1995 BMW 540I
2 recalls, 15 complaints - 3 TSBs
98V178000 Aug 4, 1998
ENGINE AND ENGINE COOLING:COOLING SYSTEM
Defect Description
VEHICLE DESCRIPTION: PASSENGER VEHICLES. A MALFUNCTION OR FAILURE OF A COOLANT SYSTEM COMPONENT, SUCH AS A THERMOSTAT, WATER PUMP, OR FAN BELT, CAN RESULT IN SIGNIFICANTLY INCREASED COOLANT TEMPERATURE AND SYSTEM PRESSURE. IF THE INDICATIONS OF A CRITICAL OVERHEATING CONDITION IS NOT NOTICED BY T... Read more
Consequence
IF A CRACK WERE TO FORM OR A SEAM WERE TO SEPARATE IN THE HEATER CORE END PIECE, HOT COOLANT COULD SUDDENLY BE EXPELLED, INCREASING THE RISK OF PERSONAL INJURY TO A VEHICLE OCCUPANT.
Remedy
DEALERS WILL INSTALL A NEW DESIGN RADIATOR CAP TO CONTROL PRESSURE AND PROVIDE GREATER COOLANT OVERFLOW IN THE EVENT OF OVERHEATING.
97V131000 Aug 19, 1997
VEHICLE SPEED CONTROL
Defect Description
THE CRUISE CONTROL AND THROTTLE CABLES ARE ATTACHED TO THE SAME THROTTLE VALVE ACTUATING LEVER AT THE THROTTLE HOUSING. IT IS POSSIBLE THAT THE PLASTIC BUSHING ON EITHER CABLE COULD BREAK DUE TO ENVIRONMENTAL INFLUENCES COUPLED WITH VIBRATION. IF THE BUSHING BREAKS, THE OUTER CABLE HOUSING CAN SEP... Read more
Consequence
THIS COULD CAUSE THE THROTTLE VALVE TO REMAIN PARTIALLY OPEN. IT HIS WERE TO OCCUR, THE CAR MIGHT NOT DECELERATE AS EXPECTED INCREASING THE RISK OF A VEHICLE CRASH.
Remedy
DEALERS WILL INSTALL A SPRING STEEL CLIP ON THE OUTER TUBE OF EACH CABLE IN THE AREA OF THE ADJUSTING SCREW AND PLASTIC BUSHING. THE CLIP IS DESIGNED TO PREVENT THE OUTER TUBE FROM DISLODGING FROM THE BUSHING.
Complaint Statistics
15 total complaints
1 crashes 2 fires 1 injuries
Top Reported Components
| Component | Complaints |
|---|---|
| SEATS | 2 |
| POWER TRAIN:AUTOMATIC TRANSMISSION | 1 |
| ENGINE AND ENGINE COOLING:ENGINE | 1 |
| ENGINE AND ENGINE COOLING:EXHAUST SYSTEM | 1 |
| ENGINE AND ENGINE COOLING:COOLING SYSTEM | 1 |
| POWER TRAIN:MANUAL TRANSMISSION:FLOOR SHIFT ASSEMBLY | 1 |
| LATCHES/LOCKS/LINKAGES:DOORS:LATCH | 1 |
| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS | 1 |
| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR | 1 |
| ELECTRICAL SYSTEM | 1 |
VEHICLE SPEED CONTROL
May 9, 2017
Incident date: Apr 22, 2017
TL* THE CONTACT OWNS A 1995 BMW 540I. WHEN THE ACCELERATOR PEDAL WAS DEPRESSED, THE VEHICLE SURGED WITH INCREASED ACCELERATION. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 97V131000 (VEHICLE SPEED CONTROL). IN ADDITION, THE VEHICLE WOULD NOT DECELERATE AT THE APPROPRIATE TIME DUE TO THE FAILU... Read more
STEERING
Oct 6, 2015
Incident date: Oct 15, 2014
THE BILSTEIN SHOCK ABSORBERS I PURCHASED FOR MY CAR HAVE BEGUN TO COME APART WHICH ALLOWS THE STRUT TO MOVE WHEN AND WHERE IT SHOULDN'T THIS MAKING THE CAR EASY TO LOSE CONTROL OF. THE CAR PULLS AND DARTS WHILE MAINTAINING A STRAIGHT COURSE IN MOTION. IT'S WORSE WHEN STEERING SINCE THE BUSTED PART H... Read more
SUSPENSION
Oct 6, 2015
Incident date: Oct 15, 2014
THE BILSTEIN SHOCK ABSORBERS I PURCHASED FOR MY CAR HAVE BEGUN TO COME APART WHICH ALLOWS THE STRUT TO MOVE WHEN AND WHERE IT SHOULDN'T THIS MAKING THE CAR EASY TO LOSE CONTROL OF. THE CAR PULLS AND DARTS WHILE MAINTAINING A STRAIGHT COURSE IN MOTION. IT'S WORSE WHEN STEERING SINCE THE BUSTED PART H... Read more
ELECTRICAL SYSTEM
Apr 27, 2012
Incident date: Nov 19, 2011
ADDENDUM TO ODI ID NUMBER 10439751 THE FIRE WAS STARTED BECAUSE THE IHKRIII HVAC UNIT, WHICH CAN BE FOUND IN AN EXTREMELY LARGE NUMBER OF BMW MODELS, IN MY CAR WAS CONFIGURED INCORRECTLY BY THE MANUFACTURER, BMW. THE BLOWER MOTOR IS ON A ELECTRICAL CIRCUIT THAT USES A 30AMP FUSE RECOMMENDED B... Read more
Fire
ENGINE AND ENGINE COOLING
Apr 27, 2012
Incident date: Nov 19, 2011
ADDENDUM TO ODI ID NUMBER 10439751 THE FIRE WAS STARTED BECAUSE THE IHKRIII HVAC UNIT, WHICH CAN BE FOUND IN AN EXTREMELY LARGE NUMBER OF BMW MODELS, IN MY CAR WAS CONFIGURED INCORRECTLY BY THE MANUFACTURER, BMW. THE BLOWER MOTOR IS ON A ELECTRICAL CIRCUIT THAT USES A 30AMP FUSE RECOMMENDED B... Read more
Fire
LATCHES/LOCKS/LINKAGES:DOORS:LATCH
Apr 21, 2004
Incident date: Jan 21, 2003
WHILE DRIVING AT ANY SPEED CONSUMER HEARD A SCREECHING SOUND COMING FROM THE BRAKES. THE SCREECHING OCCURRED WHETHER THE BRAKES WERE DEPRESSED OR NOT. DEALER EXAMINED THE VEHICLE ON FIVE DIFFERENT OCCASIONS, AND DEALER REPLACED THE ROTORS AND BRAKE PADS. HOWEVER, THE SCREECHING BRAKE PROBLEM W... Read more
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS
Apr 21, 2004
Incident date: Jan 21, 2003
WHILE DRIVING AT ANY SPEED CONSUMER HEARD A SCREECHING SOUND COMING FROM THE BRAKES. THE SCREECHING OCCURRED WHETHER THE BRAKES WERE DEPRESSED OR NOT. DEALER EXAMINED THE VEHICLE ON FIVE DIFFERENT OCCASIONS, AND DEALER REPLACED THE ROTORS AND BRAKE PADS. HOWEVER, THE SCREECHING BRAKE PROBLEM W... Read more
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR
Apr 21, 2004
Incident date: Jan 21, 2003
WHILE DRIVING AT ANY SPEED CONSUMER HEARD A SCREECHING SOUND COMING FROM THE BRAKES. THE SCREECHING OCCURRED WHETHER THE BRAKES WERE DEPRESSED OR NOT. DEALER EXAMINED THE VEHICLE ON FIVE DIFFERENT OCCASIONS, AND DEALER REPLACED THE ROTORS AND BRAKE PADS. HOWEVER, THE SCREECHING BRAKE PROBLEM W... Read more
POWER TRAIN:MANUAL TRANSMISSION:FLOOR SHIFT ASSEMBLY
Mar 28, 2002
CONSUMER STATES WHILE DRIVING THE GEARSHIFT CAME OFF RESULTING A MULTI CAR ACCIDENT AND CAUSED MAJOR INJURIES. NLM
Crash
1 injured
ENGINE AND ENGINE COOLING:COOLING SYSTEM
Feb 15, 2002
Incident date: Oct 1, 2000
A COOLANT FAILURE JUST LIKE MENTIONED RECALL # 98 V 178 000 COOLANT SYSTEM. HAD TAKEN VEHICLE TO DEALER FOR REPAIRS. HAD PROBLEMS WITH PASSENGER'S SIDE LEAKING COOLANT/ VISIBILITY PROBLEM WITH WINDOW GETTING FOGGED, AND A STRONG ODOR INSIDE OF VEHICLE. DEALER TOOK CARE OF THE RECALL AFTER SOME ... Read more
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
Jul 12, 2001
Incident date: Feb 27, 2001
I WAS INFORMED THAT THERE WAS AN EMISSIONS RECALL FOR MY 1995 BWM 540I. I CONTACTED BMWUSA TO CONFIRM THE DATA AND WAS INFORMED THAT THE VECHICLE WAS LISTED AS A TOTAL LOST AND NOT COVERED. I REGISTERED THE CAR WITH BMWUSA WHEN I PURCHASED IT IN 1999 AND WAS NOT INFORMED THAT THE CAR WAS LISTED AS... Read more
POWER TRAIN:AUTOMATIC TRANSMISSION
Feb 15, 2001
Incident date: Feb 4, 2001
TRANSMISSION DROPPED OUT. I FOUND TWO EARLIER REPORTS TO BMW..BMW WILL NOT MAKE ALLOWANCES...ENGINE SHORT BLOCK REPLACED BY BMW AT 84,500 MILES UNDER 2ND OWNER. TRANS WOULD DOWN SHIFT CREATING A DRAG ON CAR...DEALER TOLD ME THAT WAS NORMAL../OTHER PA DEALER ON SECOND OWNER SAID THE SAME (NO PROBLE... Read more
ENGINE AND ENGINE COOLING:ENGINE
Feb 15, 2001
Incident date: Feb 4, 2001
TRANSMISSION DROPPED OUT. I FOUND TWO EARLIER REPORTS TO BMW..BMW WILL NOT MAKE ALLOWANCES...ENGINE SHORT BLOCK REPLACED BY BMW AT 84,500 MILES UNDER 2ND OWNER. TRANS WOULD DOWN SHIFT CREATING A DRAG ON CAR...DEALER TOLD ME THAT WAS NORMAL../OTHER PA DEALER ON SECOND OWNER SAID THE SAME (NO PROBLE... Read more
SEATS
Oct 24, 2000
Incident date: Oct 10, 2000
THE FRONT SEATS CABLES MALFUNCTION. AS A RESULT, THE SEATS TWIST. DEALER CONTACTED. THEY CONFIRMED THAT "THIS IS A STANDARD PROBLEM".
SEATS
Feb 8, 2000
Incident date: Jan 1, 2000
THE DRIVERS SEAT RAIL FRAME BECOMES LOOSE DUE TO ELONGATED BOLT HOLES, SUBSEQUENTLY, THE SEAT ROCKS DURING NORMAL USE. SEEMS THIS MIGHT BE A PROBLEM SHOULD THE VEHICLE BE IN AN ACCIDENT. *AK
EPA Fuel Economy, 1995 BMW 540I
| Trim / Engine | City MPG | Highway MPG | Combined MPG | Fuel Type | Annual Fuel Cost |
|---|---|---|---|---|---|
| 4.0L 8-cyl, Automatic 5-spd (Rear-Wheel Drive) | 15.0 | 23.0 | 18.0 | Premium | $4,300 |
| 4.0L 8-cyl, Manual 6-spd (Rear-Wheel Drive) | 13.0 | 22.0 | 16.0 | Premium | $4,800 |
CO2 Emissions: -1.0 g/mile (Compact Cars)
Source: U.S. Environmental Protection Agency (EPA). Actual fuel economy may vary based on driving conditions.
Technical Service Bulletins, 1995 BMW 540I
3 manufacturer communications from 2 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL | 1 |
| 110000 ELECTRICAL SYSTEM | 1 |
| 133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS | 1 |
B510819
Jan 16, 2024
110000 ELECTRICAL SYSTEM
The basic conditions for initializing the power windows are not met.
B510819
Jan 16, 2024
133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
The basic conditions for initializing the power windows are not met.
B122917
Dec 1, 2017
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
SERVICE ACTION: PROGRAM DME: The incorrect dataset could be programmed into DME 5.2.1 control module.
BMW 540I - All Years Overview
Complete safety history for the BMW 540I across all model years (1989, 2024).
38
Total Recalls
340
Total Complaints
0
Investigations
11
Reported Crashes
8
Reported Fires
0
Reported Deaths
BMW 540I - Year by Year
Compare recalls and complaints across model years. Click any year to see full details.
| Year | Recalls | Complaints | |
|---|---|---|---|
| 2025 | 0 | 1 | View |
| 2024 | 1 | 10 | View |
| 2023 | 0 | 7 | View |
| 2022 | 0 | 7 | View |
| 2021 | 5 | 13 | View |
| 2020 | 5 | 3 | View |
| 2019 | 1 | 14 | View |
| 2018 | 2 | 57 | View |
| 2017 | 1 | 33 | View |
| 2003 | 2 | 9 | View |
| 2002 | 2 | 17 | View |
| 2001 | 4 | 18 | View |
| 2000 | 2 | 36 | View |
| 1999 | 1 | 29 | View |
| 1998 | 1 | 28 | View |
| 1997 | 0 | 31 | View |
| 1995 (current) | 2 | 15 | |
| 1994 | 4 | 12 | View |
| 1993 | 1 | 0 | View |
| 1992 | 1 | 0 | View |
| 1991 | 1 | 0 | View |
| 1990 | 1 | 0 | View |
| 1989 | 1 | 0 | View |