EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH
VEHICLE DESCRIPTION: PICKUP TRUCKS, CREW CABS, UTILITY TRUCKS AND SPORT UTILITY VEHICLES. THESE VEHICLES WERE BUILT WITH THE POLARITY OF THE WIRING FOR THE ZERO ADJUST BRAKE SWITCH REVERSED FROM WHAT WAS SPECIFIED ON THE SWITCH DRAWING. WITH THE REVERSED POLARITY, THE CONTACTS IN THE BRAKE SWITCH CAN WEAR OUT PREMATURELY. THE BRAKE SWITCH WILL PERFORM NORMALLY UNTIL THE BRAKE SWITCH CONTACTS WEAR OUT, RESULTING IN LOSS OF THE BRAKE LAMPS WITHOUT ANY WARNING TO THE DRIVER.
Remedy: DEALERS WILL REPLACE THE BRAKE SWITCH AND REVERSE THE WIRING.
988,587 vehicles affected
SEATS
THE SEAT RECLINER TO SEAT FRAME ATTACHING BOLTS ON THESE VEHICLES COULD LOOSEN, FATIGUE AND FRACTURE, ALLOWING THE SEAT BACK TO SUDDENLY RECLINE.
Remedy: DEALERS WILL REMOVE ALL FOAM AND/OR FABRIC SANDWICHED BETWEEN THE RECLINER ASSEMBLY AND THE SEAT FRAME, INSTALL WASHERS BETWEEN THE SEAT RECLINER AND THE SEAT FRAME AT EACH ATTACHMENT POINT, AND INSTALL NEW ATTACHING BOLTS TORQUED TO A HIGHER SPECIFICATION. THESE CORRECTIONS WILL BE MADE TO BOTH THE DRIVER'S AND PASSENGER'S SEATS.
2,400 vehicles affected
SEATS
THE SEAT RECLINER TO SEAT FRAME ATTACHING BOLTS ON THESE VEHICLE COULD LOOSEN, FATIGUE AND FRACTURE, ALLOWING THE SEAT BACK TO SUDDENLY RECLINE.
Remedy: DEALERS WILL REMOVE ALL FOAM AND/OR FABRIC SANDWICHED BETWEEN THE RECLINER ASSEMBLY AND THE SEAT FRAME, INSTALL WASHERS BETWEEN THE SEAT RECLINER AND THE SEAT FRAME AT EACH ATTACHMENT POINT, AND INSTALL NEW ATTACHING BOLTS TORQUED TO A HIGHER SPECIFICATION. THESE CORRECTIONS WILL BE MADE TO BOTH THE DRIVER'S AND PASSENGER'S SEATS.
675,661 vehicles affected
SEAT BELTS:FRONT
THESE VEHICLES WERE BUILT WITH FRONT SEAT BELT SYSTEMS WITH NO ENERGY MANAGEMENT LOOPS AND MAY NOT MEET THE HEAD INJURY CRITERIA REQUIREMENTS OF FMVSS NO. 208, "OCCUPANT CRASH PROTECTION."
Remedy: DEALERS WILL REPLACE THE RETRACTOR PORTION OF THE SEAT BELT ASSEMBLY(S) WITH ONE HAVING THE NEWLY DESIGNED ENERGY-MANAGEMENT TWIN-LOOP SYSTEM.
40 vehicles affected
SEAT BELTS:FRONT
IF BOTH THE LAP-BELT AND SHOULDER-BELT ENERGY MANAGEMENT LOOPS ON THE FRONT SEAT BELT ASSEMBLIES RELEASE AT OR NEAR THE SAME TIME, ACCELERATION FORCES CAN CAUSE THE BUCKLE RELEASE MECHANISM TO ACTIVATE AND ALLOW THE BUCKLE TO SEPARATE FROM THE LATCH.
Remedy: DEALERS WILL REMOVE THE STITCHING THAT CREATES THE ENERGY MANAGEMENT LOOP IN THE SHOULDER BELT(S).
630,099 vehicles affected
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
VEHICLE DESCRIPTION: LIGHT DUTY PICKUP TRUCKS, VANS AND MOTORHOMES EQUIPPED WITH ELECTRONICALLY FUEL INJECTED 6.5L DIESEL ENGINE. THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH FEDERAL REGULATION PART 573. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. THE CAMPAIGN WILL IMPROVE THE OVERALL DRIVEABILITY OF THESE VEHICLES.
Remedy: DEALERS WILL INSTALL SOME RECENTLY DEVELOPED ENHANCEMENTS WHICH WILL IMPROVE THE OVERALL DRIVEABILITY OF THESE VEHICLES.
60,000 vehicles affected
VISIBILITY:WINDSHIELD
THE WINDSHIELDS WERE INSTALLED WITH INCORRECT WINDSHIELD OPENING PINCH-WELD-FLANGE PRIMER. THIS PRIMER WILL NOT PROPERLY ETCH THE PAINTED SURFACE OF THE FLANGE, ALLOWING THE WINDSHIELD TO SEPARATE FROM THE VEHICLE DURING A COLLISION. THIS DOES NOT COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 212, "WINDSHIELD MOUNTING."
Remedy: DEALERS WILL REMOVE THE WINDSHIELD AND REINSTALL IT USING THE CORRECT PRIMER.
29 vehicles affected
SUSPENSION:FRONT:CONTROL ARM:LOWER ARM
TRUCKS WERE ASSEMBLED WITH THE LEFT-HAND LOWER CONTROL ARM TO FRAME REAR NUT TIGHTENED BELOW THE SPECIFIED TORQUE. LOW TORQUE ON THIS NUT MAY ALLOW THE ATTACHMENT BOLT TO LOOSED AND SUBSEQUENTLY FATIGUE AND BREAK. THE BOLT BREAKAGE CAN CAUSE THE LEFT HAND CONTROL ARM TO SEPARATE FROM THE FRAME.
Remedy: DEALERS WILL TIGHTEN THE LEFT-HAND LOWER CONTROL ARM TO FRAME REAR NUT TO THE PROPER TORQUE SPECIFICATION.
30,148 vehicles affected
SEATS
THE SEATS HAVE BEEN ASSEMBLED WITHOUT BOLTS THAT CONNECT THE UPPER SLAVE HINGE TO THE SEAT BACK FRAME, OR WITHOUT BOLTS THAT CONNECT THE SEAT TO THE SEAT ADJUSTER. IN EITHER CASE, THE VEHICLES FAIL TO CONFORM TO FNVSS NO. 207, "SEATING SYSTEMS."
Remedy: DEALERS WILL INSPECT SEATS FOR MISSING BOLTS AND INSTALL BOLTS IF REQUIRED.
1,375 vehicles affected
SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES
THE BRAKE PEDAL PUSH ROD RETAINER IS MISSING, MISPOSITIONED OR NOT PROPERLY SEATED.
Remedy: INSPECT VEHICLES TO ASSURE THE BRAKE PEDAL PUSH ROD RETAINER IS PRESENT AND FULLY SEATED IN ITS CORRECT POSITION.
70,154 vehicles affected
1994 CHEVROLET C20, LEFT REAR TIRE BLEW OUT. DRIVER LOST CONTROL AND WENT OFF THE LEFT SIDE OF THE ROAD, STRIKING THE CONCRETE MEDIAN WALL. *BF ACCORDING TO THE POLICE REPORT, THE TIRES SHOWED SUFFICIENT TREAD, BUT SHOWED SIGNS OF DRY ROT AND CRACKING. (OHIO TRAFFIC CRASH REPORT # 10-0469-90) *JB UPDATED 09/13/10*BF
Crash
4 injured
CONSUMER FEELS THERE IS INSUFFICIENT SPACE BETWEEN THE BRAKE PEDAL AND THE ENGINE COVER (THIS IS A VAN WITH THE ENGINE COVER LOCATED BETWEEN THE FRONT PASSENGER AND DRIVERS SEAT). WHEN THE DRIVER REMOVES HIS FOOT FROM THE GAS PEDAL IT WILL OCCASIONALLY GET CAUGHT UNDER THE BRAKE PEDAL. THE CONSUMER STATED THAT THIS IS A DESIGN DEFECT. *YH
CONSUMER FEELS THERE IS INSUFFICIENT SPACE BETWEEN THE BRAKE PEDAL AND THE ENGINE COVER (THIS IS A VAN WITH THE ENGINE COVER LOCATED BETWEEN THE FRONT PASSENGER AND DRIVERS SEAT). WHEN THE DRIVER REMOVES HIS FOOT FROM THE GAS PEDAL IT WILL OCCASIONALLY GET CAUGHT UNDER THE BRAKE PEDAL. THE CONSUMER STATED THAT THIS IS A DESIGN DEFECT. *YH
DRIVER'S SIDE WINDSHIELD HAS AN IRREGULARITY, THIS CAUSES DRIVER'S VIEW TO BE OBSTRUCTED, ESPECIALLY WHEN IT'S RAINING. AREA IS NOT ABLE TO BE CLEANED WHEN WIPER IS IN USE. ROAD IS HARD TO DISCIPHER WHEN THE WEATHER IS CLEAR AND SUNNY.*AK *JB
AT ANY SPEED WHEN APPLYING BRAKES BRAKING DISTANCE IS NOT WHAT IT SHOULD BE. REAR BRAKES NOT WORKING PROPERLY, LOCK UP. FRONT BRAKES REPLACED TWICE. *AK BRAKES ARE REAL BAD ON WET OR ICY ROADS. *YH
WINDSHIELD WIPERS STOPPED FUNCTIONING FOR NO APPARENT REASON AND HAVE INTERMITTENT OPERATION. POSSIBLE TO RESTART WIPERS BY TAPPING ON MOTOR HOUSING AND/OR MOVING WIRES THAT PLUG INTO WIPER MOTOR. *AK
ANTI LOCK BRAKES LOCKED UP SEVERAL TIMES, TWO ACCIDENTS FROM LOCK UP.
DRIVERS SEAT BRACKET THAT SECURES THE FRAME BROKE. *AK THE BRACKET BROKE ON TH BACK SEAT, HAD A ROCKING MOTION WHICH FELT VERY UNSAFE PARTICULARY IF THERE WOULD BE AN ACCIDENT, CONSUMER CONTACTED DEALERSHIP AND THEY REPAIRED IT.*JB
THE CAR IDLES AT 1100 TO 1500 RMP WHEN YOU RELEASE THE PEDAL. HAS TAKEN THE CAR BACK TO DEALERS SEVEN TIMES NOTHING HAPPENED. TT
SEAT BELT HAS BEEN REPLACED TWICE, WILL LOCK UP UNEXPECTEDLY. TT
VEHICLE STALLS WITHOUT WARNING WHILE DRIVING AT ANY SPEED, PE94-091 ACTIVE. TT
APPLIED BRAKES TO STOP VEHICLE, HELD THEM DOWN, WOULD NOT STOP VEHICLE, RESULTING IN AN ACCIDENT. TT
Crash
HAD A FRONTAL COLLISION, AIR BAG DID NOT DEPLOY. TT
Crash