1991 CHEVROLET ASTRO

6 recalls, 121 complaints - 9 TSBs

06E049000 May 24, 2006
EXTERIOR LIGHTING
Defect Description
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. ... Read more
Consequence
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Remedy
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
27,176 vehicles affected
Manufacturer: CK MOTORSPORT, INC.
06E043000 May 19, 2006
FUEL SYSTEM, GASOLINE
Defect Description
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CE... Read more
Consequence
THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
Remedy
HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
88,303 vehicles affected
Manufacturer: HONEYWELL INTERNATIONAL, INC.
06E026000 Mar 23, 2006
EXTERIOR LIGHTING
Defect Description
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE D... Read more
Consequence
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
Remedy
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
61,944 vehicles affected
Manufacturer: PRO-A MOTORS, INC.
93V187000 Nov 16, 1993
SEATS
Defect Description
THE RECLINER MECHANISM AND THE SEAT FRAME MAY HAVE FOAM AND/OR VINYL BETWEEN THEM, CREATING A "SOFT" JOINT. THIS "SOFT" JOINT RESULTS IN LOWER THAN SPECIFIED BOLT TORQUE WHICH LEADS TO JOINT LOOSENESS, CAUSING BOLT FATIGUE AND EVENTUAL BOLT FAILURE.
Consequence
IF BOLT FAILURE OCCURS TO THE DRIVER'S SEAT, IT WOULDALLOW THE SEAT BACK TO SUDDENLY RECLINE, AND COULD RESULT IN LOSS OF VEHICLECONTROL AND A VEHICLE CRASH WITHOUT PRIOR WARNING.
Remedy
DEALERS WILL REMOVE THE FOAM AND/OR VINYL FROM BETWEEN THE RECLINER MECHANISM AND THE SEAT FRAME "SOFT" JOINT AND REPLACE THE RECLINER BOLTS.
604,207 vehicles affected
Manufacturer: GENERAL MOTORS CORP.
91V164000 Sep 20, 1991
SEAT BELTS:FRONT:ANCHORAGE
Defect Description
SEAT BELT ANCHORAGE BAR FOR REAR SOFA FAILED TO SUSTAIN LOADS REQUIRED BY FMVSS 210.
Consequence
VEHICLES WOULD NOT COMPLY WITH FMVSS 210.
Remedy
REPLACE NONCOMPLYING SOFA BAR WITH BAR THAT MEETS REQUIREMENTS.
4,842 vehicles affected
Manufacturer: SHERROD VANS, INC.
91V102000 Jun 14, 1991
SEAT BELTS:FRONT:ANCHORAGE
Defect Description
THE SEAT BELTS FOR THE FRONT AND MID-SHIP SEATS DID NOT REST ON PELVIS AS REQUIRED BY FMVSS 209.
Consequence
SEAT BELTS MAY NOT RESTRAIN SEAT OCCUPANT, AND COULDINJURE THE SEAT OCCUPANT IN THE EVENT OF A SUDDEN STOP OR ACCIDENT.
Remedy
RELOCATE SEAT BELT ANCHOR BOLTS TO ADJUST BELTS FOR SEAT LOCATIONS.
185 vehicles affected
Manufacturer: ASC COLAMCO

Complaint Statistics

121 total complaints 15 crashes 5 fires 11 injuries

Top Reported Components

ComponentComplaints
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP40
STRUCTURE:BODY:DOOR7
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH5
SEAT BELTS:FRONT:RETRACTOR4
TIRES:TREAD/BELT3
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT3
EQUIPMENT:APPLIANCE:AIR CONDITIONER3
SEAT BELTS:FRONT:WEBBING3
STEERING: STEERING WHEEL/HANDLE BAR3
POWER TRAIN:DRIVELINE:DRIVESHAFT3
SERVICE BRAKES Dec 2, 2019
Incident date: Nov 21, 2019
BEGINNING ABOUT A YEAR AGO, HAVE HAD INTERMITTENT HARD PEDAL WHEN BRAKING. OCCURS RARELY, WITHOUT WARNING. NO ABS LIGHT SEEN BUT SUSPECT POSSIBLE ABS MALFUNCTION. PEDAL DOES NOT PULSATE BUT A FAINT GROWLING, GRINDING, OR BUZZING NOISE IS HEARD. MAY BE ABS MOTOR CYCLING. DURING FAILURE BRAKES AR... Read more
STRUCTURE Jan 31, 2009
Incident date: Jan 17, 2006
THE DOOR HANDLES ON BOTH THE PASSENGER AND DRIVER SIDE BROKE OFF. THE SLIDING SIDE DOOR LOCK ENGAGED BEFORE THE DOOR FULLY CLOSED BREAKING THE LOCKING MECHANISM. I HAVE SEEN SEVERAL ASTRO AS WELL AS SAFARI VANS WITH MISSING HANDLES. I AM HAVING TROUBLE FINDING REPLACEMENT DOORS. *TR
SEAT BELTS:FRONT:RETRACTOR Jan 14, 2005
Incident date: Jan 14, 2005
THE DRIVER'S SIDE SEAT BELT RETRACTOR FAILED TO RETRACT ON ITS OWN. THE DRIVER WAS ABLE TO CONTACT THE DEALER FOR APPOINTMENT. PLEASE FILL IN ADDITIONAL INFORMATION. *JB
SEAT BELTS:FRONT:RETRACTOR Oct 27, 2004
Incident date: Dec 1, 2004
DRIVER'S SIDE AND PASSENGER'S SIDE FRONT AND REAR SEAT BELT RETRACTOR FAILED TO CLICK IN AND HOLD. THIS PROBLEM OCCURRED MORE THAN ONCE AND HAD NOT BEEN RESOLVED. CONSUMER CONTACTED DEALER ON NUMEROUS OCCASIONS, BUT NOTHING WAS RESOLVED. *AK *TC
UNKNOWN OR OTHER Apr 22, 2004
Incident date: Sep 15, 2003
PAINT PEELING OFF TRUCK ALL OVER
SERVICE BRAKES, HYDRAULIC Apr 22, 2004
Incident date: Oct 15, 2003
REPEATED TOTAL FAILURE OF BRAKE SYSTEM RESULTING IN THREE SEPARATE REAR END ACCIDENTS OVER 13 YEAR PERIOD. ORIGINAL OWNER. WHEN BRAKING FOR SUDDEN EMAERGENCY STOP,AFTER INITIAL BRAKING BEGINS, BRAKE PETAL GOES DOWN TO FLOOR AND BRAKES COMPLETELY RELEASE, RESULTING IN NO BRAKE STOPPAGE OF VECHICLE AN... Read more
Crash
STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS Mar 15, 2004
Incident date: Mar 15, 2004
CONSUMER STATED WHILE DRIVING PINS IN STEERING COLUMN SHEARED, CAUSING STEERING TO DROP. CONSUMER HAD TO PULL TO THE SIDE OF THE ROAD AND CALL A TOW TRUCK. CONSUMER HAD VEHICLE TOWED TO HIS HOME, AND REPAIRED THE PROBLEM HIMSELF. ALSO, DOOR HANDLES BROKE OFF, ALL ALMOST AT THE SAME TIME, WITHIN ... Read more
STEERING:COLUMN Mar 15, 2004
Incident date: Mar 15, 2004
CONSUMER STATED WHILE DRIVING PINS IN STEERING COLUMN SHEARED, CAUSING STEERING TO DROP. CONSUMER HAD TO PULL TO THE SIDE OF THE ROAD AND CALL A TOW TRUCK. CONSUMER HAD VEHICLE TOWED TO HIS HOME, AND REPAIRED THE PROBLEM HIMSELF. ALSO, DOOR HANDLES BROKE OFF, ALL ALMOST AT THE SAME TIME, WITHIN ... Read more
INTERIOR LIGHTING May 6, 2003
THE BACK DOUBLE DOOR WILL NOT OPEN ANYMORE. I CAN NOT GET INTO THE VAN TO PLACE MY SONS WHEEL CHAIR INTO IT. THE SPACE IN THE REAR WAS THE REASON WHY I PURCHASED THE VEHICLE. THE SIDE DOOR WILL NO LONGER LOCK, AND THE INTERIOR LIGHT WILL NOT COME ON WHEN THE DOOR IS OPEN. *TS *NLM **DIMSII ... Read more
STRUCTURE:BODY:DOOR May 6, 2003
THE BACK DOUBLE DOOR WILL NOT OPEN ANYMORE. I CAN NOT GET INTO THE VAN TO PLACE MY SONS WHEEL CHAIR INTO IT. THE SPACE IN THE REAR WAS THE REASON WHY I PURCHASED THE VEHICLE. THE SIDE DOOR WILL NO LONGER LOCK, AND THE INTERIOR LIGHT WILL NOT COME ON WHEN THE DOOR IS OPEN. *TS *NLM **DIMSII ... Read more
POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT Aug 15, 2001
WHILE TRAVELING AND WITHOUT ANY INDICATION TRANSFER CASE HAD BROKEN AWAY FROM FRAME OF VEHICLE . PLEASE PROVIDE FURTHER INFORMATION.*AK
TIRES:TREAD/BELT Mar 1, 2001
Incident date: Jul 14, 2000
BOTH BLOWOUTS HAD THE APPEARANCE (TO A NON-EXPERT) OF A TREAD SEPARATION PROBLEM. *AK (DOT NUMBER: MKM3 TRHR TIRESIZE: P215/70R)
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Nov 27, 2000
Incident date: Nov 17, 2000
ABS BRAKES IN FRONT LOCK UP WHEN ATTEMPTING TO STOP. HAS BEEN ONGOING FOR NUMEROUS MILES AND NOW HAS BEEN ATTRIBUTED TO THE CONTROL MODULE FOR THE KELSEY HAYES ABS SYSTEM. ADVISED NOT TO DRIVE DUE TO SAFETY HAZARD. THIS APPARENTLY IS A RECALL FOR SEVERAL YEARS, HOWEVER, NOT 1991. I CAN NOT TAKE ... Read more
SEAT BELTS:FRONT:RETRACTOR Oct 19, 2000
Incident date: Oct 2, 2000
WHILE IN A LOW SPEED ACCIDENT SHOULDER SEAT BELT DID NOT RETRACT, CAUSING CONSUMER TO HIT STEERING WHEEL. *AK
Crash 1 injured
TIRES:TREAD/BELT Oct 17, 2000
Incident date: Sep 1, 2000
FIRESTONE RADIAL ATX TIRES(P215 75 R15)EXPERIENCED TREAD SEPARATION. *SLC
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS Sep 18, 2000
Incident date: Oct 5, 1997
THIS ASTROVAN SHOWS SEVERE RUSTOUT OF ALL UNDERBODY COMPONENTS, PARTICULARLY STEEL BRAKE LINES, CALIPERS, DRUMS, ROTORS, ETC. SUSPENSION COMPONENTS ALSO HAVE RUSTED TO THE POINT WHERE THEY INFLUENCE VEHICLE SAFETY. DEALER ASSERTS THAT THIS IS DUE TO IMPROPER STORAGE OR SUBMERSION IN SALT WATER BUT V... Read more
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM Sep 18, 2000
Incident date: Oct 5, 1997
THIS ASTROVAN SHOWS SEVERE RUSTOUT OF ALL UNDERBODY COMPONENTS, PARTICULARLY STEEL BRAKE LINES, CALIPERS, DRUMS, ROTORS, ETC. SUSPENSION COMPONENTS ALSO HAVE RUSTED TO THE POINT WHERE THEY INFLUENCE VEHICLE SAFETY. DEALER ASSERTS THAT THIS IS DUE TO IMPROPER STORAGE OR SUBMERSION IN SALT WATER BUT V... Read more
SUSPENSION Sep 18, 2000
Incident date: Oct 5, 1997
THIS ASTROVAN SHOWS SEVERE RUSTOUT OF ALL UNDERBODY COMPONENTS, PARTICULARLY STEEL BRAKE LINES, CALIPERS, DRUMS, ROTORS, ETC. SUSPENSION COMPONENTS ALSO HAVE RUSTED TO THE POINT WHERE THEY INFLUENCE VEHICLE SAFETY. DEALER ASSERTS THAT THIS IS DUE TO IMPROPER STORAGE OR SUBMERSION IN SALT WATER BUT V... Read more
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC Sep 18, 2000
Incident date: Oct 5, 1997
THIS ASTROVAN SHOWS SEVERE RUSTOUT OF ALL UNDERBODY COMPONENTS, PARTICULARLY STEEL BRAKE LINES, CALIPERS, DRUMS, ROTORS, ETC. SUSPENSION COMPONENTS ALSO HAVE RUSTED TO THE POINT WHERE THEY INFLUENCE VEHICLE SAFETY. DEALER ASSERTS THAT THIS IS DUE TO IMPROPER STORAGE OR SUBMERSION IN SALT WATER BUT V... Read more
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Sep 11, 2000
Incident date: May 31, 2000
WHILE MAKING A SUDDEN STOP VEHICLE STARTED TO SLOW DOWN, BUT THEN IT RELEASED AND KEPT GOING, CONSUMER RAN INTO ANOTHER CAR. TOOK TO DEALER , AND THEY COULD NOT DUPLICATE THE PROBLEM.*AK
Crash
TIRES:TREAD/BELT Sep 6, 2000
Incident date: Oct 1, 1999
WHILE DRIVING, RIGHT REAR WINSTON TIRE 8.75 R16.5 LT EXPERIENCED TREAD SEPARATION, UPON INSPECTING OTHER TIRES, MECHANIC STATED 2 OF THE 3 REMAINING TIRES WERE BEGINNING TO SEPARATE, WHICH WAS CAUSING STEERING PROBLEMS. *SLC
POWER TRAIN:DRIVELINE:DRIVESHAFT Aug 23, 2000
Incident date: Jul 4, 2000
DEFECT IN DESIGN OF ALL-WHEEL DRIVE CAUSED FRAME TO RIP AND BREAK IN SEVERAL PLACES IN LEFT FRONT MAKING THE VEHICLE UN-REPAIRABLE ALSO BROKE RIGHT FRONT DRIVE SHAFT . VEHICLE HAS BEEN USED FOR ON-ROAD USE ONLY ,
STRUCTURE:FRAME AND MEMBERS Aug 23, 2000
Incident date: Jul 4, 2000
DEFECT IN DESIGN OF ALL-WHEEL DRIVE CAUSED FRAME TO RIP AND BREAK IN SEVERAL PLACES IN LEFT FRONT MAKING THE VEHICLE UN-REPAIRABLE ALSO BROKE RIGHT FRONT DRIVE SHAFT . VEHICLE HAS BEEN USED FOR ON-ROAD USE ONLY ,
WHEELS:LUGS/NUTS/BOLTS/STUDS Aug 14, 2000
Incident date: May 30, 2000
THE LEFT FRONT WHEEL CAME OFF WHILE DRIVING AND STUCK A PARKED VEHICLE (OHIO TRAFFIC CRASH REPORT). *MJS
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Jun 23, 2000
ALTHOUGH BOTH THE ABS AND BRAKE LIGHT ARE ON THE BRAKES APPEAR TO FUNCTION PROPERLY . THE MASTER CYLINDER WAS CHECKED AND IS WORKING PROPERLY . THE CODE SCANNER READS A COMPLETE FAILURE OF THE ANTILOCK BRAKE SYSTEM. THE DEALER WAS CONTACTED AND ADVISED ME I WAS NOT COVERED UNDER THE RECALL FOR FAIL... Read more
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP May 31, 2000
Incident date: Jan 10, 2000
ABS LIGHT APPEARED,DEALER SAID ABS NOT FUCTIONING. *AK
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH Apr 7, 2000
Incident date: Sep 5, 1999
CAR PARKED IN DRIVEWAY. UPON TURNING KEY TO START, SMOKE STARTED BILLOWING FROM UNDER DASH. SHUT OFF KEY, DISCONNECTED BATTERY AND AIRED VEHICLE. FOUND MELTED/ BARE WIRING. CONTACTED CHEVERLOT CUSTORMER SERVICE (#990501Z66, CONTACT KIM HILL). INDIVIDUAL REPORTED NOTHING GM COULD DO TO DEFRA... Read more
Fire
POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT Nov 17, 1999
Incident date: Nov 17, 1998
CONSUMER ONCE STOPPED, STEPPED ON THE GAS PEDAL AND CAR MADE A CLUNKING NOISE IN THE BACK, LIKE SOMETHING WAS GOING TO FALL OFF. SOUNDED LIKE SOMETHING WAS LOOSE. THEN GOT INTO PLACE, NOISE STOPPED UNTIL STOP AND GO AGAIN. IT WAS NOT THE TRANSMISSION. TOOK TO DEALER, THEY COULDN'T HEAR THE CLU... Read more
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Nov 5, 1999
Incident date: Oct 15, 1999
THE ABS BRAKES WERE NOT OPERATIONAL AFTER BEING APPLIED. THIS HAPPENED AFTER THE ABS LIGHT CAME ON. THE BRAKES WOULD LOCK UP & THEN SLIDE. THIS IS AN EVERYDAY PROBLEM. THE BRAKES WERE REPLACED THE FIRST TIME AT 87,000 MILES. NOW THEY HAVE FAILED AGAIN. *AK
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Oct 21, 1999
WHEN APPLYING THE BRAKES PEDAL REMAINS IN THE UPRIGHT POSITION, CAUSING TOTAL BRAKE FAILURE. CAUSE UNKNOWN. PLEASE GIVE ANY FURTHER DETAILS. *AK
UNKNOWN OR OTHER Oct 5, 1999
Incident date: Apr 25, 1994
NO SUMMARY.
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT Sep 30, 1999
Incident date: Jul 1, 1996
91 MODEL VEHICLE WAS NOY INCLUDED IN RECALL FOR THE ALBS COMPUTER WHICH CAUSES THE ABS LIGHT TO ILLUMINATE. *YC
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Sep 17, 1999
WHEN APPLYING THE BRAKES THE PEDAL STIFFENS HALF WAY, AND VEHICLE DOES NOT STOP. ALSO THE VEHICLE MAKES A CLICKING NOISE. DEALER HAS SEEN VEHICLE, BUT COULDN'T DUPLICATE THE PROBLEM. *AK
EQUIPMENT:APPLIANCE:AIR CONDITIONER Sep 3, 1999
Incident date: Jan 1, 1998
IE97031; AIR CONDITIONER FAN SWITCH WIRING MELTED, AND ELEFT AN ODOR WHICH MAY START A FIRE. PLEASE PROVIDE FURTHER INFORMATION AND VIN#. *AK
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Aug 30, 1999
Incident date: Jun 23, 1999
WHENEVER THE BRAKES ARE APPLIED VEHICLE STARTS TO SHIMMY. ALSO, RESULTS IN EXTENDED STOPPING DISTANCE. *AK
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Jul 26, 1999
Incident date: Apr 1, 1997
WHILE MAKING A SUDDEN STOP BY DEPRESSING THE BRAKES PEDAL BRAKES WOULD FADE AWAY,RESULTING IN EXTENDED STOPPING DISTANCE. PLEASE PROVIDE FURTHER INFORMATION. *AK
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Jul 26, 1999
Incident date: Jan 1, 1995
WHEN DRIVING AT ANY SPEED AND APPLYING THE BRAKES, THE ABS SYSTEM LOCKED UP CAUSING TO VEHICLE SKID. ABS SYSTEM WENT OUT THREE TIMES; DEALER CAN'T DETERMINE THE CAUSE. *AK
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER Jul 22, 1999
INTERMITTENTLY WHEN BRAKES ARE APPLIED ,THE PEDAL GOES TO THE FLOOR, RESULTING IN EXTENDED STOPPING DISTANCE. ALSO, DEALER HAS REPLACED MASTER CYLINDER . *AK
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Jul 22, 1999
INTERMITTENTLY WHEN BRAKES ARE APPLIED ,THE PEDAL GOES TO THE FLOOR, RESULTING IN EXTENDED STOPPING DISTANCE. ALSO, DEALER HAS REPLACED MASTER CYLINDER . *AK
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP May 20, 1999
WHEN MAKING PANIC STOPS ABS KICKS IN AND THE VEHICLE WILL NOT STOP. ALSO, ABS WARNING LIGHT COMES ON EVERYTIME THIS HAPPENS. VEHICLE HAS TO BE TAKEN TO THE DEALER TO RESET THE ABS COMPUTER. DEALER CLAIMS THAT THERE IS NOTHING WRONG. *AK
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Apr 6, 1999
Incident date: Feb 1, 1997
ANTI LOCK BRAKES REPLACED FOUR TIMES.
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Mar 25, 1999
Incident date: Oct 26, 1998
AFTER A STOP, VEHICLE OFF, I DROVE FOR 1/2 MILE TO A STOP SIGN, ROAD COMPLETELY DRY, NO SAND, DIRT, ETC, 55 DEGREES SUNNY, AND BRAKES WORKED NORNAL AS I SLOWED FROM ABOUT 20,,THEN ALL OF A SUDDEN COMPLETE LOSS OF BRAKES,,AND PEDAL WENT TO FLOOR,,AND I PUSHED HARDER IN PANIC,,WENT THRU STOP SIGN,,AND... Read more
ELECTRICAL SYSTEM:IGNITION:SWITCH Jan 20, 1999
THE ELECTRICAL SYSTEM IN THE DASH HAS BEEN INOPERATIVE DUE TO A SHORT IN THE IGNITION SWITCH. DEALER HAS FIXED. *AK
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH Jan 20, 1999
THE ELECTRICAL SYSTEM IN THE DASH HAS BEEN INOPERATIVE DUE TO A SHORT IN THE IGNITION SWITCH. DEALER HAS FIXED. *AK
VISIBILITY:WINDSHIELD WIPER/WASHER Dec 2, 1998
Incident date: Oct 1, 1998
WINDSHIELD WIPERS WORK INTERMITTENTLY WHEN WEATHER IS RAINY. THIS CAUSES POOR VISIBILITY FOR DRIVER. *AK
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DIFFERENTIAL PROPORTIONAL VALVE Oct 18, 1998
Incident date: Oct 1, 1998
ABS SYSTEM FAILED. DRIVER APPLIED BRAKES AT THE STOP SIGN, LEAVING THE SUBDIVISION AND THE BRAKE PEDAL WENT TO THE FLOOR AND THE DRIVER COULD NOT STOP THE VEHICLE, WENT INTO THE TRAFFIC WITHOUT STOPPING AT THE STOP SIGN. ALSO, REAR WHEEL CYLINDERS AND HYDRAULIC DISTRIBUTION VALVE FAILED. *AK
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Oct 18, 1998
Incident date: Oct 1, 1998
ABS SYSTEM FAILED. DRIVER APPLIED BRAKES AT THE STOP SIGN, LEAVING THE SUBDIVISION AND THE BRAKE PEDAL WENT TO THE FLOOR AND THE DRIVER COULD NOT STOP THE VEHICLE, WENT INTO THE TRAFFIC WITHOUT STOPPING AT THE STOP SIGN. ALSO, REAR WHEEL CYLINDERS AND HYDRAULIC DISTRIBUTION VALVE FAILED. *AK
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM:WHEEL CYLINDERS Oct 18, 1998
Incident date: Oct 1, 1998
ABS SYSTEM FAILED. DRIVER APPLIED BRAKES AT THE STOP SIGN, LEAVING THE SUBDIVISION AND THE BRAKE PEDAL WENT TO THE FLOOR AND THE DRIVER COULD NOT STOP THE VEHICLE, WENT INTO THE TRAFFIC WITHOUT STOPPING AT THE STOP SIGN. ALSO, REAR WHEEL CYLINDERS AND HYDRAULIC DISTRIBUTION VALVE FAILED. *AK
VEHICLE SPEED CONTROL Aug 11, 1998
Incident date: May 5, 1998
CRUISE CONTROL DISENGAGES WITHOUT PEDAL OR CONTROL APPLICATION. THIS HAPPENED WITHOUT ANY INDICATION. CONSUMER EXPERIENCED SAME PROBLEM IN 1994, AND THE CRUISE CONTROL SYSTEM WAS REPLACED BY THE DEALERSHIP. DEALER NOT AWARE OF CURRENT SITUATION. *AK
SEATS Aug 4, 1998
Incident date: May 15, 1998
SITTING IN THE FRONT PASSANGER'S SEAT AND THE SEAT COLLAPSED AND FELL BACKWARDS. TOOK VEHICLE TO THE DEALER AND HAD SEAT REPLACED. VEHICLE WAS NOT UNDER THE RECALL #93V187000. *AK

Showing 50 of 121 complaints.

Technical Service Bulletins, 1991 CHEVROLET ASTRO

9 manufacturer communications from 8 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
063100 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL2
103000 POWER TRAIN:AUTOMATIC TRANSMISSION1
980000 UNKNOWN OR OTHER1
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE1
103400 POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT1
130000 VISIBILITY1
100000 POWER TRAIN1
031000 SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES1
PIT-3665-A Nov 1, 2010
031000 SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES
GENERAL MOTORS: ON ALL 1988-2009 FULL SIZE CHEVROLET/GMC PICKUPS, UTILITIES AND VANS, THE BRAKE PEDAL WILL MOVE DOWN OR SELF APPLY DURING FULL LOCK TURNS OR NEAR FULL LOCK TURNS. CHEVROLET ASTRO AND GMC SAFARI VANS; HUMMER 2 ARE INCLUDED.
020730024A Aug 1, 2005
103400 POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT
DIAGNOSIS OF CRACKED OR BROKEN TRANSMISSION CASE. *TT 2006 AND PRIOR CARS AND LIGHT DUTY TRUCKS. *TT
01667 Jan 1, 2004
130000 VISIBILITY
WINDOW REGULATOR MOTOR DOES NOT FIT. *TT
990730016A Oct 1, 2002
100000 POWER TRAIN
DIAGNOSTIC INFORMATION FOR INTERMITTENT TRANSMISSION DOWNSHIFT, SLIP, BUSY/CYCLING TCC OR NOISY COOLING FAN. *TT
RCL/91C50 Apr 1, 1995
063100 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
RECALL 91-C-50 - GENERAL MOTORS HAS DETERMINED THAT CERTAIN 1991 CHEVRTOLET C/K TRUCKS, M/L AND G VANS EQUIPPED WITH 4.3L ENGINES [RPO LB4 OR RPO LU2 (M VAN ONLY)] MAY BE EMITTING NON-METHANE HYDROCARBONS (NMHC) IN EXCESS OF CALIFORNIA EM
RCL/91C50 Feb 1, 1995
063100 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
CALIFORNIA RECALL - GENERAL MOTORS HAS DETERMINED THAT CERTAIN 1991 C/K TRUCKS, M/L AND G VANS WITH 4.3L ENGINES MAY BE EMITTING NON-METHANE HYDROCARBONS IN EXCESS OF CALIFORNIA EMISSION STANDARDS. TO CORRECT THIS CONDITION, DEALERS ARE T
376105 Feb 1, 1995
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
COLD ENGINE KNOCK. *TW
467108 Dec 1, 1994
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
TRANSMISSION EXTENTION SEAL LEAKS. *TW
476149 Dec 1, 1994
980000 UNKNOWN OR OTHER
OIL PRESSURE GAUGE READING CONCERNS. *TW

NHTSA Safety Investigations, CHEVROLET ASTRO

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE04072 Opened: Oct 19, 2004 , Closed: Mar 21, 2005
PE, Closed , Model Year: 2001
LOSS OF BRAKE LAMP ILLUMINATION
IN ITS LETTER DATED MARCH 9, 2005, GM STATED THAT IT WOULD CONDUCT A SAFETY RECALL TO REMEDY A FAULTY MULTIFUNCTION SWITCH IN CERTAIN MODEL YEAR (MY) 2001 AND 2002 CHEVROLET ASTRO AND GMC SAFARI VEHICLES; SPECIFICALLY, ALL MY 2001 VEHICLES AND EARLY MY 2002 VEHICLES BUILT BETWEEN MARCH AND AUGUST 20... Read more
EA02006 Opened: May 31, 2002 , Closed: Jul 23, 2003
EA, Closed , Model Year: 1995
WINDSHIELD WIPER FAILURE
AS A RESULT OF THIS, AND THE PRECEDINGINVESTIGATION, RQ99-003, GM HAS EXPANDED THE POPULATION OF SAFETY RECALL 98V-150 (REPLACEMENT OF THE WINDSHIELD WIPER CONTROL MODULE) TO INCLUDE AN ADDITIONAL 1.77 MILLION VEHICLES.INCLUDED ARE VARIOUS 1994-1997 MY M/L VANS, S/T TRUCKS AND SUVS, & C/K TRUCKS AND... Read more
EA00008 Opened: Mar 16, 2000 , Closed: Aug 31, 2001
EA, Closed , Model Year: 1995
LOSS OF POWER ASSIST
There is no summary currently available
RQ99003 Opened: Mar 8, 1999 , Closed: May 31, 2002
RQ, Closed , Model Year: 1994
WINDSHIELD WIPER
PE97025 Opened: Jun 12, 1997 , Closed: Nov 26, 1997
PE, Closed , Model Year: 1990
INSTRUMENT PANEL/DASH ELECTRICAL FIRE
ALLEGED ELECTRICAL FIRES MAY OCCUR IN THE DASH AREA WHILE THE SUBJECT VEHICLES ARE BEING OPERATED OR WHILE PARKED.
EA92022 Opened: Jun 24, 1992 , Closed: Nov 19, 1993
EA, Closed , Model Year: 1985
SEAT BACK BOLT BREAKAGE
There is no summary currently available
DP92012 Opened: Jun 9, 1992 , Closed: Jun 25, 1992
DP, Closed , Model Year: 1990
APV FIRES
APV FIRES
PE92015 Opened: Feb 4, 1992 , Closed: Jun 24, 1992
PE, Closed , Model Year: 1986
DRIVER SEAT BACK FAILURE
There is no summary currently available
EA91028 Opened: Jun 10, 1991 , Closed: Jun 30, 1992
EA, Closed , Model Year: 1990
BRAKE FAILURE
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PE91052 Opened: Feb 22, 1991 , Closed: Jun 10, 1991
PE, Closed , Model Year: 1990
BRAKE FAILURE
There is no summary currently available
PE91038 Opened: Jan 23, 1991 , Closed: May 31, 1991
PE, Closed , Model Year: 1990
SLIDING DOOR HINGE FAILURE
There is no summary currently available
EA90023 Opened: Apr 16, 1990 , Closed: Apr 30, 1991
EA, Closed , Model Year: 1987
POWER STEERING FAILURE
There is no summary currently available
PE90039 Opened: Feb 5, 1990 , Closed: Jun 29, 1990
PE, Closed , Model Year: 1984
SPARE TIRE CARRIER FAILURE
There is no summary currently available
PE90028 Opened: Dec 15, 1989 , Closed: Apr 16, 1990
PE, Closed , Model Year: 1987
POWER STEERING FAILURE
There is no summary currently available
PE89106 Opened: Mar 23, 1989 , Closed: Sep 19, 1989
PE, Closed , Model Year: 1985
REAR AXLE SEAL FAILURE
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EA88039 Opened: Sep 12, 1988 , Closed: Oct 31, 1989
EA, Closed , Model Year: 1987
REAR A/C UNIT
There is no summary currently available
EA87009 Opened: Jan 21, 1987 , Closed: Aug 16, 1988
EA, Closed , Model Year: 1985
REAR BRAKES
ANALYSIS: THE PROPOSED GM CHANGES SHOULD REDUCE THE FRONT-BIAS IN THEREAR BRAKE SYSTEM.HOWEVER THERE IS NO INDICATION THAT GM WILL RETROFITTHE 1985 AND 1986 MODEL YEAR VEHICLES.REPORTS INDICATE THAT THE PROBLEMMAY NOT LIE IN THE BRAKE BIASING SYSTEM, BUT RATHER IN MALFUNCTIONINGOR IMPROPERLY DESIGNE... Read more
PE86053 Opened: May 1, 1986 , Closed: Jan 20, 1987
PE, Closed , Model Year: 1985
INADEQUATE REAR BRAKES
SUMMARY OF INFORMATION FROM MANUFACTURER:NO TSB'S OR RECALLS HAVE BEENISSUED ON THIS MATTER.THE 1985 CAMIP PHASE II SURVEY RATED THE GM M-VANBRAKE EFFECTIVENESS LOWEST AMONG VEHICLE LINES TESTED.IN RESPONSE TO THECONCERN OF VAN OWNERS, CHANGES IN THE REAR WHEEL CYLINDER DIAMETER AND THEPROPORTIONING... Read more
DP78003 Opened: Nov 17, 1977 , Closed: Apr 5, 1978
DP, Closed , Model Year: 1976
121 BRAKING SYSTEM, ERRATIC OPERATION
121 BRAKING SYSTEM, ERRATIC OPERATION

CHEVROLET ASTRO - All Years Overview

Complete safety history for the CHEVROLET ASTRO across all model years (1983, 2005).

103 Total Recalls
3,777 Total Complaints
19 Investigations
353 Reported Crashes
94 Reported Fires
26 Reported Deaths

CHEVROLET ASTRO - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2005 2 11 View
2004 2 17 View
2003 3 82 View
2002 3 97 View
2001 3 115 View
2000 2 258 View
1999 4 204 View
1998 6 336 View
1997 7 563 View
1996 7 345 View
1995 7 579 View
1994 6 396 View
1993 5 177 View
1992 5 162 View
1991 (current) 6 121
1990 7 93 View
1989 6 70 View
1988 5 69 View
1987 5 31 View
1986 4 24 View
1985 6 6 View
1984 1 1 View
1983 1 0 View

Other CHEVROLET Models

Model Recalls Complaints
SUBURBAN 246 10,458 View
TAHOE 240 12,622 View
MALIBU 216 29,080 View
SILVERADO 1500 200 22,534 View
CORVETTE 187 6,308 View
CAMARO 179 4,298 View
SILVERADO 159 10,964 View
SILVERADO 3500 152 1,409 View