2021 BMW 540I
6 recalls, 13 complaints - 253 TSBs
26V525000 Aug 12, 2026
POWER TRAIN:DRIVELINE:DRIVESHAFT
Defect Description
BMW of North America, LLC (BMW) is recalling certain 2022-2026 840i, 840i xDrive, 2021-2023 540i, 540i xDrive, M550i xDrive, and 2024-2026 750e xDrive vehicles. The connection between the driveshaft and the rear differential may become damaged, possibly resulting in a loss of power to the rear wheel... Read more
Consequence
An unexpected loss of drive power can increase the risk of a crash. In addition, a damaged driveshaft can result in a vehicle rollaway if the parking brake is not applied, increasing the risk of a crash or injury.
Remedy
Dealers will inspect the connection between the driveshaft and rear axle differential, and apply adhesive or replace the driveshaft and rear axle differential, as necessary, free of charge. Owner notification letters are expected to be mailed October 2, 2026. Owners may contact BMW customer service... Read more
21V554000 Jul 21, 2021
SEAT BELTS
Defect Description
BMW of North America, LLC (BMW) is recalling certain 2021 2 Series (230i, 230i xDrive, M240i, M240i xDrive), 330e, 330e Xdrive, 4 Series Coupe (430i, 430i xDrive, M440i xDrive) M4 Coupe, M4 Competition Coupe, BMW 4 Series Convertible (430i, M440i), BMW X1 sDrive28i, xDrive28i, 2 Series Gran Coupe (2... Read more
Consequence
During a crash, a seat belt retractor that does not function as intended increases the risk of injury.
Remedy
Dealers will inspect the seat belt retractors (including the seat belts) and, if necessary, replace the retractors, free of charge. Owner notification letters were mailed on September 3, 2021. Owners may contact BMW customer service at 1-800-525-7417; 1-866-825-1525 (MINI); 1-877-877-3735 (Rolls ... Read more
21V096000 Feb 19, 2021
BACK OVER PREVENTION: SENSING SYSTEM: CAMERA
Defect Description
BMW of North America, LLC (BMW) is recalling certain 2019-2021 X3 sDrive30i, X3 xDrive30i, X3 M40i, X3M, X4 xDrive30i, X4 M40i, M550i, X4M, X5 sDrive40i, X5 xDrive40i, X5 xDrive50i, X5M, X5 M50i, X7 xDrive40i, X7 xDrive50i, X7 M50i, Alpina XB7, 330i, 330i xDrive, M340i, M340i xDrive, and 8 Series Co... Read more
Consequence
If the driver relies on only the rearview camera image, the missing or reduced rearview image view can increase the risk of a crash or injury.
Remedy
BMW will notify owners, and dealers will inspect the rearview camera software and update it if necessary, free of charge. The recall began April 16, 2021. Owners may contact BMW customer service at 1-800-525-7417.
21V046000 Feb 3, 2021
POWER TRAIN:DRIVELINE:DRIVESHAFT
Defect Description
BMW of North America, LLC (BMW) is recalling certain 2020-2021 530i xDrive, 540i xDrive and 2021 740Li xDrive vehicles. The output shafts (left/right) which transfer power from the driveshaft to the rear wheels may break due to a heat treatment error during supplier production.
Consequence
A broken output shaft can lead to a loss of drive power or a rollaway condition in a parked vehicle (if the parking brake is not engaged), increasing the risk of a crash.
Remedy
BMW will notify owners, and dealers will replace the output shaft(s), free of charge. The recall began March 24, 2021. Owners may contact BMW customer service at 1-800-525-7417.
20V761000 Dec 9, 2020
ELECTRICAL SYSTEM:12V/24V/48V BATTERY
Defect Description
BMW of North America, LLC (BMW) is recalling certain 2021 M340i xDrive, M440i xDrive Coupe, 530i, 530i xDrive, 540i, 540i xDrive, 740Li, 740Li xDrive, 840i Gran Coupe, 840i xDrive Gran Coupe, X5 sDrive40i, X5 xDrive40i, X6 sDrive40i, X6 xDrive40i, and X7 xDrive40i vehicles. The connection between t... Read more
Consequence
Increased electrical resistance can increase the risk of a fire.
Remedy
BMW will notify owners, and dealers will inspect the connection between the 48-Volt battery and the starter-generator assembly, replacing it if necessary, free of charge. The recall is expected to begin April 12, 2021. Owners may contact BMW customer service at 1-800-525-7417.
20V598000 Sep 30, 2020
BACK OVER PREVENTION: SENSING SYSTEM: CAMERA
Defect Description
BMW of North America, LLC (BMW) is recalling certain 2020-2021 X3 sDrive 30i, X3 xDrive 30i, X3M 40i, X3 xDrive 30e, X4 xDrive 30i, X4M 40i, 530i, 540i, 540i xDrive, M550i xDrive, M5, 550e, 550e xDrive, and 550e iPerformance vehicles. A small portion of the rearview image may be slightly obscured. ... Read more
Consequence
If the driver relies on only the rearview camera image, the reduced rearview image view can increase the risk of a crash or injury.
Remedy
BMW will notify owners, and dealers will inspect and, if necessary, program the rearview camera with updated software. The recall began November 18, 2020. Owners may contact BMW customer service at 1-800-525-7417.
Complaint Statistics
13 total complaints
Top Reported Components
| Component | Complaints |
|---|---|
| ENGINE | 3 |
| UNKNOWN OR OTHER | 2 |
| ELECTRICAL SYSTEM:12V/24V/48V BATTERY | 1 |
| STEERING | 1 |
| WHEELS | 1 |
| SEAT BELTS | 1 |
| BACK OVER PREVENTION | 1 |
| BACK OVER PREVENTION: SENSING SYSTEM: CAMERA | 1 |
| SERVICE BRAKES | 1 |
| ELECTRICAL SYSTEM | 1 |
ENGINE
Jul 10, 2026
Incident date: May 26, 2026
This 2020 Telluride, like others, burns excessively through oil. I had to add 2.5 quarts recently and I had not hit 3,000 miles since my last oil change. I have to check the oil level constantly because of how fast it burns through it. It does not meet the manufacturers guidelines nor does it give a... Read more
UNKNOWN OR OTHER
Jul 10, 2026
Incident date: May 26, 2026
After going to the Hyundai dealership for them to perform Service Campaign SC2 on 6/10/26, the engine is a little jumpy for the first minute or two of driving, especially low speeds through my neighborhood.
ENGINE
Jul 10, 2026
Incident date: May 26, 2026
While driving at highway speed on a 2-lane highway with three children under the age of [XXX] in the vehicle, my 2018 Ford Explorer experienced sudden complete engine failure with no prior warning. No warning lights, no temperature gauge change, no unusual sounds. The vehicle went from operating nor... Read more
ELECTRICAL SYSTEM
Mar 25, 2026
Incident date: Mar 22, 2026
The high-voltage battery system in my 2023 Mercedes-Benz EQB 250+ is subject to NHTSA Recall 26V-073, the third recall issued for the same battery cell defect. The manufacturer has acknowledged that the two prior recall remedies (25V-050 and 25V-894, both software-based Battery Management Syste... Read more
SERVICE BRAKES
Feb 12, 2026
Incident date: Nov 9, 2025
2011-2024 Jeep JKU ABS module failure with no resolution for repair, This is supplemental information to complaint 11717461k The supplemental information will be uploaded as a PDF file
ENGINE
May 5, 2025
Incident date: Apr 30, 2025
na
BACK OVER PREVENTION
Jul 24, 2023
Incident date: Jul 22, 2023
The contact owns a 2022 Lincoln Corsair. The contact received notification of NHTSA Campaign Number: 23V342000 (Back Over Prevention) and 23V380000 (Engine) however, the parts to do the recall repairs were not yet available. The local dealer was not contacted. The contact stated that the manufacture... Read more
UNKNOWN OR OTHER
Jul 24, 2023
Incident date: Jul 22, 2023
Recently my screen has not been working in the car. When I took it to the car dealership they said it was the APIM and it is 1400. They said they have had to order about 35 of them in the past month with cars having the same issue. If this is the case then a recall should be considered due to the pr... Read more
BACK OVER PREVENTION: SENSING SYSTEM: CAMERA
Jul 24, 2023
Incident date: Jul 22, 2023
Recently my screen has not been working in the car. When I took it to the car dealership they said it was the APIM and it is 1400. They said they have had to order about 35 of them in the past month with cars having the same issue. If this is the case then a recall should be considered due to the pr... Read more
SEAT BELTS
Oct 21, 2022
Incident date: Oct 7, 2022
The contact owns a 2021 BMW 540I. The contact stated that on multiple occasions, the front and rear passenger’s and driver’s side seat belts failed to detach after being connected. The contact stated that he forced the rear passenger’s side seat belt to detach with a screwdriver. No warning li... Read more
STEERING
Oct 6, 2022
Incident date: Sep 8, 2022
Intermittent vibration at highway speeds. Brought to the BMW dealership and they stated the right front wheel was out of round. I never hit a pothole or anything that would cause damage. The dealer "repaired" the wheel, but the problem still exists. Brought the vehicle back and am now told that BMW ... Read more
WHEELS
Oct 6, 2022
Incident date: Sep 8, 2022
Intermittent vibration at highway speeds. Brought to the BMW dealership and they stated the right front wheel was out of round. I never hit a pothole or anything that would cause damage. The dealer "repaired" the wheel, but the problem still exists. Brought the vehicle back and am now told that BMW ... Read more
ELECTRICAL SYSTEM:12V/24V/48V BATTERY
Jan 28, 2022
Incident date: Jan 28, 2022
2021 BMW 540I. CONSUMER WRITES IN REGARDS TO MULTIPLE DEFECTS DUE TO BATTERY MANAGEMENT ISSUE. THE CONSUMER STATED THE VEHICLE HAS EXPERIENCED MULITPLE OCCASIONS OF FAILURES WITH THE BREAKING SYSTEM. THE DRIVER HAD TO PRESS THE PEDAL TO THE FLOOR IN ORDER TO STOP THE VEHICLE. THE EMERGENCY BRAKING... Read more
EPA Fuel Economy, 2021 BMW 540I
| Trim / Engine | City MPG | Highway MPG | Combined MPG | Fuel Type | Annual Fuel Cost |
|---|---|---|---|---|---|
| 3.0L 6-cyl, Automatic (S8) (Rear-Wheel Drive) | 25.0 | 32.0 | 27.0 | Premium | $2,800 |
CO2 Emissions: 322.0 g/mile (Midsize Cars)
Source: U.S. Environmental Protection Agency (EPA). Actual fuel economy may vary based on driving conditions.
Technical Service Bulletins, 2021 BMW 540I
253 manufacturer communications from 119 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 110000 ELECTRICAL SYSTEM | 43 |
| 350000 EQUIPMENT | 40 |
| 353000 EQUIPMENT:ELECTRICAL | 17 |
| 010000 STEERING | 15 |
| 356000 EQUIPMENT ADAPTIVE/MOBILITY | 13 |
| 060000 ENGINE AND ENGINE COOLING | 13 |
| 118000 ELECTRICAL SYSTEM:SOFTWARE | 13 |
| 120000 EXTERIOR LIGHTING | 10 |
B630418
Mar 14, 2024
120000 EXTERIOR LIGHTING
One or more of the LED daytime running lights are dim or discolored.
B120721
Mar 4, 2024
060000 ENGINE AND ENGINE COOLING
Check Control message (CCM) indicates: (ID 213): Stop, exercising due care. Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt for 48V system (OSA_RIEMEN_RISS): Belt b
B510819
Jan 16, 2024
133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
The basic conditions for initializing the power windows are not met.
B510819
Jan 16, 2024
110000 ELECTRICAL SYSTEM
The basic conditions for initializing the power windows are not met.
B611305
Jan 11, 2024
110000 ELECTRICAL SYSTEM
The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on ho
B360121
Jan 8, 2024
010000 STEERING
At low outside temperatures (below 40 degrees F) and slow driving speeds (i.e. when parking, maneuvering)with a large steering angle, the front end can be slightly axially misaligned. This can be felt (jerking)/ heard via an acoustic ackno
B610524
Jan 5, 2024
353600 EQUIPMENT:ELECTRICAL:INFOTAINMENT
The Central Information Display goes black intermittently due to resets of the Head Unit (HU-H3). FaultB7F8F9 ??A???A???A???A???A???A? ??A???A???A???A???A???A?HU-H: Reset??A???A???A???A???A???A? will be stored in the HU-H3.
B610524
Jan 5, 2024
110000 ELECTRICAL SYSTEM
The Central Information Display goes black intermittently due to resets of the Head Unit (HU-H3). FaultB7F8F9 ??A???A???A???A???A???A? ??A???A???A???A???A???A?HU-H: Reset??A???A???A???A???A???A? will be stored in the HU-H3.
B320223
Jan 4, 2024
010000 STEERING
SITUATION Unusual noises occur only when operating the steering column in the axial direction. 1. A one-time thump sound at the start of movement Shortly after the steering column starts moving, retracting, or extending, a one-time thump
B160623
Dec 20, 2023
070000 FUEL SYSTEM, GASOLINE
Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pre
B160623
Dec 20, 2023
060000 ENGINE AND ENGINE COOLING
Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pre
B653423
Nov 22, 2023
350000 EQUIPMENT
Customers may state that the alarm system (DWA) is not active after locking their unoccupied vehicle. Depending on the vehicle??A?A?s equipment and settings, no acoustic or optical confirmation (folding the mirrors/blinking confirmation) i
B653423
Nov 22, 2023
110000 ELECTRICAL SYSTEM
Customers may state that the alarm system (DWA) is not active after locking their unoccupied vehicle. Depending on the vehicle??A?A?s equipment and settings, no acoustic or optical confirmation (folding the mirrors/blinking confirmation) i
B011423
Nov 13, 2023
060000 ENGINE AND ENGINE COOLING
PRESSURE CONTROL VALVE (PCV) EXTENDED LTD WTY 15 YEARS/150,000 MILES
B120721
Nov 9, 2023
060000 ENGINE AND ENGINE COOLING
Check Control message (CCM) indicates: (ID 213): Stop, exercising due care. Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt for 48V system (OSA_RIEMEN_RISS): Belt b
B520121
Aug 1, 2023
220000 SEATS
?The front seat will not calibrate/initialize, and the stored faults cannot be deleted.
B320223
Aug 1, 2023
010000 STEERING
?Unusual noises occur only when operating the steering column in the axial direction.
B240323
Aug 1, 2023
100000 POWER TRAIN
?A software error may cause an unwanted pressure pulsation in the transmission during a "Remote Engine Start."
B240323
Aug 1, 2023
060000 ENGINE AND ENGINE COOLING
?A software error may cause an unwanted pressure pulsation in the transmission during a "Remote Engine Start."
B540521
Aug 1, 2023
162900 STRUCTURE:BODY:ROOF AND PILLARS
?The sunroof will not operate in either direction.
B540521
Aug 1, 2023
134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY
?The sunroof will not operate in either direction.
B640821
Jun 1, 2023
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
The air conditioning cycles from cold to warm air while driving or while at a stand still. The vent outlet temperatures vary by 25 degrees Fahrenheit or more (38 F to 60 F +) without changing any climate control settings.
B090221
Jun 1, 2023
118000 ELECTRICAL SYSTEM:SOFTWARE
With the introduction of the BMW Remote Software Upgrade, all Service Pack 18 vehicles and partial Service Pack 15 vehicles may receive new functionality or modifications in their features.
B320420
Jun 1, 2023
010000 STEERING
A groaning type noise is heard during the height adjustment.
B630821
Jun 1, 2023
120000 EXTERIOR LIGHTING
Headlight check control (CC) message 128 "High beam headlight failure" is displayed. The following fault codes are stored during a vehicle test: 80419A - Left high-beam headlight: Short circuit and/or 8041A5 - light outputs: Number of permi
B630821
Jun 1, 2023
110000 ELECTRICAL SYSTEM
Headlight check control (CC) message 128 "High beam headlight failure" is displayed. The following fault codes are stored during a vehicle test: 80419A - Left high-beam headlight: Short circuit and/or 8041A5 - light outputs: Number of permi
B240223
Jun 1, 2023
118000 ELECTRICAL SYSTEM:SOFTWARE
BMW AG has issued an Emissions Recall (effective March 17, 2023) on a certain Model Year 2021 - 2023 BMW vehicles that were produced between June 16, 2020, and December 13, 2022. Due to a software failure, there is the possibility that the
B240223
Jun 1, 2023
100000 POWER TRAIN
BMW AG has issued an Emissions Recall (effective March 17, 2023) on a certain Model Year 2021 - 2023 BMW vehicles that were produced between June 16, 2020, and December 13, 2022. Due to a software failure, there is the possibility that the
B160123
Jun 1, 2023
070000 FUEL SYSTEM, GASOLINE
A vehicle arrives at your center to be diagnosed for a micro-leak in the fuel evaporative (EVAP) system (NVLD natural vacuum leak detection). For this condition, the following fault is stored in the DME: 190302 - fuel tank ventilation and s
B120323
Jun 1, 2023
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
BMW AG has issued a Delivery Stop effective June 6, 2023 on certain Model Year 2023 - 2024 BMW vehicles that were produced between October 26, 2022 and May 8, 2023.
B651523
May 1, 2023
110000 ELECTRICAL SYSTEM
After programming the head unit (HU-H2), activating the FSC (German word Freischaltcode) Enabling Codes repeatedly fails.
B610123
May 1, 2023
110000 ELECTRICAL SYSTEM
Due to a software error, the vehicle sporadically does not achieve sleep mode. As a result, the 12-volt battery becomes discharged and may cause a no-start condition.
B514616
May 1, 2023
162500 STRUCTURE:BODY:TAILGATE
Upon opening and closing the tailgate, a creaking/groaning sound can be heard from tailgate actuator.
SIB660823
Apr 1, 2023
118620 ELECTRICAL SYSTEM:ADAS:HUD:CAMERA/SENSOR
Issues with the various functions of the camera-based driver assistance systems (KAFAS system) can possibly lead to following customer complaints: KAFAS camera system deactivates itself, due to system restrictions that are not clear to the
SIB660823
Apr 1, 2023
118320 ELECTRICAL SYSTEM:ADAS:DRIVER MONITORING:CAMERA/SENSOR
Issues with the various functions of the camera-based driver assistance systems (KAFAS system) can possibly lead to following customer complaints: KAFAS camera system deactivates itself, due to system restrictions that are not clear to the
B840822
Mar 1, 2023
350000 EQUIPMENT
The 3G network in the US has been shut down. This means that only the 4G network will be available. In the 4G network, voice calls will be transferred via the Voice over LTE (VoLTE) function. For this purpose, the SIM card must perform an I
B840822
Mar 1, 2023
110000 ELECTRICAL SYSTEM
The 3G network in the US has been shut down. This means that only the 4G network will be available. In the 4G network, voice calls will be transferred via the Voice over LTE (VoLTE) function. For this purpose, the SIM card must perform an I
B630418
Mar 1, 2023
120000 EXTERIOR LIGHTING
One or more of the LED daytime running lights are dim or discolored.
B651623
Mar 1, 2023
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
Customer states there is no audio playback (telephony, navigation, radio) and system sounds (PDC, turn indicators, acoustic signals) may also have failed.
B610123
Mar 1, 2023
110000 ELECTRICAL SYSTEM
Due to a software error, the vehicle sporadically does not achieve sleep mode. As a result, the 12-volt battery becomes discharged and may cause a no-start condition.
B320420
Mar 1, 2023
010000 STEERING
A groaning type noise is heard during the height adjustment.
B260422
Mar 1, 2023
060000 ENGINE AND ENGINE COOLING
There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32 F (0 C) or lower.
B841422
Mar 1, 2023
274300 LANE DEPARTURE:LANE KEEP:NAVIGATION SYSTEM/SOFTWARE
Customer is shown an incorrect GPS location in the vehicle (i.e., Nav Map, coordinates).
B841422
Mar 1, 2023
353500 EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)
Customer is shown an incorrect GPS location in the vehicle (i.e., Nav Map, coordinates).
B240223
Mar 1, 2023
100000 POWER TRAIN
BMW AG has issued a Delivery Stop: Due to a software failure, there is the possibility that the transmission does not go into "sleep mode" if the car is turned off.
SIB260422
Feb 6, 2023
060000 ENGINE (PWS)
Engine Variants Updated.
B260422
Feb 1, 2023
100000 POWER TRAIN
There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32 F (0 C) or lower. The noise goes away as the vehicle/driveline reaches operating te
B260422
Feb 1, 2023
060000 ENGINE AND ENGINE COOLING
There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32 F (0 C) or lower. The noise goes away as the vehicle/driveline reaches operating te
B613322
Dec 1, 2022
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Due to a software error, Remote Software Upgrade (RSU) and Remote Support are currently not possible. Additionally, the Integrated Owner's Handbook cannot be displayed.
B612922
Dec 1, 2022
010000 STEERING
The saved steering column positions, vertical and horizontal, are not stored long term.
B260422
Dec 1, 2022
060000 ENGINE AND ENGINE COOLING
There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32F (0C) or lower.
B240222
Dec 1, 2022
160000 STRUCTURE
A cracking, metallic noise from under the center of the vehicle.
B170617
Dec 1, 2022
060000 ENGINE AND ENGINE COOLING
Coolant leaking from the engine compartment. Traces of coolant leaking from the expansion tank of the low temperature cooling system.
B841422
Dec 1, 2022
353500 EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)
Customer is shown an incorrect GPS location in the vehicle (i.e., Nav Map, coordinates).
B540521
Nov 1, 2022
134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY
The sunroof will not operate in either direction. There are NO faults stored related to the sunroof. If the vehicle has any faults stored related to the sunroof, this bulletin does not apply.
B650414
Oct 1, 2022
980000 UNKNOWN OR OTHER
According to the customer, the airbag warning light was on, but it may not be illuminated when the vehicle arrives in the workshop. 1. ACSM fault code "930A60 - Seat occupancy detection, front passenger; malfunction" is stored. The fault ma
B620322
Oct 1, 2022
980000 UNKNOWN OR OTHER
After programming, the customer may complain that the Sport Mode display is not fully displayed in the instrument cluster. Instead of a red background in sport mode, the background is displayed in blue (like ECO PRO mode).
B620322
Oct 1, 2022
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
After programming, the customer may complain that the Sport Mode display is not fully displayed in the instrument cluster. Instead of a red background in sport mode, the background is displayed in blue (like ECO PRO mode).
B620322
Oct 1, 2022
118000 ELECTRICAL SYSTEM:SOFTWARE
After programming, the customer may complain that the Sport Mode display is not fully displayed in the instrument cluster. Instead of a red background in sport mode, the background is displayed in blue (like ECO PRO mode).
B650414
Oct 1, 2022
140000 AIR BAGS
According to the customer, the airbag warning light was on, but it may not be illuminated when the vehicle arrives in the workshop. 1. ACSM fault code "930A60 - Seat occupancy detection, front passenger; malfunction" is stored. The fault ma
B650414
Oct 1, 2022
220100 SEATS:BARRIERS
According to the customer, the airbag warning light was on, but it may not be illuminated when the vehicle arrives in the workshop. 1. ACSM fault code "930A60 - Seat occupancy detection, front passenger; malfunction" is stored. The fault ma
B650414
Oct 1, 2022
280000 BACK OVER PREVENTION
According to the customer, the airbag warning light was on, but it may not be illuminated when the vehicle arrives in the workshop. 1. ACSM fault code "930A60 - Seat occupancy detection, front passenger; malfunction" is stored. The fault ma
B650414
Oct 1, 2022
270000 LANE DEPARTURE
According to the customer, the airbag warning light was on, but it may not be illuminated when the vehicle arrives in the workshop. 1. ACSM fault code "930A60 - Seat occupancy detection, front passenger; malfunction" is stored. The fault ma
B611222
Oct 1, 2022
130000 VISIBILITY
After opening the vehicle with the radio remote control and changing the profile, the exterior mirror settings are lost.
B651922
Oct 1, 2022
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
The customer complains that the radio stations change by themselves.
B662419
Sep 1, 2022
353000 EQUIPMENT:ELECTRICAL
Vehicle cannot be opened or closed using comfort access, engine start is not possible, and the vehicle may not start when placing the key against the steering column.
SIB650922
Aug 1, 2022
353000 EQUIPMENT:ELECTRICAL
The sound output intermittently drops out entirely. This can be reproduced with all audio sources as well as telephone and voice output.
SIB090121
May 1, 2022
061610 ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM):SOFTWARE
BMW offers a new special ISTA Installation made available for Roadside Assistance / Mobile Service technicians. The new ISTA Version is also able to be used in case of a Remote Software Upgrade (RSU) programming failure to get the customer
SIB090121
May 1, 2022
118000 ELECTRICAL SYSTEM:SOFTWARE
BMW offers a new special ISTA Installation made available for Roadside Assistance / Mobile Service technicians. The new ISTA Version is also able to be used in case of a Remote Software Upgrade (RSU) programming failure to get the customer
SIB010121
May 1, 2022
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Note: Before performing a repair and submitting a claim, first confirm that the vehicle has the above Notice of Limited Warranty Extension in the DCSnet Warranty Inquiry Vehicle Comments section. If you have Extended Limited Warranty (ELW)
SIB660820
May 1, 2022
118000 ELECTRICAL SYSTEM:ADAS
The functionality of the right rear SRR sensor could be reduced which would display the "Driving Assistance" Check Control Message.
SIB651312
May 1, 2022
110000 ELECTRICAL SYSTEM
The Headunit High (HU-H), also called NBT, began replacing the Car Information Computer (CIC) on certain MY2013 vehicles with option 609 (as of 7/2012 production). This uses map North America NEXT. The Headunit High 2 (HU-H2), also called N
SIB610822
May 1, 2022
353000 EQUIPMENT:ELECTRICAL
When using the Key Reader to retrieve information from the customer's key, no current vehicle data is available.
SIB610722
May 1, 2022
353000 EQUIPMENT:ELECTRICAL
Check Control Message (CCM) displays "Vehicle key missing" after engine start.
SIB610222
May 1, 2022
110000 ELECTRICAL SYSTEM
BMW AG is conducting a Voluntary Service Action on certain Model Year 2019-2020 BMW Plug-In HybridElectric (PHEV) vehicles that were produced between March 25, 2019, and October 17, 2020. Analyses of transmitted teleservice data indicate
B620222
Apr 1, 2022
118000 ELECTRICAL SYSTEM:SOFTWARE
Sport mode is not displayed correctly in the instrument cluster. Instead of a red background in sport mode, the background is displayed in blue (like in Eco Pro mode). Software in the instrument cluster (Kombi).
B610722
Apr 1, 2022
116340 ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER
Check Control message (CCM) displays "Vehicle key missing" after engine start.
B610121
Apr 1, 2022
353000 EQUIPMENT:ELECTRICAL
48 V battery may become totally discharged, and possible replacement needed.
B121021
Apr 1, 2022
120000 EXTERIOR LIGHTING
The customer complains that under moderate throttle application or on deceleration after throttle application, a Malfunction Indicator Lamp (MIL) is displayed in the instrument cluster.
B110621
Apr 1, 2022
350000 EQUIPMENT
Information updated about engine oil filter cap drain plug. When performing an engine oil service on vehicles equipped with a N63M, N63B or S63M engines; the ETK states to use "Set oil filter element" P/N 11 42 5 A33 C42 or P/N 11 42 5 A33
B110521
Apr 1, 2022
070000 FUEL SYSTEM, GASOLINE
The belt pulley on the mechanical coolant pump may fracture allowing the engine drive belt to come off the coolant pump and alternator.
B110521
Apr 1, 2022
060000 ENGINE AND ENGINE COOLING
The belt pulley on the mechanical coolant pump may fracture allowing the engine drive belt to come off the coolant pump and alternator.
B661519
Mar 1, 2022
270000 LANE DEPARTURE
The steering intervention for Lane Departure Warning (LDW) is too strong (severe), which can create an uncomfortable feeling for the driver. Background: Steering intervention helps keep the vehicle in the lane if the system detects that a
B661519
Mar 1, 2022
350000 EQUIPMENT
The steering intervention for Lane Departure Warning (LDW) is too strong (severe), which can create an uncomfortable feeling for the driver. Background: Steering intervention helps keep the vehicle in the lane if the system detects that a
B661519
Mar 1, 2022
010000 STEERING
The steering intervention for Lane Departure Warning (LDW) is too strong (severe), which can create an uncomfortable feeling for the driver. Background: Steering intervention helps keep the vehicle in the lane if the system detects that a
B640322
Mar 1, 2022
353800 EQUIPMENT:ELECTRICAL:ENGINE BLOCK HEATER
No heater output in passenger area.
B640322
Mar 1, 2022
350000 EQUIPMENT
No heater output in passenger area.
B090321
Feb 1, 2022
280100 BACK OVER PREVENTION:SOFTWARE
In some rare cases a customer vehicle might be excluded from one or more Remote Software Upgrade(RSU) campaigns. This SIB gives an overview how to identify these vehicles and how to proceed in case of a customer complaint.
B651221
Feb 1, 2022
110000 ELECTRICAL SYSTEM
BMW AG has issued a Delivery Stop (effective June 9, 2021) on certain Model Year 2021 BMW vehicles that were produced between May 7, 2021 and May 21, 2021. The Receiver Audio Module (RAM) will need to be added to the affected vehicles.
B610222
Feb 1, 2022
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
BMW AG is conducting a Voluntary Service Action on certain Model Year 2019-2020 BMW Plug-In Hybrid-Electric (PHEV) vehicles that were produced between March 25, 2019, and October 17, 2020.
B110521
Jan 1, 2022
060000 ENGINE AND ENGINE COOLING
The belt pulley on the mechanical coolant pump may fracture allowing the engine drive belt to come off the coolant pump and alternator.
B110521
Jan 1, 2022
070000 FUEL SYSTEM, GASOLINE
The belt pulley on the mechanical coolant pump may fracture allowing the engine drive belt to come off the coolant pump and alternator.
B620122
Jan 1, 2022
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Temporary black screen in the instrument cluster.
B620122
Jan 1, 2022
353000 EQUIPMENT:ELECTRICAL
Temporary black screen in the instrument cluster.
B662419
Dec 1, 2021
110000 ELECTRICAL SYSTEM
Vehicle cannot be opened or closed using comfort access, engine start is not possible, and the vehicle may not start when placing the key against the steering column.
B652121
Dec 1, 2021
350000 EQUIPMENT
SiriusXM satellite radio is not working and does not display a channel list.
B652121
Dec 1, 2021
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
SiriusXM satellite radio is not working and does not display a channel list.
B662419
Dec 1, 2021
010000 STEERING
Vehicle cannot be opened or closed using comfort access, engine start is not possible, and the vehicle may not start when placing the key against the steering column.
B662419
Dec 1, 2021
060000 ENGINE (PWS)
Vehicle cannot be opened or closed using comfort access, engine start is not possible, and the vehicle may not start when placing the key against the steering column.
B840621
Dec 1, 2021
350000 EQUIPMENT
The SIM card installed in the telematics control unit (ATM2) connects to different mobile providers' networks. However, due to a missing parameter, this does not work and can cause disruption in BMW ConnectedDrive services in areas with ins
Showing 100 of 253 bulletins.
BMW 540I - All Years Overview
Complete safety history for the BMW 540I across all model years (1989, 2024).
41
Total Recalls
346
Total Complaints
0
Investigations
11
Reported Crashes
8
Reported Fires
0
Reported Deaths
BMW 540I - Year by Year
Compare recalls and complaints across model years. Click any year to see full details.
| Year | Recalls | Complaints | |
|---|---|---|---|
| 2025 | 0 | 1 | View |
| 2024 | 1 | 10 | View |
| 2023 | 1 | 7 | View |
| 2022 | 1 | 9 | View |
| 2021 (current) | 6 | 13 | |
| 2020 | 5 | 3 | View |
| 2019 | 1 | 14 | View |
| 2018 | 2 | 61 | View |
| 2017 | 1 | 33 | View |
| 2003 | 2 | 9 | View |
| 2002 | 2 | 17 | View |
| 2001 | 4 | 18 | View |
| 2000 | 2 | 36 | View |
| 1999 | 1 | 29 | View |
| 1998 | 1 | 28 | View |
| 1997 | 0 | 31 | View |
| 1995 | 2 | 15 | View |
| 1994 | 4 | 12 | View |
| 1993 | 1 | 0 | View |
| 1992 | 1 | 0 | View |
| 1991 | 1 | 0 | View |
| 1990 | 1 | 0 | View |
| 1989 | 1 | 0 | View |