1992 BLUE BIRD ALL AMERICAN

9 recalls — 182 complaints — 1 TSBs

00V321000 Oct 12, 2000
FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICES
Defect Description
VEHICLE DESCRIPTION: SCHOOL AND TRANSIT BUSES EQUIPPED WITH COMPRESSED NATURAL GAS ENGINES (CNG). THE ORIGINAL PRESSURE RELIEF DEVICES MAY VENT UNEXPECTEDLY.
Consequence
COMPRESSED NATURAL GAS LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE OR EXPLOSION.
Remedy
DEALERS WILL REPLACE THE PRESSURE RELIEF DEVICES.
134 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
98V153000 Jul 2, 1998
VEHICLE SPEED CONTROL
Defect Description
VEHICLE DESCRIPTION: TRANSIT AND SCHOOL BUSES. MOVEMENT OF THE HAND THROTTLE CABLE IN THE ACCELERATOR BRACKET RUBS A GROOVE IN THE BRACKET. THE HAND THROTTLE CABLE CAN BECOME WEDGED IN THIS GROOVE PREVENTING THE ACCELERATOR FROM RETURNING TO THE IDLE POSITION.
Consequence
THE THROTTLE CABLE WOULD NOT RETURN TO THE IDLE POSITION, INCREASING THE RISK OF A VEHICLE CRASH.
Remedy
OWNERS WILL BE CONTACTED AND ADVISED TO DISCONNECT THE HAND THROTTLE CABLE UNTIL REPLACEMENT PARTS ARE AVAILABLE.
1,896 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
96V112000 Jul 1, 1996
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
Defect Description
THESE BUSES FAIL TO COMPLY WITH FMVSS NO. 301, "FUEL SYSTEM INTEGRITY."
Consequence
IN THE EVENT OF A VEHICLE CRASH, FUEL SPILLAGE CAN OCCUR INCREASING THE RISK OF A VEHICLE FIRE.
Remedy
BLUE BIRD IS DISTRIBUTING MODIFICATION KITS WHICH INCLUDES NEW FASTENERS FOR OWNER OR DEALER INSTALLATION.
11,222 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
96V073000 May 3, 1996
STRUCTURE:BODY
Defect Description
PASSENGER'S CLOTHING CAN UNKNOWINGLY BECOME CAUGHT IN THE FORWARD HANDRAILS AT BUS DOORS WHEN EXITING THE BUS.
Consequence
WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THE HANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION, THE INDIVIDUAL IS SUBJECT TO BEING DRAGGED BY THE BUS. THIS CAN RESULT IN SERIOUS INJURY OR DEATH.
Remedy
OWNERS WILL BE DIRECTED TO REMOVE ALL FORWARD HANDRAILS. PROVISIONS WILL BE MADE FOR THOSE OWNERS OPERATING IN STATES WHICH MANDATE A FORWARD HANDRAIL THAT A REPLACEMENT HANDRAIL WILL BE PROVIDED.
18,000 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
95V090000 May 9, 1995
STRUCTURE:BODY
Defect Description
PASSENGERS CLOTHING CAN UNKNOWINGLY BECOME CAUGHT IN THE HANDRAILS AT BUS DOORS WHEN EXITING THE BUS.
Consequence
WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THE HANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION,THE INDIVIDUAL IS SUBJECT TO BEING DRAGGED BY THE BUS. THIS CAN RESULT INSERIOUS INJURY OR DEATH.
Remedy
DEALERS WILL INSTALL A SET SCREW TO THE METAL CLAMP WHICH RETAINS THE INTERMEDIATE HANDRAIL. A HIGH IMPACT MOLDED PLASTIC "CLAM SHELL" WILL BE PLACED OVER EACH END OF THE INTERMEDIATE HANDRAIL COMPLETELY COVERING THE CLAMP AND ELIMINATING ALL CATCH-POINTS. THE FLANGE OF THE EXISTING FLOOR LINE BRAC... Read more
27,189 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
95V051000 Mar 14, 1995
AIR BAGS:KNEE BOLSTER
Defect Description
THE AISLE SIDE STYROFOAM KNEE PADS ON THE SUBJECT BARRIERS ARE 11" WIDE AND NOT 14.5" AS REQUIRED BY FMVSS NO. 222, "SCHOOL BUS PASSENGER SEATING AND CRASH PROTECTION."
Consequence
CONSEQUENCE OF NON-COMPLIANCE: THIS CONDITION COULD INCREASE THE POTENTIAL FOR INJURY IN A VEHICLE ACCIDENT.
Remedy
DEALERS WILL REPLACE THE INCORRECT PAD WITH THE CORRECT 14.5" KNEE PAD.
2,309 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
93V032000 Mar 1, 1993
STRUCTURE:BODY
Defect Description
PASSENGERS CLOTHING CAN UNKNOWINGLY BECOME CAUGHT IN THE HANDRAILS AT BUS DOORS WHEN EXITING THE BUS.
Consequence
WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THEHANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION, THEINDIVIDUAL IS SUBJECT TO BEING DRAGGED BY THE BUS. THIS CAN RESULT IN SERIOUSINJURY OR DEATH.
Remedy
REPLACE OR REPOSITION THE HANDRAILS TO STOP CLOTHING FROM BECOMING CAUGHT.
21,000 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
92V184000 Dec 24, 1992
LATCHES/LOCKS/LINKAGES:DOORS:LATCH
Defect Description
THE ELECTRIC VANDAL LOCK CENTER PLUNGER CAN TAP THE CONTROL LOCK PIN, OF THE OUTWARD OPENING DOOR, WHICH CAUSES THE DOOR LOCK TO BECOME DISENGAGED.
Consequence
THE DISENGAGED DOOR LOCK ALLOWS THE DOOR TO OPEN WITHOUTPRIOR WARNING AND ENDANGER OCCUPANTS NEAR THE DOOR IF THE VEHICLE IS IN MOTION.
Remedy
MODIFY THE VANDAL DOOR LOCKS WITH BLUE BIRD SUPPLIED KITS.
912 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
92V115000 Aug 12, 1992
ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
Defect Description
A 150 AMP CIRCUIT BREAKER, OPTION 4362, HAS BEEN WIRED IN PARALLEL WITH A STANDARD EQUIPMENT CIRCUIT, THEREBY NOT PROVIDING THE REQUIRED PROTECTION.
Consequence
IN THE EVENT OF A MAJOR SHORT-CIRCUIT, INADEQUATE CIRCUITPROTECTION COULD RESULT IN A FIRE IN THE REAR ENGINE COMPARTMENT.
Remedy
THE STANDARD EQUIPMENT CIRCUIT MUST BE REMOVED.
275 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY

Complaint Statistics

182 total complaints

Top Reported Components

ComponentComplaints
ELECTRICAL SYSTEM:IGNITION16
STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS14
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE13
STRUCTURE13
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS12
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE11
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER11
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM10
STEERING:HYDRAULIC POWER ASSIST SYSTEM8
VEHICLE SPEED CONTROL8
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL Aug 21, 1997
Incident date: May 19, 1997
MAP SENSOR FAILED.
ELECTRICAL SYSTEM:IGNITION Aug 21, 1997
Incident date: May 19, 1997
SPARK PLUGS FAILED.
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM Jul 17, 1997
Incident date: Jul 17, 1996
EXHAUST FAILED.
ELECTRICAL SYSTEM:IGNITION Jul 17, 1997
Incident date: Feb 17, 1995
SPARK BOOT/PLUGS/WIRES FAILED.
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM Jul 17, 1997
Incident date: Jul 17, 1996
EXHAUST SYSTEM FAILED.
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS Jul 17, 1997
Incident date: Dec 21, 1995
FUEL FILTERS FAILED.
ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR Jul 17, 1997
Incident date: Oct 25, 1994
STARTER SHIELD FAILED.
FUEL SYSTEM, GASOLINE Jul 17, 1997
Incident date: Oct 26, 1994
FUEL LEAKS.
ENGINE AND ENGINE COOLING:ENGINE Jul 17, 1997
Incident date: Sep 26, 1994
OIL LEAK.
ELECTRICAL SYSTEM:IGNITION Jul 17, 1997
Incident date: May 1, 1997
SPARK PLUG WIRES FAILED.
FUEL SYSTEM, OTHER:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS Jul 17, 1997
Incident date: Apr 17, 1996
FUEL SHUT OFF FAILED.
STEERING: STEERING WHEEL/HANDLE BAR Jul 17, 1997
Incident date: Apr 12, 1996
STEERING COUPLER FAILED.
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE Jul 17, 1997
Incident date: Sep 30, 1994
ENGINE HAS NO POWER/BACKFIRES/STALLS.
STRUCTURE Jul 17, 1997
Incident date: Oct 26, 1994
STEP WELL FAILED.
STRUCTURE Jul 17, 1997
Incident date: Nov 3, 1994
STEP WELL FAILED.
STEERING:HYDRAULIC POWER ASSIST SYSTEM Jul 17, 1997
Incident date: Dec 8, 1994
POWER STEERING LEAK.
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE Jul 17, 1997
Incident date: Mar 29, 1995
ENGINE HAS NO POWER/MISSES.
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM Jul 17, 1997
Incident date: Aug 23, 1993
EXHAUST LEAK.
FUEL SYSTEM, GASOLINE Jul 17, 1997
Incident date: Jan 21, 1997
GAS LEAK.
ELECTRICAL SYSTEM:IGNITION Jul 17, 1997
Incident date: Mar 14, 1995
SPARK PLUG BOOTS FAILED.
STEERING:LINKAGES Jul 17, 1997
Incident date: Nov 18, 1994
POWER STEERING VALVE FAILED.
STEERING:HYDRAULIC POWER ASSIST SYSTEM Jul 17, 1997
Incident date: Mar 15, 1994
POWER STEERING LEAK.
STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS Jul 17, 1997
Incident date: Oct 18, 1994
STARTER/HEAT SHIELDS FAILED.
STRUCTURE Jul 17, 1997
Incident date: Sep 29, 1994
STEP WELL FAILED.
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE Jul 17, 1997
Incident date: Jul 25, 1996
EXHAUST PIPE FAILED.
STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS Jul 17, 1997
Incident date: Sep 28, 1994
EXHAUST/HEAT/STARTER SHIELDS FAILED.
VEHICLE SPEED CONTROL:CRUISE CONTROL Jul 17, 1997
Incident date: May 14, 1997
ENGINE OVER SPEEDS PAST 3600 RPM.
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER Jul 17, 1997
Incident date: Dec 3, 1994
TURBO FUEL LINES/FLANGE FAILED.
VEHICLE SPEED CONTROL Jul 17, 1997
Incident date: Apr 27, 1994
FUEL SOLENOID FAILED.
STEERING: STEERING WHEEL/HANDLE BAR Jul 17, 1997
Incident date: Oct 10, 1996
POWER STEERING COUPLER FAILED.
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS Jul 17, 1997
Incident date: Aug 24, 1994
FUEL FILTERS FAILED.
STEERING:LINKAGES Jul 17, 1997
Incident date: Nov 19, 1994
STEERING VALVE FAILED.
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER Jul 17, 1997
Incident date: Feb 8, 1996
TURBO HOSE LEAK.
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM Jul 17, 1997
Incident date: May 23, 1995
EXHAUST FLANGE/SHIELD FAILED.
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS Jul 17, 1997
Incident date: Aug 31, 1995
FUEL FILTERS FAILED.
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE Jul 17, 1997
Incident date: May 24, 1996
EXHAUST PIPE FAILED.
STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS Jul 17, 1997
Incident date: Sep 30, 1994
HEAT SHIELD FAILED.
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE Jul 17, 1997
Incident date: Jan 9, 1995
ENGINE FAILED.
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE Jul 17, 1997
Incident date: Mar 7, 1995
ENGINE BACKFIRED/FAILED.
ELECTRICAL SYSTEM:IGNITION Jul 17, 1997
Incident date: May 12, 1997
SPARK PLUGS FAILED.
FUEL SYSTEM, GASOLINE Jul 17, 1997
Incident date: Oct 18, 1994
FUEL LEAK.
ENGINE AND ENGINE COOLING:COOLING SYSTEM Jul 17, 1997
Incident date: Jan 13, 1997
WATER PUMP FAILED.
VEHICLE SPEED CONTROL Jul 17, 1997
Incident date: Nov 20, 1995
FUEL SOLENOID FAILED.
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER Jul 17, 1997
Incident date: Feb 19, 1997
TURBO INTAKE HOSE/CLAMPS FAILED.
STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS Jul 17, 1997
Incident date: Dec 22, 1995
EXHAUST HEAT SHIELD/HEAT SHIELDS FAILED.
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER Jul 17, 1997
Incident date: Jan 10, 1997
TURBO HOSE/OIL LINE FAILED.
STEERING:GEAR BOX (OTHER THAN RACK AND PINION) Jul 17, 1997
Incident date: Jun 19, 1996
POWER STEERING BOX SEAL FAILED.
STRUCTURE Jul 17, 1997
Incident date: Oct 5, 1994
STEP WELL FAILED.
STEERING:HYDRAULIC POWER ASSIST:PUMP Jul 17, 1997
Incident date: Oct 31, 1996
POWER STEERING PUMP FAILED.
ELECTRICAL SYSTEM:IGNITION Jul 17, 1997
Incident date: Feb 6, 1996
SPARK PLUGS.WIRES FAILED.

Showing 50 of 182 complaints.

Technical Service Bulletins — 1992 BLUE BIRD ALL AMERICAN

1 manufacturer communications from 1 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL1
SM1601 Jan 14, 2016
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Blue Bird Troubleshooting Guides: Blue Bird announcement of the addition of troubleshooting guides for assisting in the service of the Blue Bird products. These troubleshooting guides are available on the Vantage website.

NHTSA Safety Investigations — BLUE BIRD ALL AMERICAN

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

EQ15003 Opened: Mar 16, 2015 — Closed: Jun 24, 2015
EQ — Closed — Model Year: 2008
Engine Thermostat Heater Hose Failure
See the attached closing report.
PE07050 Opened: Oct 11, 2007 — Closed: Feb 1, 2008
PE — Closed — Model Year: 2006
AIR LINE DETACHING FROM DASH
THIS INVESTIGATION WAS OPENED AFTER ODI RECEIVED NOTIFICATION FROM TWO FLEETS (TOTALING SEVEN COMPLAINTS) ALLEGING THE AIR LINES CONNECTING TO THE DASH AIR GAUGE WERE LEAKING AIR AND SETTING OFF THE LOW PRESSURE AIR BUZZER. DURING THE COURSE OF THIS INVESTIGATION, ODI INTERVIEWED THE INVOLVED FLEETS... Read more
PE05028 Opened: May 25, 2005 — Closed: Sep 27, 2005
PE — Closed — Model Year: 2001
SCHOOL BUS STALLS
THIS INVESTIGATION WAS OPENED AFTER ODI RECEIVED A COMPLAINT FROM A SCHOOL BUS FLEET REPORTING THAT THREE SEPARATE BUSES HAD STALLED UNEXPECTEDLY WHILE THEY WERE LOADED WITH CHILDREN.REPORTEDLY, EACH TIME THE FAILURE OCCURRED THE MASTER BATTERY SHUT-OFF SWITCH WAS IDENTIFIED AS BEING DEFECTIVE.ODI O... Read more
PE93048 Opened: May 12, 1993 — Closed: Aug 31, 1993
PE — Closed — Model Year: 1987
DOOR LATCH SYSTEMS
There is no summary currently available
PE92007 Opened: Jan 21, 1992 — Closed: Jan 27, 1992
PE — Closed — Model Year: 1988
SCHOOL BUS FIRES
There is no summary currently available
PE89136 Opened: Jul 6, 1989 — Closed: Jul 25, 1989
PE — Closed — Model Year: 1989
STEERING WHEELS LOOSE
SYNOPSIS:WHEN THE STEERING WHEELS WERE TORQUED TO SPECIFICATIONTHE HUB OF THE WHEEL WOULD BIND ON THE STEERING COLUMN.OPERATORS ON THEASSEMBLY LINE CORRECTED THIS BY NOT COMPLETELY TIGHTING THE NUT ANDUSING LOC TITE TO SECURE IT.THIS HAS RESULTED IN COMPLAINTS OF LOOSESTEERING WHEELS AND ONE CASE OF... Read more

BLUE BIRD ALL AMERICAN — All Years Overview

Complete safety history for the BLUE BIRD ALL AMERICAN across all model years (1963–2019).

626 Total Recalls
222 Total Complaints
6 Investigations
0 Reported Crashes
2 Reported Fires
0 Reported Deaths

BLUE BIRD ALL AMERICAN — Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2019 26 2 View
2018 19 0 View
2017 10 0 View
2016 20 1 View
2015 27 4 View
2014 26 0 View
2013 28 1 View
2012 30 0 View
2011 35 0 View
2010 42 0 View
2009 33 3 View
2008 32 5 View
2007 21 5 View
2006 15 2 View
2005 13 1 View
2004 15 10 View
2003 11 2 View
2002 14 1 View
2001 14 2 View
2000 16 0 View
1999 16 0 View
1998 9 1 View
1997 3 0 View
1996 6 0 View
1995 11 0 View
1994 9 0 View
1993 7 0 View
1992 (current) 9 182
1991 8 0 View
1990 9 0 View
1989 9 0 View
1988 8 0 View
1987 5 0 View
1986 5 0 View
1985 3 0 View
1984 4 0 View
1983 3 0 View
1982 5 0 View
1981 4 0 View
1980 3 0 View
1979 1 0 View
1978 1 0 View
1977 2 0 View
1976 3 0 View
1975 2 0 View
1974 5 0 View
1973 4 0 View
1972 4 0 View
1971 4 0 View
1970 3 0 View
1969 4 0 View
1968 4 0 View
1967 2 0 View
1966 1 0 View
1965 1 0 View
1964 1 0 View
1963 1 0 View

Other BLUE BIRD Models

Model Recalls Complaints
VISION 537 24 View
TC2000 214 39 View
VISION SCHOOL BUS 196 4 View
ALL AMERICAN SCHOOL BUS 148 9 View
CONVENTIONAL 125 20 View
MICRO BIRD 120 0 View
WANDERLODGE 76 7 View
VISION TRANSIT BUS 73 0 View