2021 VOLVO XC90

6 recalls, 59 complaints - 225 TSBs

ELECTRICAL SYSTEM:SOFTWARE

Defect Description

Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.

Consequence

A short circuit in a high-voltage battery increases the risk of a fire.

Remedy

Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notificati... Read more

7,483 vehicles affected

Manufacturer: Volvo Car USA, LLC

SEAT BELTS:CRITICAL FASTENERS

Defect Description

Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.

Consequence

An improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.

Remedy

Dealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10259.

2,911 vehicles affected

Manufacturer: Volvo Car USA, LLC

STEERING

Defect Description

Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.

Consequence

A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.

Remedy

Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.

74 vehicles affected

Manufacturer: Volvo Car USA, LLC

SERVICE BRAKES, HYDRAULIC

Defect Description

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.

Consequence

Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC), increasing the risk of a crash.

Remedy

Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.

9 vehicles affected

Manufacturer: Volvo Car USA, LLC

SEAT BELTS

Defect Description

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicl... Read more

Consequence

An unsecured child restraint system can increase the risk of injury during a crash.

Remedy

Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.

19,149 vehicles affected

Manufacturer: Volvo Car USA, LLC

AIR BAGS

Defect Description

Volvo Cars USA, LLC (Volvo Car) is recalling certain 2021 Volvo V60, V60 Cross Country, V90, V90 Cross Country, XC60, and XC90 vehicles. The Supplementary Restraint System (SRS) control unit may not have been properly attached to the car body and may detach during a crash.

Consequence

A detached SRS control unit can decrease the performance of occupant protection systems such as air bags, seat belts, and high voltage battery disconnect, increasing the risk of injury during a crash.

Remedy

Volvo Car will notify owners, and dealers will inspect and, as necessary, tighten the SRS control unit mounting screws, free of charge. The recall began February 12, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10068.

2,883 vehicles affected

Manufacturer: Volvo Car USA, LLC

Complaint Statistics

59 total complaints 2 crashes 2 fires

Top Reported Components

Component	Complaints
ENGINE	11
POWER TRAIN	8
ELECTRICAL SYSTEM	6
SERVICE BRAKES	4
FUEL/PROPULSION SYSTEM	4
UNKNOWN OR OTHER	3
FUEL SYSTEM, GASOLINE	2
SEAT BELTS	2
ELECTRICAL SYSTEM:IGNITION:INTERLOCK/LOCKOUT	2
STEERING	2

Incident date: Sep 3, 2026

I am reporting a serious safety defect involving a Nuna RAVA child safety seat. The harness straps loosened on their own without the harness release button being pressed or otherwise intentionally operated. This occurred while the child was secured in the car seat. This malfunction presents a seri... Read more

Incident date: Feb 2, 2026

In February 2026, my 2021 Volvo XC90 Recharge T8 (VIN: [XXX]) experienced a hybrid battery cell failure. The failure was diagnosed and confirmed by an authorized Volvo dealership (Volvo of Tacoma) and is covered under the vehicle's manufacturer warranty. However, I have been informed that a replacem... Read more

Incident date: Feb 2, 2026

Incident date: Jun 4, 2026

Coolant was found to be leaking in cylinder number 4. The Ford dealer told us the vehicle needed a new engine with a repair cost of $8,000.00. It is not available for inspection, since it was auctioned off by the Ford dealer. My wife and children were stopped at a stop sign and the engine start... Read more

Incident date: Jun 4, 2026

Rear passenger door electronic release did not work. Technician indicated rear door harness corroded making the door inoperable.

Incident date: Jun 4, 2026

The contact owns a 2011 Kia Optima. The contact stated that while the vehicle was parked in a parking lot, he noticed the vehicle started smoking heavily from under the hood, and shortly thereafter, the vehicle fully ignited into flames. The vehicle was occupied during the fire. The contact stated t... Read more

Fire

Incident date: Apr 21, 2026

When braking the car jumps then brakes, the electrical system flickers sometimes and it won’t go into gear. If not used for a couple days a warning comes on. This has happened 2 times despite buying a new battery is what the dealership said it needed. Now it’s in the shop again for the same thin... Read more

Incident date: Apr 21, 2026

In 2024 there was a recall for the tailgate locking mechanism - We did not receive that recall - but the part went bad causing the battery to drain - and it had to be repaired. We had to pay for the service $500.00 - We I asked the dealership about this recall they said it did not include my vehicle... Read more

Incident date: Feb 26, 2026

The contact owns a 2022 Volkswagen Taos. The contact stated that while driving at an undisclosed speed, there was an exhaust system malfunction warning light illuminated. Additionally, there was engine oil on the driveway. The vehicle was taken to a local dealer and during an oil leak inspection, th... Read more

Incident date: Feb 26, 2026

The contact owns a 2015 Chevrolet Equinox. The contact stated that while driving at an undisclosed speed, there was an abnormal rattling and ticking sound coming from under the hood. No warning light was illuminated. The vehicle was taken to a local independent mechanic, where it was diagnosed with ... Read more

Incident date: Feb 26, 2026

Truck Issue Description (2021 Ford Ranger – ~93k miles): Truck makes a whining / humming noise with a slight rattling vibration. The noise occurs while accelerating in gears 1–5. The pitch stays mostly the same but gets louder under throttle. The noise goes away when I let off the gas. No noise... Read more

Incident date: Mar 14, 2026

When driving vehicle with cruise control on and getting close to or in an intersection the vehicle will slam on brakes without driver apply them. It's happened a few times so far and the vehicle is only about 3 months old. Once While driving down VA Beach Boulevard and starting into an intersectio... Read more

Incident date: Dec 18, 2025

The car started having a sound that sounded like a bowling ball rolling around in the back. I emptied trunk space and had tires checked but there was no issue. I called the dealership and they stated they knew what it was because it was a common problem in the Hyundai Palisade. I made an appointm... Read more

Incident date: Mar 9, 2026

The contact owns a 2018 Ram 2500. The contact received notification of NHTSA Campaign Number 24V896000 (Service Brakes, Hydraulic); however, the part to do the recall repair was not yet available. The local dealer was contacted, but the vehicle was not diagnosed or repaired. The contact stated that... Read more

Incident date: Mar 2, 2026

Engine failure due to bad head gasket.i lost power to the vehicle. The problem was confirmed by independent shop. The vehicle was inspected by independent shop. The engine light came on when the engine failed.

Incident date: Mar 2, 2026

Incident date: Mar 13, 2021

The contact owns a 2013 Ford Explorer. The contact received notification of NHTSA Campaign Number: 24V031000 (STRUCTURE); however, the part to do the recall repair was not yet available. The contact stated that while driving at an undisclosed speed, the driver's and the passenger's side A-pillar tri... Read more

Incident date: Mar 13, 2021

An aftermarket ignition interlock device installed in my vehicle requires “rolling retests” while the vehicle is in motion. During these rolling retests, the device alerts the driver and requires a breath sample within a short time window. To complete the test, the driver must physically pick up... Read more

Incident date: Mar 13, 2021

Incident date: Mar 8, 2026

The passenger seat occupant sensor is on. Dealer confirmed the code is related to a bad sensor so even if someone is sitting in the passenger seat and we are in an accident the airbag will not deploy. The dealer said a recall exists for earlier models but not for the 2017 even though they say it’s... Read more

Incident date: Oct 16, 2025

This EVENFLO car seat, model number 39312441was recalled. We were notified via the NHTSA recall #25C011. The letter is dated 1/30/2026 and it is now March. The company has not resolved the problem in a reasonable timeframe.

Incident date: Oct 16, 2025

Transmission is staying in a higher gear at lower speeds and making vehicle shutter. You have to push on gas quite a bit to finally get it to downshift.

Incident date: Oct 16, 2025

Fuel leak(s) involving filler neck, fuel pump, fuel tank or associated parts in the fuel delivery system at rear of car. Gasoline smells is very strong, when the tank is filled (not overfilling the tank) gasoline puddles under the rear near the driver’s side rear tire. The fumes are so bad that th... Read more

Incident date: Feb 11, 2026

Component / System Failure The exhaust system, specifically the exhaust manifolds and previously the EGR system components, appear to have failed or malfunctioned, allowing exhaust gases to enter the passenger cabin. The dealer initially replaced the EGR cooler diverter on December 23, 2025. Howev... Read more

Incident date: Feb 11, 2026

The contact owns a 2019 Ram Promaster 2500. The contact stated that while driving at various speeds, the transmission was slipping and failed to shift to 3rd gear. The contact stated that the failure persisted while driving on one occasion, which required the driver to pull over and to restart the v... Read more

Crash

Incident date: Jan 16, 2026

I leased a 2019 Subaru Ascent (VIN: [XXX] ), which is equipped with the EyeSight driver-assist system. In the Spring of 2019, while driving in a parking lot at night with low visibility and snow, the vehicle struck a pole. Despite the imminent collision, the EyeSight system failed to engage Pre-Coll... Read more

Crash

Incident date: Nov 28, 2024

My ABS Control module has failed. The Jeep has been in the shop now for 75 days with no MOPAR part delivery known as of 11/28/25. I have had 4 ABS wheel sensors go bad and not the module is bad. The vehicle surges, will not accelerate, etc.

Incident date: Nov 28, 2024

I am filing this complaint regarding a known safety defect affecting my 2019 Jeep Wrangler Sahara (VIN: [XXX] ) - specifically the steering damper column defect commonly referred to as "Death Wobble." ISSUE: My vehicle experiences violent and uncontrollable steering wheel oscillation when hitting b... Read more

Incident date: Jul 12, 2025

I am writing to formally request a recall for my 2016 Nissan Altima due to a known issue with the Continuously Variable Transmission (CVT). Recently, my vehicle has exhibited concerning symptoms, including an inability to exceed 20 mph while hitting 3 RPM, and significant hesitation when acceleratin... Read more

Incident date: Jul 12, 2025

On the highway towing a horse and the transmission stopped working right. Couldn’t keep up to traffic only had one gear.

Incident date: Jul 20, 2025

Vehicle hesitates when gas pedal pressed; creating hazard to cross intersections, merging into traffic. In order to have car respond, hard press on gas pedal required, which creates another dangerous situation of unexpected leap! While no recalls are shown, 2 reports [XXX] are shown on NHTSA reca... Read more

Incident date: Mar 1, 2025

The contact owns a 2019 Honda Pilot. The contact stated that while driving at an undisclosed speed, the vehicle stalled. There was no warning light illuminated. The vehicle was restarted; however, the failure recurred. The contact received notification of NHTSA Campaign Number: 23V858000 (Fuel Syste... Read more

Incident date: Mar 1, 2025

Violent side-to-side movement of the front end “Death wobble” when driving over a bump at a certain speed. This is my 2nd Jeep, but my 2013 Wrangler also had the same issue. From my experience, this is a consistent issue with Wranglers / Gladiators that should be investigated and / or addressed ... Read more

Incident date: Mar 1, 2025

"A" Pillar left and right coming loose, right side blowing away on the freeway. Dealer mentioned they have a fix for it but will not repair until recall approval.

Incident date: Sep 7, 2024

The contact owns a 2020 Ford Mustang. The contact stated that the engine overheated while driving at various speeds with the temperature gauge showing that the engine was hot(H). The contact stated that the vehicle hesitated while depressing the accelerator pedal with an engine misfire alert on the ... Read more

Incident date: Sep 7, 2024

My 2024 Nissan Versa 5 speed has gone into limp mode approximately 4 times in 6 months. When this happens you can’t accelerate which could be a great safety issue

Incident date: Sep 7, 2024

My 2024 Nissan Versa 5 speed has gone into limp mode approximately 4 times in 6 months. When this happens you can’t accelerate which could be a great safety issue

Incident date: Aug 27, 2024

On multiple occasions, our car has lurched out of gear going at fast speeds on the highway. It slips out of gear and the car shakes and then it lunges back into gear. On a few occasions, the gas pedal was also inoperable while the car was "finding the right gear". This has been extremely scary for m... Read more

Incident date: Aug 27, 2024

Incident date: Dec 1, 2023

The contact owns a 2016 Hyundai Tucson. The contact stated while driving 65 MPH, the engine overheated. The check engine warning light illuminated. The contact drove the vehicle to the shoulder of the road. The contact opened the hood and became aware that the coolant cap had detached and there was ... Read more

Incident date: Jul 16, 2023

My car shut down and will not restart in High altitudes. This has been on ongoing issue since I purchased it in 2019. The car will sputter and feel like it has no power, then die. When I go to restart, it will not start. We have almost been hit by traffic several times because of this issue. Seems t... Read more

Incident date: Jul 16, 2023

Bought this vehicle 4 months ago first month the tire loosing air went on a trip park in a garage left it there for the week end came out passenger front tire was flat put spare on notice crack on inside of the rim...2 month later took another trio on the way home tire was loosing air change out aga... Read more

Incident date: Jul 16, 2023

Incident date: May 5, 2023

After owning the vehicle for about a year to a year and half transmission developed jerking in 3rd gear occasionally. Took the vehicle to the dealership while under warranty and was advised multiple times that this was normal. Now occasionally there is a sudden reduction in power to the wheels and i... Read more

Incident date: Feb 1, 2023

We have two infants in car seats. The car does not have the car seat LATCH system in it. The instructions were followed in the cars manual for placement but none were found. There are indications on the seat where you should place the latch buckle but the latch welded hooks are not there. I took t... Read more

Incident date: Feb 1, 2023

Incident date: Jan 2, 2023

Engine caught fire , oil consumption, miss firing, knocking brought to dealer they found nothing wrong with it back in December 2022. Car stopped working on March 11,2023 had fire underneath police had vehicle towed to the house. Insurance company will be here Monday. Will also be contacting Kia dea... Read more

Fire

Incident date: Nov 13, 2022

I brought a 2021 XC90 Volvo on 8/18/2022 with 12861 miles on it. The attached photo will show the current mile on the vehicle is 17421, so you can see I have only put 4560 miles on the vehicle. This vehicle was only brought 3 months ago. It's very concerning that I was driving down interstate 530 on... Read more

Showing 50 of 59 complaints.

Technical Service Bulletins, 2021 VOLVO XC90

225 manufacturer communications from 154 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

Component	Bulletins
110000 ELECTRICAL SYSTEM	41
350000 EQUIPMENT	36
060000 ENGINE AND ENGINE COOLING	18
118000 ELECTRICAL SYSTEM:SOFTWARE	12
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL	11
980000 UNKNOWN OR OTHER	10
130000 VISIBILITY	8
010000 STEERING	8

110000 ELECTRICAL SYSTEM

This is a Technical Journal: Check Engine Light in DIM (BCM2 P25A268 / U003700). Download software.

980000 UNKNOWN OR OTHER

This is a Technical Journal: Vibration/shudder while braking. Replace front brake pads

110000 ELECTRICAL SYSTEM

This is a Technical Journal: VCM Backup Battery Replacement with VCM-U105000. Replace the VCM Backup Battery and download the relevant Software.

350000 EQUIPMENT

This is a Technical Journal. If you experience difficulty programming remote keys on Hybrid vehicles, please follow the advise in Technical Journal under service.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

Volvo Cars USA LLC on behalf of the Volvo Car Corporation, has voluntarily decided to extend warranty coverage on vehicles exhibiting functionality issues with Apple CarPlay for certain model year 2016-2021 XC90 vehicles. The corrective ac

220000 SEATS

This is a Technical Journal: Squeak noise from second row outer seats over bumps. Apply PFPE Anti squeak spray, p/n 30749880 spray.

020000 SUSPENSION

This is a Technical Journal: Squeak noise from second row outer seats over bumps. Apply PFPE Anti squeak spray, p/n 30749880 spray.

110000 ELECTRICAL SYSTEM

This is a Technical Journal: SPA/CMA - 12V Battery Testing / Maintenance Guide. After capturing a NEW VIDA readout, conduct the steps in VIDA.

110000 ELECTRICAL SYSTEM

This is a Technical Journal: SPA/CMA - 12V Battery Testing / Maintenance Guide. After capturing a NEW VIDA readout, conduct the steps in VIDA.

119120 ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:THERMAL MANAGEMENT

This is a Technical Journal: VIDA Main battery diagnostic - Prompted to charge battery a second time. Use had held tester.

110000 ELECTRICAL SYSTEM

This is a Technical Journal: VIDA Main battery diagnostic - Prompted to charge battery a second time. Use had held tester.

110000 ELECTRICAL SYSTEM

This is a Technical Journal: SPA/CMA - 12V Battery Testing / Maintenance Guide. After capturing a NEW VIDA readout, conduct the steps in VIDA.

020000 SUSPENSION

CBR - Driveline Noise, Suspension Ride Height Too High, Suspension Will Not Exhaust - Chassis Built 2016w01 And Newer.

119111 ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM):SOFTWARE

This is a Technical Journal: SR PHEV Cell Module Replacement. Updated BECM software was released

110000 ELECTRICAL SYSTEM

This is a Technical Journal: SR PHEV Cell Module Replacement. Updated BECM software was released

110000 ELECTRICAL SYSTEM

This is a Technical Journal: WPC, none or unstable charging. recalibrate the WPC by performing a WPC reload.

050000 PARKING BRAKE

This is a Technical Journal: DIM message about parking brake. Download the available total upgrade software.

350000 EQUIPMENT

This is a Technical Journal: AC evaporator repair, additional parts needed. Add resister in line jumper cable.

110000 ELECTRICAL SYSTEM

This is a Technical Journal: Unnecessary Replacements of TurboCord Charge Cable (PN 31419235)

110000 ELECTRICAL SYSTEM

This is a Technical Journal: 12V Battery Testing Method

100000 POWER TRAIN

This is a Technical Journal: Transmission Shifts From D or R to P Immediately After Starting. This symptom can occur if the driver changes the position of the gear shifter from P to D or R very quickly after starting the engine and the star

118000 ELECTRICAL SYSTEM:SOFTWARE

P5(SPA)/P6(CMA) Software Download Guide

110000 ELECTRICAL SYSTEM

P5(SPA)/P6(CMA) Software Download Guide

110000 ELECTRICAL SYSTEM

Convert CARE KEY to normal key

353610 EQUIPMENT:ELECTRICAL:INFOTAINMENT:SOFTWARE

Poor radio reception and sound (FM)

980000 UNKNOWN OR OTHER

Poor radio reception and sound (FM)

353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.

Poor radio reception and sound (FM)

260000 FORWARD COLLISION AVOIDANCE

Alleged issues with Intellisafe functionality.

980000 UNKNOWN OR OTHER

Alleged issues with Intellisafe functionality.

980000 UNKNOWN OR OTHER

Updated Chassis Range.

120000 EXTERIOR LIGHTING

Propulsion Message in DIM with BECM DTC

252100 ELECTRONIC STABILITY CONTROL:CONTROL MODULE:SOFTWARE

COMPLIMENTARY UPGRADE C00009 DESCRIPTION.

980000 UNKNOWN OR OTHER

COMPLIMENTARY UPGRADE C00009 DESCRIPTION.

110000 ELECTRICAL SYSTEM

high-voltage battery cell module in a PHEV.

353000 EQUIPMENT:ELECTRICAL

No internet connection and intermittent.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This is a Technical Journal. Recovering control modules stuck in a??not respondinga?? after failed SW download. Connect VIDA to read-out the car. Follow steps outlined in this TJ.

980000 UNKNOWN OR OTHER

Rubber cushion

030000 BRAKES (PWS)

Vibration/shudder while braking

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

Volvo Cars USA LLC on behalf of the Volvo Car Corporation has decided to launch Service Action

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

Volvo Cars USA LLC on behalf of the Volvo Car Corporation has decided to launch Service Action

100001 HYBRID PROPULSION SYSTEM

PHEV Intermittent Start of the Combustion Engine in Hybrid or Pure Mode

060000 ENGINE AND ENGINE COOLING

PHEV Intermittent Start of the Combustion Engine in Hybrid or Pure Mode

110000 ELECTRICAL SYSTEM

Electrical rear axis drive

110000 ELECTRICAL SYSTEM

Creaking noise from Steering Wheel Module (SWM)

010000 STEERING

Creaking noise from Steering Wheel Module (SWM)

020000 SUSPENSION

Creaking noise from right engine pad

060000 ENGINE AND ENGINE COOLING

Creaking noise from right engine pad

100001 HYBRID PROPULSION SYSTEM

PHEV Intermittent Start of the Combustion Engine in Hybrid or Pure Mode

060000 ENGINE AND ENGINE COOLING

PHEV Intermittent Start of the Combustion Engine in Hybrid or Pure Mode

020000 SUSPENSION

Creaking noise from right engine pad

060000 ENGINE AND ENGINE COOLING

Creaking noise from right engine pad

118000 ELECTRICAL SYSTEM:SOFTWARE

OHC replaced too often due to CEM U134187 download software prior replacement

110000 ELECTRICAL SYSTEM

Creaking noise from Steering Wheel Module (SWM)

010000 STEERING

Creaking noise from Steering Wheel Module (SWM)

050000 PARKING BRAKE

DIM message ?Parking brake service required?

134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY

OHC replaced too often due to CEM U134187,download software prior replacement

110000 ELECTRICAL SYSTEM

WPC (Wireless Phone Charger) charging information

353000 EQUIPMENT:ELECTRICAL

Climate system heating performance (HVCH)

353000 EQUIPMENT:ELECTRICAL

WPC (Wireless Phone Charger) charging information

353000 EQUIPMENT:ELECTRICAL

Convert CARE KEY to normal key

119330 ELECTRICAL SYSTEM:PROPULSION SYSTEM: CABLES

Unnecessary Replacements of BEV and PHEV Charging Cables

119423 ELECTRICAL SYSTEM:PROPULSION SYSTEM:CHARGING:CABLE/CORD:ACCESSORY

Unnecessary Replacements of BEV and PHEV Charging Cables

280100 BACK OVER PREVENTION:SOFTWARE

Google assistant voice commands

119331 ELECTRICAL SYSTEM:PROPULSION SYSTEM: CABLES:FASTENER/CONNECTOR

Unnecessary Replacements of BEV and PHEV Charging Cables

353600 EQUIPMENT:ELECTRICAL:INFOTAINMENT

Google assistant voice commands

353610 EQUIPMENT:ELECTRICAL:INFOTAINMENT:SOFTWARE

Google assistant voice commands

119423 ELECTRICAL SYSTEM:PROPULSION SYSTEM:CHARGING:CABLE/CORD:ACCESSORY

Unnecessary Replacements of BEV and PHEV Charging Cables

060000 ENGINE (PWS)

PHEV Intermittent Start of the Combustion Engine in Hybrid

119423 ELECTRICAL SYSTEM:PROPULSION SYSTEM:CHARGING:CABLE/CORD:ACCESSORY

Unnecessary Replacements of BEV and PHEV Charging Cables

183000 VEHICLE SPEED CONTROL:CABLES

Unnecessary Replacements of BEV and PHEV Charging Cables

119330 ELECTRICAL SYSTEM:PROPULSION SYSTEM: CABLES

Unnecessary Replacements of BEV and PHEV Charging Cables

100001 HYBRID PROPULSION SYSTEM

PHEV Intermittent Start of the Combustion Engine in Hybrid

060000 ENGINE AND ENGINE COOLING

PHEV Intermittent Start of the Combustion Engine in Hybrid

111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY

PHEV High Voltage Battery Repairs

980000 UNKNOWN OR OTHER

PHEV High Voltage Battery Repairs

350000 EQUIPMENT

Vehicle type and platform identification

110000 ELECTRICAL SYSTEM

Volvo Cars App Android, no climate setting button

350000 EQUIPMENT

Volvo Cars App Android, no climate setting button

110000 ELECTRICAL SYSTEM

General radio deviations ICUP vehicles

350000 EQUIPMENT

Connectivity services activation - PSIM issues

350000 EQUIPMENT

General radio deviations ICUP vehicles

353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.

General radio deviations ICUP vehicles

110000 ELECTRICAL SYSTEM

Connectivity services activation - PSIM issues

110000 ELECTRICAL SYSTEM

OTA not available for customer

350000 EQUIPMENT

OTA - FAQ for technicians

110000 ELECTRICAL SYSTEM

Vehicle cannot receive OTA updates

060000 ENGINE AND ENGINE COOLING

Electrical motor sound information

110000 ELECTRICAL SYSTEM

Electrical motor sound information

118000 ELECTRICAL SYSTEM:SOFTWARE

If the software is older than V2.4, which was released 22w42, perform a software upgrade

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

Do not swap TCAM?s unless instructed and guided by the Retailer Technical Support team

357500 EQUIPMENT:APPLIANCE:TV/RADIO/SPEAKERS

No bass function (High Performance Audio)

110000 ELECTRICAL SYSTEM

Disconnect Charging Cable? With No Cable Attached.

171200 LATCHES/LOCKS/LINKAGES:DOORS:LOCK

Cannot lock/unlock vehicle with remote control key

138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

Climate system heating performance.

350000 EQUIPMENT

Inverter E-Machine.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

Product, Safety and Compliance.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

Expendable Items Parts List.

060000 ENGINE AND ENGINE COOLING

Engine Control Module (EMS) Software Information - Improvement List (Change Log), US21+OBD2020 a?? US21+OBD2021 Emissions Turbo compound Engines ONLY

060000 ENGINE AND ENGINE COOLING

Engine Control Module (EMS) Software (MSW) Information a?? August 2022; Improvement List (Change Log) - US21+OBD22 (13L VGT, TC) And US17+OBD22 (11L) Emissions

110000 ELECTRICAL SYSTEM

Part information for AMT input shaft repair kits and the shim kit that is required for repair.

Showing 100 of 225 bulletins.

NHTSA Safety Investigations, VOLVO XC90

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE, Closed , Model Year: 2004

Central Electronic Module Failure

Volvo acknowledged a problem affecting some subject vehicles involving water seepage into the plenum box area in the engine compartment.When this occurs water may enter into the interior / passenger compartment and track along the wiring harness for the Central Electronic Module (CEM), the device th... at controls many of the vehicle's electrical functions including wiper operation, lighting, and transmission operation.If the water reaches the CEM connector electrical faults may result.In response to such faults the CEM, a microprocessor controlled device, will attempt to reset by temporarily shutting down (for 100 milliseconds, or 0.1 seconds) and restarting; this effects various CEM functions including the instrument panel (IP) display, gauges, wipers and also the transmission gear (if it is in the overdrive range).During the reset owners may experience temporarily loss of the IP displays and an abnormal 'jerking' in the transmission/drivetrain.If the problem persist for 6 consecutive restart attempts, the CEM will enter a 'Limp Home' mode that disables non-essential electrical functions yet maintain safety critical functions such as low-beam headlights, low-speed wiper operation, brake lights, and non-overdrive transmission operation.Warning and error messages will also be illuminated in the IP display.Consumers reported experiencing conditions consistent with CEM resetting and the limp mode operation in their reports to both ODI and Volvo.No reports or allegations of crash or injury associated with possible CEM failures have been reported by Volvo or otherwise identified by ODI.Volvo revised the design of the wiring grommet (sealing device) and the plenum cover starting in May 2005 and October 2005 production dates respectively, the occurrence of the condition effectively ended after these changes.A technical service bulletin (TNN 37-35) has been published to diagnose and repair earlier production vehicles using the improved wiring grommet and/or new plenum cover.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstances.Read more

PE, Closed , Model Year: 2004

FUEL PUMP LEAK

VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO ... Read more

EA, Closed , Model Year: 2005

VOLVO XC90 BATTERY CABLE FAILURES

DURING PE05-057 AND EA06-006 ODI IDENTIFIED TWO CONDITIONS INVOLVING THE POSITIVE BATTERY CABLE IN MODEL YEAR (MY) 2005 VOLVO XC90 SPORT UTILITY VEHICLES THAT COULD RESULT IN A VEHICLE FIRE:(1) POSITIVE BATTERY CABLE GROUNDING TO THE STARTER SOLENOID HOUSING; AND (2) MISPLACED JACK CRANK HANDLES UND... Read more

PE, Closed , Model Year: 2004

WINDSHIELD WIPER ARM PERFORMANCE

THE MANUFACTURER NOTIFIED NHTSA BY LETTER DATED APRIL 21, 2006, THAT A SAFETY RECALL HAS BEEN INITIATED FOR CORRECTION OF THIS PROBLEM ON CERTAIN MODEL YEAR 2003 - 2006 VOLVO XC90 VEHICLES. THE RECALL AFFECTS APPROXIMATELY 122,400 SUBJECT VEHICLES PRODUCED BETWEEN AUGUST 2002 AND OCTOBER 2005.NHTSA ... Read more

PE, Closed , Model Year: 2005

VOLVO XC90 BATTERY CABLE FAILURES

THE OFFICE OF DEFECT INVESTIGATIONS OPENED A PRELIMINARY EVALUATION, PE05-057 BASED ON EARLY WARNING DATA SUBMITTED TO ODI BY VOLVO. THE DATA CONTAINED FIELD REPORTS OF THERMAL FAILURES OF THE POSITIVE BATTERY CABLE. ON NOVEMBER 17, 2005, VOLVO NOTIFIED ODI THAT IT HAD IDENTIFIED A SAFETY DEFECT IN ... Read more

VOLVO XC90 - All Years Overview

Complete safety history for the VOLVO XC90 across all model years (2003, 2025).

83 Total Recalls

2,264 Total Complaints

5 Investigations

82 Reported Crashes

57 Reported Fires

2 Reported Deaths

VOLVO XC90 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year	Recalls	Complaints
2025	2	37	View
2024	3	57	View
2023	6	69	View
2022	4	49	View
2021 (current)	6	59
2020	7	48	View
2019	6	56	View
2018	3	74	View
2017	7	121	View
2016	8	311	View
2015	1	0	View
2014	0	7	View
2013	0	13	View
2012	0	6	View
2011	1	30	View
2010	3	16	View
2009	1	11	View
2008	3	44	View
2007	2	59	View
2006	3	73	View
2005	6	304	View
2004	6	669	View
2003	5	149	View

Other VOLVO Models

Model	Recalls	Complaints
VNL	232	176	View
VHD	192	20	View
VNM	142	13	View
VN	125	150	View
S60	122	1,657	View
XC60	121	864	View
V70	92	1,181	View
S80	81	1,321	View

Vehicle Safety

Consumer Safety

Infrastructure

Public Health

2021 VOLVO XC90

Complaint Statistics

Top Reported Components

Technical Service Bulletins, 2021 VOLVO XC90

Most Affected Components

NHTSA Safety Investigations, VOLVO XC90

VOLVO XC90 - All Years Overview

VOLVO XC90 - Year by Year

Other VOLVO Models