1993 CHEVROLET ASTRO

5 recalls — 50 complaints

06E049000 May 24, 2006
EXTERIOR LIGHTING
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Remedy: CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
27,176 vehicles affected
06E043000 May 19, 2006
FUEL SYSTEM, GASOLINE
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
88,303 vehicles affected
06E041000 May 18, 2006
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
CERTAIN R&B, INC. CENTRAL MULTIPORT FUEL INJECTION (CMFI) FUEL RETURN LINES, MODELS HELP 55163, NAPA BALKAMP 700-3270, AND THE CONNECTION 2560001, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE VEHICLES LISTED ABOVE. THE FUEL RETURN LINE HAS A MECHANICAL BLEED VALVE WHICH WAS NOT INSTALLED AT THE PROPER TORQUE.
Remedy: R&B, INC. WILL NOTIFY OWNERS AND AT THE CUSTOMERS REQUEST, EITHER REPLACE THE FUEL LINE OR OFFER A FULL REFUND. THE RECALL BEGAN ON MAY 4, 2006. OWNERS MAY CONTACT R&B, INC. AT 215-712-5330.
7,800 vehicles affected
06E026000 Mar 23, 2006
EXTERIOR LIGHTING
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
Remedy: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
61,944 vehicles affected
94V177000 Sep 14, 1994
SEATS:FRONT ASSEMBLY:HEAD RESTRAINT
THE FRONT DRIVER AND PASSENGER SEAT BACK HEIGHT DOES NOT CONFORM TO THE REQUIREMENTS OF FMVSS NO. 202, "HEAD RESTRAINTS."
Remedy: SHERRY DESIGNS WILL PROVIDE AN ATTACHABLE HEADREST FOR THE DEALER OR CUSTOMER TO ADD TO THE SEATS.
381 vehicles affected
LATCHES/LOCKS/LINKAGES Mar 25, 2013
BOTH FRONT POWER DOOR LOCKS ON DRIVER SIDE AND PASSENGER SIDE MALFUNCTION INTERMITTENTLY FROM INSIDE OF VEHICLE REGARDLESS OF WHETHER OR NOT THE ENGINE IS RUNNING. SECONDARY PROBLEM IS THE BATTERY DRAINING IF LEFT MORE THAN 24 HOURS WITHOUT BEING STARTED. BOTH BATTERIES ARE ONE YEAR OLD, IN GOOD CONDITION, AND ARE THE RIGHT TYPE. THE MAIN BATTERY DRAINS FIRST, SO WHEN THE AUXILIARY BATTERY IS STILL STRONG, THE ENGINE WILL START. I FEEL THAT THE CAUSE OF THE BATTERY/BATTERIES DRAINING IS NOT THE BATTERIES THEMSELVES BUT ANOTHER SOURCE, POSSIBLY THE FRONT POWER DOOR LOCKS. THE INTERIOR LIGHTS OR EXTERIOR LIGHTS ARE NOT THE SOURCE OF POWER THAT IS DRAINING THE BATTERY/BATTERIES. THIS VEHICLE IS USED AND OWNED BY A DISABLED PERSON IN A WHEELCHAIR. THE VEHICLE IS EQUIPPED WITH AN AUXILIARY BATTERY TO ACCOMMODATE A WHEELCHAIR LIFT, DRIVER'S POWER SEAT, AND POWER SLIDING DOOR. *TR
ELECTRICAL SYSTEM Mar 25, 2013
BOTH FRONT POWER DOOR LOCKS ON DRIVER SIDE AND PASSENGER SIDE MALFUNCTION INTERMITTENTLY FROM INSIDE OF VEHICLE REGARDLESS OF WHETHER OR NOT THE ENGINE IS RUNNING. SECONDARY PROBLEM IS THE BATTERY DRAINING IF LEFT MORE THAN 24 HOURS WITHOUT BEING STARTED. BOTH BATTERIES ARE ONE YEAR OLD, IN GOOD CONDITION, AND ARE THE RIGHT TYPE. THE MAIN BATTERY DRAINS FIRST, SO WHEN THE AUXILIARY BATTERY IS STILL STRONG, THE ENGINE WILL START. I FEEL THAT THE CAUSE OF THE BATTERY/BATTERIES DRAINING IS NOT THE BATTERIES THEMSELVES BUT ANOTHER SOURCE, POSSIBLY THE FRONT POWER DOOR LOCKS. THE INTERIOR LIGHTS OR EXTERIOR LIGHTS ARE NOT THE SOURCE OF POWER THAT IS DRAINING THE BATTERY/BATTERIES. THIS VEHICLE IS USED AND OWNED BY A DISABLED PERSON IN A WHEELCHAIR. THE VEHICLE IS EQUIPPED WITH AN AUXILIARY BATTERY TO ACCOMMODATE A WHEELCHAIR LIFT, DRIVER'S POWER SEAT, AND POWER SLIDING DOOR. *TR
SERVICE BRAKES, HYDRAULIC May 10, 2011
TL*THE CONTACT OWNS A 1993 CHEVROLET ASTRO. THE CONTACT STATED THE STEEL BRAKE LINE RUSTED AND THE BRAKES FAILED. WHILE REPLACING THE BRAKE PADS THE FLUID LEAKED ONTO A RUSTED AREA OF THE BRAKE LINE. THE VEHICLE WAS REPAIRED. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 175,000.
SUSPENSION:FRONT:HUB Nov 18, 2004
WAS INVOLVED IN A SINGLE ACCIDENT, WHICH A DEER RAN OUT IN FRONT OF ME I MERGE RIGHT TO AVOID HITTING THE DEER, AND ROLLED 1.5 TIMES AND WHEN RESTING UPON TOP OF TRUCK, THE REAR LEFT TIRE BROKE OFF OF THE HUB, AND AXLE. *AK
Crash 2 injured
TIRES Nov 18, 2004
WAS INVOLVED IN A SINGLE ACCIDENT, WHICH A DEER RAN OUT IN FRONT OF ME I MERGE RIGHT TO AVOID HITTING THE DEER, AND ROLLED 1.5 TIMES AND WHEN RESTING UPON TOP OF TRUCK, THE REAR LEFT TIRE BROKE OFF OF THE HUB, AND AXLE. *AK
Crash 2 injured
SEAT BELTS:FRONT:RETRACTOR Jul 1, 2004
THE FRONT PASSENGER AND DRIVER SEAT BELT RETRACTOR DID NOT ACCOMMODATE OBESE INDIVIDUALS. THE RETRACTOR DID NOT REACH THE LATCH. THE CONSUMER WAS INFORMED THAT EXTENSIONS WERE AVAILABLE. *JB CONSUMER WAS 5'9" AND 200 LBS. THE SEAT BELT RETRACTOR WAS 6 INCHES SHORT. *LA
STRUCTURE Feb 27, 2004
TORSION BAR THAT SUPPORT ENGINE BROKE IN TWO. *LA THE MANUFACTURER CHANGED THE DESIGN AND SHORTENED THE BARS BY THREE INCHES. THE OLD DESIGN ALLOWED SALT, WATER AND ICE TO GET INTO THE EXTENSION SLEEVES. *JB
SUSPENSION:FRONT:SPRINGS:TORSION BAR Feb 27, 2004
TORSION BAR THAT SUPPORT ENGINE BROKE IN TWO. *LA THE MANUFACTURER CHANGED THE DESIGN AND SHORTENED THE BARS BY THREE INCHES. THE OLD DESIGN ALLOWED SALT, WATER AND ICE TO GET INTO THE EXTENSION SLEEVES. *JB
STEERING:COLUMN LOCKING:ANTI-THEFT DEVICE Jan 20, 2004
WHILE TURNING LEFT STEERING WHEEL LOCKED UP , AND CONSUMER LOST THE CONTROL, RESULTING IN A HEAD ON COLLISION. VEHICLE WAS TOTALED. *AK
Crash
ENGINE AND ENGINE COOLING:ENGINE Oct 16, 2003
MECHANICAL-BOUGHT '93 EXT. MODEL IN '96. REPLACED TWO STARTERS, TWO BATTERIES GOING TOWARDS MY THIRD ONE, HAD TO GET THE ENTIRE ENGINE REPAIRED BECAUSE OF A BLOWN HEAD GASKET, THE TRANNY STARTS SLIPPING FROM 1ST TO 2ND GEAR, WON'T BOTHER TRYING THE A/C NO MORE BECAUSE THE CHECK ENGINE LIGHT COMES ON, IT STARTS TO IDLE VERY ROUGH THEN IT STALLS. GAS MILEAGE NOT GOOD; I FILLED UP THE TANK, AND WHEN I BRAKE AT A STOP LIGHT...THE GASOLINE GAUGE ALMOST DROPS TO 1/2 A TANK AND IT WON'T COME BACK UP. TRAVELING FROM LOS ANGELES TO VALENCIA OR LOS ANGELES TO SAN DIEGO IT OVERHEATS TERRIBLY, DROVE A '90 TOYOTA TERCEL TO VALENCIA FROM L.A. WITH A BUSTED RADIATOR AND THAT CAR DID NOT OVERHEAT!.NICE VAN BUT I THOUGHT IT WAS A CHEVY NOT A FORD AEROSTAR. *LA
STRUCTURE:BODY Aug 12, 2003
MY 1993 CHEVROLET ASTRO VAN WAS RECALLED FOR PAINT PEELING SEVERAL YEARS AGO. MY VEHICLE WAS TAKEN TO A LOCAL CHEVROLET DEALER WHO "REPAINTED MY VEHICLE". THEY HAD IT FOR AT LEAST ONE WEEK. WHEN IT WAS RETURNED, IT DID APPEAR REPAINTED. HOWEVER FOR THE PAST THREE YEARS THE PAINT IS SLOWLY PEELING OFF ON THE TOP OF MY VAN. IT IS NOW STARTING TO GET WORSE AND THE SILVER METAL IS SHOWING AND IT IS BECOMING QUITE NOTICEABLE WITH SOME SMALL RUST SPOTS. THERE DOES NOT APPEAR TO BE A COVER UNDER THE THE TOP OF THE VANS PAINT. SMALL AREAS ON THE DOORS AND WINDOWS, THAT ARE NOT THE SAME COLOR AS THE REST OF THE VAN ARE ALSO PEELING. IF YOU LOOK AROUND ATHENS, GA, YOU CAN TAKE NOTICE OF THE OTHER CHEVROLET ASTROS THAT ARE ALSO PEELING PAINT. IS THERE ANY RECOURSE TO TAKE CARE OF THIS?*AK
SEATS:FRONT ASSEMBLY:HEAD RESTRAINT Apr 23, 2003
THE VEHICLE EXPERIENCED THE SAME DEFECT AS STATED IN RECALL 94 V 177 000 WHICH IS RELATED TO THE VEHICLES HEAD RESTRAINTS. THE VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO VIN. *NLM
SEAT BELTS:REAR/OTHER Mar 22, 2003
FEMALE PORTION OF REAR SEAT BELT BUCKLE (FOR SHOULDER HARNESS) STICKS UP TOO FAR. OWNER IS HAVING PROBLEMS FINDING TODDLER CHILD SEATS THAT WILL BUCKLE PROPERLY IN VEHICLE. OWNER USED TO USE CENTER LAP BELT. NOW HAS THREE CHILDREN AND NEEDS TO USE ONE OF THE SHOULDER BELTS. *JB
TIRES:SIDEWALL Mar 10, 2003
THE TIRE REAR TIRES CONTAINED SPLITS IN THE SIDE WALLS.*JB *TS
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT Nov 4, 2002
MR
SUSPENSION:FRONT:CONTROL ARM:LOWER ARM Nov 4, 2002
WHILE PULLING OUT OF THE GARAGE SHE HEARD A NOISE COMING THE RIGHT SIDE OF THE VEHICLE. THE RIGHT FRONT TIRE COLLAPSED INWARD DUE TO UPPER CONTROL ARM. THE DEALER IS AWARE OF THE PROBLEM. PLEASE FURNISH ADDITIONAL INFORMATION. MR
LATCHES/LOCKS/LINKAGES:DOORS:LATCH Oct 3, 2002
CONSUMER STATES THAT ALL THE DOOR LATCHES ARE DEFECTIVE, KEEPS BREAKING. HAD THEM REPLACED SEVERAL TIMES. NLM
SUSPENSION:FRONT:CONTROL ARM:LOWER ARM Sep 30, 2002
CONSUMER STATES THAT WHILE DRIVING THE LOWER LEFT CONTROL ARM FAILED DUE TO METAL FATIGUE FROM, CAUSING THE LEFT FRONT OF VEHICLE TO DROP, MAKING VEHICLE INOPERATIVE. NLM
SUSPENSION:FRONT Jul 2, 2002
COMMON FAILURE ACCORDING TO MY MECHANIC (NEW HOPE AUTOMOTIVE). RIGHT FRONT SUSPENSION COLLAPSED WHILE PARKED IN DRIVEWAY, CERTAINLY WOULD OF LED TO A SERIOUS ACCIDENT IF I'D BEEN DRIVING WHEN IT OCCURRED. MY MECHANIC SAID THE DEALER HAS SOLD 70 OF THE SAME PART IN LAST WEEK. SERIOUS FAILURE, SHOULD BE A RECALL.*AK
POWER TRAIN:MANUAL TRANSMISSION:COLUMN SHIFT ASSEMBLY Apr 17, 2002
CONSUMER STATES THAT GEAR SHIFT WILL LOCK IN GEAR PERIODICLY. NLM
SUSPENSION:FRONT:SPRINGS:TORSION BAR Mar 27, 2002
WHILE DRIVING THE VEHICLE AT 25 MPH, THE TORTION BAR HAD RUSTED AND BROKE. NLM
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC Aug 8, 2001
WHILE TRAVELING TEN TO FIFTEEN MPH ON DRY ROAD CONDITIONS ABS BRAKING SYSTEM FAILED, CAUSING A FRONTAL COLLISION WITH A PICK-UP TRUCK. REAR DRUM BRAKES HAVE RECENTLY BEEN REPLACED FOR THE FIRST TIME AT 136,000 MILES. FRONT DISC BRAKES HAD BEEN TO BE REPLACED TWO OR THREE TIMES BEFORE. DEALER HAS YET TO BE CONTACTED. *AK
Crash 1 injured
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Aug 8, 2001
WHILE TRAVELING TEN TO FIFTEEN MPH ON DRY ROAD CONDITIONS ABS BRAKING SYSTEM FAILED, CAUSING A FRONTAL COLLISION WITH A PICK-UP TRUCK. REAR DRUM BRAKES HAVE RECENTLY BEEN REPLACED FOR THE FIRST TIME AT 136,000 MILES. FRONT DISC BRAKES HAD BEEN TO BE REPLACED TWO OR THREE TIMES BEFORE. DEALER HAS YET TO BE CONTACTED. *AK
Crash 1 injured
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM:DRUM Aug 8, 2001
WHILE TRAVELING TEN TO FIFTEEN MPH ON DRY ROAD CONDITIONS ABS BRAKING SYSTEM FAILED, CAUSING A FRONTAL COLLISION WITH A PICK-UP TRUCK. REAR DRUM BRAKES HAVE RECENTLY BEEN REPLACED FOR THE FIRST TIME AT 136,000 MILES. FRONT DISC BRAKES HAD BEEN TO BE REPLACED TWO OR THREE TIMES BEFORE. DEALER HAS YET TO BE CONTACTED. *AK
Crash 1 injured
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH Aug 3, 2001
DASHBOARD LIGHTS STOPPED WORKING IN 2000. DURING THAT TIME THEY HAD ONLY COME ON ONCE. DEALER AT NIGHT COULD NOT READ ANY OF THE GAUGES. CONSUMER OWNED A 1986 VEHICLE THAT HAD THE SAME PROBLEM. WARRANTY WILL NOT COVER REPAIRS.*AK
ENGINE AND ENGINE COOLING:COOLING SYSTEM Aug 3, 2001
VEHICLE OVERHEATS IN SUMMER WHEN A/C IS ON. TEMPERATURE GAUGE GOES ALMOST TO RED, AND A/C HAS TO BE TURNED OFF. IN WINTER VEHICLE RUNS COLD. HEAT COMES OUT LUKE WARM EVEN AFTER VEHICLE HAS BEEN RUNNING 3 HOURS OR MORE. CONSUMER FEELS WATER PUMP IS WOREN OUT OR THERMOSTAT NEEDS TO BE CHANGED.*AK
STRUCTURE:BODY:DOOR Aug 3, 2001
DRIVER'S AND SLIDING OUTSIDE DOOR HANDLES BREAK WHEN OPENING DOORS. CONSUMER HAS REPLACED HANDLES ONCE FOR EACH DOOR. HANDLES WERE REPLACED 2 YEARS AGO. CONSUMER DIDN'T TAKE VEHICLE TO DEALER. *AK
SUSPENSION:FRONT:SPRINGS:TORSION BAR May 17, 2001
AT APPROXIMATELY 25-30 MPH RIGHT FRONT TORSION BAR BROKE, CAUSING LOSS OF CONTROL OF VEHICLE. DEALER / MANUFACTURER NOTIFIED, AND INFORMED CONSUMER THAT VEHICLE WAS OUT OF ITS WARRANTY, AND ANY REPAIRS WOULD BE AT CONSUMER'S EXPENSE. CONSUMER MAKING PARTS AVAILABLE FOR ANALYSIS TO NHTSA. *AK
SUSPENSION Apr 27, 2001
SUSPENSION STRUT BAR SNAPED IN TWO. CONTACTED DEALER, AND DEALER NOTED THAT IT WAS A CHRONIC PROBLEM WITH CHEVROLETS.*AK
SEAT BELTS:FRONT:RETRACTOR Apr 27, 2001
DRIVER'S SIDE SEATBELT WILL NOT PULL OUT FAR ENOUGH TO BUCKLE. *AK *SLC
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Mar 26, 2001
BOTH ABS AND BRAKE LIGHTS STAYED ON. ABS BRAKES WERER NOT WORKING. MANUFACTURER HAS ISSUED A SERVICE BULLETIN ON BRAKING SYSTEM. CONSUMER WAS NOTIFIED BY REPRESENTATIVE AT MANUFACTURER THAT VIN WAS A PART OF RECALL. BUT, DEALER ADVISED CONSUMER THAT AFTER RECENT CHANGES VIN # WAS NO LONGER UNDER CAMPAIGN AND WILL NOT BE COVERED.*AK
TIRES:TREAD/BELT Mar 26, 2001
WHILE DRIVING ABOUT 75 MPH LEFT REAR TIRE HAD A TREAD SEPARATION, CAUSING VEHICLE TO ROLL. CHEVROLET, ASTRO VAN, 1993. *AK RIDGESTONE DUELER APT, LT215/75R15, DOT 7BD0PUB507, DRIVER WAS INJURED IN ACCIDENT. *SLC
Crash Fire 1 injured
LATCHES/LOCKS/LINKAGES:DOORS:LATCH Jan 23, 2001
DRIVER'S DOOR LATCH IS BROKEN, ALSO REAR DOOR LATCH BROKE. *AK
SUSPENSION:FRONT:SPRINGS:TORSION BAR Nov 22, 2000
AFTER PARKING VEHICLE FRONT OF VEHICLE DROPPED DUE TO LEFT TORSION BAR BREAKING. DEALER INFORMED CONSUMER PART HAD RUSTED THROUGH ON OUTSIDE, DESIGN HAS BEEN CHANGED ON NEW PART. *AK
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE Nov 3, 2000
SO MANY OF THESE UNITS ARE FAILING THAT DEALER PARTS MAN KNOWS THE PART NUMBER IN HIS HEAD.KELLY BLUE BOOK WARNS OF REPEAT FAILURES WITH THIS UNIT ON [W] CODE 4.3 ENGINES.THIS ENGINE IS ALSO IN THE S-10 PICK UP TRUCKS AND S-10 BLAZERS OF THE SAME YEAR.A HUGE NUMBER OF FAILURES AND G.M. HAS NO RECALL!*AK
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM Nov 3, 2000
SO MANY OF THESE UNITS ARE FAILING THAT DEALER PARTS MAN KNOWS THE PART NUMBER IN HIS HEAD.KELLY BLUE BOOK WARNS OF REPEAT FAILURES WITH THIS UNIT ON [W] CODE 4.3 ENGINES.THIS ENGINE IS ALSO IN THE S-10 PICK UP TRUCKS AND S-10 BLAZERS OF THE SAME YEAR.A HUGE NUMBER OF FAILURES AND G.M. HAS NO RECALL!*AK
FUEL SYSTEM, GASOLINE:DELIVERY Sep 27, 2000
VAN HAS BEEN HARD TO START FOR A COUPLE OF MONTHS. COULD NOT START VAN WITHOUT ADDITIONAL VOLTAGE ASSISTANCE. SINCE VAN WOULD RUN ONCE STARTED THE FUEL PUMP WAS NOT SUSPECTED. WHEN VAN WAS PUT ON A SCOPE, THE FUEL PUMP PRESSURE WAS DIAGNOSED AT 45 (SPECS ARE FROM 40 - 50, ACCORDING TO MANUFACTURERS GUIDELINES). AFTER HAVING THE FUEL INJECTORS, ALTERNATOR AND PLUG WIRES REPLACED, THE VAN STILL WOULD NOT START ON ITS OWN. SHOP PULLED THE FUEL PUMP OUT OF THE GAS TANK TO TAKE A LOOK AT IT AND THE WIRES HAD MELTED AND WERE CHARRED. LIVE WIRE WAS EXPOSED FOR ABOUT A ONE INCH SECTION. 3 INCHES OF WIRE WERE MELTED. CONNECTOR WAS BADLY CHARRED TO THE POINT OF DISINTEGRATION. SINCE FUEL TANK SITS UNDER THE MIDDLE ROW OF SEATS, THIS IS AN EXTREMELY SCARY SCENARIO. I HAVE SAVED THE ORIGINAL FUEL PUMP AND WOULD LIKE SOMEONE TO LOOK AT IT. IF THE SECOND WIRE WOULD HAVE MELTED, THE VAN WOULD HAVE BLOWN UP INSTANTLY, AS IT IS, WE ARE REALLY LUCKY THAT IT DID'NT CATCH FIRE WITH US IN IT. PLEASE CALL ME WITH ANY QUESTIONS THAT YOU HAVE. THANK YOU, SHAWNA DUNN
SUSPENSION:FRONT Sep 5, 2000
NO SUMMARY
TIRES:TREAD/BELT Aug 22, 2000
NEW FIRESTONE WILDERNESS TIRE ON LEFT REAR BLEW OUT ON FWY. ALMOST LOST CONTROL OF VEHICLE. TIRE COMPLETELY CAME APART. FIRESTONE WHERE I BOUGHT IT, MADE ME PURCHASE ANOTHER TIRE. THEY SAID I DID NOT BUY THEIR PROTECTION PLAN. *AK( DOT NUMBER: )
STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS Aug 8, 2000
DRIVER'S DOOR WELD CRACKED ON THE HINGES. DEALER NOTIFIED, AND INFOMED CONSUMER THAT NOTHING COULD BE DONE DUE TO VEHICLE BEING OUT OF ITS WARRANTY, AND REPAIRS WOULD BE AT CONSUMER'S COST. FEEL FREE TO PROVIDE ANY FURTHER DETAILS. *AK
SEAT BELTS:FRONT:WEBBING Jul 25, 2000
THE SAFETY RESTRAINT SYSTEM (SEAT BELTS) IN THE REAR SEATS HAVE A LONG PLASTIC SLEVE ON THE FEMALE END, THIS PLASTIC SLEVE DOES NOT ALLOW PROPER TIGHTENING FOR A INFANT AND YOUNG CHILD SAFETY SEAT, IN ORDER TO PROPERLY TIGHTEN A CHILD SEAT DOWN YOU HAVE TO CUT THE PLASTIC SLEVE OFF AND THEN TWIST THE FEMALE RECEPTICAL AS MANY TIMES AS YOU CAN TO CREATE A "SHORTER" END SO THAT LONG FEMALE RECEPTICAL WILL BE DOWN IN THE GROOVE OF THE SEAT FAR ENOUGH SO THAT THE BELT CAN BE PULLED TIGHT AND THE RECEPTICAL WILL NOT HINGE ON THE CHILD SEAT INSTALLATION HOLES. (THIS IS REALLY HARD TO EXPLAIN IN WORDS, PLEASE CALL OR CONTACT ME FOR A BETTER VERBAL EXPLANATION. *AK
POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT Jul 14, 2000
VEHICLE WAS PARKED. STARTED THE ENGINE, STEPPED ON BRAKE AND SHIFTER WOULD NOT COME OUT OF PARK. CONTACTED DEALER. DEALER WAS NOT ABLE TO HELP. THIS HAPPENED INTERMITTENTLY. DEALER SAID THAT IF TURN KEY HALFWAY THAT CAN SHIFT TO NEUTRAL, AND THEN TURN KEY ALL THE WAY ON. DOING THIS WITH POWER BRAKES AND ENGINE OFF THE VEHICLE WILL ROLL. *AK *ML
SUSPENSION:FRONT:SPRINGS:TORSION BAR May 25, 2000
VEHICLE WAS PARKED INSIDE THE GARAGE. CONSUMER CAME BACK THAT EVENING AND VEHICLE WAS SITTING UNEVEN ON THE GROUND. BOTH LEFT AND RIGHT TORSION BAR BROKE, CONSUMER REPLACED BOTH TORSION BARS. *AK *ML
VEHICLE SPEED CONTROL Mar 15, 2000
SUDDEN ACCELERATION WHENEVER DRIVING AT ANY GIVEN SPEED. ALSO, CRUISE CONTROL DID NOT ENGAGE. VEHICLE BEEN IN DEALER SHOP, AND PROBLEM STILL REOCCURRING. *AK
VEHICLE SPEED CONTROL:LINKAGES Mar 15, 2000
SUDDEN ACCELERATION WHENEVER DRIVING AT ANY GIVEN SPEED. ALSO, CRUISE CONTROL DID NOT ENGAGE. VEHICLE BEEN IN DEALER SHOP, AND PROBLEM STILL REOCCURRING. *AK
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Mar 10, 2000
VEHICLE HAS ABS BRAKES. WHEN APPLIED, ABS BRAKING SYSTEM WOULD FAIL TO STOP VEHICLE. TOOK TO DEALERSHIP & MECHANIC PLACED VEHICLE ON HOIST, AND PUSHED ON BRAKES & NOTHING WAS HAPPENING. NEEDED TO REPLACE BRAKES. *AK
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Jan 3, 2000
UPON APPLICATION OF BRAKE PEDAL ABS BRAKE SYSTEM APPEARS TO BE ACTIVATING, CAUSING STEERING PROBLEMS. I CHECKED BRAKE PADS,ROTOR AND CALIPERS. NO FAILURE OR WEAR TO THESE ITEMS. PROBLEM CONTINUES TO WORSEN, WITH INTERMITTENT RAPID APPLICATION OF ABS WITH JUST A SLIGHT OR NORMAL APPLICATION OF BRAKE PEDAL. CAUSES VEHICLE TO PULL TO ONE SIDE THEN TO THE OTHER THE NEXT TIME BRAKES APPLIED. CONTACTED LOCAL CHEVROLET DEALER, THEY ADVISED THEY WERE NOT AWARE OF ANY ABS RECALLS FOR THE ASTRO VAN. *AK
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Dec 28, 1999
WHILE DRIVING IN SNOWY WEATHER BRAKES WERE APPLIED THE, PEDAL FELT NORMAL, BUT THE VEHICLE FELT LIKE IT WAS ON ICE SKATES. TO STOP THE VEHICLE, CONSUMER HAD TO CRUISE UNTIL THE VEHICLE SLOWED DOWN ENOUGH. DEALER HAS BEEN CONTACTED. *AK
TIRES:TEMPORARY/EMERGENCY SPARE TIRE Nov 29, 1999
SPARE TIRE IS LOCATED UNDER THE CAR IT IS ROAD HAZARD, FELL OFF AND COULD HAVE CAUSED ACCIDENT. YH
ENGINE AND ENGINE COOLING:ENGINE Oct 29, 1999
ENGINE VALVE GUIDE SEALS FAILED. YH