2023 BMW 540I

0 recalls, 7 complaints - 48 TSBs

No recalls found for this vehicle.

Complaint Statistics

7 total complaints 1 crashes

Top Reported Components

Component	Complaints
ENGINE	2
ELECTRICAL SYSTEM	1
SUSPENSION	1
SEATS	1
STEERING	1
FORWARD COLLISION AVOIDANCE: ADAPTIVE CRUISE CONTROL	1

Incident date: May 19, 2026

UNKNOWN. I have NOT had an incident. I own a 2024 Toyota Sequoia SUV that uses the same engine as the hundreds of thousands of Tundra trucks that Toyota has already recalled. They've recalled over 250,000 Tundras because they say "machining debris" may cause a problem that eventually destroys the e... Read more

Incident date: Aug 23, 2024

Mazda's Driver Personalization System is highly defective and properly recognizes a driver, at best, 40% of the time. Since multiple functions are tied to this system such as seat position, steering wheel position, infotainment presets, and a variety of other vehicle preferences, this not only cause... Read more

Incident date: Aug 23, 2024

Several times in the last few months I have had extremely hard braking on the highway when using adaptive cruise control (called Autopilot by Tesla). It has happened on a few different highways ([XXX] in Arizona, [XXX] in New Mexico, [XXX] in Colorado) all when going between 65-75 miles per hour. Th... Read more

Incident date: Feb 15, 2023

Car sways between 60-80 mph and the shocks didn’t fix it

Incident date: Mar 23, 2024

Loss of power to engine when trying to increase speed to turn into traffic/getting onto the highway and constant severe engine knocking noise. I have to use hazards when turning into traffic/merging onto highway because the vehicle takes too long to catch up with the speed of traffic. It also has a ... Read more

Incident date: Oct 11, 2023

On a hybrid mode, drive gear at less than 10mph to park the vehicle. No engine warning lights, and no unusual signs. The car suddenly accelerated as I hit the brakes. At the time of the acceleration, the gasoline engine immediately came on and vehicle only came to stop as I stomped on the brakes for... Read more

Crash

Technical Service Bulletins, 2023 BMW 540I

48 manufacturer communications from 31 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

Component	Bulletins
110000 ELECTRICAL SYSTEM	10
120000 EXTERIOR LIGHTING	4
060000 ENGINE AND ENGINE COOLING	4
350000 EQUIPMENT	3
010000 STEERING	3
160000 STRUCTURE	2
353000 EQUIPMENT:ELECTRICAL	2
100000 POWER TRAIN	2

120000 EXTERIOR LIGHTING

One or more of the LED daytime running lights are dim or discolored.

060000 ENGINE AND ENGINE COOLING

Check Control message (CCM) indicates: (ID 213): Stop, exercising due care. Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt for 48V system (OSA_RIEMEN_RISS): Belt b

133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS

The basic conditions for initializing the power windows are not met.

110000 ELECTRICAL SYSTEM

The basic conditions for initializing the power windows are not met.

110000 ELECTRICAL SYSTEM

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on ho

010000 STEERING

At low outside temperatures (below 40 degrees F) and slow driving speeds (i.e. when parking, maneuvering)with a large steering angle, the front end can be slightly axially misaligned. This can be felt (jerking)/ heard via an acoustic ackno

110000 ELECTRICAL SYSTEM

The Central Information Display goes black intermittently due to resets of the Head Unit (HU-H3). FaultB7F8F9 ??A???A???A???A???A???A? ??A???A???A???A???A???A?HU-H: Reset??A???A???A???A???A???A? will be stored in the HU-H3.

353600 EQUIPMENT:ELECTRICAL:INFOTAINMENT

010000 STEERING

SITUATION Unusual noises occur only when operating the steering column in the axial direction. 1. A one-time thump sound at the start of movement Shortly after the steering column starts moving, retracting, or extending, a one-time thump

060000 ENGINE AND ENGINE COOLING

Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pre

070000 FUEL SYSTEM, GASOLINE

350000 EQUIPMENT

Customers may state that the alarm system (DWA) is not active after locking their unoccupied vehicle. Depending on the vehicle??A?A?s equipment and settings, no acoustic or optical confirmation (folding the mirrors/blinking confirmation) i

110000 ELECTRICAL SYSTEM

060000 ENGINE AND ENGINE COOLING

120000 EXTERIOR LIGHTING

Upon performing a vehicle read out, faultcode (CD0D16- Control unit light (BEL)(LIN): Wrong variant installed) is stored inthe BCP (Basic Central Platform). Note: Functionality of the exterior lights and switch is fully operational when

110000 ELECTRICAL SYSTEM

105300 POWER TRAIN:DRIVELINE:DRIVESHAFT

BMW AG has requested the inspection of all dealer stock of the following part number(s) listed below to ensure the spacer is conformed to drawing.

134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY

?The sunroof will not operate in either direction.

162900 STRUCTURE:BODY:ROOF AND PILLARS

?The sunroof will not operate in either direction.

138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

The air conditioning cycles from cold to warm air while driving or while at a stand still. The vent outlet temperatures vary by 25 degrees Fahrenheit or more (38 F to 60 F +) without changing any climate control settings.

118000 ELECTRICAL SYSTEM:SOFTWARE

With the introduction of the BMW Remote Software Upgrade, all Service Pack 18 vehicles and partial Service Pack 15 vehicles may receive new functionality or modifications in their features.

120000 EXTERIOR LIGHTING

Headlight check control (CC) message 128 "High beam headlight failure" is displayed. The following fault codes are stored during a vehicle test: 80419A - Left high-beam headlight: Short circuit and/or 8041A5 - light outputs: Number of permi

110000 ELECTRICAL SYSTEM

118000 ELECTRICAL SYSTEM:SOFTWARE

BMW AG has issued an Emissions Recall (effective March 17, 2023) on a certain Model Year 2021 - 2023 BMW vehicles that were produced between June 16, 2020, and December 13, 2022. Due to a software failure, there is the possibility that the

100000 POWER TRAIN

070000 FUEL SYSTEM, GASOLINE

A vehicle arrives at your center to be diagnosed for a micro-leak in the fuel evaporative (EVAP) system (NVLD natural vacuum leak detection). For this condition, the following fault is stored in the DME: 190302 - fuel tank ventilation and s

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

BMW AG has issued a Delivery Stop effective June 6, 2023 on certain Model Year 2023 - 2024 BMW vehicles that were produced between October 26, 2022 and May 8, 2023.

162500 STRUCTURE:BODY:TAILGATE

Upon opening and closing the tailgate, a creaking/groaning sound can be heard from tailgate actuator.

110000 ELECTRICAL SYSTEM

Due to a software error, the vehicle sporadically does not achieve sleep mode. As a result, the 12-volt battery becomes discharged and may cause a no-start condition.

110000 ELECTRICAL SYSTEM

After programming the head unit (HU-H2), activating the FSC (German word Freischaltcode) Enabling Codes repeatedly fails.

118320 ELECTRICAL SYSTEM:ADAS:DRIVER MONITORING:CAMERA/SENSOR

Issues with the various functions of the camera-based driver assistance systems (KAFAS system) can possibly lead to following customer complaints: KAFAS camera system deactivates itself, due to system restrictions that are not clear to the

118620 ELECTRICAL SYSTEM:ADAS:HUD:CAMERA/SENSOR

100000 POWER TRAIN

BMW AG has issued a Delivery Stop: Due to a software failure, there is the possibility that the transmission does not go into "sleep mode" if the car is turned off.

353500 EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)

Customer is shown an incorrect GPS location in the vehicle (i.e., Nav Map, coordinates).

274300 LANE DEPARTURE:LANE KEEP:NAVIGATION SYSTEM/SOFTWARE

Customer is shown an incorrect GPS location in the vehicle (i.e., Nav Map, coordinates).

060000 ENGINE AND ENGINE COOLING

There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32 F (0 C) or lower.

010000 STEERING

A groaning type noise is heard during the height adjustment.

110000 ELECTRICAL SYSTEM

Due to a software error, the vehicle sporadically does not achieve sleep mode. As a result, the 12-volt battery becomes discharged and may cause a no-start condition.

120000 EXTERIOR LIGHTING

One or more of the LED daytime running lights are dim or discolored.

353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.

Customer states there is no audio playback (telephony, navigation, radio) and system sounds (PDC, turn indicators, acoustic signals) may also have failed.

110000 ELECTRICAL SYSTEM

The 3G network in the US has been shut down. This means that only the 4G network will be available. In the 4G network, voice calls will be transferred via the Voice over LTE (VoLTE) function. For this purpose, the SIM card must perform an I

350000 EQUIPMENT

060000 ENGINE (PWS)

Engine Variants Updated.

353000 EQUIPMENT:ELECTRICAL

Vehicle cannot be opened or closed using comfort access, engine start is not possible, and the vehicle may not start when placing the key against the steering column.

353000 EQUIPMENT:ELECTRICAL

The sound output intermittently drops out entirely. This can be reproduced with all audio sources as well as telephone and voice output.

160000 STRUCTURE

A limited amount of Model Year 2022/2023 (MY22/23) vehicles were produced with non-functional smart opener control units. The Smart Opener is part of the Comfort Access feature, enabling to open the trunk lid or tailgate using the "foot kic

350000 EQUIPMENT

160000 STRUCTURE

BMW 540I - All Years Overview

Complete safety history for the BMW 540I across all model years (1989, 2024).

38 Total Recalls

340 Total Complaints

0 Investigations

11 Reported Crashes

8 Reported Fires

0 Reported Deaths

BMW 540I - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year	Recalls	Complaints
2025	0	1	View
2024	1	10	View
2023 (current)	0	7
2022	0	7	View
2021	5	13	View
2020	5	3	View
2019	1	14	View
2018	2	57	View
2017	1	33	View
2003	2	9	View
2002	2	17	View
2001	4	18	View
2000	2	36	View
1999	1	29	View
1998	1	28	View
1997	0	31	View
1995	2	15	View
1994	4	12	View
1993	1	0	View
1992	1	0	View
1991	1	0	View
1990	1	0	View
1989	1	0	View

Other BMW Models

Model	Recalls	Complaints
X5	223	4,349	View
X3	155	2,661	View
330I	122	1,050	View
X6	110	293	View
328I	108	3,743	View
M3	95	550	View
325I	83	1,809	View
Z4	83	1,439	View

Vehicle Safety

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Infrastructure

Public Health

2023 BMW 540I

Complaint Statistics

Top Reported Components

Technical Service Bulletins, 2023 BMW 540I

Most Affected Components

BMW 540I - All Years Overview

BMW 540I - Year by Year

Other BMW Models