2018 BMW 540I

2 recalls, 57 complaints - 416 TSBs

19V684000 Sep 27, 2019
BACK OVER PREVENTION: SENSING SYSTEM: CAMERA
Defect Description
BMW of North America, LLC (BMW) is recalling certain 2018 540d, 2018-2020 530i, 530i xDrive, 540i, 540i xDrive, M550i xDrive, M5, 530e, 530e xDrive, X3 sDrive, X3 xDrive, X3 M40i, X3 M, and 2019-2020 X4 xDrive, X4 M40i, X4 M, X7 xDrive, X7 M50i, 740Li, 740Li xDrive, 750Li, 750Li xDrive, 8 Series Con... Read more
Consequence
The lack of an image in the back-up camera display increases the risk of a crash.
Remedy
BMW will notify owners, and dealers will update the back-up camera software, free of charge. The recall began November 8, 2019. Owners may contact BMW customer service at 1-800-525-7417 or Rolls-Royce at 1-877-877-3735. Toyota owners may contact Toyota customer service at 1-888-270-9371.
257,473 vehicles affected
Manufacturer: BMW of North America, LLC
18V465000 Jul 11, 2018
ENGINE AND ENGINE COOLING:ENGINE
Defect Description
BMW of North America, LLC (BMW) is recalling certain 2018 BMW 540d xDrive vehicles. The crankshaft sensor may be equipped with incorrect firmware, preventing the sensor from properly processing input from the crankshaft reluctor ring, possibly resulting in a vehicle stall. On September 12, 2018,... Read more
Consequence
A vehicle stall can increase the risk of a crash.
Remedy
BMW will notify owners, and dealers will replace the crankshaft sensor, free of charge. The recall began September 6, 2018. Owners may contact BMW customer service at 1-800-525-7417.
5,309 vehicles affected
Manufacturer: BMW of North America, LLC

Complaint Statistics

57 total complaints 3 crashes 1 fires 3 injuries

Top Reported Components

ComponentComplaints
ELECTRICAL SYSTEM9
UNKNOWN OR OTHER8
AIR BAGS5
ENGINE4
SERVICE BRAKES4
EXTERIOR LIGHTING3
SEAT BELTS3
POWER TRAIN3
AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION3
FUEL/PROPULSION SYSTEM3
VISIBILITY/WIPER Apr 5, 2026
Incident date: Apr 5, 2026
In the 2026 Yukons, almost all physical buttons have been replaced by the giant center touchscreen. When starting my vehicle, about a third of the time the screen will not come on, and can’t be turned back on by any means. It will randomly come back on after a few more trips/restarts. This rende... Read more
STEERING Apr 5, 2026
Incident date: Apr 5, 2026
Losing power steering intermittently.
POWER TRAIN Apr 5, 2026
Incident date: Apr 5, 2026
Transmission started shifting roughly last year, dealership has changed fluid a few times and shifting was better but last time rough shifting came back within a few months. I was driving on a two lane highway and did three individual passes of slower vehicles, after the third pass my transmission l... Read more
STEERING Jan 18, 2026
Incident date: Jun 25, 2025
Starting in October 2025 at about 131700 miles and continuing into Jan 2026 my 2016 Ram Eco Diesel would periodically loose power steering capabilities . First time it did it no malfunctioning indicator lights ! I did my due diligence and took it in to selling dealer to look into it. I attached invo... Read more
LANE DEPARTURE: WARNING Oct 19, 2025
Incident date: Oct 13, 2025
The car has a highway driving assist (HDA) system, but the system will not work when I am wearing sunglasses. It also has a lane assist system that is supposed to steer the car for you but it also fails and gives a message that the driver is not paying attention. The driver attention alert will not ... Read more
ELECTRICAL SYSTEM Oct 19, 2025
Incident date: Oct 13, 2025
There is an issue with the brake booster and brake booster pump assemblies that causes this vehicle to brake poorly. These parts are known to malfunction in Lexus CT 200h models and recognized by Lexus/Toyota. This issue needs to be extended into a recall for the vehicle due to the danger it poses w... Read more
SERVICE BRAKES Oct 19, 2025
Incident date: Oct 13, 2025
There is an issue with the brake booster and brake booster pump assemblies that causes this vehicle to brake poorly. These parts are known to malfunction in Lexus CT 200h models and recognized by Lexus/Toyota. This issue needs to be extended into a recall for the vehicle due to the danger it poses w... Read more
ENGINE Sep 10, 2025
Incident date: Aug 15, 2023
The contact owns a 2019 Chevrolet Camaro. The contact stated that while driving at an undisclosed speed, there was a loud knocking sound coming from the engine compartment, the check engine warning light illuminated. The vehicle was taken to the dealer, where it was diagnosed and determined that the... Read more
EXTERIOR LIGHTING Sep 10, 2025
Incident date: Aug 15, 2023
The contact owns a 2019 Kia Sportage. The contact stated that the high beam headlights failed to illuminate as designed. The contact researched and learned of an undisclosed Technical Service Bulletin concerning the failure with the halogen bulbs on the 2020 Kia Telluride. The vehicle was taken to t... Read more
SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT Jul 2, 2025
Incident date: Jun 12, 2025
See Attached Letter
UNKNOWN OR OTHER Jul 2, 2025
Incident date: Jun 12, 2025
I was driving down the road when the check engine light began to flash. The vehicle started to decelerate and began to sputter. This was a serious safety issue as there were vehicles behind me which put myself and other drivers at risk. I was able to pull over on the side of the road. I cut the vehi... Read more
UNKNOWN OR OTHER Jun 25, 2025
Incident date: Jun 20, 2025
On 6/16/2025 I was driving home and my car dinged and a light came up on my dash All Wheel Drive System Problem and felt funny. I was almost home and when turning off and back on it went off. Two days later I was almost home and the same thing and did not drive right. I got it to a Honda dealer a... Read more
EXTERIOR LIGHTING Mar 13, 2025
Incident date: Mar 12, 2025
My key is stuck in the I can take it out the o2 seners not reading
ELECTRICAL SYSTEM Mar 13, 2025
Incident date: Mar 12, 2025
My key is stuck in the I can take it out the o2 seners not reading
ELECTRICAL SYSTEM Mar 13, 2025
Incident date: Mar 12, 2025
2017 short block was replaced in the engine. Only to find out recalls for engine coolant has been leaking into the engine again. Year models built Sept 17, 2015 to year April 8,2019 at lewyviell Kentucky. Ironically my car was made at this location where the cars have been recalled from March 25, 2... Read more
VEHICLE SPEED CONTROL Feb 9, 2025
Incident date: Nov 22, 2023
My Acura mdx 2016 is well maintained, only 42500 miles,bought brand new from dealer, problem started 6 months ago, accelerator, rpm goes up even on 20 miles driving, and car just stops and gear goes to park mode..dealer inspected, they said transmission needs to be replaced, contacted NCDS, their re... Read more
ENGINE Feb 9, 2025
Incident date: Nov 22, 2023
My Acura mdx 2016 is well maintained, only 42500 miles,bought brand new from dealer, problem started 6 months ago, accelerator, rpm goes up even on 20 miles driving, and car just stops and gear goes to park mode..dealer inspected, they said transmission needs to be replaced, contacted NCDS, their re... Read more
UNKNOWN OR OTHER Jan 16, 2025
Incident date: Sep 11, 2024
Excessive frame flex in pin box area of fifth wheel. Forward left cargo door unlatching while towing. Vehicle is currently at Lazydays dealer in TN for inspection and TSB for excessive frame flex. Inspection has revealed major structural cracks and structural failure in upper deck steel frame struc... Read more
STRUCTURE Jan 16, 2025
Incident date: Sep 11, 2024
Excessive frame flex in pin box area of fifth wheel. Forward left cargo door unlatching while towing. Vehicle is currently at Lazydays dealer in TN for inspection and TSB for excessive frame flex. Inspection has revealed major structural cracks and structural failure in upper deck steel frame struc... Read more
ELECTRICAL SYSTEM Jan 16, 2025
Incident date: Sep 11, 2024
I am financing a 2016 Kia Sorrento from the Burns Ford of York by here pay here of South Carolina I had the car for less than two weeks and the car would not go in park and sometimes it would not come out of park . I am trying to find all recalls that have been fixed on the car before vin# [XXX] IN... Read more
EXTERIOR LIGHTING Jan 6, 2025
Incident date: Jan 6, 2025
The tail lights won’t stay on even with new bulbs in it. This was a recall and the recall disappeared. This is not safe for my car to be missing a tail light every night. Please help
ELECTRICAL SYSTEM Jan 6, 2025
Incident date: Jan 6, 2025
Battery is healthy, but car wouldn’t start. Car was just inspected and passed with flying colors. The car has stalled three times while driving, and a fourth time, it wouldn’t start. It gave the red battery warning on the dashboard when it wouldn’t start. Waited a few minutes and tried a coupl... Read more
SERVICE BRAKES Dec 20, 2024
Incident date: Dec 6, 2024
I purchased a car from Best Buy Motors in Spanaway, WA on [XXX]. Three days later I took the car in for an oil change and my mechanic cited safety issues and identified the rear brakes were faulty and deemed them a safety hazard. I repaired the brakes because I did not want to continue driving them... Read more
ELECTRICAL SYSTEM Nov 27, 2024
Incident date: Nov 5, 2024
When I start the Highlander, there is a loud (hurts your ears) feedback noise through the speakers. It's so loud you instinctively close your eyes and put your hands on your ears, ignoring whatever you were doing before (like maybe putting the car in gear). It lasts a second or two then stops. It... Read more
SERVICE BRAKES Jun 1, 2024
Incident date: Jun 1, 2024
Vehicle was towing Horse Trailer. Gave an indication message to check trailer break wiring. I did so and all was working fine. I loaded my horses and pulled out onto the road. Traveling 10 mph the truck completely shut off, no brakes, No warning, I helplessly rolled to a stop. The truck then tur... Read more
ENGINE Jun 1, 2024
Incident date: Jun 1, 2024
The primary central LCD display that controls charging the batteries, displays speed information on smaller and management of how the EV works is no longer working. This LCD panel is the only way to set, monitor, modify, control all functions of this car. I have been unable to get Fisker to fix ... Read more
VEHICLE SPEED CONTROL Jun 1, 2024
Incident date: Jun 1, 2024
The primary central LCD display that controls charging the batteries, displays speed information on smaller and management of how the EV works is no longer working. This LCD panel is the only way to set, monitor, modify, control all functions of this car. I have been unable to get Fisker to fix ... Read more
ELECTRICAL SYSTEM May 2, 2024
Incident date: May 1, 2023
The contact owns a 2014 Hyundai Sonata. The contact had been pulled over by authorities on three separate occasions due to inoperable rear taillights. The contact stated that the interior housing unit for both the left and right rear taillights had begun to melt which caused the defect. The vehicle ... Read more
UNKNOWN OR OTHER May 2, 2024
Incident date: May 1, 2023
BMW has a voice assistant "BMW Assistant" which I have turned off. I verified the setting through a call today with Kingsley of the BMW Genius hotline, 844-443-6487. The problem I am experiencing is that although turned off, the Assistant keeps trying to turn itself on by asking permission which I... Read more
UNKNOWN OR OTHER Jan 13, 2024
Incident date: Jan 13, 2024
Frame of truck rotted. Went to change shocks and it fell right off. Removed the bottom bolt on the shock and the 15 lbs shock fell to the ground with the top bolt still attached to the frame.2 years ago had to replace the the hitch due to rusted out Glad I was not pulling my 6000 lbs camper down the... Read more
FUEL/PROPULSION SYSTEM Jan 13, 2024
Incident date: Jan 13, 2024
Fuel smell coming from gas cap area replaced the gas cap twice. Continue to have strong fuel smells in garage where car is kept. Started about one month ago.
POWER TRAIN Dec 31, 2023
Incident date: Dec 29, 2023
While driving on the interstate the vehicle suddenly shuddered and immediately died, dash lights were still on but all power was cut off. Cars around me were swerving to avoid hitting me from behind as well as avoiding cars in the inside lane. Thankfully able to coast to the narrow edge of the road ... Read more
ELECTRICAL SYSTEM Sep 3, 2023
Incident date: Aug 30, 2023
Mr. And Mrs. [XXX] / [XXX] [XXX] 90717 [XXX] Not been inspected since left Carnac in aTorrance,Ca Hollow doors , WiFi hacking, Bluetooth to wide spread caused unwanted criminals to follow my gps and satellite INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(... Read more
FUEL/PROPULSION SYSTEM Sep 3, 2023
Incident date: Aug 30, 2023
Mr. And Mrs. [XXX] / [XXX] [XXX] 90717 [XXX] Not been inspected since left Carnac in aTorrance,Ca Hollow doors , WiFi hacking, Bluetooth to wide spread caused unwanted criminals to follow my gps and satellite INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(... Read more
SUSPENSION Sep 3, 2023
Incident date: Aug 30, 2023
Rear toe link and bushing issues. I have the same car as my sister. She has a 2016 with the same rear toe link as my 2019 and her car is covered under the recall and mine isn't.
UNKNOWN OR OTHER Apr 26, 2023
Incident date: Mar 8, 2023
After being parked for 4 hours the vehicle caught on fire. Burnt passengers rear corner and rear tailgate
Fire
FUEL/PROPULSION SYSTEM Jan 13, 2023
Incident date: Jan 12, 2023
Fuel pump failed with no notice while traveling on the interstate causing the engine to stop running. I was lucky that I was able to coast off the highway on to the shoulder. This occurred at night on a section of I-10 with a 75 MPH speed limit. If I had not been able to limp off the highway it w... Read more
AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION Nov 29, 2022
Incident date: Nov 12, 2022
- Passenger Airbag and passenger restrain system malfunction. - Malfunction of passenger airbag not deploying during accident even passenger seat is occupied with recommend weight. - Issues has been reported to Dealer. In turn dealer responds to as "External Factors" with issue could be presence of... Read more
AIR BAGS Nov 29, 2022
Incident date: Nov 12, 2022
- Passenger Airbag and passenger restrain system malfunction. - Malfunction of passenger airbag not deploying during accident even passenger seat is occupied with recommend weight. - Issues has been reported to Dealer. In turn dealer responds to as "External Factors" with issue could be presence of... Read more
AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION Oct 6, 2022
Incident date: Oct 6, 2022
Vehicle reports "Passenger restraint system malfunction" upon startup, even when passenger is not in seat. Passenger airbag light turns on. In this state the vehicle defaults to deploying the passenger airbag no matter what, even if passenger weighs less than 45 lbs. BMW of North Scottsdale inspect... Read more
AIR BAGS Oct 6, 2022
Incident date: Oct 6, 2022
Vehicle reports "Passenger restraint system malfunction" upon startup, even when passenger is not in seat. Passenger airbag light turns on. In this state the vehicle defaults to deploying the passenger airbag no matter what, even if passenger weighs less than 45 lbs. BMW of North Scottsdale inspect... Read more
SEATS Aug 24, 2022
Incident date: Feb 15, 2018
Passenger seat indicator light keeps going off intermittently. Dealer says its a seat pad issue. We identified it in 2018 but dealer was not able to fix it and it continually keeps happening and didn't do anything because dealer did not fix it at that time. Now dealer is re-diagonising it saying ... Read more
AIR BAGS Aug 24, 2022
Incident date: Feb 15, 2018
Passenger seat indicator light keeps going off intermittently. Dealer says its a seat pad issue. We identified it in 2018 but dealer was not able to fix it and it continually keeps happening and didn't do anything because dealer did not fix it at that time. Now dealer is re-diagonising it saying ... Read more
AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION Aug 24, 2022
Incident date: Feb 15, 2018
Passenger seat indicator light keeps going off intermittently. Dealer says its a seat pad issue. We identified it in 2018 but dealer was not able to fix it and it continually keeps happening and didn't do anything because dealer did not fix it at that time. Now dealer is re-diagonising it saying ... Read more
SERVICE BRAKES Apr 14, 2022
Incident date: Apr 2, 2022
The vehicle was at a complete stop, when the gas pedal was tapped to move forward slightly the vehicle suddenly accelerated out of control. There was an attempt to apply the brakes, but the vehicle continued to accelerate and "Drive Train Malfunction" began to flash on the dashboard of the vehicle.... Read more
Crash 1 injured
ELECTRICAL SYSTEM Apr 14, 2022
Incident date: Apr 2, 2022
The vehicle was at a complete stop, when the gas pedal was tapped to move forward slightly the vehicle suddenly accelerated out of control. There was an attempt to apply the brakes, but the vehicle continued to accelerate and "Drive Train Malfunction" began to flash on the dashboard of the vehicle.... Read more
Crash 1 injured
POWER TRAIN Apr 14, 2022
Incident date: Apr 2, 2022
The vehicle was at a complete stop, when the gas pedal was tapped to move forward slightly the vehicle suddenly accelerated out of control. There was an attempt to apply the brakes, but the vehicle continued to accelerate and "Drive Train Malfunction" began to flash on the dashboard of the vehicle.... Read more
Crash 1 injured
ENGINE Dec 17, 2020
Incident date: Dec 17, 2020
WHEN BRAKING TO COME TO A STOP AT A LIGHT, THE ENGINE REVVED UP TO OVER 5000 RPM. I HAD TO SHUT OFF THE CAR TO GET IT TO STOP. WHEN I TURNED THE CAR BACK ON, IT IMMEDIATELY REVVED UP TO OVER 7000, WHILE I STOOD ON THE BRAKE TO PREVENT IT FROM MOVING. SHUT IT OFF AGAIN, PUT FLASHERS ON AND WAITED A M... Read more
SEAT BELTS Sep 4, 2018
Incident date: Sep 4, 2018
PASSENGER RESTRAINT MALFUNCTION ERROR. THIS SHOWS UP ON STARTUP. I HAD THIS PROBLEM EARLIER AND SOME HOW THAT GOT GOT CORRECTED.
UNKNOWN OR OTHER Jul 16, 2018
Incident date: Aug 22, 2017
THE REAR CROSS-TRAFFIC/PEDESTRIAN ALERT SYSTEM IS DYSFUNCTIONAL. I HAVE HAD TWO OTHER VEHICLES WITH THIS FEATURE AND AM QUITE FAMILIAR WITH IT. THIS VEHICLE IS INCAPABLE OF EFFECTIVELY DETECTING AND WARNING OF APPROACHING REAR TRAFFIC AND/OR (AND WORSE) PEDESTRIANS. REPEATED EFFORTS TO HAVE MY BMW D... Read more

Showing 50 of 57 complaints.

EPA Fuel Economy, 2018 BMW 540I

Trim / Engine City MPG Highway MPG Combined MPG Fuel Type Annual Fuel Cost
3.0L 6-cyl, Automatic (S8) (Rear-Wheel Drive) 21.0 30.0 24.0 Premium $3,200

CO2 Emissions: 367.0 g/mile (Midsize Cars)

Source: U.S. Environmental Protection Agency (EPA). Actual fuel economy may vary based on driving conditions.

Technical Service Bulletins, 2018 BMW 540I

416 manufacturer communications from 195 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
110000 ELECTRICAL SYSTEM84
350000 EQUIPMENT56
060000 ENGINE AND ENGINE COOLING25
118000 ELECTRICAL SYSTEM:SOFTWARE24
353000 EQUIPMENT:ELECTRICAL22
010000 STEERING17
356000 EQUIPMENT ADAPTIVE/MOBILITY17
060000 ENGINE (PWS)15
B630418 Mar 14, 2024
120000 EXTERIOR LIGHTING
One or more of the LED daytime running lights are dim or discolored.
B120721 Mar 4, 2024
060000 ENGINE AND ENGINE COOLING
Check Control message (CCM) indicates: (ID 213): Stop, exercising due care. Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt for 48V system (OSA_RIEMEN_RISS): Belt b
B510819 Jan 16, 2024
133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
The basic conditions for initializing the power windows are not met.
B510819 Jan 16, 2024
110000 ELECTRICAL SYSTEM
The basic conditions for initializing the power windows are not met.
B611305 Jan 11, 2024
110000 ELECTRICAL SYSTEM
The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on ho
B360121 Jan 8, 2024
010000 STEERING
At low outside temperatures (below 40 degrees F) and slow driving speeds (i.e. when parking, maneuvering)with a large steering angle, the front end can be slightly axially misaligned. This can be felt (jerking)/ heard via an acoustic ackno
B610524 Jan 5, 2024
353600 EQUIPMENT:ELECTRICAL:INFOTAINMENT
The Central Information Display goes black intermittently due to resets of the Head Unit (HU-H3). FaultB7F8F9 ??A???A???A???A???A???A? ??A???A???A???A???A???A?HU-H: Reset??A???A???A???A???A???A? will be stored in the HU-H3.
B610524 Jan 5, 2024
110000 ELECTRICAL SYSTEM
The Central Information Display goes black intermittently due to resets of the Head Unit (HU-H3). FaultB7F8F9 ??A???A???A???A???A???A? ??A???A???A???A???A???A?HU-H: Reset??A???A???A???A???A???A? will be stored in the HU-H3.
B320223 Jan 4, 2024
010000 STEERING
SITUATION Unusual noises occur only when operating the steering column in the axial direction. 1. A one-time thump sound at the start of movement Shortly after the steering column starts moving, retracting, or extending, a one-time thump
B160623 Dec 20, 2023
070000 FUEL SYSTEM, GASOLINE
Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pre
B160623 Dec 20, 2023
060000 ENGINE AND ENGINE COOLING
Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pre
B653423 Nov 22, 2023
350000 EQUIPMENT
Customers may state that the alarm system (DWA) is not active after locking their unoccupied vehicle. Depending on the vehicle??A?A?s equipment and settings, no acoustic or optical confirmation (folding the mirrors/blinking confirmation) i
B653423 Nov 22, 2023
110000 ELECTRICAL SYSTEM
Customers may state that the alarm system (DWA) is not active after locking their unoccupied vehicle. Depending on the vehicle??A?A?s equipment and settings, no acoustic or optical confirmation (folding the mirrors/blinking confirmation) i
B010919 Nov 16, 2023
060000 ENGINE AND ENGINE COOLING
DIESEL FUEL INJECTORS: LTD WTY EXTENSION TO 10 YEARS/120,000 MILES
B011423 Nov 13, 2023
060000 ENGINE AND ENGINE COOLING
PRESSURE CONTROL VALVE (PCV) EXTENDED LTD WTY 15 YEARS/150,000 MILES
B120721 Nov 9, 2023
060000 ENGINE AND ENGINE COOLING
Check Control message (CCM) indicates: (ID 213): Stop, exercising due care. Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt for 48V system (OSA_RIEMEN_RISS): Belt b
B520121 Aug 1, 2023
220000 SEATS
?The front seat will not calibrate/initialize, and the stored faults cannot be deleted.
B320223 Aug 1, 2023
010000 STEERING
?Unusual noises occur only when operating the steering column in the axial direction.
B540521 Aug 1, 2023
162900 STRUCTURE:BODY:ROOF AND PILLARS
?The sunroof will not operate in either direction.
B540521 Aug 1, 2023
134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY
?The sunroof will not operate in either direction.
B640821 Jun 1, 2023
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
The air conditioning cycles from cold to warm air while driving or while at a stand still. The vent outlet temperatures vary by 25 degrees Fahrenheit or more (38 F to 60 F +) without changing any climate control settings.
B090221 Jun 1, 2023
118000 ELECTRICAL SYSTEM:SOFTWARE
With the introduction of the BMW Remote Software Upgrade, all Service Pack 18 vehicles and partial Service Pack 15 vehicles may receive new functionality or modifications in their features.
B011219 Jun 1, 2023
062100 ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
Radiator Grille Upper and Lower Active Air Flaps limited warranty for defects in materials or workmanship has been extended to 15 years/150,000 miles as determined from the original in-service date.
B320420 Jun 1, 2023
010000 STEERING
A groaning type noise is heard during the height adjustment.
B630821 Jun 1, 2023
120000 EXTERIOR LIGHTING
Headlight check control (CC) message 128 "High beam headlight failure" is displayed. The following fault codes are stored during a vehicle test: 80419A - Left high-beam headlight: Short circuit and/or 8041A5 - light outputs: Number of permi
B630821 Jun 1, 2023
110000 ELECTRICAL SYSTEM
Headlight check control (CC) message 128 "High beam headlight failure" is displayed. The following fault codes are stored during a vehicle test: 80419A - Left high-beam headlight: Short circuit and/or 8041A5 - light outputs: Number of permi
B160123 Jun 1, 2023
070000 FUEL SYSTEM, GASOLINE
A vehicle arrives at your center to be diagnosed for a micro-leak in the fuel evaporative (EVAP) system (NVLD natural vacuum leak detection). For this condition, the following fault is stored in the DME: 190302 - fuel tank ventilation and s
B120323 Jun 1, 2023
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
BMW AG has issued a Delivery Stop effective June 6, 2023 on certain Model Year 2023 - 2024 BMW vehicles that were produced between October 26, 2022 and May 8, 2023.
B651523 May 1, 2023
110000 ELECTRICAL SYSTEM
After programming the head unit (HU-H2), activating the FSC (German word Freischaltcode) Enabling Codes repeatedly fails.
B610123 May 1, 2023
110000 ELECTRICAL SYSTEM
Due to a software error, the vehicle sporadically does not achieve sleep mode. As a result, the 12-volt battery becomes discharged and may cause a no-start condition.
B514616 May 1, 2023
162500 STRUCTURE:BODY:TAILGATE
Upon opening and closing the tailgate, a creaking/groaning sound can be heard from tailgate actuator.
SIB660823 Apr 1, 2023
118620 ELECTRICAL SYSTEM:ADAS:HUD:CAMERA/SENSOR
Issues with the various functions of the camera-based driver assistance systems (KAFAS system) can possibly lead to following customer complaints: KAFAS camera system deactivates itself, due to system restrictions that are not clear to the
SIB660823 Apr 1, 2023
118320 ELECTRICAL SYSTEM:ADAS:DRIVER MONITORING:CAMERA/SENSOR
Issues with the various functions of the camera-based driver assistance systems (KAFAS system) can possibly lead to following customer complaints: KAFAS camera system deactivates itself, due to system restrictions that are not clear to the
B840822 Mar 1, 2023
350000 EQUIPMENT
The 3G network in the US has been shut down. This means that only the 4G network will be available. In the 4G network, voice calls will be transferred via the Voice over LTE (VoLTE) function. For this purpose, the SIM card must perform an I
B840822 Mar 1, 2023
110000 ELECTRICAL SYSTEM
The 3G network in the US has been shut down. This means that only the 4G network will be available. In the 4G network, voice calls will be transferred via the Voice over LTE (VoLTE) function. For this purpose, the SIM card must perform an I
B630418 Mar 1, 2023
120000 EXTERIOR LIGHTING
One or more of the LED daytime running lights are dim or discolored.
B651623 Mar 1, 2023
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
Customer states there is no audio playback (telephony, navigation, radio) and system sounds (PDC, turn indicators, acoustic signals) may also have failed.
B610123 Mar 1, 2023
110000 ELECTRICAL SYSTEM
Due to a software error, the vehicle sporadically does not achieve sleep mode. As a result, the 12-volt battery becomes discharged and may cause a no-start condition.
B320420 Mar 1, 2023
010000 STEERING
A groaning type noise is heard during the height adjustment.
B260422 Mar 1, 2023
060000 ENGINE AND ENGINE COOLING
There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32 F (0 C) or lower.
B841422 Mar 1, 2023
274300 LANE DEPARTURE:LANE KEEP:NAVIGATION SYSTEM/SOFTWARE
Customer is shown an incorrect GPS location in the vehicle (i.e., Nav Map, coordinates).
B841422 Mar 1, 2023
353500 EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)
Customer is shown an incorrect GPS location in the vehicle (i.e., Nav Map, coordinates).
B240223 Mar 1, 2023
100000 POWER TRAIN
BMW AG has issued a Delivery Stop: Due to a software failure, there is the possibility that the transmission does not go into "sleep mode" if the car is turned off.
B260422 Feb 1, 2023
100000 POWER TRAIN
There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32 F (0 C) or lower. The noise goes away as the vehicle/driveline reaches operating te
B260422 Feb 1, 2023
060000 ENGINE AND ENGINE COOLING
There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32 F (0 C) or lower. The noise goes away as the vehicle/driveline reaches operating te
B841422 Dec 1, 2022
353500 EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)
Customer is shown an incorrect GPS location in the vehicle (i.e., Nav Map, coordinates).
B613322 Dec 1, 2022
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Due to a software error, Remote Software Upgrade (RSU) and Remote Support are currently not possible. Additionally, the Integrated Owner's Handbook cannot be displayed.
B612922 Dec 1, 2022
010000 STEERING
The saved steering column positions, vertical and horizontal, are not stored long term.
B260422 Dec 1, 2022
060000 ENGINE AND ENGINE COOLING
There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32F (0C) or lower.
B240222 Dec 1, 2022
160000 STRUCTURE
A cracking, metallic noise from under the center of the vehicle.
B170617 Dec 1, 2022
060000 ENGINE AND ENGINE COOLING
Coolant leaking from the engine compartment. Traces of coolant leaking from the expansion tank of the low temperature cooling system.
B540521 Nov 1, 2022
134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY
The sunroof will not operate in either direction. There are NO faults stored related to the sunroof. If the vehicle has any faults stored related to the sunroof, this bulletin does not apply.
B620322 Oct 1, 2022
118000 ELECTRICAL SYSTEM:SOFTWARE
After programming, the customer may complain that the Sport Mode display is not fully displayed in the instrument cluster. Instead of a red background in sport mode, the background is displayed in blue (like ECO PRO mode).
B650414 Oct 1, 2022
140000 AIR BAGS
According to the customer, the airbag warning light was on, but it may not be illuminated when the vehicle arrives in the workshop. 1. ACSM fault code "930A60 - Seat occupancy detection, front passenger; malfunction" is stored. The fault ma
B650414 Oct 1, 2022
980000 UNKNOWN OR OTHER
According to the customer, the airbag warning light was on, but it may not be illuminated when the vehicle arrives in the workshop. 1. ACSM fault code "930A60 - Seat occupancy detection, front passenger; malfunction" is stored. The fault ma
B650414 Oct 1, 2022
220100 SEATS:BARRIERS
According to the customer, the airbag warning light was on, but it may not be illuminated when the vehicle arrives in the workshop. 1. ACSM fault code "930A60 - Seat occupancy detection, front passenger; malfunction" is stored. The fault ma
B650414 Oct 1, 2022
270000 LANE DEPARTURE
According to the customer, the airbag warning light was on, but it may not be illuminated when the vehicle arrives in the workshop. 1. ACSM fault code "930A60 - Seat occupancy detection, front passenger; malfunction" is stored. The fault ma
B650414 Oct 1, 2022
280000 BACK OVER PREVENTION
According to the customer, the airbag warning light was on, but it may not be illuminated when the vehicle arrives in the workshop. 1. ACSM fault code "930A60 - Seat occupancy detection, front passenger; malfunction" is stored. The fault ma
B611222 Oct 1, 2022
130000 VISIBILITY
After opening the vehicle with the radio remote control and changing the profile, the exterior mirror settings are lost.
B620322 Oct 1, 2022
980000 UNKNOWN OR OTHER
After programming, the customer may complain that the Sport Mode display is not fully displayed in the instrument cluster. Instead of a red background in sport mode, the background is displayed in blue (like ECO PRO mode).
B620322 Oct 1, 2022
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
After programming, the customer may complain that the Sport Mode display is not fully displayed in the instrument cluster. Instead of a red background in sport mode, the background is displayed in blue (like ECO PRO mode).
B651922 Oct 1, 2022
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
The customer complains that the radio stations change by themselves.
SIB650922 Aug 1, 2022
353000 EQUIPMENT:ELECTRICAL
The sound output intermittently drops out entirely. This can be reproduced with all audio sources as well as telephone and voice output.
SIB090121 May 1, 2022
061610 ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM):SOFTWARE
BMW offers a new special ISTA Installation made available for Roadside Assistance / Mobile Service technicians. The new ISTA Version is also able to be used in case of a Remote Software Upgrade (RSU) programming failure to get the customer
SIB090121 May 1, 2022
118000 ELECTRICAL SYSTEM:SOFTWARE
BMW offers a new special ISTA Installation made available for Roadside Assistance / Mobile Service technicians. The new ISTA Version is also able to be used in case of a Remote Software Upgrade (RSU) programming failure to get the customer
SIB010121 May 1, 2022
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Note: Before performing a repair and submitting a claim, first confirm that the vehicle has the above Notice of Limited Warranty Extension in the DCSnet Warranty Inquiry Vehicle Comments section. If you have Extended Limited Warranty (ELW)
SIB660820 May 1, 2022
118000 ELECTRICAL SYSTEM:ADAS
The functionality of the right rear SRR sensor could be reduced which would display the "Driving Assistance" Check Control Message.
SIB651312 May 1, 2022
110000 ELECTRICAL SYSTEM
The Headunit High (HU-H), also called NBT, began replacing the Car Information Computer (CIC) on certain MY2013 vehicles with option 609 (as of 7/2012 production). This uses map North America NEXT. The Headunit High 2 (HU-H2), also called N
SIB610822 May 1, 2022
353000 EQUIPMENT:ELECTRICAL
When using the Key Reader to retrieve information from the customer's key, no current vehicle data is available.
SIB610722 May 1, 2022
353000 EQUIPMENT:ELECTRICAL
Check Control Message (CCM) displays "Vehicle key missing" after engine start.
SIB610222 May 1, 2022
110000 ELECTRICAL SYSTEM
BMW AG is conducting a Voluntary Service Action on certain Model Year 2019-2020 BMW Plug-In HybridElectric (PHEV) vehicles that were produced between March 25, 2019, and October 17, 2020. Analyses of transmitted teleservice data indicate
B620222 Apr 1, 2022
118000 ELECTRICAL SYSTEM:SOFTWARE
Sport mode is not displayed correctly in the instrument cluster. Instead of a red background in sport mode, the background is displayed in blue (like in Eco Pro mode). Software in the instrument cluster (Kombi).
B610722 Apr 1, 2022
116340 ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER
Check Control message (CCM) displays "Vehicle key missing" after engine start.
B610121 Apr 1, 2022
353000 EQUIPMENT:ELECTRICAL
48 V battery may become totally discharged, and possible replacement needed.
B121021 Apr 1, 2022
120000 EXTERIOR LIGHTING
The customer complains that under moderate throttle application or on deceleration after throttle application, a Malfunction Indicator Lamp (MIL) is displayed in the instrument cluster.
B110621 Apr 1, 2022
350000 EQUIPMENT
Information updated about engine oil filter cap drain plug. When performing an engine oil service on vehicles equipped with a N63M, N63B or S63M engines; the ETK states to use "Set oil filter element" P/N 11 42 5 A33 C42 or P/N 11 42 5 A33
B110521 Apr 1, 2022
070000 FUEL SYSTEM, GASOLINE
The belt pulley on the mechanical coolant pump may fracture allowing the engine drive belt to come off the coolant pump and alternator.
B110521 Apr 1, 2022
060000 ENGINE AND ENGINE COOLING
The belt pulley on the mechanical coolant pump may fracture allowing the engine drive belt to come off the coolant pump and alternator.
B640322 Mar 1, 2022
350000 EQUIPMENT
No heater output in passenger area.
B640322 Mar 1, 2022
353800 EQUIPMENT:ELECTRICAL:ENGINE BLOCK HEATER
No heater output in passenger area.
B661519 Mar 1, 2022
010000 STEERING
The steering intervention for Lane Departure Warning (LDW) is too strong (severe), which can create an uncomfortable feeling for the driver. Background: Steering intervention helps keep the vehicle in the lane if the system detects that a
B661519 Mar 1, 2022
350000 EQUIPMENT
The steering intervention for Lane Departure Warning (LDW) is too strong (severe), which can create an uncomfortable feeling for the driver. Background: Steering intervention helps keep the vehicle in the lane if the system detects that a
B661519 Mar 1, 2022
270000 LANE DEPARTURE
The steering intervention for Lane Departure Warning (LDW) is too strong (severe), which can create an uncomfortable feeling for the driver. Background: Steering intervention helps keep the vehicle in the lane if the system detects that a
B610222 Feb 1, 2022
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
BMW AG is conducting a Voluntary Service Action on certain Model Year 2019-2020 BMW Plug-In Hybrid-Electric (PHEV) vehicles that were produced between March 25, 2019, and October 17, 2020.
B090321 Feb 1, 2022
280100 BACK OVER PREVENTION:SOFTWARE
In some rare cases a customer vehicle might be excluded from one or more Remote Software Upgrade(RSU) campaigns. This SIB gives an overview how to identify these vehicles and how to proceed in case of a customer complaint.
B170121 Feb 1, 2022
060000 ENGINE AND ENGINE COOLING
The quick disconnect coupling on the cylinder head coolant vent line could break at the cylinder head. This would lead to loss of coolant from the engine.
B170121 Feb 1, 2022
070000 FUEL SYSTEM, GASOLINE
The quick disconnect coupling on the cylinder head coolant vent line could break at the cylinder head. This would lead to loss of coolant from the engine.
B651221 Feb 1, 2022
110000 ELECTRICAL SYSTEM
BMW AG has issued a Delivery Stop (effective June 9, 2021) on certain Model Year 2021 BMW vehicles that were produced between May 7, 2021 and May 21, 2021. The Receiver Audio Module (RAM) will need to be added to the affected vehicles.
B620122 Jan 1, 2022
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Temporary black screen in the instrument cluster.
B620122 Jan 1, 2022
353000 EQUIPMENT:ELECTRICAL
Temporary black screen in the instrument cluster.
B110521 Jan 1, 2022
070000 FUEL SYSTEM, GASOLINE
The belt pulley on the mechanical coolant pump may fracture allowing the engine drive belt to come off the coolant pump and alternator.
B110521 Jan 1, 2022
060000 ENGINE AND ENGINE COOLING
The belt pulley on the mechanical coolant pump may fracture allowing the engine drive belt to come off the coolant pump and alternator.
B840621 Dec 1, 2021
350000 EQUIPMENT
The SIM card installed in the telematics control unit (ATM2) connects to different mobile providers' networks. However, due to a missing parameter, this does not work and can cause disruption in BMW ConnectedDrive services in areas with ins
B652121 Dec 1, 2021
350000 EQUIPMENT
SiriusXM satellite radio is not working and does not display a channel list.
B652121 Dec 1, 2021
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
SiriusXM satellite radio is not working and does not display a channel list.
B662419 Dec 1, 2021
010000 STEERING
Vehicle cannot be opened or closed using comfort access, engine start is not possible, and the vehicle may not start when placing the key against the steering column.
B662419 Dec 1, 2021
110000 ELECTRICAL SYSTEM
Vehicle cannot be opened or closed using comfort access, engine start is not possible, and the vehicle may not start when placing the key against the steering column.
B662419 Dec 1, 2021
060000 ENGINE (PWS)
Vehicle cannot be opened or closed using comfort access, engine start is not possible, and the vehicle may not start when placing the key against the steering column.
B840621 Dec 1, 2021
346000 COMMUNICATION:MANUFACTURER TELEMATICS
The SIM card installed in the telematics control unit (ATM2) connects to different mobile providers' networks. However, due to a missing parameter, this does not work and can cause disruption in BMW ConnectedDrive services in areas with ins
B840621 Dec 1, 2021
110000 ELECTRICAL SYSTEM
The SIM card installed in the telematics control unit (ATM2) connects to different mobile providers' networks. However, due to a missing parameter, this does not work and can cause disruption in BMW ConnectedDrive services in areas with ins

Showing 100 of 416 bulletins.

BMW 540I - All Years Overview

Complete safety history for the BMW 540I across all model years (1989, 2024).

38 Total Recalls
340 Total Complaints
0 Investigations
11 Reported Crashes
8 Reported Fires
0 Reported Deaths

BMW 540I - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2025 0 1 View
2024 1 10 View
2023 0 7 View
2022 0 7 View
2021 5 13 View
2020 5 3 View
2019 1 14 View
2018 (current) 2 57
2017 1 33 View
2003 2 9 View
2002 2 17 View
2001 4 18 View
2000 2 36 View
1999 1 29 View
1998 1 28 View
1997 0 31 View
1995 2 15 View
1994 4 12 View
1993 1 0 View
1992 1 0 View
1991 1 0 View
1990 1 0 View
1989 1 0 View

Other BMW Models

Model Recalls Complaints
X5 223 4,349 View
X3 155 2,661 View
330I 122 1,050 View
X6 110 293 View
328I 108 3,743 View
M3 95 550 View
325I 83 1,809 View
Z4 83 1,439 View