2004 VOLVO XC90

6 recalls, 669 complaints - 310 TSBs

10V566000 Nov 8, 2010
EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)
Defect Description
VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Consequence
AN OVERHEATED BATTERY COULD LEAD TO A FIRE.
Remedy
VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL B... Read more
416 vehicles affected
Manufacturer: VOLVO CARS OF N.A. LLC.
09V483000 Dec 18, 2009
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Defect Description
VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLIN... Read more
Consequence
IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy
DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
158,733 vehicles affected
Manufacturer: VOLVO CARS OF N.A. LLC.
06V155000 May 5, 2006
STEERING:LINKAGES:TIE ROD ASSEMBLY
Defect Description
ON CERTAIN PASSENGER VEHICLES,THE OUTER TIE ROD BALL JOINT CAN DEFORM AT HIGH LOADS CAUSING A LOSS OF THE CLAMPING FORCE AND THE NUT MAY LOOSEN, WHICH MAY EVENTUALLY LEAD TO A FATIGUE FRACTURE OF THE OUTER TIE ROD BALL JOINT.
Consequence
THE DRIVER MAY NOTICE THAT THE VEHICLE IS DIFFICULT TO MANEUVER INCREASING THE RISK OF A CRASH.
Remedy
DEALERS WILL REPLACE THE OUTER BALL JOINT TIE RODS WITH IMPROVED OUTER BALL JOINT TIE RODS FREE OF CHARGE. THE RECALL BEGAN ON JUNE 23, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
126,743 vehicles affected
Manufacturer: VOLVO CARS OF N.A. LLC.
06V144000 Apr 28, 2006
VISIBILITY:WINDSHIELD WIPER/WASHER
Defect Description
ON CERTAIN VEHICLES, IF THE WIPER ARM IS ACTIVATED IN EXTREME WINTER WEATHER CONDITIONS AND WITHOUT LIFTING THE WIPER ARMS AND CLEANING THE WINDSHIELD PRIOR TO MOVING, THE WIPER ARM MIGHT SLIP ON ITS DRIVESHAFT, RESULTING IN AN INABILITY TO MOVE THE WIPERS FROM THE PARK POSITION.
Consequence
INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.
Remedy
DEALERS WILL REPLACE THE WIPER ARMS AND RETAINING NUTS. THE RECALL BEGAN ON SEPTEMBER 5, 2006. OWNERS MAY CONTACT VOLVO CARS AT 1-800-458-1552.
122,431 vehicles affected
Manufacturer: VOLVO CARS OF N.A. LLC.
03V434000 Nov 4, 2003
WHEELS
Defect Description
ON CERTAIN SPORT UTILITY VEHICLES, THE FRONT WHEEL SPEED SENSORS MAY BE DEFECTIVE, CAUSING AN ERRONEOUS WHEEL SPEED SIGNAL.
Consequence
THIS CAN ADVERSELY AFFECT A NUMBER OF VEHICLE FUNCTIONS, INCLUDING BRAKE, ENGINE, TRANSMISSION, AND TORQUE DISTRIBUTION CONTROL WHICH RELY ON THIS SIGNAL FOR PROPER OPERATION.
Remedy
DEALERS WILL REPLACE THE FRONT WHEEL SENSORS. OWNER NOTIFICATION BEGAN ON DECEMBER 8, 2003. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.
2,586 vehicles affected
Manufacturer: VOLVO CARS OF N.A. LLC.
03V391000 Oct 10, 2003
SEAT BELTS:REAR/OTHER
Defect Description
ON CERTAIN SPORT UTILITY VEHICLES, THE SEAT BELT ATTACHMENT(S) FOR THE SECOND AND THIRD ROW SEAT(S) MAY NOT HAVE BEEN FITTED PROPERLY.
Consequence
IN THE EVENT OF A CRASH, THE SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF INJURY.
Remedy
DEALERS WILL INSPECT AND REPAIR THE SECOND AND/OR THIRD ROW SEAT BELT ATTACHMENTS. OWNER NOTIFICATION BEGAN ON DECEMBER 8, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.
18,692 vehicles affected
Manufacturer: VOLVO CARS OF N.A. LLC.

Complaint Statistics

669 total complaints 13 crashes 4 fires 9 injuries

Top Reported Components

ComponentComplaints
ELECTRICAL SYSTEM150
POWER TRAIN:AUTOMATIC TRANSMISSION102
POWER TRAIN39
FUEL SYSTEM, GASOLINE32
FUEL/PROPULSION SYSTEM32
EXTERIOR LIGHTING30
ENGINE28
AIR BAGS26
VEHICLE SPEED CONTROL16
STEERING16
STEERING Mar 9, 2025
Incident date: Mar 6, 2025
I bought my 2022 KIA Soul September 2021. in 2022, I brought my car to KIA in Clifton NJ because it shut down suddenly without warning while in drive, the battery, oil and engine lights came on. I would put my car in park, turn it off and on again for the car to start. by doing so, all the lights di... Read more
ENGINE Nov 22, 2024
Incident date: Nov 8, 2024
My check engine light came on. I stopped at Auto Zone and had the check engine light read. The code came back as P1450 (Canister Purge Valve). Upon checking the Ford Website to run my VIN for recalls, nothing came back for my vehicle. I checked NHTSA and learned there have been 6 recalls, and 2 of t... Read more
POWER TRAIN Nov 22, 2024
Incident date: Nov 8, 2024
My end of year 2019 produced GMC Sierra 1500 5.3 V8, 4WD X31 4 door truck had a serious malfunction that could have caused great harm. I was driving down my driveway at approximately 20 mph when the truck's rear wheels locked up, stopping the truck instantly, sending me into the steering wheel nar... Read more
WHEELS Nov 22, 2024
Incident date: Nov 8, 2024
My end of year 2019 produced GMC Sierra 1500 5.3 V8, 4WD X31 4 door truck had a serious malfunction that could have caused great harm. I was driving down my driveway at approximately 20 mph when the truck's rear wheels locked up, stopping the truck instantly, sending me into the steering wheel nar... Read more
SERVICE BRAKES May 16, 2023
Incident date: May 9, 2023
Brake lights stay on when not even pressing the brake pedal. This causes cruise control to shut off too. Sometimes "Service ESC" and "Traction Control" light will come on randomly too. Had taken it to Chevy dealership multiple times to have this issue fixed but problems seems to come back after a fe... Read more
ELECTRICAL SYSTEM May 16, 2023
Incident date: Apr 7, 2023
My wife was driving her Jeep to work this morning and a warning message came on the info screen stating the vehicle was shutting down soon and to safely pull over. She only had a two minute warning which was not enough time to pull over to a safe place without risking injury from being hit from anot... Read more
POWER TRAIN Mar 17, 2023
Incident date: Mar 10, 2023
I was pulling into a parking lot when my transmission failed and was only able to go in reverse. This was from a main road and the truck went from drivable to undriveable with no prior notice or issue. The truck was towed by Ram Roadside assistance to the nearest Ram dealer and the dealer confirmed ... Read more
FUEL SYSTEM, GASOLINE Nov 9, 2022
Incident date: Nov 9, 2012
The contact owns a 2004 Volvo XC90. The contact stated that after refueling the vehicle, his wife noticed an abnormally strong gasoline odor. The contact's wife was able to continue driving the vehicle; however, the failure would return after refueling or on rainy days. The contact related the failu... Read more
FUEL SYSTEM, GASOLINE Oct 3, 2022
Incident date: Sep 17, 2022
The contact owns a 2004 Volvo XC90. The contact stated that after his wife started the vehicle, she smelled the odor of gasoline. The contact had been advised by his wife that the vehicle was taking longer to start up and sometimes required two or three attempts to start the vehicle. The contact sta... Read more
ELECTRICAL SYSTEM Jun 1, 2022
Incident date: May 26, 2022
On May 26, 2022, I was stuck in traffic for four hours, and the car's CEM (central electronic module) overheated causing the dashboard to shut down three times, meaning I lost all instrument readings. After each time the dashboard shut down, I had to pull over and reset fuse #27 to have the dashboa... Read more
EXTERIOR LIGHTING Nov 12, 2021
Incident date: Oct 16, 2021
While driving on the highway "SRS urgent" text came on, also hear clicking sounds under dash on driver side, then dashboard indicator lights completely disappear (speed, fuel, temperature, etc) . Extremely hot under driver side dash. Fortunately, still able to steer and brake. This has happened twi... Read more
ENGINE Nov 12, 2021
Incident date: Oct 16, 2021
While driving on the highway "SRS urgent" text came on, also hear clicking sounds under dash on driver side, then dashboard indicator lights completely disappear (speed, fuel, temperature, etc) . Extremely hot under driver side dash. Fortunately, still able to steer and brake. This has happened twi... Read more
ELECTRICAL SYSTEM Nov 12, 2021
Incident date: Oct 16, 2021
While driving on the highway "SRS urgent" text came on, also hear clicking sounds under dash on driver side, then dashboard indicator lights completely disappear (speed, fuel, temperature, etc) . Extremely hot under driver side dash. Fortunately, still able to steer and brake. This has happened twi... Read more
FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING Jun 22, 2021
Incident date: Nov 20, 2020
is been stolen form my home and trying to fine it
ENGINE Jun 22, 2021
Incident date: Nov 20, 2020
is been stolen form my home and trying to fine it
AIR BAGS Jun 22, 2021
Incident date: Dec 29, 2020
is been stolen
ELECTRICAL SYSTEM Jun 22, 2021
Incident date: Dec 29, 2020
is been stolen
ENGINE Jun 22, 2021
Incident date: Dec 29, 2020
is been stolen
UNKNOWN OR OTHER Jun 22, 2021
Incident date: Nov 20, 2020
is been stolen form my home and trying to fine it
WHEELS May 19, 2021
Incident date: Sep 24, 2008
STEERING-LINKAGES: TIE ROD ASSEMBLY ON CERTAIN PASSENGER VEHICLES, THE OUTER TIE ROD BALL JOINT CAN DEFORM AT HIGH LOADS CAUSING A LOSS OF THE CLAMPING FORCE AND THE NUT MAY LOOSEN, WHICH MAY EVENTUALLY LEAD TO A FATIGUE FRACTURE OF THE OUTER TIE ROD BALL JOINT. CONSEQUENCES OF DEFECT: THE DRIVER ... Read more
STEERING May 19, 2021
Incident date: Sep 24, 2008
STEERING-LINKAGES: TIE ROD ASSEMBLY ON CERTAIN PASSENGER VEHICLES, THE OUTER TIE ROD BALL JOINT CAN DEFORM AT HIGH LOADS CAUSING A LOSS OF THE CLAMPING FORCE AND THE NUT MAY LOOSEN, WHICH MAY EVENTUALLY LEAD TO A FATIGUE FRACTURE OF THE OUTER TIE ROD BALL JOINT. CONSEQUENCES OF DEFECT: THE DRIVER ... Read more
SEAT BELTS May 19, 2021
Incident date: Sep 24, 2008
STEERING-LINKAGES: TIE ROD ASSEMBLY ON CERTAIN PASSENGER VEHICLES, THE OUTER TIE ROD BALL JOINT CAN DEFORM AT HIGH LOADS CAUSING A LOSS OF THE CLAMPING FORCE AND THE NUT MAY LOOSEN, WHICH MAY EVENTUALLY LEAD TO A FATIGUE FRACTURE OF THE OUTER TIE ROD BALL JOINT. CONSEQUENCES OF DEFECT: THE DRIVER ... Read more
STEERING May 9, 2021
Incident date: Sep 24, 2008
ON CERTAIN PASSENGER VEHICLES, THE OUTER TIE ROD BALL JOINT CAN DEFORM AT HIGH LOADS CAUSING A LOSS OF CLAMPING AND THE NUT MAY LOOSEN, WHICH MAY EVENTUALLY LEAD TO A FRACTURE OF THE OUTER ROD BALL JOINT. THE DRIVER MAY NOTICE THE VEHICLE IS DIFFCULT TO MANEUVER INCREASING THE RISK OF A CRASH. W... Read more
SEAT BELTS May 9, 2021
Incident date: Sep 24, 2008
ON CERTAIN PASSENGER VEHICLES, THE OUTER TIE ROD BALL JOINT CAN DEFORM AT HIGH LOADS CAUSING A LOSS OF CLAMPING AND THE NUT MAY LOOSEN, WHICH MAY EVENTUALLY LEAD TO A FRACTURE OF THE OUTER ROD BALL JOINT. THE DRIVER MAY NOTICE THE VEHICLE IS DIFFCULT TO MANEUVER INCREASING THE RISK OF A CRASH. W... Read more
WHEELS May 9, 2021
Incident date: Sep 24, 2008
ON CERTAIN PASSENGER VEHICLES, THE OUTER TIE ROD BALL JOINT CAN DEFORM AT HIGH LOADS CAUSING A LOSS OF CLAMPING AND THE NUT MAY LOOSEN, WHICH MAY EVENTUALLY LEAD TO A FRACTURE OF THE OUTER ROD BALL JOINT. THE DRIVER MAY NOTICE THE VEHICLE IS DIFFCULT TO MANEUVER INCREASING THE RISK OF A CRASH. W... Read more
FUEL/PROPULSION SYSTEM Apr 8, 2021
Incident date: Apr 1, 2021
INSIDE SMELLS OF GASOLINE AFTER STARTING, AND WHILE DRIVING. PERSISTENT. NAUSEATING WHILE DRIVING. WINDOWS MUST BE LET DOWN WHILE DRIVING.
FUEL/PROPULSION SYSTEM Feb 16, 2021
Incident date: Jan 4, 2021
THE FUEL PUMP UNDER THE BACK SEAT IS CRACKED AND LEAKING FUEL. THIS IS REFERENCED IN NHTSA RECALL NUMBER 09V483000. O'STEEN VOLVO IN JACKSONVILLE REFUSES TO ACKNOWLEDGE THERE WAS EVER A PROBLEM WITH THIS. IT IS ALL OVER THE INTERNET.THE VEHICLE IS NOT DRIVEABLE AS IS. THE CAR IS SOAKED WITH GASOLIN... Read more
POWER TRAIN Apr 14, 2020
Incident date: Apr 13, 2020
I AM CONCERNED THESE 2 ISSUES MAY POSE A SAFETY RISK. I RECENTLY PURCHASED THIS CAR FROM A FRIEND AND HAVE HAD IT ABOUT A MONTH. I NOTICE THE STEERING IS VERY STIFF AND DIFFICULT TO MANEUVER. I WAS TRYING TO FIND OUT IF THERE WERE ANY RECALLS ON THIS BUT HAVING NO LUCK. ALSO, WHEN THE CAR IS IN GEAR... Read more
STEERING Apr 14, 2020
Incident date: Apr 13, 2020
I AM CONCERNED THESE 2 ISSUES MAY POSE A SAFETY RISK. I RECENTLY PURCHASED THIS CAR FROM A FRIEND AND HAVE HAD IT ABOUT A MONTH. I NOTICE THE STEERING IS VERY STIFF AND DIFFICULT TO MANEUVER. I WAS TRYING TO FIND OUT IF THERE WERE ANY RECALLS ON THIS BUT HAVING NO LUCK. ALSO, WHEN THE CAR IS IN GEAR... Read more
POWER TRAIN Jan 10, 2020
Incident date: Dec 18, 2019
TL* THE CONTACT OWNS A 2004 VOLVO XC90. THE CONTACT STATED THAT WHILE THE VEHICLE WAS BEING DRIVEN, THE TRANSMISSION FAILED TO SHIFT OUT OF THIRD GEAR. THE CONTACT WAS ALSO ALERTED TO A MESSAGE DISPLAY WHICH INDICATED A TRANSMISSION FAILURE. ADDITIONALLY, THE VEHICLE WOULD INDEPENDENTLY SHIFT TO NEU... Read more
ELECTRICAL SYSTEM Dec 5, 2019
Incident date: Jun 15, 2017
WHILE I'M MOTION THE SRS AIRBAG LIGHT CAME ON TRANSMISSION URGENT LIGHT CAME ON AND ABS LIGHT THE BATTERY KEEPS BUBBLING LIKE ITS GONE BLOW UP IN MY TRUNK I HAVE TO JUMP IT OFF EVERY MORNING I PAID ALOT FOR THIS SUV CAN YOU PLEASE HELP ME KEEP MY ONLY CAR IN WORKING ORDER I HAVE HAD ALL MAINTAINS DO... Read more
AIR BAGS Dec 5, 2019
Incident date: Jun 15, 2017
WHILE I'M MOTION THE SRS AIRBAG LIGHT CAME ON TRANSMISSION URGENT LIGHT CAME ON AND ABS LIGHT THE BATTERY KEEPS BUBBLING LIKE ITS GONE BLOW UP IN MY TRUNK I HAVE TO JUMP IT OFF EVERY MORNING I PAID ALOT FOR THIS SUV CAN YOU PLEASE HELP ME KEEP MY ONLY CAR IN WORKING ORDER I HAVE HAD ALL MAINTAINS DO... Read more
POWER TRAIN Dec 5, 2019
Incident date: Jun 15, 2017
WHILE I'M MOTION THE SRS AIRBAG LIGHT CAME ON TRANSMISSION URGENT LIGHT CAME ON AND ABS LIGHT THE BATTERY KEEPS BUBBLING LIKE ITS GONE BLOW UP IN MY TRUNK I HAVE TO JUMP IT OFF EVERY MORNING I PAID ALOT FOR THIS SUV CAN YOU PLEASE HELP ME KEEP MY ONLY CAR IN WORKING ORDER I HAVE HAD ALL MAINTAINS DO... Read more
ENGINE Nov 9, 2019
Incident date: Oct 31, 2019
TRANSMISION IS STRUGGLING ON 3RD OR 4TH SHIFT, I READ ON INTERNET MANY COLVOS THIS TRIM FAILING AND BEEN REBUILTED AND STILL FAILING
UNKNOWN OR OTHER Nov 9, 2019
Incident date: Oct 31, 2019
TRANSMISION IS STRUGGLING ON 3RD OR 4TH SHIFT, I READ ON INTERNET MANY COLVOS THIS TRIM FAILING AND BEEN REBUILTED AND STILL FAILING
FUEL/PROPULSION SYSTEM Oct 16, 2019
Incident date: Aug 30, 2019
A FEW YEARS AGO I RECEIVED A EXTENDED WARRANTY FOR A FUEL PUMP RECALL. MY FUEL PUMP IS NOW LEAKING GAS AND FILLING THE CAR WITH GAS FUMES. WHEN I CALLED THE VOLVO DEALER I WAS TOLD THAT THE EXTENDED WARRANTY WAS NO LONGER VALID AND IT WOULD COST $1,000.00 TO HAVE IT FIXED. I CALLED THE VEHICLE S... Read more
POWER TRAIN Apr 29, 2019
Incident date: Feb 9, 2019
THE VOLVO HAS CONSTANT ISSUES WHEN SHIFTING AND GETTING STUCK IN A SPECIFIC GEAR. ALSO IT WILL DECIDE TO DOWN SHIFT OUT OF KNOW WHERE. I CAN BE DOING 55 ON THE HIGHWAY THEN IT SLAMS INTO 3RD AND I LOSE CONTROL OF THE VEHICLE ALMOST MAKING ME CRASH. MECHANICS DO NOT SEE ANYTHING WEONG WITH THE TRANSM... Read more
FUEL/PROPULSION SYSTEM Apr 9, 2019
Incident date: Apr 1, 2019
RAW GAS SMELL. TOLD BY DEALER MAY BE DANGERS TO DRIVE AND PARK OUT OF GARAGE SO FUMES DON'T ACCUMULATE. GARAGE HAS NATURAL GAS HEAT AND GAS WATER HEATER. SOME CARS SOLD IN OTHER STATES HAVE HAD RECALLS, UNDER VOLVO RECALL # 220. THIS CAR HAS BEEN USED IN SOME STATES NAMED IN SUMMER MONTHS. I AM... Read more
POWER TRAIN Apr 2, 2019
Incident date: Mar 21, 2019
BOUGHT THE VEHICLE WITH 112,000 MILES ON IT, IT HAS A GAS LEAK TRICKLING DOWN THE SIDE OF THE GAS TANK, PROBABLY A BAD SENDING UNIT, FUMES ARE BAD SOME DAYS BUT WORSE ON WARMER DAYS. THE TRANSMISSION FAILED ONE DAY WITH NO WARNING OR LIGHT, IT JUST LOST MOMENTUM AND FAILED TO ENGAGE IN DRIVE. I THIN... Read more
FUEL/PROPULSION SYSTEM Apr 2, 2019
Incident date: Mar 21, 2019
BOUGHT THE VEHICLE WITH 112,000 MILES ON IT, IT HAS A GAS LEAK TRICKLING DOWN THE SIDE OF THE GAS TANK, PROBABLY A BAD SENDING UNIT, FUMES ARE BAD SOME DAYS BUT WORSE ON WARMER DAYS. THE TRANSMISSION FAILED ONE DAY WITH NO WARNING OR LIGHT, IT JUST LOST MOMENTUM AND FAILED TO ENGAGE IN DRIVE. I THIN... Read more
SUSPENSION Jan 5, 2019
Incident date: Nov 28, 2018
I KEEP GETTING THAT THE ANTI-SKID NEEDS TO BE SERVICED BUT WHEN I GOT IT CHECKED THEY REPORTED THAT THEY COULDNT FIND ANYTHING WRONG WITH THE ANTI-SKID AND THE ERROR IS CONSTANTLY LIT IN THE SERVICE WINDOW OF THE VEHICLE. I CAN FEEL THE DIFFERENCE WHILE DRIVING IN WET CONDITIONS. IS THERE ANYTHING S... Read more
AIR BAGS Jul 22, 2018
Incident date: Jul 20, 2018
SRS- AIRBAG SERVICE URGENT OIL LIGHT SOMETIMES APPEAR
UNKNOWN OR OTHER Jul 22, 2018
Incident date: Jul 20, 2018
SRS- AIRBAG SERVICE URGENT OIL LIGHT SOMETIMES APPEAR
STEERING Jul 22, 2018
Incident date: Jul 20, 2018
SRS -AIRBAG SERVICE URGENT OIL LIGHT ON SOMETIMES
UNKNOWN OR OTHER Jul 22, 2018
Incident date: Jul 20, 2018
SRS -AIRBAG SERVICE URGENT OIL LIGHT ON SOMETIMES
AIR BAGS Jul 22, 2018
Incident date: Jul 20, 2018
SRS -AIRBAG SERVICE URGENT OIL LIGHT ON SOMETIMES
POWER TRAIN Jul 2, 2018
Incident date: Jun 30, 2018
SIMILAR TO MANY OTHERS, WHILE DRIVING OUR 2004 VOLVO XC90, WE HEAR A CLICK, THEN THE CLIMATE, RADIO AND WINDSHIELD WIPERS (IF ON) SHUT OFF AND THEIR DISPLAY LIGHTS BLACK OUT, THEN ANOTHER CLICK IN A FRACTION OF A SECOND AND THEY COME BACK ON. THIS WAS HAPPENING RANDOMLY, AND NOTHING ELSE WAS AFFECTE... Read more
ELECTRICAL SYSTEM Jul 2, 2018
Incident date: Jun 30, 2018
SIMILAR TO MANY OTHERS, WHILE DRIVING OUR 2004 VOLVO XC90, WE HEAR A CLICK, THEN THE CLIMATE, RADIO AND WINDSHIELD WIPERS (IF ON) SHUT OFF AND THEIR DISPLAY LIGHTS BLACK OUT, THEN ANOTHER CLICK IN A FRACTION OF A SECOND AND THEY COME BACK ON. THIS WAS HAPPENING RANDOMLY, AND NOTHING ELSE WAS AFFECTE... Read more
EXTERIOR LIGHTING Jul 2, 2018
Incident date: Jun 30, 2018
SIMILAR TO MANY OTHERS, WHILE DRIVING OUR 2004 VOLVO XC90, WE HEAR A CLICK, THEN THE CLIMATE, RADIO AND WINDSHIELD WIPERS (IF ON) SHUT OFF AND THEIR DISPLAY LIGHTS BLACK OUT, THEN ANOTHER CLICK IN A FRACTION OF A SECOND AND THEY COME BACK ON. THIS WAS HAPPENING RANDOMLY, AND NOTHING ELSE WAS AFFECTE... Read more
POWER TRAIN Jun 28, 2018
Incident date: Jun 28, 2018
TRANSMISSION DOES NOT SHIFT CORRECTLY. NUMEROUS OF PROBLEMS INVOLVING OTHERS. NEEDS TO BE REPLACED. ON HIGHWAY DID NOT WANT TO GO DURING RUSH HOUR TRAFFIC. COULD OF BEEN SERIOUSLY INJURED BY ONCOMING TRAFFIC WHEN THEY OBVIOUSLY KNOW THAT THE TRANSMISSION IS A PROBLEM

Showing 50 of 669 complaints.

Technical Service Bulletins, 2004 VOLVO XC90

310 manufacturer communications from 168 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
350000 EQUIPMENT59
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL48
110000 ELECTRICAL SYSTEM32
118000 ELECTRICAL SYSTEM:SOFTWARE28
356000 EQUIPMENT ADAPTIVE/MOBILITY18
200000 WHEELS11
980000 UNKNOWN OR OTHER8
150000 SEAT BELTS7
26745.13.14 Jan 12, 2024
110000 ELECTRICAL SYSTEM
This is a Technical Journal: 12V Battery Testing Method
C00009 Jul 21, 2023
252100 ELECTRONIC STABILITY CONTROL:CONTROL MODULE:SOFTWARE
COMPLIMENTARY UPGRADE C00009 DESCRIPTION.
C00009 Jul 21, 2023
980000 UNKNOWN OR OTHER
COMPLIMENTARY UPGRADE C00009 DESCRIPTION.
TJ3656330 Jun 12, 2023
980000 UNKNOWN OR OTHER
Rubber cushion
CBR-2201 Aug 29, 2022
060000 ENGINE AND ENGINE COOLING
Engine Control Module (EMS) Software (MSW) Information a?? August 2022; Improvement List (Change Log) - US21+OBD22 (13L VGT, TC) And US17+OBD22 (11L) Emissions
Special Tools Bu May 12, 2022
980000 UNKNOWN OR OTHER
The Deutronic DBL-1200 is an advanced battery maintainer/charger with the flexibility to be updated as products and repair methods evolve.
Service Manager May 6, 2022
980000 UNKNOWN OR OTHER
ICUP/Google Built-In Diagnostic Operations
Service Manager May 6, 2022
353000 EQUIPMENT:ELECTRICAL
ICUP/Google Built-In Diagnostic Operations
356EN01 Feb 9, 2022
350000 EQUIPMENT
VIDA QR Scanner Mobile App
Service Manager Feb 3, 2022
350000 EQUIPMENT
Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)
Service Manager Feb 3, 2022
110000 ELECTRICAL SYSTEM
Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)
TJ 35978 1 0 Jun 25, 2021
353000 EQUIPMENT:ELECTRICAL
New Software Products (SP) have been developed to convert a Care Key to a standard key.
SMB00-015-2021-0 May 25, 2021
110000 ELECTRICAL SYSTEM
This is a Service Manager Bulletin : Volvo Electric Vehicle Technical De-Energization Permit to Work Form
SMB00-288-2021-0 Feb 19, 2021
350000 EQUIPMENT
Volvo?s Warranty Department tracks Retailer warranty spending by utilizing the Warranty Retailer Counseling Process (WRCP). The WRCP is used to gauge individual retailer performance on objective measures over time. By setting clear performa
SMB00-015-2020-1 Oct 21, 2020
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This is a Service Manager Bulletin : Volvo Electric Vehicle Technical De-Energization Permit to Work Form
SMB00-015-2020-1 Oct 16, 2020
350000 EQUIPMENT
This is a Service Manager Bulletin : Volvo Electric Vehicle Technical De-Energization Permit to Work Form
ST-001-2020-09-1 Sep 18, 2020
356000 EQUIPMENT ADAPTIVE/MOBILITY
Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality
ST-001-2020-09-1 Sep 18, 2020
350000 EQUIPMENT
Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality
SMB00-006-2020-0 Aug 5, 2020
118000 ELECTRICAL SYSTEM:SOFTWARE
This is a Service Manager Bulletin: Service 2.0 Software & Total Upgrade Reminder
Service Manager Jun 23, 2020
980000 UNKNOWN OR OTHER
Battery Charger/maintainer requirement
Service Manager Jun 23, 2020
111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
Battery Charger/maintainer requirement
SMB00-006-2020-0 Mar 31, 2020
118000 ELECTRICAL SYSTEM:SOFTWARE
This is a Service Manager Bulletin: Service 2.0 Software & Total Upgrade Reminder
ST-001-2020-01-2 Jan 30, 2020
350000 EQUIPMENT
Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality
TJ34740.1.3-2020 Jan 28, 2020
060000 ENGINE (PWS)
This is a Technical Journal: 4 Cylinder VEP engine: Castrol Edge Professional V 0W-20 Synthetic oil.
SMB00-325-2019-1 Dec 1, 2019
356000 EQUIPMENT ADAPTIVE/MOBILITY
Service Manager Bulletin TITLE : Service Action Notification Re - Mails GROUP : NO : ISSUING DEPARTMENT : CAR MARKET : Product Safety & Compliance United States and Canada 00 325 REFERENCE BULLETINS : DATE : SMB00 - 323 and SMB00 - 323A YEA
SMB00-325-2019-1 Dec 1, 2019
350000 EQUIPMENT
Service Manager Bulletin TITLE : Service Action Notification Re - Mails GROUP : NO : ISSUING DEPARTMENT : CAR MARKET : Product Safety & Compliance United States and Canada 00 325 REFERENCE BULLETINS : DATE : SMB00 - 323 and SMB00 - 323A YEA
TJ31946.1.2-2019 Nov 19, 2019
110000 ELECTRICAL SYSTEM
This is a Technical Journal: Swapping control modules from vehicle to vehicle for diagnostics should be avoided. Swapping control modules may result in consequential damage to the swapped control module and in certain cases several other co
TJ31946.1.1-2019 Nov 14, 2019
110000 ELECTRICAL SYSTEM
This is a Technical Journal: Swapping control modules from vehicle to vehicle for diagnostics should be avoided. Swapping control modules may result in consequential damage to the swapped control module and in certain cases several other co
SMB00-006-2019-1 Nov 9, 2019
110000 ELECTRICAL SYSTEM
Software Installation Policy changes.
SMB00-438-2019-1 Nov 9, 2019
350000 EQUIPMENT
This is a Service Manager Bulletin: Technician Skillset Requirments
TJ31543.9.0-2019 Nov 6, 2019
110000 ELECTRICAL SYSTEM
This is a Technical Journal: This Journal is a guide for performing Software Downloads. Service: *See guide updated Oct. 12, 2016 for relevant P5/SPA Software Download information: P5_SPA_SW_Guide.pdf See VIDA Software tab for all other veh
ST-001-2019-10-1 Oct 17, 2019
350000 EQUIPMENT
Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality
TJ21965.7.0-2019 Oct 16, 2019
060000 ENGINE AND ENGINE COOLING
This is a Technical Journal: Oil in cooling system. New cleaning method developed.
SMB00 438 2019-0 Aug 23, 2019
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This is a Service Manager Bulletin: Technician Skillset Requirments
SMB00 108 2019-0 Aug 15, 2019
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Retailers should only use a Volvo part number on claims for items purchased directly from Volvo. Failure to follow this policy will result in claim adjustments. Warranty reimbursement rates and quantity limits for the parts listed, with the
SMB00 108C 2019- Aug 15, 2019
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Retailers should only use a Volvo part number on claims for items purchased directly from Volvo. Failure to follow this policy will result in claim adjustments. Warranty reimbursement rates and quantity limits for the parts listed, with the
SMB00 006 2019-0 Aug 12, 2019
118000 ELECTRICAL SYSTEM:SOFTWARE
Software Installation Policy changes.
SMB84 001 2019-0 Aug 3, 2019
131000 VISIBILITY:WINDSHIELD
This is a Service Manager Bulletin: Windshield replacement products.
TJ34650 1 0-2019 Jun 27, 2019
350000 EQUIPMENT
This is a Technical Journal: SPA Condensation water drops in around pedals area
SMB30-001-2019-0 Jun 5, 2019
118000 ELECTRICAL SYSTEM:SOFTWARE
This is a Service Managers Bulletin: Volvo Cars is constantly developing the in-car systems and the services offered to customers, so that their cars give them the best experience possible . As of May 13th, 2019, when the software in your c
SPJ34864 2 0-201 Jun 5, 2019
118000 ELECTRICAL SYSTEM:SOFTWARE
This is a Service Product Journal: Information Notice. We process the personal data that you provide in connection with the creation of your VIDA account. The purpose of our processing is to administer your VIDA account (from registration t
SMB30-001-2019-0 May 21, 2019
110000 ELECTRICAL SYSTEM
This is a Service Managers Bulletin: Volvo Cars is constantly developing the in-car systems and the services offered to customers, so that their cars give them the best experience possible . As of May 13th, 2019, when the software in your c
SPJ3475710-2019- May 16, 2019
350000 EQUIPMENT
This is a Service Product Journal: Unable to set SPA/CMA vehicle into programming mode - P2P
SPJ3475710-2019- May 16, 2019
110000 ELECTRICAL SYSTEM
This is a Service Product Journal: Unable to set SPA/CMA vehicle into programming mode - P2P
TJ3416511-2019-0 May 7, 2019
350000 EQUIPMENT
This is a Technical Journal: No VIDA communication with vehicle
TJ3416511-2019-0 May 7, 2019
110000 ELECTRICAL SYSTEM
This is a Technical Journal: No VIDA communication with vehicle
TJ34502.1.0-2019 Feb 28, 2019
162500 STRUCTURE:BODY:TAILGATE
This is a Technical Journal: Tailgate opening by foot movement detection
TJ34502.1.0-2019 Feb 28, 2019
160000 STRUCTURE
This is a Technical Journal: Tailgate opening by foot movement detection
ST-231-2019-02-1 Feb 16, 2019
356000 EQUIPMENT ADAPTIVE/MOBILITY
This is a Special Tool Bulletin: Newsletter 81 Mandatory Tools
ST-231-2019-02-1 Feb 16, 2019
350000 EQUIPMENT
This is a Special Tool Bulletin: Newsletter 81 Mandatory Tools
ST-231-2019-02-1 Feb 16, 2019
356000 EQUIPMENT ADAPTIVE/MOBILITY
This is a Special Tool Bulletin: Newsletter 81 Mandatory Tools
ST-231-2019-02-1 Feb 16, 2019
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This is a Special Tool Bulletin: Newsletter 81 Mandatory Tools
ST-231-2019-02-1 Feb 16, 2019
350000 EQUIPMENT
This is a Special Tool Bulletin: Newsletter 81 Mandatory Tools
PB00-013-2019-02 Feb 14, 2019
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This is a Parts Bulletin: Hazmat Return Transportation Documentation and requirements
TJ28941-4-0-2019 Feb 14, 2019
030000 BRAKES (PWS)
This is a Technical Journal: When sensitive information, like vehicle speed, brake usage, etc. (customer behavoiur information) of a car is required from Volvo Car Corporation from external sources, either of these two documents should be f
TJ28941-4-0-2019 Feb 14, 2019
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This is a Technical Journal: When sensitive information, like vehicle speed, brake usage, etc. (customer behavoiur information) of a car is required from Volvo Car Corporation from external sources, either of these two documents should be f
TJ28941-4-0-2019 Feb 14, 2019
180000 VEHICLE SPEED CONTROL
This is a Technical Journal: When sensitive information, like vehicle speed, brake usage, etc. (customer behavoiur information) of a car is required from Volvo Car Corporation from external sources, either of these two documents should be f
PB00-013-2019-02 Feb 14, 2019
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This is a Parts Bulletin: Hazmat Return Transportation Documentation and requirements
TJ28941-4-0-2019 Feb 14, 2019
356000 EQUIPMENT ADAPTIVE/MOBILITY
This is a Technical Journal: When sensitive information, like vehicle speed, brake usage, etc. (customer behavoiur information) of a car is required from Volvo Car Corporation from external sources, either of these two documents should be f
TJ28941-4-0-2019 Feb 14, 2019
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This is a Technical Journal: When sensitive information, like vehicle speed, brake usage, etc. (customer behavoiur information) of a car is required from Volvo Car Corporation from external sources, either of these two documents should be f
SMB00-437-2019-0 Feb 13, 2019
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This is a Service Manager Bulletin: Volvo Special Tool Warranty Coverage and Claims Process
SMB00-437-2019-0 Feb 13, 2019
350000 EQUIPMENT
This is a Service Manager Bulletin: Volvo Special Tool Warranty Coverage and Claims Process
SMB00-437-2019-0 Feb 13, 2019
356000 EQUIPMENT ADAPTIVE/MOBILITY
This is a Service Manager Bulletin: Volvo Special Tool Warranty Coverage and Claims Process
SMB00-437-2019-0 Feb 13, 2019
350000 EQUIPMENT
This is a Service Manager Bulletin: Volvo Special Tool Warranty Coverage and Claims Process
TJ21965-5-0-2019 Feb 9, 2019
060000 ENGINE (PWS)
This is a Technical Journal: Oil in cooling system. New cleaning method developed.
TJ21965-5-0-2019 Feb 9, 2019
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This is a Technical Journal: Oil in cooling system. New cleaning method developed.
TJ21965-5-0-2019 Feb 9, 2019
062100 ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
This is a Technical Journal: Oil in cooling system. New cleaning method developed.
TJ21965-5-0-2019 Feb 9, 2019
060000 ENGINE AND ENGINE COOLING
This is a Technical Journal: Oil in cooling system. New cleaning method developed.
TJ17076.11.0-201 Jan 17, 2019
121000 EXTERIOR LIGHTING:HEADLIGHTS
Technical Journal TITLE : Headlamp , Leak Test REF NO : ISSUING DEPARTMENT : CAR MARKET : United States TJ 17076 Technical Service PARTNER : ISSUE DATE : 3 US 7510 Volvo Cars North America YEAR MONTH DAY 2012 10 11 FUNC GROUP : FUNC DESC :
SMB00-231-2018-1 Jan 8, 2019
350000 EQUIPMENT
The Volvo Certified Pre-Owned (VCPO) warranty on all vehicles certified and retailed on or after 1/1/05 - 10/31/18 will be administered and paid through the Volvo warranty system.
SMB88-001A-2018- Dec 14, 2018
356000 EQUIPMENT ADAPTIVE/MOBILITY
This bulletin is a service manager bulletin. Seat Belt Extender.
SMB88-001A-2018- Dec 14, 2018
150000 SEAT BELTS
This bulletin is a service manager bulletin. Seat Belt Extender.
SMB88-001A-2018- Dec 14, 2018
356000 EQUIPMENT ADAPTIVE/MOBILITY
This bulletin is a service manager bulletin. Seat Belt Extender.
SMB88-001A-2018- Dec 14, 2018
150000 SEAT BELTS
This bulletin is a service manager bulletin. Seat Belt Extender.
SMB88-001A-2018- Dec 14, 2018
356000 EQUIPMENT ADAPTIVE/MOBILITY
This bulletin is a service manager bulletin. Seat Belt Extender.
SMB88-001A-2018- Dec 14, 2018
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This bulletin is a service manager bulletin. Seat Belt Extender.
SMB88-001A-2018- Dec 14, 2018
150000 SEAT BELTS
This bulletin is a service manager bulletin. Seat Belt Extender.
TJ34165-1-0-2018 Dec 5, 2018
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This is a Technical Journal: No VIDA communication with vehicle
TJ34165-1-0-2018 Dec 5, 2018
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This is a Technical Journal: No VIDA communication with vehicle
ST-001-2018-11-2 Dec 4, 2018
356000 EQUIPMENT ADAPTIVE/MOBILITY
Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality
ST-001-2018-11-2 Dec 4, 2018
350000 EQUIPMENT
Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality
ST-001-2018-11-2 Dec 4, 2018
356000 EQUIPMENT ADAPTIVE/MOBILITY
Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality
ST-001-2018-11-2 Dec 4, 2018
350000 EQUIPMENT
Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality
TJ34141.1.0-2018 Nov 6, 2018
118000 ELECTRICAL SYSTEM:SOFTWARE
This is a Technical Journal: Performing a Total Upgrade, Service 2.0 or PDS Upgrade after the 2018 week 40 software release, will reset the sound settings back to default settings on the MY 2016 - 2018 vehicles listed above. The new softwa
TJ34141.1.0-2018 Nov 6, 2018
350000 EQUIPMENT
This is a Technical Journal: Performing a Total Upgrade, Service 2.0 or PDS Upgrade after the 2018 week 40 software release, will reset the sound settings back to default settings on the MY 2016 - 2018 vehicles listed above. The new softwa
ST-002-2018-08-1 Aug 22, 2018
356000 EQUIPMENT ADAPTIVE/MOBILITY
This is a Service Manager Bulletin. This bulletin is a list of equipment recommended by Volvo to it's dealer or any shop maintaining or repairing Volvo's. The equipment can be provided by Volvo's equipment supplier
ST-002-2018-08-1 Aug 22, 2018
350000 EQUIPMENT
This is a Service Manager Bulletin. This bulletin is a list of equipment recommended by Volvo to it's dealer or any shop maintaining or repairing Volvo's. The equipment can be provided by Volvo's equipment supplier
ST-002-2018-08-1 Aug 22, 2018
350000 EQUIPMENT
This is a Service Manager Bulletin. This bulletin is a list of equipment recommended by Volvo to it's dealer or any shop maintaining or repairing Volvo's. The equipment can be provided by Volvo's equipment supplier
ST-227-2018-08-1 Aug 18, 2018
356000 EQUIPMENT ADAPTIVE/MOBILITY
Road Force wheel balancing is the proper tool for diagnosing and repairing such issues and all of our retailers need to be prepared for these issues.
ST-227-2018-08-1 Aug 18, 2018
350000 EQUIPMENT
Road Force wheel balancing is the proper tool for diagnosing and repairing such issues and all of our retailers need to be prepared for these issues.
ST-227-2018-08-1 Aug 18, 2018
200000 WHEELS
Road Force wheel balancing is the proper tool for diagnosing and repairing such issues and all of our retailers need to be prepared for these issues.
ST-227-2018-08-1 Aug 18, 2018
350000 EQUIPMENT
Road Force wheel balancing is the proper tool for diagnosing and repairing such issues and all of our retailers need to be prepared for these issues.
ST-227-2018-08-1 Aug 18, 2018
200000 WHEELS
Road Force wheel balancing is the proper tool for diagnosing and repairing such issues and all of our retailers need to be prepared for these issues.
ST-227-2018-08-1 Aug 18, 2018
190000 TIRES
Road Force wheel balancing is the proper tool for diagnosing and repairing such issues and all of our retailers need to be prepared for these issues.
TJ34013-1-2-2018 Aug 4, 2018
118000 ELECTRICAL SYSTEM:SOFTWARE
This is a Technical Journal: Vehicle Key Not Found
TJ34013-1-2-2018 Aug 4, 2018
118000 ELECTRICAL SYSTEM:SOFTWARE
This is a Technical Journal: Vehicle Key Not Found
TJ34013-1-2-2018 Aug 4, 2018
350000 EQUIPMENT
This is a Technical Journal: Vehicle Key Not Found
TJ34013-1-2-2018 Aug 4, 2018
350000 EQUIPMENT
This is a Technical Journal: Vehicle Key Not Found
ST002 Jul 18, 2018
350000 EQUIPMENT
This is a Service Manager Bulletin. This bulletin is a list of equipment recommended by Volvo to it's dealer or any shop maintaining or repairing Volvo's. The equipment can be provided by Volvo's equipment supplier
ST-228 Jul 12, 2018
354000 EQUIPMENT:MECHANICAL
This is a Special Tool Bulletin: Kits 33300313 and 33300315

Showing 100 of 310 bulletins.

NHTSA Safety Investigations, VOLVO XC90

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE10025 Opened: Jul 20, 2010 , Closed: Nov 22, 2010
PE, Closed , Model Year: 2004
Central Electronic Module Failure
Volvo acknowledged a problem affecting some subject vehicles involving water seepage into the plenum box area in the engine compartment.When this occurs water may enter into the interior / passenger compartment and track along the wiring harness for the Central Electronic Module (CEM), the device th... Read more
PE09039 Opened: Aug 31, 2009 , Closed: Dec 22, 2009
PE, Closed , Model Year: 2004
FUEL PUMP LEAK
VOLVO HAS DETERMINED THAT DUE TO EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATES AND TEMPERATURE CYCLING) AND VARYING FUEL QUALITY, THE FUEL PUMP FLANGE IN THE XC90 VEHICLES CAN DEVELOP CRACKS.OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL SEEPAGE.DUE TO SIMILAR MATERIAL USAGE, THIS ISSUE ALSO ... Read more
EA06006 Opened: Mar 21, 2006 , Closed: Jun 14, 2007
EA, Closed , Model Year: 2005
VOLVO XC90 BATTERY CABLE FAILURES
DURING PE05-057 AND EA06-006 ODI IDENTIFIED TWO CONDITIONS INVOLVING THE POSITIVE BATTERY CABLE IN MODEL YEAR (MY) 2005 VOLVO XC90 SPORT UTILITY VEHICLES THAT COULD RESULT IN A VEHICLE FIRE:(1) POSITIVE BATTERY CABLE GROUNDING TO THE STARTER SOLENOID HOUSING; AND (2) MISPLACED JACK CRANK HANDLES UND... Read more
PE05064 Opened: Dec 2, 2005 , Closed: May 10, 2006
PE, Closed , Model Year: 2004
WINDSHIELD WIPER ARM PERFORMANCE
THE MANUFACTURER NOTIFIED NHTSA BY LETTER DATED APRIL 21, 2006, THAT A SAFETY RECALL HAS BEEN INITIATED FOR CORRECTION OF THIS PROBLEM ON CERTAIN MODEL YEAR 2003 - 2006 VOLVO XC90 VEHICLES. THE RECALL AFFECTS APPROXIMATELY 122,400 SUBJECT VEHICLES PRODUCED BETWEEN AUGUST 2002 AND OCTOBER 2005.NHTSA ... Read more
PE05057 Opened: Nov 2, 2005 , Closed: Mar 23, 2006
PE, Closed , Model Year: 2005
VOLVO XC90 BATTERY CABLE FAILURES
THE OFFICE OF DEFECT INVESTIGATIONS OPENED A PRELIMINARY EVALUATION, PE05-057 BASED ON EARLY WARNING DATA SUBMITTED TO ODI BY VOLVO. THE DATA CONTAINED FIELD REPORTS OF THERMAL FAILURES OF THE POSITIVE BATTERY CABLE. ON NOVEMBER 17, 2005, VOLVO NOTIFIED ODI THAT IT HAD IDENTIFIED A SAFETY DEFECT IN ... Read more

VOLVO XC90 - All Years Overview

Complete safety history for the VOLVO XC90 across all model years (2003, 2025).

83 Total Recalls
2,245 Total Complaints
5 Investigations
84 Reported Crashes
52 Reported Fires
2 Reported Deaths

VOLVO XC90 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2025 2 37 View
2024 3 57 View
2023 6 69 View
2022 4 49 View
2021 6 56 View
2020 7 47 View
2019 6 53 View
2018 3 66 View
2017 7 118 View
2016 8 310 View
2015 1 0 View
2014 0 7 View
2013 0 13 View
2012 0 6 View
2011 1 30 View
2010 3 16 View
2009 1 11 View
2008 3 44 View
2007 2 59 View
2006 3 73 View
2005 6 304 View
2004 (current) 6 669
2003 5 149 View

Other VOLVO Models

Model Recalls Complaints
VNL 232 176 View
VHD 192 20 View
VNM 142 13 View
VN 125 150 View
S60 122 1,657 View
XC60 121 864 View
V70 92 1,181 View
S80 81 1,321 View