2016 VOLVO XC90

9 recalls — 297 complaints

23V827000 Dec 7, 2023
SEAT BELTS:CRITICAL FASTENERS
Defect Description
Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.
Consequence
An improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.
Remedy
Dealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10259.
2,911 vehicles affected
Manufacturer: Volvo Car USA, LLC
21V273000 Apr 21, 2021
ELECTRICAL SYSTEM:SOFTWARE
Defect Description
Volvo Car USA, LLC (Volvo Car) is recalling certain 2016-2020 XC90 Excellence vehicles. Liquid or condensation on the rear seat control display may cause the front passenger seat to move back as far as possible.
Consequence
The rear passenger may become trapped by the front seat without the ability to cancel the seat's movement, increasing the risk of injury.
Remedy
Volvo Car will notify owners, and dealers will update the rear seat control display software, free of charge. Owner notification letters were mailed July 14, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10093.
162 vehicles affected
Manufacturer: Volvo Car USA, LLC
19V308000 Apr 17, 2019
ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS
Defect Description
Volvo Cars of N.A., LLC (Volvo Cars) is recalling certain 2016 XC90 vehicles. Exposure to heat and humidity may cause the engine coolant bleeder hose to crack, resulting in a coolant leak.
Consequence
If the coolant leak goes unnoticed, coolant may accumulate in the catalytic converter heat shield insulation and catch fire when the vehicle is stationary, increasing the risk of injury.
Remedy
Volvo Cars will notify owners, and dealers will replace the engine side coolant bleeder hose, free of charge. The recall began June 12, 2019. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R29936.
34,006 vehicles affected
Manufacturer: Volvo Car USA LLC
16V798000 Nov 2, 2016
SEAT BELTS:FRONT:BUCKLE ASSEMBLY
Defect Description
Volvo Car USA LLC (Volvo) is recalling certain model year 2016-2017 XC90, S90, XC60, V60 Cross Country, V60, S60 Cross Country, S60, and S60 Inscription vehicles manufactured February 16, 2015, to August 22, 2016. On the affected vehicles, the front passenger seat belt buckle attaching stud may loo... Read more
Consequence
If the seat belt buckle separates from the bracket, the front seat passenger may not be adequately restrained in the event of a crash, increasing their risk of injury in the event of a crash.
Remedy
Volvo will notify owners, and dealers will inspect the front passenger seat belt buckle stud, replacing the seat belt buckle as needed, free of charge. The recall began January 2017. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R89708.
74,027 vehicles affected
Manufacturer: Volvo Car USA LLC
16V690000 Sep 26, 2016
EQUIPMENT:APPLIANCE:AIR CONDITIONER
Defect Description
Volvo Cars of North America, LLC (Volvo) is recalling certain model year 2016-2017 Volvo XC90 and S90 vehicles manufactured April 15, 2015 through September 19, 2016. In the affected vehicles, the drain hose for the air conditioning may leak into the passenger compartment due to a drain hose inst... Read more
Consequence
Significant water drainage into the passenger compartment may adversely affect air bag deployment in the event of a crash, increasing the risk of occupant injury.
Remedy
Volvo will notify owners, and dealers will inspect the air conditioning drain hose for proper installation, replacing the hose as necessary, free of charge. The recall is expected to begin on November the 14, 2016. Owners may contact Volvo at 1-800-458-1552. Volvo's number for this campaign is R8... Read more
43,766 vehicles affected
Manufacturer: Volvo Car USA LLC
16V690000 Sep 26, 2016
AIR BAGS
Defect Description
Volvo Cars of North America, LLC (Volvo) is recalling certain model year 2016-2017 Volvo XC90 and S90 vehicles manufactured April 15, 2015 through September 19, 2016. In the affected vehicles, the drain hose for the air conditioning may leak into the passenger compartment due to a drain hose inst... Read more
Consequence
Significant water drainage into the passenger compartment may adversely affect air bag deployment in the event of a crash, increasing the risk of occupant injury.
Remedy
Volvo will notify owners, and dealers will inspect the air conditioning drain hose for proper installation, replacing the hose as necessary, free of charge. The recall is expected to begin on November the 14, 2016. Owners may contact Volvo at 1-800-458-1552. Volvo's number for this campaign is R8... Read more
43,766 vehicles affected
Manufacturer: Volvo Car USA LLC
16V268000 May 4, 2016
VISIBILITY:SUN/MOON ROOF ASSEMBLY
Defect Description
Volvo Car USA LLC (Volvo) is recalling certain model year 2016 XC90 vehicles manufactured January 27, 2015, to April 23, 2016. The sunroofs on the affected vehicles have a switch on the overhead console that may not be adequately recessed to prevent the switch from being unintentionally pressed. W... Read more
Consequence
If the switch is unintentionally pressed and the sunroof panel closes, there is an increased risk of occupant injury.
Remedy
Volvo will notify owners, and dealers will perform a software upgrade that disables the auto-close function, free of charge. The recall began June 24, 2016. Owners may contact Volvo customer service at 1-800-458-1552 or by visiting http://Volvo.custhelp.com. Volvo's number for this recall is R897... Read more
30,214 vehicles affected
Manufacturer: Volvo Car USA LLC
15V497000 Aug 6, 2015
AIR BAGS:SIDE/WINDOW
Defect Description
Volvo Cars of N.A., LLC (Volvo) is recalling certain model year 2016 Volvo XC90 vehicles manufactured January 27, 2015, to July 10, 2015. The third row seating side curtain air bags may not fully inflate.
Consequence
Underinflated air bags may not fully protect third row occupants, increasing the risk of injury in the event of a crash.
Remedy
Volvo will notify owners, and dealers will modify the D-pillar interior panels to allow full inflation of the third row airbags, free of charge. The recall began on September 21, 2015. Owners may contact Volvo Customer Care at 1-800-458-1552.
3,911 vehicles affected
Manufacturer: Volvo Cars of N.A., LLC
15V342000 Jun 3, 2015
AIR BAGS:SIDE/WINDOW
Defect Description
Volvo Cars of N.A., LLC (Volvo) is recalling certain model year 2016 Volvo XC90 vehicles manufactured January 27, 2015, to May 19, 2015. The affected vehicles have front seats whose wiring harness for the Side Impact Protection System (SIPS) may have been routed incorrectly.
Consequence
If the wiring harness is routed incorrectly, the wiring may be damaged, disabling the front seat side impact air bag, and increasing the risk of injury to the seat occupant in the event of a crash necessitating deployment of the front seat side impact air bag.
Remedy
Volvo will notify owners, and dealers will inspect the routing of the SIPS wiring, correcting the routing and installing a protective sleeve as necessary, free of charge. The recall began on June 30, 2015. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall... Read more
584 vehicles affected
Manufacturer: Volvo Cars of N.A., LLC

Complaint Statistics

297 total complaints 10 crashes 14 fires 12 injuries

Top Reported Components

ComponentComplaints
ENGINE79
ELECTRICAL SYSTEM55
UNKNOWN OR OTHER33
STRUCTURE:BODY21
SERVICE BRAKES14
VEHICLE SPEED CONTROL10
FUEL/PROPULSION SYSTEM10
POWER TRAIN9
AIR BAGS7
STEERING7
UNKNOWN OR OTHER Feb 27, 2026
Incident date: Feb 27, 2026
My car started smoking on the road, I parked it. It smoked, Then it caught on fire.
Fire
ENGINE Jan 23, 2026
Incident date: Mar 19, 2025
*the engine is the part that failed due to excessive oil consumption. *it became a safety risk once it started selecting its own driving speed after dropping driving speed to 31mph on [XXX in Raleigh. *the problem was confirmed by the dealer, Volvo of Cary *it has not been inspected by the manufact... Read more
ENGINE Jan 23, 2026
Incident date: Dec 27, 2025
My vehicle was signaling me to add oil every 600 - 1000 miles around 85,000 miles. The dealership charged me for a chemical treatment to stop the oil burning around 90,000 miles. At about 95,000 miles, my engine failed while driving on the interstate. There was no warning light or degradation of p... Read more
POWER TRAIN Oct 20, 2025
Incident date: Sep 30, 2025
On September 30, 2025, a 2016 Volvo XC90 T6 experienced sudden engine failure while driving westbound on I-75 (Alligator Alley) at highway speed. The vehicle abruptly went into reduced power mode (“turtle mode”) without warning. This forced the driver to stop on the roadside, creating a serious ... Read more
ENGINE Oct 20, 2025
Incident date: Sep 30, 2025
On September 30, 2025, a 2016 Volvo XC90 T6 experienced sudden engine failure while driving westbound on I-75 (Alligator Alley) at highway speed. The vehicle abruptly went into reduced power mode (“turtle mode”) without warning. This forced the driver to stop on the roadside, creating a serious ... Read more
FUEL/PROPULSION SYSTEM Oct 20, 2025
Incident date: Sep 30, 2025
On September 30, 2025, a 2016 Volvo XC90 T6 experienced sudden engine failure while driving westbound on I-75 (Alligator Alley) at highway speed. The vehicle abruptly went into reduced power mode (“turtle mode”) without warning. This forced the driver to stop on the roadside, creating a serious ... Read more
POWER TRAIN Sep 9, 2025
Incident date: Sep 9, 2025
Known supercharger leak on 2016 Volvo XC90 at 60,000 miles. Numerous reports of the same failure. Dealer and Volvo declined goodwill repair. Potential safety/fire issue if oil leakage worsens
UNKNOWN OR OTHER Sep 3, 2025
Incident date: Jan 15, 2025
The rear two car doors will not open. It started months ago with the left side and now is both doors. This is dangerous if anyone in the rear of the vehicle should need to exit in a timely manner. The dealership knows this is an issue, but says they are not obligated to fix it for free because there... Read more
ELECTRICAL SYSTEM Aug 26, 2025
Incident date: Feb 28, 2022
SRS warning light and was told that is is due to a faulty misassembled wiring in the seat harness. Possibility of the airbags not deploying correctly in case of a crash. The dealer has confirmed that it is the seat harness that needs to be replaced. Due to the Month/Year of the vehicle it does not f... Read more
AIR BAGS Aug 26, 2025
Incident date: Feb 28, 2022
SRS warning light and was told that is is due to a faulty misassembled wiring in the seat harness. Possibility of the airbags not deploying correctly in case of a crash. The dealer has confirmed that it is the seat harness that needs to be replaced. Due to the Month/Year of the vehicle it does not f... Read more
BACK OVER PREVENTION: SENSING SYSTEM: CAMERA Aug 23, 2025
Incident date: Oct 7, 2022
Backup camera not activating when in reverse sporadically. My recorded video of this happening: [XXX] Issue has been brought to the Volvo dealership service department. Remedy from the Volvo service has been to update software but it has not corrected the issue. Multiple of owners have encountere... Read more
STRUCTURE:BODY Aug 12, 2025
Incident date: Aug 12, 2024
I am filing a safety complaint regarding a failed rear door latch actuator in my 2016 Volvo XC90. This is a known issue among Volvo owners, yet there appears to be no recall or corrective action. The defect causes the door latch actuator to seize, rendering the affected rear door completely inopera... Read more
ENGINE Aug 12, 2025
Incident date: Aug 12, 2025
This car is consuming oil and has the potential to catastrophically fail, or catch fire.
ENGINE Jul 30, 2025
Incident date: Jul 30, 2025
Piston ring failure, excessive oil consumption. There was an extended warranty regarding the issue, but it has since been closed. I know there have been multiple lawsuits regarding this issue.
UNKNOWN OR OTHER May 27, 2025
Incident date: May 20, 2025
The back door, or liftgate, closes automatically (without me pressing the close button). This is inconsistent, as it doesn't happen all the time. Each time the car has been off, and maybe it's on some kind of timer. It's happened 3 times, at random, where each time it caught me off guard. One time i... Read more
1 injured
ELECTRICAL SYSTEM Apr 11, 2025
Incident date: Jul 11, 2024
The contact owns a 2016 Volvo XC90. The contact stated that water had been leaking into the vehicle on rainy days. The contact stated that the water intrusion was causing several warning lights to illuminate and unknown vehicle safety equipment failures. The contact stated that the front and rear ca... Read more
STRUCTURE Apr 11, 2025
Incident date: Jul 11, 2024
The contact owns a 2016 Volvo XC90. The contact stated that water had been leaking into the vehicle on rainy days. The contact stated that the water intrusion was causing several warning lights to illuminate and unknown vehicle safety equipment failures. The contact stated that the front and rear ca... Read more
SEAT BELTS Mar 23, 2025
Incident date: Mar 1, 2025
Safety belt will not retract in pillar when unbuckled.
LATCHES/LOCKS/LINKAGES:DOORS:LATCH Feb 3, 2025
Incident date: Feb 3, 2025
Loaded children into second row of vehicle, confirmed all doors closed. Began driving, passenger rear door swung open. Child DID NOT engage door handle. Pulled over to attempt to close door. Door latch would not engage, could not close or lock door. Still unable to close and lock door.
ENGINE Jan 30, 2025
Incident date: May 30, 2024
The contact owned a 2016 Volvo XC90. The contact stated that while her daughter was driving at an unknown speed, white smoke began to emit from the vehicle as fellow motorists alerted her daughter that a fire had started underneath the vehicle. The contact's daughter immediately pulled over as all o... Read more
Fire
STRUCTURE:BODY Dec 27, 2024
Incident date: Dec 1, 2022
The contact owns a 2016 Volvo XC90. The contact stated that water was entering the vehicle through the sunroof. There was an abnormal odor of mold inside the vehicle. The carpet was not wet. There was an abnormal swishing sound detected inside the vehicle. After it rained, the contact noticed that t... Read more
VISIBILITY:SUN/MOON ROOF ASSEMBLY Dec 27, 2024
Incident date: Dec 1, 2022
The contact owns a 2016 Volvo XC90. The contact stated that water was entering the vehicle through the sunroof. There was an abnormal odor of mold inside the vehicle. The carpet was not wet. There was an abnormal swishing sound detected inside the vehicle. After it rained, the contact noticed that t... Read more
FUEL/PROPULSION SYSTEM Dec 10, 2024
Incident date: Dec 9, 2024
I have a 2016 XC90 T6 Inscription. The issue started after refill the engine oil and led to malfunction in engine system. The engine list the power and slowed down the car while driving. I brought the car to the dealer 2 times already and had been fine for 3 months. However, the engine oil light... Read more
ENGINE Dec 10, 2024
Incident date: Dec 9, 2024
I have a 2016 XC90 T6 Inscription. The issue started after refill the engine oil and led to malfunction in engine system. The engine list the power and slowed down the car while driving. I brought the car to the dealer 2 times already and had been fine for 3 months. However, the engine oil light... Read more
LATCHES/LOCKS/LINKAGES:DOORS:LOCK Dec 4, 2024
Incident date: Mar 13, 2024
The rear doors get stuck closed. No unlocking or releasing child lock solves this issue. Had the passenger rear door unavailable for over 6 months and then it opened again only for the other side to quit working now. Volvo does not cover this issue despite clear danger to riders in accident or emerg... Read more
EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM) Sep 17, 2024
Incident date: Sep 14, 2024
The contact owns a 2016 Volvo XC90. The contact stated that while driving at various speeds, the oil light illuminated. The contact stated that the failure was related to NHTSA Campaign Number: 19V308000 (Engine and Engine Cooling). The vehicle was taken to an independent mechanic, where it was diag... Read more
SERVICE BRAKES Sep 17, 2024
Incident date: Sep 14, 2024
The contact owns a 2016 Volvo XC90. The contact stated that while driving at various speeds, the oil light illuminated. The contact stated that the failure was related to NHTSA Campaign Number: 19V308000 (Engine and Engine Cooling). The vehicle was taken to an independent mechanic, where it was diag... Read more
ENGINE AND ENGINE COOLING Sep 17, 2024
Incident date: Sep 14, 2024
The contact owns a 2016 Volvo XC90. The contact stated that while driving at various speeds, the oil light illuminated. The contact stated that the failure was related to NHTSA Campaign Number: 19V308000 (Engine and Engine Cooling). The vehicle was taken to an independent mechanic, where it was diag... Read more
ENGINE Sep 9, 2024
Incident date: Aug 30, 2024
Started getting high coolant temperature warning, indicating to slow down and then after a short while to stop the vehicle. The vehicle now cannot be driven without the warning showing up after several minutes of driving after sitting. Of course comes on much sooner if it's been running before that.... Read more
ENGINE Aug 28, 2024
Incident date: Jul 24, 2024
There is a engine coolant leak from the plastic coolant line connector going into the motor
ENGINE Aug 11, 2024
Incident date: Mar 20, 2024
The exhaust manifold and supercharger on my 2016 Volvo XC90 have malfunctioned. The exhaust manifold has a visible crack, and the supercharger has seals that are leaking exhaust gases. Both components are available for inspection upon request and have been diagnosed by an independent mechanic who co... Read more
FUEL/PROPULSION SYSTEM Aug 5, 2024
Incident date: Aug 3, 2024
The hybrid motor periodical will hesitate when accelerating from a stop, specifically it'll start accelerating then lose power for up to a couple of seconds before regaining power. This poses a safety risk if you start pulling out into traffic and suddenly and unpredictably lose power while there's... Read more
ELECTRICAL SYSTEM Aug 5, 2024
Incident date: Aug 3, 2024
The hybrid motor periodical will hesitate when accelerating from a stop, specifically it'll start accelerating then lose power for up to a couple of seconds before regaining power. This poses a safety risk if you start pulling out into traffic and suddenly and unpredictably lose power while there's... Read more
ENGINE Aug 5, 2024
Incident date: Aug 3, 2024
The hybrid motor periodical will hesitate when accelerating from a stop, specifically it'll start accelerating then lose power for up to a couple of seconds before regaining power. This poses a safety risk if you start pulling out into traffic and suddenly and unpredictably lose power while there's... Read more
FORWARD COLLISION AVOIDANCE: ADAPTIVE CRUISE CONTROL Jul 18, 2024
Incident date: May 16, 2022
Same issue as complaint #11416043. Leak in sunroof has caused several electrical issues with the car. I had noticed occasional drips from the rear view mirror but had no idea that water was pooling under the spare tire in the trunk where several electrical components are located. When I originall... Read more
STRUCTURE:BODY Jul 18, 2024
Incident date: May 16, 2022
Same issue as complaint #11416043. Leak in sunroof has caused several electrical issues with the car. I had noticed occasional drips from the rear view mirror but had no idea that water was pooling under the spare tire in the trunk where several electrical components are located. When I originall... Read more
FORWARD COLLISION AVOIDANCE: WARNINGS Jul 18, 2024
Incident date: May 16, 2022
Same issue as complaint #11416043. Leak in sunroof has caused several electrical issues with the car. I had noticed occasional drips from the rear view mirror but had no idea that water was pooling under the spare tire in the trunk where several electrical components are located. When I originall... Read more
ENGINE Jul 8, 2024
Incident date: Jun 25, 2024
The contact owns a 2016 Volvo XC90. The contact stated that after starting the vehicle, the vehicle failed to accelerate above 15 MPH while depressing the accelerator pedal. The contact stated that a turtle warning symbol appeared on the instrument panel along with an "Engine System Reduced Performa... Read more
ENGINE Jul 7, 2024
Incident date: May 31, 2024
Excessive Oil consumption. Volvo knowingly allows for the sale and resale of their 2013-2016 vehicles all makes and models even though they know there is an engine issue causing excessive oil consumption due to bad pistons and o rings in the engine. They’ve tried to hide this for years and since h... Read more
ENGINE Jun 7, 2024
Incident date: Jun 7, 2024
We are a repair facility and the vehicle arrived for a concern with a weak battery and a battery warning light. The battery was testing bad and was replaced but the other issues persisted. The vehicle was scanned for codes and the codes present in the computer were B139F11, P26DC00 & P059700. After ... Read more
ENGINE Jun 4, 2024
Incident date: Feb 15, 2023
The vehicle exhibits excessive oil consumption due to defective oil control rings, as highlighted by Quality Bulletin P10186. Additionally, the sunroof leaks, as noted in Technical Journal 31272 and TJ 35503.3.0, and there are further issues with the windshield wiper/turn signal system, the parking ... Read more
POWER TRAIN Jun 4, 2024
Incident date: Feb 15, 2023
The vehicle exhibits excessive oil consumption due to defective oil control rings, as highlighted by Quality Bulletin P10186. Additionally, the sunroof leaks, as noted in Technical Journal 31272 and TJ 35503.3.0, and there are further issues with the windshield wiper/turn signal system, the parking ... Read more
FUEL/PROPULSION SYSTEM Jun 4, 2024
Incident date: Feb 15, 2023
The vehicle exhibits excessive oil consumption due to defective oil control rings, as highlighted by Quality Bulletin P10186. Additionally, the sunroof leaks, as noted in Technical Journal 31272 and TJ 35503.3.0, and there are further issues with the windshield wiper/turn signal system, the parking ... Read more
ENGINE AND ENGINE COOLING May 23, 2024
Incident date: May 22, 2024
The contact owns a 2016 Volvo XC90. The contact stated that after arriving at his workplace and parking the vehicle, he was alerted that the vehicle was smoking. The contact became aware that coolant was leaking from underneath the front of the vehicle and was puddling underneath the vehicle. The co... Read more
FUEL/PROPULSION SYSTEM May 2, 2024
Incident date: Feb 1, 2023
The contact owns a 2016 Volvo XC90. The contact stated that both oil and coolant would frequently be added to the engine as both the check engine and oil warning lights would appear on the instrument panel. The vehicle was taken to the dealer on multiple occasions where the crank shaft seal and fuel... Read more
ENGINE May 2, 2024
Incident date: Feb 1, 2023
The contact owns a 2016 Volvo XC90. The contact stated that both oil and coolant would frequently be added to the engine as both the check engine and oil warning lights would appear on the instrument panel. The vehicle was taken to the dealer on multiple occasions where the crank shaft seal and fuel... Read more
UNKNOWN OR OTHER Apr 29, 2024
Incident date: Jan 14, 2024
The left rear door of my vehicle flew open while we were moving with my 10-year-old daughter sitting adjacent to the door. Fortunately, she had her seat belt on otherwise the result would have been tragic. On [XXX] my daughter got into the back of my vehicle, suddenly, her door flew open, I immedi... Read more
LATCHES/LOCKS/LINKAGES:DOORS:LATCH Apr 29, 2024
Incident date: Jan 14, 2024
The left rear door of my vehicle flew open while we were moving with my 10-year-old daughter sitting adjacent to the door. Fortunately, she had her seat belt on otherwise the result would have been tragic. On [XXX] my daughter got into the back of my vehicle, suddenly, her door flew open, I immedi... Read more
UNKNOWN OR OTHER Mar 23, 2024
Incident date: Mar 23, 2024
Your site states that my vehicle does not have active recalls for my vehicle but there is a recall that the manufacturer confirmed my vehicle is actively affected by since 2019
AIR BAGS Mar 22, 2024
Incident date: Feb 28, 2023
Hi, I had a 2016 XC90 which has serious safety problems. The sunroof has a factory defect, leaking water into the car and causing failures in electronic systems and airbags. Many other owners have sued Volvo and won their cases. Additionally, the issue has been certified by the court, and there are ... Read more

Showing 50 of 297 complaints.

NHTSA Safety Investigations — VOLVO XC90

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE10025 Opened: Jul 20, 2010 — Closed: Nov 22, 2010
PE — Closed — Model Year: 2005
Central Electronic Module Failure
Volvo acknowledged a problem affecting some subject vehicles involving water seepage into the plenum box area in the engine compartment.When this occurs water may enter into the interior / passenger compartment and track along the wiring harness for the Central Electronic Module (CEM), the device th... Read more
PE09039 Opened: Aug 31, 2009 — Closed: Dec 22, 2009
PE — Closed — Model Year: 2004
FUEL PUMP LEAK
VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO ... Read more
EA06006 Opened: Mar 21, 2006 — Closed: Jun 14, 2007
EA — Closed — Model Year: 2005
VOLVO XC90 BATTERY CABLE FAILURES
DURING PE05-057 AND EA06-006 ODI IDENTIFIED TWO CONDITIONS INVOLVING THE POSITIVE BATTERY CABLE IN MODEL YEAR (MY) 2005 VOLVO XC90 SPORT UTILITY VEHICLES THAT COULD RESULT IN A VEHICLE FIRE:(1) POSITIVE BATTERY CABLE GROUNDING TO THE STARTER SOLENOID HOUSING; AND (2) MISPLACED JACK CRANK HANDLES UND... Read more
PE05064 Opened: Dec 2, 2005 — Closed: May 10, 2006
PE — Closed — Model Year: 2004
WINDSHIELD WIPER ARM PERFORMANCE
THE MANUFACTURER NOTIFIED NHTSA BY LETTER DATED APRIL 21, 2006, THAT A SAFETY RECALL HAS BEEN INITIATED FOR CORRECTION OF THIS PROBLEM ON CERTAIN MODEL YEAR 2003 - 2006 VOLVO XC90 VEHICLES. THE RECALL AFFECTS APPROXIMATELY 122,400 SUBJECT VEHICLES PRODUCED BETWEEN AUGUST 2002 AND OCTOBER 2005.NHTSA ... Read more
PE05057 Opened: Nov 2, 2005 — Closed: Mar 23, 2006
PE — Closed — Model Year: 2005
VOLVO XC90 BATTERY CABLE FAILURES
THE OFFICE OF DEFECT INVESTIGATIONS OPENED A PRELIMINARY EVALUATION, PE05-057 BASED ON EARLY WARNING DATA SUBMITTED TO ODI BY VOLVO. THE DATA CONTAINED FIELD REPORTS OF THERMAL FAILURES OF THE POSITIVE BATTERY CABLE. ON NOVEMBER 17, 2005, VOLVO NOTIFIED ODI THAT IT HAD IDENTIFIED A SAFETY DEFECT IN ... Read more

VOLVO XC90 — All Years Overview

Complete safety history for the VOLVO XC90 across all model years (2003–2025).

113 Total Recalls
2,165 Total Complaints
5 Investigations
63 Reported Crashes
71 Reported Fires
0 Reported Deaths

VOLVO XC90 — Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2025 2 31 View
2024 3 44 View
2023 6 69 View
2022 7 43 View
2021 23 51 View
2020 13 37 View
2019 8 46 View
2018 3 55 View
2017 8 109 View
2016 (current) 9 297
2015 1 0 View
2014 0 7 View
2013 0 13 View
2012 0 6 View
2011 1 30 View
2010 3 16 View
2009 1 11 View
2008 3 44 View
2007 2 59 View
2006 3 73 View
2005 6 304 View
2004 6 669 View
2003 5 149 View

Other VOLVO Models

Model Recalls Complaints
VNL 232 176 View
VHD 192 20 View
VNM 142 13 View
VN 125 150 View
S60 122 1,657 View
XC60 121 864 View
V70 92 1,181 View
S80 81 1,321 View