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1992 BMW 540I

1 recalls, 0 complaints - 2 TSBs

98V178000 Aug 4, 1998
ENGINE AND ENGINE COOLING:COOLING SYSTEM
Defect Description
VEHICLE DESCRIPTION: PASSENGER VEHICLES. A MALFUNCTION OR FAILURE OF A COOLANT SYSTEM COMPONENT, SUCH AS A THERMOSTAT, WATER PUMP, OR FAN BELT, CAN RESULT IN SIGNIFICANTLY INCREASED COOLANT TEMPERATURE AND SYSTEM PRESSURE. IF THE INDICATIONS OF A CRITICAL OVERHEATING CONDITION IS NOT NOTICED BY T... Read more
Consequence
IF A CRACK WERE TO FORM OR A SEAM WERE TO SEPARATE IN THE HEATER CORE END PIECE, HOT COOLANT COULD SUDDENLY BE EXPELLED, INCREASING THE RISK OF PERSONAL INJURY TO A VEHICLE OCCUPANT.
Remedy
DEALERS WILL INSTALL A NEW DESIGN RADIATOR CAP TO CONTROL PRESSURE AND PROVIDE GREATER COOLANT OVERFLOW IN THE EVENT OF OVERHEATING.
340,000 vehicles affected
Manufacturer: BAYERISCHE MOTOREN WERKE

No complaints found for this vehicle.

Technical Service Bulletins, 1992 BMW 540I

2 manufacturer communications from 1 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
110000 ELECTRICAL SYSTEM1
133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS1
B510819 Jan 16, 2024
110000 ELECTRICAL SYSTEM
The basic conditions for initializing the power windows are not met.
B510819 Jan 16, 2024
133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
The basic conditions for initializing the power windows are not met.

NHTSA Safety Investigations, BMW 540I

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

DP26009 Opened: Sep 14, 2026
DP, Open , Model Year: 2022
Driveshaft to rear differential connection failure
The Office of Defects Investigation (ODI) received on September 1, 2026 a defect petition dated August 5, 2026, requesting an investigation into an alleged defect in BMW rear differential assemblies. The petitioner alleges Model year (MY) 2022 BMW 540i vehicles are experiencing a sudden mechanical f... Read more

BMW 540I - All Years Overview

Complete safety history for the BMW 540I across all model years (1989, 2024).

41 Total Recalls
346 Total Complaints
1 Investigations
11 Reported Crashes
8 Reported Fires
0 Reported Deaths

BMW 540I - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2025 0 1 View
2024 1 10 View
2023 1 7 View
2022 1 9 View
2021 6 13 View
2020 5 3 View
2019 1 14 View
2018 2 61 View
2017 1 33 View
2003 2 9 View
2002 2 17 View
2001 4 18 View
2000 2 36 View
1999 1 29 View
1998 1 28 View
1997 0 31 View
1995 2 15 View
1994 4 12 View
1993 1 0 View
1992 (current) 1 0
1991 1 0 View
1990 1 0 View
1989 1 0 View

Other BMW Models

Model Recalls Complaints
X5 223 4,349 View
X3 155 2,661 View
330I 122 1,050 View
X6 110 293 View
328I 108 3,743 View
M3 95 550 View
325I 83 1,809 View
Z4 83 1,439 View