed: Sep 20, 1991
EA, Closed , Model Year: 1985
LIFTGATE FAILURE
There is no summary currently available
PE91005 Opened: Oct 18, 1990 , Closed: Feb 1, 1991
PE, Closed , Model Year: 1985
LIFTGATE FAILURE
There is no summary currently available
EA90042 Opened: Aug 31, 1990 , Closed: Dec 31, 1991
EA, Closed , Model Year: 1986
THROTTLE STICKING
There is no summary currently available
PE90072 Opened: Apr 9, 1990 , Closed: Jun 19, 1990
PE, Closed , Model Year: 1987
LOWER CNTRL ARM FRACTURE
There is no summary currently available
EA89032 Opened: Aug 3, 1989 , Closed: Apr 5, 1990
EA, Closed , Model Year: 1986
SAFETY BELT FRAYING
SUMMARY:COMPLAINTS OF CUTTING AND FRAYING OF SEAT BELT ON SHARP METALEDGE ON THE FRONT PASSENGER SEAT.EDGE IS UNPROTECTED ON 86'S COVEREDON LATER MODELS.ALL COMPLAINTS ON 86'S AND 87'S (1 COMPLAINT ON 87MODEL).UPGRADE ON 1986 AND 1987 MODELS.===
EA89021 Opened: Mar 23, 1989 , Closed: May 4, 1990
EA, Closed , Model Year: 1986
WINDSHIELD WIPER MOTOR
===
PE89092 Opened: Feb 23, 1989 , Closed: Jul 20, 1989
PE, Closed , Model Year: 1986
POWER STEERING LOCKING
SUMMARY:THE COMPLAINTS ALLEGE THAT POWER STEERING WAS STIFF ORSTEERING LOCKED.FORD HAS ISSUED TWO SERVICE BULLETINS:ONE ON LEAKINGSEALS AND ONE ON COMPLAINTS OF STIFF STEERING.===
PE89021 Opened: Dec 9, 1988 , Closed: Aug 3, 1989
PE, Closed , Model Year: 1986
SEAT BELT CUTTING
There is no summary currently available
PE89010 Opened: Nov 1, 1988 , Closed: Mar 23, 1989
PE, Closed , Model Year: 1986
WINDSHIELD WIPER MOTOR
There is no summary currently available
EA88041 Opened: Sep 15, 1988 , Closed: May 11, 1990
EA, Closed , Model Year: 1986
FILLER PIPE SEAL
===
EA88033 Opened: May 11, 1988 , Closed: Jan 23, 1989
EA, Closed , Model Year: 1986
UNDER SEAT FIRES
There is no summary currently available
PE88048 Opened: Apr 19, 1988 , Closed: Sep 15, 1988
PE, Closed , Model Year: 1986
FUEL LEAKAGE
BRIEFING: I. WHAT IS THE DEFECT? II. SOURCE/ORIGIN OF THE DEFECT?III. DATA ANALYSIS. IV. FORD'S POSITION.V. DESIGN CHANGES? VI. RECOMMENDATIONS.===
EA88030 Opened: Apr 19, 1988 , Closed: Jul 13, 1988
EA, Closed , Model Year: 1987
ELECTRICAL FIRES
There is no summary currently available
EA88028 Opened: Mar 23, 1988 , Closed: Jul 31, 1989
EA, Closed , Model Year: 1986
DOOR FALLS OFF
There is no summary currently available
EA88027 Opened: Mar 4, 1988 , Closed: Sep 15, 1988
EA, Closed , Model Year: 1986
REAR BRAKE LOCKUP
There is no summary currently available
PE88026 Opened: Feb 9, 1988 , Closed: Apr 27, 1988
PE, Closed , Model Year: 1986
CRNKSHFT PULLEY BOLT FAILR
There is no summary currently available
PE88006 Opened: Nov 30, 1987 , Closed: Apr 19, 1988
PE, Closed , Model Year: 1987
FIRES
SUMMARY OF INFORMATION FROM MANUFACTURER:INFORMATION PROVIDED BY FORDDISCLOSED 8 OWNER AND FIELD REPORTS OF 10 FIRES IN THE LEFT D-PILLAR AREAOF THE SUBJECT VEHICLES.NO COLLISION ACCIDENTS WERE REPORTED, BUT EACHINCIDENT INVOLVED PROPERTY DAMAGE DUE TO FIRE.IN ADDITION, FORD'S RECORDSINCLUDE AT LEAS... Read more
PE87052 Opened: Sep 9, 1987 , Closed: Mar 4, 1988
PE, Closed , Model Year: 1986
REAR BRAKE LOCKUP
ANALYSIS:THE SIX REPORTS ALLEGE THAT WHILE ENGAGING IN NORMAL DRIVING ONDRY PAVEMENT, BRAKE PEDAL APPLICATION RESULTED IN THE LOSS OF DIRECTIONALSTABILITY AND CONTROL OF THE VEHICLE.FOUR INJURY ACCIDENTS HAVE RESULTED,WITH THREE OCCURRENCES OF VEHICLE ROLL-OVER.THERE HAVE BEEN NO TSB'S ORRECALLS ISS... Read more
EA87020 Opened: May 7, 1987 , Closed: Sep 24, 1987
EA, Closed , Model Year: 1986
ENGINE COMPARTMENT FIRES
ANALYSIS:A REVIEW OF FORD MOTOR COMPANY'S RESPONSES TO ODI INFORMATIONREQUESTS ISSUED UNDER PRELIMINARY EVALUATIONS PE 87-012, PE 87-017, ANDPE 87-020, INDICATED THAT THE FAILURE AND/OR MALFUNCTION OF THE SPRING-LOCKFUEL LINE COUPLINGS APPEARED TO BE THE MAJOR SOURCE OR CAUSE OF ENGINECOMPARTMENT FI... Read more

FORD AEROSTAR - All Years Overview

Complete safety history for the FORD AEROSTAR across all model years (1986, 1997).

68 Total Recalls
3,116 Total Complaints
31 Investigations
268 Reported Crashes
516 Reported Fires
19 Reported Deaths

FORD AEROSTAR - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2000 0 11 View
1999 0 13 View
1998 0 4 View
1997 5 83 View
1996 6 124 View
1995 7 204 View
1994 5 384 View
1993 4 541 View
1992 5 439 View
1991 4 282 View
1990 7 254 View
1989 6 328 View
1988 (current) 5 230
1987 5 140 View
1986 9 72 View

Other FORD Models

Model Recalls Complaints
MUSTANG 1,104 11,600 View
RANGER 928 10,371 View
F-350 SD 776 2,363 View
F-450 SD 692 624 View
F-150 692 46,142 View
F-250 SD 638 3,635 View
EXPLORER 624 42,549 View
F-550 SD 578 603 View