2004 FORD EXPEDITION
4 recalls, 381 complaints - 115 TSBs
09E012000 Apr 7, 2009
EXTERIOR LIGHTING
Defect Description
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES... Read more
Consequence
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
Remedy
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
06E064000 Jul 17, 2006
EXTERIOR LIGHTING
Defect Description
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED ... Read more
Consequence
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
Remedy
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
06E026000 Mar 23, 2006
EXTERIOR LIGHTING
Defect Description
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE D... Read more
Consequence
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Remedy
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
06E023000 Mar 13, 2006
EXTERIOR LIGHTING:HEADLIGHTS
Defect Description
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPME... Read more
Consequence
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
Remedy
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
Complaint Statistics
381 total complaints
57 crashes 16 fires 70 injuries 1 deaths
Top Reported Components
| Component | Complaints |
|---|---|
| ELECTRICAL SYSTEM | 31 |
| AIR BAGS | 31 |
| ENGINE | 28 |
| FUEL/PROPULSION SYSTEM | 19 |
| TIRES | 17 |
| VEHICLE SPEED CONTROL | 16 |
| SERVICE BRAKES, HYDRAULIC | 15 |
| ENGINE AND ENGINE COOLING | 14 |
| STRUCTURE:BODY | 14 |
| UNKNOWN OR OTHER | 11 |
FUEL SYSTEM, GASOLINE
Mar 5, 2026
Incident date: Feb 25, 2026
See attached document for complaint.
AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION
Mar 5, 2026
Incident date: Feb 25, 2026
The contact owns a 2009 Infiniti G37. The contact stated that the air bag warning light was flashing, with the message "Passenger Air Bag Off 2” displayed on the instrument panel. The vehicle was taken to the dealer to be diagnosed; however, there was no electrical failure found with the POD senso... Read more
ENGINE AND ENGINE COOLING
Mar 6, 2025
Incident date: Feb 6, 2025
The contact owns a 2017 Lincoln MKC. The contact stated while the vehicle was parked, the vehicle intermittently shuddered. The check engine warning light was illuminated. A dealer was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. Th... Read more
EXTERIOR LIGHTING
Mar 6, 2025
Incident date: Feb 6, 2025
Flickering of daytime running lights.
ELECTRICAL SYSTEM
Mar 6, 2025
Incident date: Feb 6, 2025
The contact owns a 2013 BMW 328I. The contact stated that while driving at undisclosed speeds, there was smoke and vapors emerging from underneath the hood and the engine became hot. The low oil warning light was illuminated. The oil level was extremely low. The contact added oil, but the oil dissip... Read more
ELECTRICAL SYSTEM
Jan 14, 2023
Incident date: Jan 11, 2003
UNKNOWN Driver side tail light socket. All lights stopped working. Took out the socket and the wiring harness connector burned up
POWER TRAIN
Nov 21, 2022
Incident date: Nov 5, 2022
The contact owns a 2004 Ford Expedition. The contact stated while driving approximately 10 MPH, the vehicle lunged forward while depressing the accelerator pedal. The contact was unable to drive above 15 MPH because the vehicle became difficult to control. The contact stated that the check engine wa... Read more
STRUCTURE:FRAME AND MEMBERS
Nov 21, 2022
Incident date: Nov 5, 2022
The contact owns a 2004 Ford Expedition. The contact stated while driving approximately 10 MPH, the vehicle lunged forward while depressing the accelerator pedal. The contact was unable to drive above 15 MPH because the vehicle became difficult to control. The contact stated that the check engine wa... Read more
STEERING
Nov 21, 2022
Incident date: Nov 5, 2022
The contact owns a 2004 Ford Expedition. The contact stated while driving approximately 10 MPH, the vehicle lunged forward while depressing the accelerator pedal. The contact was unable to drive above 15 MPH because the vehicle became difficult to control. The contact stated that the check engine wa... Read more
ENGINE
Oct 11, 2022
Incident date: Oct 11, 2022
The contact owns a 2004 Ford Expedition. The contact stated while driving at 40 MPH, the vehicle shut down completely, and the warning messages indicated check gage and check service engine. The contact was able to pull over on the side of the road. The dealer was not contacted. The manufacturer was... Read more
ENGINE
May 20, 2022
Incident date: May 14, 2022
The contact owns a 2004 Ford Expedition. The contact stated that while her daughter was driving at an undisclosed speed, the vehicle was jerking. The contact stated that one spark plug exploded and then another spark plug exploded and went through the cylinder head. The contact called the local deal... Read more
ELECTRICAL SYSTEM
Jan 25, 2022
Incident date: Jan 24, 2022
Electrical fire today. Vehicle was parked outside garage. A clicking noise was heard and noticed the mirror was trying to move/click and car was filled with smoke. Mirror switches didn't work when tried. Knocked mirror off and fire stopped. Wiring Harness around the emergency brake area melted. ... Read more
Fire
POWER TRAIN
Aug 18, 2021
Incident date: Aug 18, 2021
Unknown, transmition left me stranded on busy highway. Managed to get it moved off the road before being hit. After getting it home and not driving for a period of time it can be started and moved with no issue. Drive to town no problem parked it to take care of some business and when I went to lea... Read more
ENGINE
Jul 19, 2021
Incident date: Jul 12, 2021
The contact owns a 2004 Ford Expedition. The contact stated while driving at various speeds, the vehicle lost motive power without warning and the steering wheel became difficult to steer on several occasions. The vehicle was taken to an independent mechanic, but the failure could not be replicated.... Read more
ELECTRICAL SYSTEM
Dec 2, 2020
Incident date: Oct 13, 2020
VEHICLE LOST POWER FOR 3-5 SECONDS AT HIGHWAY SPEEDS APPROXIMATELY 65 MPH ON THREE SEPARATE EVENTS. VEHICLE SLOWED DOWN DUE TO POWER LOSS WHILE IN HEAVY TRAFFIC. THREE OTHER TIMES AT IDLE SPEED IN DRIVE AND IN PARK ENGINE STALLED AND IMMEDIATELY RESTARTED. LOSS OF POWER STEERING DUE TO ENGINE NOT RU... Read more
FUEL/PROPULSION SYSTEM
Dec 2, 2020
Incident date: Oct 13, 2020
VEHICLE LOST POWER FOR 3-5 SECONDS AT HIGHWAY SPEEDS APPROXIMATELY 65 MPH ON THREE SEPARATE EVENTS. VEHICLE SLOWED DOWN DUE TO POWER LOSS WHILE IN HEAVY TRAFFIC. THREE OTHER TIMES AT IDLE SPEED IN DRIVE AND IN PARK ENGINE STALLED AND IMMEDIATELY RESTARTED. LOSS OF POWER STEERING DUE TO ENGINE NOT RU... Read more
ENGINE
Dec 2, 2020
Incident date: Oct 13, 2020
VEHICLE LOST POWER FOR 3-5 SECONDS AT HIGHWAY SPEEDS APPROXIMATELY 65 MPH ON THREE SEPARATE EVENTS. VEHICLE SLOWED DOWN DUE TO POWER LOSS WHILE IN HEAVY TRAFFIC. THREE OTHER TIMES AT IDLE SPEED IN DRIVE AND IN PARK ENGINE STALLED AND IMMEDIATELY RESTARTED. LOSS OF POWER STEERING DUE TO ENGINE NOT RU... Read more
STRUCTURE:BODY
Aug 5, 2020
Incident date: Feb 11, 2015
THE FRAME IS RUSTING. SEE PHOTOS. THE BODY IS RUSTING AWAY ALSO THE BRAKE LINES. THE ENTIRE VEHICLE IS RUSTING AWAY. WHY HAS THIS 2004 FORD NOT INCLUDED IN A RECALL FOR RUST.
ENGINE
Jun 22, 2020
Incident date: Jun 15, 2020
TL* THE CONTACT OWNS A 2004 FORD EXPEDITION. THE CONTACT STATED WHILE VEHICLE WAS IN A STAND STILL THE VEHICLE WAS LEAKING OIL ON THE MUFFLER SYSTEM AND STARTER. THE CONTACT ALSO STATED WHILE DRIVING 25 MPH, A BURNING ODOR WAS DETECTED COMING FROM THE MUFFLER AREA. THE CONTACT STATED THE CHECK ENGIN... Read more
Fire
POWER TRAIN
Jun 9, 2020
Incident date: Dec 16, 2019
CHATTER WHEN WHEEL TURNED AT LOW SPEED. LOW SPEED TURNING , SHAKING AND VIBRATION. *TR
ELECTRICAL SYSTEM
Jun 9, 2020
Incident date: Jun 3, 2020
THE GAS GAUGE NEVER WORKS AND SOMETIMES THE VEHICLE THINKS THAT IT DOESNT HAVE GAS WHEN IT DOES. *TR
FUEL/PROPULSION SYSTEM
Jun 9, 2020
Incident date: Jun 3, 2020
THE GAS GAUGE NEVER WORKS AND SOMETIMES THE VEHICLE THINKS THAT IT DOESNT HAVE GAS WHEN IT DOES. *TR
FUEL/PROPULSION SYSTEM
Sep 25, 2019
Incident date: Sep 1, 2019
TL* THE CONTACT OWNS A 2004 FORD EXPEDITION. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE SUDDENLY STALLED AND SHUT OFF. LATER, AFTER RESTARTING THE ENGINE, THE VEHICLE OPERATED NORMALLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FUEL PUMP RELAY CIRCUIT BOARD HAD MALFUNCTI... Read more
ELECTRICAL SYSTEM
Sep 10, 2019
Incident date: Sep 10, 2019
WHILE DRIVING A 2004 FORD EXPEDITION 178,000 KEPT STALLING ON THE HIGHWAY AND STREETS. I HAD IT TOWED SEVERAL TIMES BECAUSE IT WON'T START BACK ON THE NEXT DAY IT WOULD TURN ON. HAD THE FUEL PUMP REPLACED AND STILL HAVING THE SAME PROBLEMS IT TURN OFF ON MY 18 YEAR OLD SON LIKE 5 TIMES GOING TO SCH... Read more
FUEL/PROPULSION SYSTEM
Sep 10, 2019
Incident date: Sep 10, 2019
WHILE DRIVING A 2004 FORD EXPEDITION 178,000 KEPT STALLING ON THE HIGHWAY AND STREETS. I HAD IT TOWED SEVERAL TIMES BECAUSE IT WON'T START BACK ON THE NEXT DAY IT WOULD TURN ON. HAD THE FUEL PUMP REPLACED AND STILL HAVING THE SAME PROBLEMS IT TURN OFF ON MY 18 YEAR OLD SON LIKE 5 TIMES GOING TO SCH... Read more
AIR BAGS
Aug 7, 2019
Incident date: Aug 1, 2019
SERVICE AIR BAG LIGHT RANDOMLY CAME ON
STRUCTURE:BODY
Jun 28, 2019
Incident date: Jun 10, 2016
FRAME WAS BROKEN AND RIGGED AND PAINTED UNSAFE AND I AM CONCERNED WHEN HE PUTS MY KIDS IN THE CAR IT IS NOT SAFE
UNKNOWN OR OTHER
Jun 13, 2019
Incident date: Jun 11, 2019
MY DASH VENTS ARE NOT SENDING ANY A/C OUT THE FRONT VENTS, AND I ALSO FEEL HEAT FROM THE FLOOR BOARD OF MY CAR ALONG WITH EXHAUST EMISSIONS. I KNOW THAT THE SAN DIEGO POLICE HAD THE SAME PROBLEM WITH THEIR EXPEDITIONS AND THEY WERE RECALLED AND REPAIRED,NOW THEY CHANGED TO FORD EXPLORERS . IS THERE ... Read more
FUEL/PROPULSION SYSTEM
Dec 31, 2018
Incident date: Nov 30, 2018
TL* THE CONTACT OWNS A 2004 FORD EXPEDITION. WHILE DRIVING 60 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AFTER WAITING SEVERAL MINUTES. THE VEHICLE WAS TAKEN TO COWLES PARKWAY FORD (LOCATED AT 13779 NOBLEWOOD PLAZA, WOODBRIDGE, VA 22193, (703) 986-5500) WHE... Read more
UNKNOWN OR OTHER
Sep 24, 2018
Incident date: Aug 15, 2018
RUSTED OUT ROCKER PANELS, BRAKE LINES, FRONT END RADIATOR MOUNTS, FENDER MOUNTS. THE ENTIRE UNDER CARRIAGE IS RUSTING AWAY. WE HAVE HAD TO REPLACE ALL THE BRAKE LINES AS THEY HAVE RUSTED AWAY, REDID THE ROCKER PANELS RUST AWAY. NOW WE HAVE TO REPLACE THE ENTIRE FRONT END BECAUSE OF RUST. WILL NOT PA... Read more
SUSPENSION
Sep 24, 2018
Incident date: Aug 15, 2018
RUSTED OUT ROCKER PANELS, BRAKE LINES, FRONT END RADIATOR MOUNTS, FENDER MOUNTS. THE ENTIRE UNDER CARRIAGE IS RUSTING AWAY. WE HAVE HAD TO REPLACE ALL THE BRAKE LINES AS THEY HAVE RUSTED AWAY, REDID THE ROCKER PANELS RUST AWAY. NOW WE HAVE TO REPLACE THE ENTIRE FRONT END BECAUSE OF RUST. WILL NOT PA... Read more
STRUCTURE:BODY
Sep 24, 2018
Incident date: Aug 15, 2018
RUSTED OUT ROCKER PANELS, BRAKE LINES, FRONT END RADIATOR MOUNTS, FENDER MOUNTS. THE ENTIRE UNDER CARRIAGE IS RUSTING AWAY. WE HAVE HAD TO REPLACE ALL THE BRAKE LINES AS THEY HAVE RUSTED AWAY, REDID THE ROCKER PANELS RUST AWAY. NOW WE HAVE TO REPLACE THE ENTIRE FRONT END BECAUSE OF RUST. WILL NOT PA... Read more
AIR BAGS
Aug 19, 2018
Incident date: Jul 20, 2018
HEAD ON COLLISION WITH FORD F-250 AND NEITHER AIR BAGS DEPLOYED. WE DID NOT HAVE ANY RECALLS ON OUR FORD EXPEDITION. MY HUSBAND AND SON ARE VERY LUCKY I WILL NEVER OWN A FORD EVER AGAIN.
Crash
3 injured
ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
Aug 1, 2018
Incident date: Feb 1, 2017
TL* THE CONTACT OWNS A 2004 FORD EXPEDITION. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT STATED THAT THE VEHICLE WOULD RESTART ERRATICALLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE CONTACT WAS INFORMED THAT THE FUSE BOX NEEDED TO BE REPLACED. THE ... Read more
STEERING
Jul 3, 2018
Incident date: Jul 2, 2018
THE ROD THAT DETACHES TO THE BACK OF THE TIRE HADE BROKE OFF CAUSING MY TIRE TO STAY OUT WORDS ON A CITY STREET
AIR BAGS
Jun 7, 2018
Incident date: Jun 6, 2018
I WAS DRIVING ABOUT 35 - 40 MPH DOWN SPACECENTER BLVD AND WITHOUT WARNING AND FOR NO REASON MY SIDE AIRBAGS SUDDENLY DEPLOYED.
SERVICE BRAKES
Apr 9, 2018
Incident date: Jan 10, 2018
TL* THE CONTACT OWNS A 2004 FORD EXPEDITION. WHILE THE VEHICLE WAS PARKED, IT ROLLED DOWN AN INCLINE AND STRUCK A BOULDER AT THE END OF THE DRIVEWAY. A POLICE REPORT WAS NOT FILED AND THERE WERE NO INJURIES. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INFORMED THE ... Read more
Crash
POWER TRAIN
Apr 9, 2018
Incident date: Jan 10, 2018
TL* THE CONTACT OWNS A 2004 FORD EXPEDITION. WHILE THE VEHICLE WAS PARKED, IT ROLLED DOWN AN INCLINE AND STRUCK A BOULDER AT THE END OF THE DRIVEWAY. A POLICE REPORT WAS NOT FILED AND THERE WERE NO INJURIES. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INFORMED THE ... Read more
Crash
FUEL/PROPULSION SYSTEM
Dec 19, 2017
Incident date: Dec 18, 2017
THE VEHICLE SHUTS OFF WHILE DRIVING (AT ANY SPEED) AND OFTEN WITHOUT WARNING. IN ADDITION, THE VEHICLE MAY ALSO NOT START AT ALL THEN START WITHOUT EXPLANATION. THE MOST COMMON RECOMMENDATION IS TO REPLACE THE FUEL RELAY. TO DO SO, YOU MUST REPLACE THE SMART JUNCTION BOX/FUEL RELAY PANEL. THIS APP... Read more
AIR BAGS
Nov 29, 2017
Incident date: Nov 14, 2017
I WAS IN A CAR ACCIDENT I HIT A CONCRETE WALL AT 50 MILES PER HOUR HEAD ON AND MY AIRBAGS NEVER DEPLOYED I WAS ON A HIGH WAY
Crash
1 injured
VEHICLE SPEED CONTROL
Oct 23, 2017
Incident date: May 30, 2017
CAN NOT DRIVE CAR POWER TRAIN AND ENGINE BLEW OUT DONT DRIVE DRIVE FAR ONLY IN MY CITY AND UP TO MAINTENCE AND ALL OF SUDDEN GIRLS STOP SHIFTING ONE DAY WHILE ON ROAD VERY SCARY HAD TO PULL OVER IN MIDDLKE OF INTERSECTION AFTER THT\AT DAY BOUGHT ANOTHER TRANSMISSION AND SAM... Read more
FUEL/PROPULSION SYSTEM
Oct 23, 2017
Incident date: May 31, 2017
NHTSA ID #10017888/10018745/10023943/10004051/10010731/10012977/#10014086/10018069/10014100/10028736
POWER TRAIN
Oct 23, 2017
Incident date: May 31, 2017
NHTSA ID #10017888/10018745/10023943/10004051/10010731/10012977/#10014086/10018069/10014100/10028736
POWER TRAIN
Oct 23, 2017
Incident date: May 30, 2017
CAN NOT DRIVE CAR POWER TRAIN AND ENGINE BLEW OUT DONT DRIVE DRIVE FAR ONLY IN MY CITY AND UP TO MAINTENCE AND ALL OF SUDDEN GIRLS STOP SHIFTING ONE DAY WHILE ON ROAD VERY SCARY HAD TO PULL OVER IN MIDDLKE OF INTERSECTION AFTER THT\AT DAY BOUGHT ANOTHER TRANSMISSION AND SAM... Read more
ENGINE
Oct 23, 2017
Incident date: May 31, 2017
NHTSA ID #10017888/10018745/10023943/10004051/10010731/10012977/#10014086/10018069/10014100/10028736
ENGINE
Oct 23, 2017
Incident date: May 30, 2017
CAN NOT DRIVE CAR POWER TRAIN AND ENGINE BLEW OUT DONT DRIVE DRIVE FAR ONLY IN MY CITY AND UP TO MAINTENCE AND ALL OF SUDDEN GIRLS STOP SHIFTING ONE DAY WHILE ON ROAD VERY SCARY HAD TO PULL OVER IN MIDDLKE OF INTERSECTION AFTER THT\AT DAY BOUGHT ANOTHER TRANSMISSION AND SAM... Read more
FUEL/PROPULSION SYSTEM
Sep 22, 2017
Incident date: Sep 21, 2017
MULTIPLE AND INTERMITTENT ENGINE STOPPAGE. THE ENGINE STALLS SUDDENLY WHILE DRIVING IN TRAFFIC CAUSING HAZARD TO SELF AND OTHERS. SUDDEN LOSS OF POWER STEERING MAKES CONTROL OF VEHICLE DIFFICULT AS POWER STEERING IS NON FUNCTIONAL AS YOU ATTEMPT TO PULL TO THE SIDE OF A BUSY ROAD. BRAKING SYST... Read more
FUEL/PROPULSION SYSTEM
Sep 21, 2017
Incident date: Feb 1, 2012
TL* THE CONTACT OWNS A 2004 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE RANDOMLY STALLED AT ANY RATE OF SPEED. THE VEHICLE WAS ABLE TO RESTART. TWO DEALERS (DOWNTOWN FORD, 1-866-899-7296) AND (FUTURE FORD OF SACRAMENTO, 916-547-2285) WERE UNABLE TO REPLICATE AND DIAGNOSE THE FAILURE. THE VE... Read more
ENGINE
Sep 21, 2017
Incident date: Feb 1, 2012
TL* THE CONTACT OWNS A 2004 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE RANDOMLY STALLED AT ANY RATE OF SPEED. THE VEHICLE WAS ABLE TO RESTART. TWO DEALERS (DOWNTOWN FORD, 1-866-899-7296) AND (FUTURE FORD OF SACRAMENTO, 916-547-2285) WERE UNABLE TO REPLICATE AND DIAGNOSE THE FAILURE. THE VE... Read more
ELECTRICAL SYSTEM
Sep 21, 2017
Incident date: Feb 1, 2012
TL* THE CONTACT OWNS A 2004 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE RANDOMLY STALLED AT ANY RATE OF SPEED. THE VEHICLE WAS ABLE TO RESTART. TWO DEALERS (DOWNTOWN FORD, 1-866-899-7296) AND (FUTURE FORD OF SACRAMENTO, 916-547-2285) WERE UNABLE TO REPLICATE AND DIAGNOSE THE FAILURE. THE VE... Read more
Showing 50 of 381 complaints.
Technical Service Bulletins, 2004 FORD EXPEDITION
115 manufacturer communications from 92 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 110000 ELECTRICAL SYSTEM | 14 |
| 106000 POWER TRAIN:AXLE ASSEMBLY | 13 |
| 061000 ENGINE AND ENGINE COOLING:ENGINE | 5 |
| 160000 STRUCTURE | 4 |
| 190000 TIRES | 3 |
| 030000 SERVICE BRAKES, HYDRAULIC | 3 |
| 282100 BACK OVER PREVENTION:WARNINGS:EXTERNAL/PEDESTRIAN ALERT | 3 |
| 063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE | 3 |
SSM 51536
Apr 4, 2023
160000 STRUCTURE
For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended. It is also not recommended to order a replacement module using a vehicle identification numbe
TSB 22-2219
Jun 21, 2022
100000 POWER TRAIN
Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 (non-Raptor) vehicles equipped with 4WD may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (IW
TSB 20-2307
Oct 16, 2020
110000 ELECTRICAL SYSTEM
Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (
TSB 20-2307
Oct 16, 2020
200000 WHEELS
Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (
TSB 20-2307
Oct 16, 2020
350000 EQUIPMENT
Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. This may be due to partial engagement of the integrated wheel ends (
TSB 20-2233
Jul 13, 2020
160000 STRUCTURE
This article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint wi
TSB 19-2026
Feb 7, 2019
160000 STRUCTURE
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Fo
TSB 19-2026
Feb 7, 2019
160000 STRUCTURE
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Fo
TSB 19-2026
Feb 7, 2019
350000 EQUIPMENT
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Fo
SSM 46085
Sep 21, 2016
060000 ENGINE AND ENGINE COOLING
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
061000 ENGINE AND ENGINE COOLING:ENGINE
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
061320 ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
062100 ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
062200 ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
062300 ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
063100 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
063110 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
063140 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
SSM 46085
Sep 21, 2016
060000 ENGINE (PWS)
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate
TSB-08-19-3
May 1, 2009
106200 POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT
FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE
TSB-08-19-3
May 1, 2009
106220 POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL
FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE
07212
Oct 1, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. *PE
0514
Jan 1, 2006
030000 SERVICE BRAKES, HYDRAULIC
BRAKE SHUDDER (ROTOR THICKNESS VARIATION) DUE TO THE NEW LOW DUST FRONT BRAKE LINING USED IN PRODUCTION, OR NEW LININGS THAT WERE INSTALLED PER TSB 04-05-02. *TT
06216
Jan 1, 2006
106000 POWER TRAIN:AXLE ASSEMBLY
LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS. *TT
0637
Jan 1, 2006
190000 TIRES
LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP. *TT
06317
Jan 1, 2006
030000 SERVICE BRAKES, HYDRAULIC
BRAKE SHUDDER. *TT
041601
Nov 14, 2005
060000 ENGINE AND ENGINE COOLING
WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT
0594
Oct 7, 2005
221600 SEATS:FRONT ASSEMBLY:POWER ADJUST
DRIVERS FRONT POWER SEAT WILL NOT MOVE FORWARD OR REARWARD. *TT
05198
Oct 3, 2005
137000 VISIBILITY:REAR WINDOW WIPER/WASHER
REAR WINDOW WIPER INOPERATIVE. *TT
18815
Sep 1, 2005
104000 POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
A TINY CRACK, OR CRACKS, AROUND THE TRANSFER CASE DRAIN PLUG HOLE. *TT
04105
Jun 7, 2005
106220 POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL
AXLE SEAL LEAKS. LEAKS FROM REAR HALFSHAFT AXLE SEAL. SERVICE TIPS. *TT
042421
Jun 7, 2005
151300 SEAT BELTS:FRONT:RETRACTOR
SAFETY BELT RETRACTION SPEED. *TT
18478
May 1, 2005
106000 POWER TRAIN:AXLE ASSEMBLY
AXLE SEAL LEAKS. *EH
031207
Apr 1, 2005
010000 STEERING
STEERING WHEEL AT 65 MPH (105 KM/H) OR HIGHER. *TT
05618
Apr 1, 2005
106000 POWER TRAIN:AXLE ASSEMBLY
REAR AXLE NOISE REPAIR. *TT
05419
Apr 1, 2005
282100 BACK OVER PREVENTION:WARNINGS:EXTERNAL/PEDESTRIAN ALERT
FALSE PARKING AID WARNINGS. *TT
0554
Mar 21, 2005
063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE. *TT
05411
Mar 7, 2005
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
NOISE FROM A/C (AIR CONDITIONING) OR INSUFFICIENT A/C COOLING. *TT
05417
Mar 7, 2005
063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW. *TT
04262
Mar 7, 2005
282100 BACK OVER PREVENTION:WARNINGS:EXTERNAL/PEDESTRIAN ALERT
FALSE PARKING AID WARNINGS. *TT UPDATE. *TT
18466
Mar 1, 2005
106000 POWER TRAIN:AXLE ASSEMBLY
AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES. *EH
18506
Mar 1, 2005
200000 WHEELS
ALUMINUM ALLOY WHEELS PITTING AND OR PEELING CLEANING PROCEDURES. *EH
05310
Feb 21, 2005
150000 SEAT BELTS
SAFETY BELT WEB STOP BUTTON SERVICE. *EH
18423
Feb 1, 2005
106000 POWER TRAIN:AXLE ASSEMBLY
AXLE WHINE HOWL SERVICE WITH INDIVIDUAL PARTS INSTEAD OF AN AXLE ASSEMBLY. *EH
18400
Feb 1, 2005
021230 SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION SYSTEM
FOUR CORNER LOAD LEVELING AIR SUSPENSION MAY EXHIBIT LEVELING CONCERNS, SUCH AS ONE FRONT CORNER DROPPING. INDIVIDUAL AIR SPRINGS AVAILABLE FOR SERVICE. *TT
18439
Feb 1, 2005
100000 POWER TRAIN
TINY CRACK OR CRACKS AROUND THE TRANSFER CASE DRAIN PLUG. *EH
18384
Jan 1, 2005
110000 ELECTRICAL SYSTEM
POPPING OR QUAVERING FROM RADIO ON THE AM BAND. *TT
050618
Jan 1, 2005
022000 SUSPENSION:REAR
REAR AXLE NOISE REPAIR. *SC
052624
Jan 1, 2005
190000 TIRES
VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT
052624
Jan 1, 2005
200000 WHEELS
VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT
052621
Jan 1, 2005
033000 SERVICE BRAKES, HYDRAULIC:POWER ASSIST
UNINTENDED BRAKE ASSIST. *TT
0471
Dec 31, 2004
110000 ELECTRICAL SYSTEM
WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TT
041614
Dec 31, 2004
012000 STEERING:COLUMN
STEERING COLUMN CLUNK, POP OR CREAK. *AR UPDATE. *TT
040704
Dec 31, 2004
221700 SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER
CLIMATE CONTROLLED SEAT DIAGNOSIS - SERVICE TIPS. *TT
04251
Dec 27, 2004
162000 STRUCTURE:BODY
ALUMINUM CORROSION - SERVICE TIP. *TT
04189
Dec 13, 2004
138200 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT
042107
Dec 13, 2004
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT
042116
Nov 1, 2004
135000 VISIBILITY:REARVIEW MIRRORS/DEVICES
REVERSE TILT MIRROR SYSTEM DIAGNOSTICS AND REPAIR. *EH
18213
Oct 1, 2004
106000 POWER TRAIN:AXLE ASSEMBLY
GRINDING NOISE FROM FRONT AXLE WHEEL HUBS ON ACCELERATION IN 2WD - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 EXPEDITION/NAVIGATOR. *TT
18217
Oct 1, 2004
090000 FUEL SYSTEM, OTHER
MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT
18228
Oct 1, 2004
190000 TIRES
TIRE FEATHERING AT LOW MILEAGE. OASIS. VARIOUS MODELS INCLUDING 2005 EXPEDITION. *TT
03198
Sep 6, 2004
106000 POWER TRAIN:AXLE ASSEMBLY
CHATTER, SHUDDER, A BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNS ON VEHICLES EQUIPPED WITH THE 9.75 INCH OR 8.8 INCH LIMITED SLIP REAR AXLE. *TT
04174
Sep 6, 2004
110000 ELECTRICAL SYSTEM
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT
18127
Sep 1, 2004
110000 ELECTRICAL SYSTEM
VARIOUS ELECTRIC CONCERNS. INTERIOR ILLUMINATION, QUARTER WINDOWS, MOONROOF FUNCTION, ACCESSORY DELAY, COURTESY LAMPS, ELECTRO CHROMATIC MIRROR, CLIMATE CONTROLLED SEATS, ELECTRONIC PARK BRAKE RELEASE, FLASHER RELAY, AUDIO SYSTEM, ELECTRON
18172
Sep 1, 2004
110000 ELECTRICAL SYSTEM
REVERSE SENSING SYSTEM DEFAULTING OFF, SETTING DIAGNOSTIC TROUBLE CODES, OR LOSING COMMUNICATION WITH DIAGNOSTIC SCAN TOOL. *TT
031404
Aug 23, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.
041511
Aug 9, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
MISFIRE AT IDLE WITH DIAGNOSTIC TROUBLE CODES P0300-P0308, P0316. *TT
041514
Aug 9, 2004
138120 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT
031501
Jul 12, 2004
138120 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT
INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS. *TT
17905
Jul 1, 2004
106000 POWER TRAIN:AXLE ASSEMBLY
MULTIPLE VEHICLES USING FEHP REAR AXLE FLUID. FLUID USAGE CHANGE. *TT
17881
Jun 1, 2004
020000 SUSPENSION
RIDE HEIGHT ISSUES ON AUTOMOBILES WITH AIR SUSPENSION. *TT
17693
Apr 1, 2004
110000 ELECTRICAL SYSTEM
DIAGNOSTIC TROUBLE CODE (DTC) P0320 (IGNITION ENGINE SPEED INPUT CIRCUIT MALFUNCTION). *TT
17708
Apr 1, 2004
282100 BACK OVER PREVENTION:WARNINGS:EXTERNAL/PEDESTRIAN ALERT
REVERSE SENSING SYSTEM WARNING CHIME VOLUME LOW. *TT
17732
Apr 1, 2004
110000 ELECTRICAL SYSTEM
CHECK AIR SUSPENSION MESSAGE WITH DIAGNOSTIC TROUBLE CODE (DTC) C1724, C1873, AND/OR C1889. *TT
17738
Apr 1, 2004
110000 ELECTRICAL SYSTEM
CHARGING SYSTEM WARNING INDICATOR INTERMITTENTLY ON WITH POSSIBLE DIAGNOSTIC TROUBLE CODE (DTC) P0620. *TT
17755
Apr 1, 2004
106000 POWER TRAIN:AXLE ASSEMBLY
AXLE WHINE AT HIGHWAY SPEEDS (40-60 MPH). *TT
0454
Mar 22, 2004
022130 SUSPENSION:REAR:SPRINGS:AIR SUSPENSION SYSTEM
AIR SUSPENSION COMPRESSOR NOISE. *TT
0457
Mar 22, 2004
130000 VISIBILITY
POP/THUMP NOISE AT END OF WINDOW MOVEMENT AND/OR DRIVER'S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION. *TT
0459
Mar 22, 2004
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
INTERMITTENT LOSS OF COOLING OR AIRFLOW FROM A/C SYSTEM AT HIGHWAY DRIVES. *TT
0411
Mar 8, 2004
034420 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM:SHOES/LININGS
BRAKE DUST - REVISED BRAKE LININGS - VEHICLES BUILT PRIOR TO 12/18/2003. *TT
17598
Mar 1, 2004
106000 POWER TRAIN:AXLE ASSEMBLY
REAR AXLE HALFSHAFT SEAL LEAK. *TT
17630
Mar 1, 2004
135000 VISIBILITY:REARVIEW MIRRORS/DEVICES
REVERSE TILT MIRROR FUNCTION - SERVICE TIP. *TT
17632
Mar 1, 2004
106000 POWER TRAIN:AXLE ASSEMBLY
AXLE WHINE AT HIGHWAY SPEEDS (40-60 MPH). *TT
17639
Mar 1, 2004
020000 SUSPENSION
RIDE HEIGHT ISSUES. *TT
17557
Feb 1, 2004
151200 SEAT BELTS:FRONT:WEBBING
SAFETY BELT DIFFICULT TO PULL OUT DUE TO WEB STOP BUTTON USED FOR VEHICLE ASSEMBLY. *MJ
17574
Feb 1, 2004
162000 STRUCTURE:BODY
INTERIOR CARPET CURLING NEAR THE EMERGENCY BRAKE. *TT
0397
Jan 1, 2004
221700 SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER
CLIMATE CONTROLLED SEAT DIAGNOSIS - SERVICE TIPS. *TT *MJ
17459
Jan 1, 2004
330000 INTERIOR LIGHTING
COURTESY RAIL LAMPS DO NOT OPERATE CORRECTLY OR CAUSE A BATTERY DRAW. *TT
17466
Jan 1, 2004
106000 POWER TRAIN:AXLE ASSEMBLY
CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION FROM LIMITED SLIP REAR AXLE DURING LOW SPEED TURNS. *TT
17488
Jan 1, 2004
106000 POWER TRAIN:AXLE ASSEMBLY
AXLE WHINE BETWEEN 58-62 MPH. *TT
17524
Jan 1, 2004
353000 EQUIPMENT:ELECTRICAL
TPMS MODULE REPLACEMENT AND CONFIGURATION - SERVICE TIP. *TT
04149
Jan 1, 2004
110000 ELECTRICAL SYSTEM
DIAGNOSTIC TROUBLE CODE (DTC) P0320 WITH POSSIBLE DRIVEABILITY CONCERNS AND/OR CHARGING SYSTEM WARNING INDICATOR ON WITH POSSIBLE DTC P0620. *TT
Showing 100 of 115 bulletins.
NHTSA Safety Investigations, FORD EXPEDITION
Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.
AQ26001
Opened: Jun 9, 2026
NU Car rental of vehicles with open recalls
NHTSA is opening this Audit Query (AQ) to investigate NU Car Rentals (NU Car) for compliance with the requirements of the National Traffic and Motor Vehicle Safety Act.The Safety Act requires that a rental company shall not rent a vehicle subject to a safety recall unless the recall remedy has been ... Read more
RQ24015
Opened: Nov 15, 2024 , Closed: Jul 23, 2025
Seat Belt Retractor Pretensioner Inadvertent Deployment
On November 22, 2023, the Office of Defects Investigation (ODI) opened Preliminary Evaluation (PE) PE23021 to investigate complaints of front seat belt retractor pretensioner inadvertent deployment in model year (MY) 2019 Ford Expedition vehicles manufactured by Ford Motor Company. Some complaints a... Read more
PE23021
Opened: Nov 22, 2023 , Closed: Jul 29, 2024
Seat Belt Pretensioner Inadvertent Deployment
On November 22, 2023, the Office of Defects Investigation (ODI) opened PE23-021 to investigate instances of seat belt pretensioner inadvertent deployment in model year (MY) 2019 Ford Expedition vehicles manufactured by Ford Motor Company. Some complaints allege hearing a loud, explosion-like sound i... Read more
RQ17010
Opened: Dec 25, 2017 , Closed: Oct 22, 2019
Unexpected Transmission Downshift
The Office of Defects Investigation (ODI) opened an investigation based on consumer allegations of transmissions unexpectedly downshifting to a lower gear without input from the driver on model year (MY) 2011-2013 Ford F-150, Expedition and Navigator vehicles. ODI has received 455 unique reports rel... Read more
PE08070
Opened: Dec 9, 2008 , Closed: Apr 15, 2009
STEEL WHEEL FRACTURE
FORD SPECIAL SERVICE VEHICLE (SSV) EXPEDITIONS USE A STEEL FULL FACE WHEEL DESIGN SIMILAR TO THAT INVESTIGATED IN PE03009, RQ04007, EA04034 (CROWN VICTORIA POLICE INTERCEPTOR) AND PE03026 (GM PICKUPS AND SUVS).A TOTAL OF 8,251 SSVS (2.2% OF TOTAL PRODUCTION) WERE PRODUCED WITHIN MODEL YEARS 2004-200... Read more
EA05015
Opened: Oct 13, 2005 , Closed: Dec 6, 2006
WINDSHIELD LEAK CAUSES ELECTRIC FAILURES
CONSUMERS ALLEGED THAT WHEN IT RAINED OR SNOWED, WATER LEAKED INTO THE VEHICLE AROUND THE WINDSHIELD.MOISTURE FLOWING THROUGH THE SEAL THAT SURROUNDS THE FRONT WINDSHIELD FOLLOWS A PATH THROUGH THE SEAL INTO THE GENERIC ELECTRONIC MODULE (GEM) AND FUSE BOX, AND MAY CAUSE THE ELECTRICAL COMPONENTS IN... Read more
PE05033
Opened: Jun 15, 2005 , Closed: Oct 13, 2005
ELECTRICAL SYSTEM FAILURE
ODI HAS RECEIVED 39 REPORTS ALLEGING THAT WATER LEAKS AROUND THE WINDSHIELD CAUSING ELECTRICAL FAILURES, INCLUDING BUT NOT LIMITED TO THE WINDSHIELD WIPERS AND THE HEADLAMPS.FORD REPORTS THAT WATER ENTERING THE VEHICLE CAN WET THE POWER DISTRIBUTION BOX (PDB) AND THE GENERIC ELECTRONIC MODULE (GEM).... Read more
PE04078
Opened: Nov 19, 2004 , Closed: Mar 22, 2005
SPEED CONTROL DEACTIVATION SWITCH FIRE
IN ITS LETTER DATED JANUARY 27, 2005 TO ODI, FORD INDICATED THAT IT WOULD CONDUCT A SAFETY RECALL (NHTSA RECALL # 05V-017) TO REMEDY AN OVERHEATING SPEED CONTROL DEACTIVATION SWITCH IN APPROXIMATELY 738,490 SUBJECT VEHICLES.THE VEHICLES AFFECTED BY THE RECALL ARE CERTAIN 2000 MODEL YEAR (MY) FORD F1... Read more
EA02001
Opened: Feb 6, 2002 , Closed: May 29, 2003
STEERING SHAFT SEPARATION
SEE ATTACHED SUMMARY FOR TECHNICAL DETAILS
PE01022
Opened: Jul 2, 2001 , Closed: Nov 9, 2001
FRONT STABILIZER LINK
SQ00016
Opened: Sep 15, 2000 , Closed: Dec 6, 2001
WHEEL STUD AND NUT
IN DECEMBER 1999, FORD ISSUED TECHNICAL SERVICE BULLETIN 99-26-3, ENTITLED INCREASED WHEEL NUT AND STUD SIZE-SERVICE TIP,FOR 2000 MODEL YEAR EXPEDITION, NAVIGATOR, AND CERTAIN F-150 VEHICLES, BUILT ON OR AFTER NOVEMBER 27, 1999.THESE VEHICLES HAVE INCREASED WHEEL STUD AND NUT DIAMETERS FROM 12MM TO ... Read more
PE99060
Opened: Sep 27, 1999 , Closed: Mar 8, 2000
FACTORY INSTALLED TOWING HITCH SEPARATIO
THIS INVESTIGATION WAS OPENED ON SEPTEMBER 27, 1999 BASED ON FIVE CONSUMER REPORTS ALLEGING THAT SOME OF THE EIGHT HITCH MOUNTING BOLTS EITHER BECAME LOOSE OR CAME COMPLETELY OUT OF ITS RETAINING PLATE.ONE OF THE COMPLAINTS INDICATED THAT WHILE TOWIG A TRAILER THE HITCH ACTUALLY SEPARATED FROM THE F... Read more
PE98024
Opened: Apr 21, 1998 , Closed: Jul 21, 1998
TIE ROD END FAILURES
There is no summary currently available
PE98009
Opened: Feb 13, 1998 , Closed: Jun 30, 1998
INDEPENDENT FRONT SUSPENSION TORSION BAR
THREE CONSUMERS HAVE REPORTED FAILURE OF ONE OF THE TWO FRONT SUSPENSION TORSION BARS IN THE SUBJECT VEHICLES.IN ONE CASE THE FAILURE OCCURRED WHILE THE VEHICLE WAS IN OPERATION, AND THE VEHICLES WERE PARKED WHEN THE OTHER TWO FAILURES OCCURRED.NO CRASHES HAVE BEEN REPORTED.TORSION BAR FAILURES ARE ... Read more
FORD EXPEDITION - All Years Overview
Complete safety history for the FORD EXPEDITION across all model years (1997, 2027).
180
Total Recalls
11,797
Total Complaints
14
Investigations
764
Reported Crashes
831
Reported Fires
59
Reported Deaths
FORD EXPEDITION - Year by Year
Compare recalls and complaints across model years. Click any year to see full details.
| Year | Recalls | Complaints | |
|---|---|---|---|
| 2027 | 1 | 0 | View |
| 2026 | 1 | 13 | View |
| 2025 | 5 | 52 | View |
| 2024 | 7 | 108 | View |
| 2023 | 8 | 89 | View |
| 2022 | 12 | 156 | View |
| 2021 | 12 | 276 | View |
| 2020 | 18 | 490 | View |
| 2019 | 11 | 590 | View |
| 2018 | 14 | 455 | View |
| 2017 | 4 | 474 | View |
| 2016 | 3 | 275 | View |
| 2015 | 3 | 229 | View |
| 2014 | 0 | 96 | View |
| 2013 | 0 | 114 | View |
| 2012 | 3 | 163 | View |
| 2011 | 0 | 91 | View |
| 2010 | 0 | 74 | View |
| 2009 | 1 | 42 | View |
| 2008 | 4 | 179 | View |
| 2007 | 2 | 267 | View |
| 2006 | 6 | 395 | View |
| 2005 | 5 | 452 | View |
| 2004 (current) | 4 | 381 | |
| 2003 | 6 | 800 | View |
| 2002 | 4 | 415 | View |
| 2001 | 10 | 739 | View |
| 2000 | 11 | 1,136 | View |
| 1999 | 9 | 1,137 | View |
| 1998 | 7 | 1,022 | View |
| 1997 | 9 | 1,065 | View |
| 1996 | 0 | 3 | View |
| 1995 | 0 | 1 | View |
| 1994 | 0 | 4 | View |
| 1993 | 0 | 1 | View |
| 1991 | 0 | 1 | View |