2009 VOLVO XC90 Recalls, Complaints & Safety

EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)

Defect Description

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Consequence

AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

Remedy

VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL B... Read more

416 vehicles affected

Manufacturer: VOLVO CARS OF N.A. LLC.

Complaint Statistics

11 total complaints 1 injuries

Top Reported Components

Component	Complaints
ELECTRICAL SYSTEM	3
SERVICE BRAKES	2
ENGINE	1
STRUCTURE:BODY	1
WHEELS	1
VEHICLE SPEED CONTROL	1
UNKNOWN OR OTHER	1
FUEL/PROPULSION SYSTEM	1

Incident date: Sep 28, 2022

A plastic Fuel Pressure Sensor bracket holder, part number: 30720139, found on Volvo V8 XC90 and S80 (2005-2011) can crack, resulting in a fuel leak within the engine compartment. See attached picture of 30720139, with highlight of plastic assembly. No replacement part is available from Volvo, sin... Read more

Incident date: Sep 20, 2021

I have installed a SprintDrive installed in my Volvo. Since the installation, I have had several safety and security issues occur that stop once the device is removed. The following issues have occurred: 1) Whilst driving on the Muskogee Turnpike, the cruising control system would disengage. This... Read more

Incident date: Sep 20, 2021

Incident date: Aug 11, 2017

REAR SPARE TIRE DROPPED OFF VEHICLE IN TRAFFIC SLIDING ACROSS THE FREEWAY, CATASTROPHIC FAILURE OF CABLE HOLDING REAR TIRE UNDER THE VEHICLE

Incident date: Nov 20, 2015

OPENED TRUNK HATCH DOOR TO PUT ITEMS IN TRUNK AND LIFTED DOOR TO THE FULL OPEN POSITION, THE HYDRAULIC ARMS BOTH FAILED AND THE FULL WEIGHT OF THE DOOR FELL DIRECTLY ONTO HEAD CAUSING SEVERE HEAD INJURY WITH RESIDUAL EFFECTS. NO PROBLEMS WITH TRUNK DOOR PRIOR TO THIS.

1 injured

Incident date: Jan 11, 2015

TL* THE CONTACT OWNS A 2009 VOLVO XC90. WHILE DRIVING APPROXIMATELY 55 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS NOT ABLE TO RESTART. THE VEHICLE WAS TOWED TO THE DEALER. THE CONTACT WAS UNAWARE OF THE REPAIRS THAT WERE PERFORMED ON THE VEHICLE. THE FAILURE RECURRED AND A FUSE WAS RE... Read more

Incident date: Apr 11, 2014

DURING SWITCHING OFF IGNITION A WARNING LIGHT WAS VISIBLE, ON TURNING ON IGNITION AGAIN MULTIPLE FAULTS REGISTERED ON THE INSTRUMENT CLUSTER.NO ISSUES PRIOR TO THIS FAULT OCCURRED. LIST OF FAULTS NOTICED: 1: SRS WARNING LIGHT (INSTRUMENT CLUSTER NOTIFICATION) 2: ABS FAILURE (INSTRUMENT CLUSTER NO... Read more

Incident date: Apr 11, 2014

Incident date: Nov 1, 2010

TL* THE CONTACT OWNS A 2009 VOLVO XC90. THE CONTACT STATED THAT THE VEHICLE HAD BEEN SITTING IDLE FOR FOUR DAYS. AFTER FOUR DAYS, THE CONTACT ATTEMPTED TO START THE VEHICLE BUT TO NO AVAIL. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS HOWEVER THE ELECTRICAL DRAIN COULD NOT BE LOCATED. THE VEHIC... Read more

NHTSA Safety Investigations — VOLVO XC90

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE — Closed — Model Year: 2005

Central Electronic Module Failure

Volvo acknowledged a problem affecting some subject vehicles involving water seepage into the plenum box area in the engine compartment.When this occurs water may enter into the interior / passenger compartment and track along the wiring harness for the Central Electronic Module (CEM), the device th... at controls many of the vehicle's electrical functions including wiper operation, lighting, and transmission operation.If the water reaches the CEM connector electrical faults may result.In response to such faults the CEM, a microprocessor controlled device, will attempt to reset by temporarily shutting down (for 100 milliseconds, or 0.1 seconds) and restarting; this effects various CEM functions including the instrument panel (IP) display, gauges, wipers and also the transmission gear (if it is in the overdrive range).During the reset owners may experience temporarily loss of the IP displays and an abnormal 'jerking' in the transmission/drivetrain.If the problem persist for 6 consecutive restart attempts, the CEM will enter a 'Limp Home' mode that disables non-essential electrical functions yet maintain safety critical functions such as low-beam headlights, low-speed wiper operation, brake lights, and non-overdrive transmission operation.Warning and error messages will also be illuminated in the IP display.Consumers reported experiencing conditions consistent with CEM resetting and the limp mode operation in their reports to both ODI and Volvo.No reports or allegations of crash or injury associated with possible CEM failures have been reported by Volvo or otherwise identified by ODI.Volvo revised the design of the wiring grommet (sealing device) and the plenum cover starting in May 2005 and October 2005 production dates respectively, the occurrence of the condition effectively ended after these changes.A technical service bulletin (TNN 37-35) has been published to diagnose and repair earlier production vehicles using the improved wiring grommet and/or new plenum cover.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor this issue and reserves the right to take further action if warranted by the circumstances.Read more

PE — Closed — Model Year: 2004

FUEL PUMP LEAK

VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO ... Read more

EA — Closed — Model Year: 2005

VOLVO XC90 BATTERY CABLE FAILURES

DURING PE05-057 AND EA06-006 ODI IDENTIFIED TWO CONDITIONS INVOLVING THE POSITIVE BATTERY CABLE IN MODEL YEAR (MY) 2005 VOLVO XC90 SPORT UTILITY VEHICLES THAT COULD RESULT IN A VEHICLE FIRE:(1) POSITIVE BATTERY CABLE GROUNDING TO THE STARTER SOLENOID HOUSING; AND (2) MISPLACED JACK CRANK HANDLES UND... Read more

PE — Closed — Model Year: 2004

WINDSHIELD WIPER ARM PERFORMANCE

THE MANUFACTURER NOTIFIED NHTSA BY LETTER DATED APRIL 21, 2006, THAT A SAFETY RECALL HAS BEEN INITIATED FOR CORRECTION OF THIS PROBLEM ON CERTAIN MODEL YEAR 2003 - 2006 VOLVO XC90 VEHICLES. THE RECALL AFFECTS APPROXIMATELY 122,400 SUBJECT VEHICLES PRODUCED BETWEEN AUGUST 2002 AND OCTOBER 2005.NHTSA ... Read more

PE — Closed — Model Year: 2005

VOLVO XC90 BATTERY CABLE FAILURES

THE OFFICE OF DEFECT INVESTIGATIONS OPENED A PRELIMINARY EVALUATION, PE05-057 BASED ON EARLY WARNING DATA SUBMITTED TO ODI BY VOLVO. THE DATA CONTAINED FIELD REPORTS OF THERMAL FAILURES OF THE POSITIVE BATTERY CABLE. ON NOVEMBER 17, 2005, VOLVO NOTIFIED ODI THAT IT HAD IDENTIFIED A SAFETY DEFECT IN ... Read more

Year	Recalls	Complaints
2025	2	31	View
2024	3	44	View
2023	6	69	View
2022	7	43	View
2021	23	51	View
2020	13	37	View
2019	8	46	View
2018	3	55	View
2017	8	109	View
2016	9	297	View
2015	1	0	View
2014	0	7	View
2013	0	13	View
2012	0	6	View
2011	1	30	View
2010	3	16	View
2009 (current)	1	11
2008	3	44	View
2007	2	59	View
2006	3	73	View
2005	6	304	View
2004	6	669	View
2003	5	149	View

Model	Recalls	Complaints
VNL	232	176	View
VHD	192	20	View
VNM	142	13	View
VN	125	150	View
S60	122	1,657	View
XC60	121	864	View
V70	92	1,181	View
S80	81	1,321	View

2009 VOLVO XC90

Complaint Statistics

Top Reported Components

NHTSA Safety Investigations — VOLVO XC90

VOLVO XC90 — All Years Overview

VOLVO XC90 — Year by Year

Other VOLVO Models