2022 BMW 540I
0 recalls, 7 complaints - 72 TSBs
No recalls found for this vehicle.
Complaint Statistics
7 total complaints
Top Reported Components
| Component | Complaints |
|---|---|
| FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING | 2 |
| SUSPENSION | 2 |
| BACK OVER PREVENTION: REARVIEW SYSTEM BRAKING | 1 |
| ENGINE | 1 |
| AIR BAGS | 1 |
ENGINE
Feb 5, 2026
Incident date: Feb 3, 2026
The contact owns a 2018 Jeep Compass. The contact stated that while driving at 25 MPH, the vehicle stalled with the engine was running and the check engine warning light illuminated. The contact made several attempts to move the vehicle; however, the steering wheel and the gear shifter were seized. ... Read more
AIR BAGS
Feb 5, 2026
Incident date: Feb 3, 2026
The contact owns a 2018 Jeep Compass. The contact stated that while driving at 25 MPH, the vehicle stalled with the engine was running and the check engine warning light illuminated. The contact made several attempts to move the vehicle; however, the steering wheel and the gear shifter were seized. ... Read more
SUSPENSION
Aug 2, 2025
Incident date: Aug 2, 2025
On our 2022 American Coach Dream 45A the one of two v-ride suspension bolt failed. There was no warning we had a problem. Upon inspection the second bolt was missing all together. The bolt snapped. The RV could no longer be safely drivable as the suspension would not work properly until both bolts w... Read more
SUSPENSION
Aug 2, 2025
Incident date: Aug 2, 2025
On our 2022 American Coach Dream 45A the one of two v-ride suspension bolt failed. There was no warning we had a problem. Upon inspection the second bolt was missing all together. The bolt snapped. The RV could no longer be safely drivable as the suspension would not work properly until both bolts w... Read more
FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING
Mar 22, 2023
Incident date: Feb 3, 2023
In more than a couple of instances the vehicle has miscalculated the need for emergency braking causing the vehicle to suddenly brake in traffic and also when the lane keeping assist system was activated, in which no braking was necessary and no vehicle or pedestrian was nearby at all. There has not... Read more
BACK OVER PREVENTION: REARVIEW SYSTEM BRAKING
Mar 22, 2023
Incident date: Feb 3, 2023
The reverse camera remains engaged even after shifting to drive. This can remain after 10-20 seconds. As I started to drive forward, the camera remained engaged and hit on moving cars behind me causing the vehicle to emergency brake even though nothing was in front of me. Almost causing an acciden... Read more
FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING
Mar 22, 2023
Incident date: Feb 3, 2023
The reverse camera remains engaged even after shifting to drive. This can remain after 10-20 seconds. As I started to drive forward, the camera remained engaged and hit on moving cars behind me causing the vehicle to emergency brake even though nothing was in front of me. Almost causing an acciden... Read more
Technical Service Bulletins, 2022 BMW 540I
72 manufacturer communications from 42 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 110000 ELECTRICAL SYSTEM | 10 |
| 060000 ENGINE AND ENGINE COOLING | 8 |
| 010000 STEERING | 5 |
| 120000 EXTERIOR LIGHTING | 4 |
| 100000 POWER TRAIN | 4 |
| 353000 EQUIPMENT:ELECTRICAL | 3 |
| 118000 ELECTRICAL SYSTEM:SOFTWARE | 3 |
| 350000 EQUIPMENT | 3 |
B630418
Mar 14, 2024
120000 EXTERIOR LIGHTING
One or more of the LED daytime running lights are dim or discolored.
B120721
Mar 4, 2024
060000 ENGINE AND ENGINE COOLING
Check Control message (CCM) indicates: (ID 213): Stop, exercising due care. Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt for 48V system (OSA_RIEMEN_RISS): Belt b
B510819
Jan 16, 2024
133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
The basic conditions for initializing the power windows are not met.
B510819
Jan 16, 2024
110000 ELECTRICAL SYSTEM
The basic conditions for initializing the power windows are not met.
B611305
Jan 11, 2024
110000 ELECTRICAL SYSTEM
The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on ho
B360121
Jan 8, 2024
010000 STEERING
At low outside temperatures (below 40 degrees F) and slow driving speeds (i.e. when parking, maneuvering)with a large steering angle, the front end can be slightly axially misaligned. This can be felt (jerking)/ heard via an acoustic ackno
B610524
Jan 5, 2024
353600 EQUIPMENT:ELECTRICAL:INFOTAINMENT
The Central Information Display goes black intermittently due to resets of the Head Unit (HU-H3). FaultB7F8F9 ??A???A???A???A???A???A? ??A???A???A???A???A???A?HU-H: Reset??A???A???A???A???A???A? will be stored in the HU-H3.
B610524
Jan 5, 2024
110000 ELECTRICAL SYSTEM
The Central Information Display goes black intermittently due to resets of the Head Unit (HU-H3). FaultB7F8F9 ??A???A???A???A???A???A? ??A???A???A???A???A???A?HU-H: Reset??A???A???A???A???A???A? will be stored in the HU-H3.
B320223
Jan 4, 2024
010000 STEERING
SITUATION Unusual noises occur only when operating the steering column in the axial direction. 1. A one-time thump sound at the start of movement Shortly after the steering column starts moving, retracting, or extending, a one-time thump
B160623
Dec 20, 2023
070000 FUEL SYSTEM, GASOLINE
Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pre
B160623
Dec 20, 2023
060000 ENGINE AND ENGINE COOLING
Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pre
B653423
Nov 22, 2023
110000 ELECTRICAL SYSTEM
Customers may state that the alarm system (DWA) is not active after locking their unoccupied vehicle. Depending on the vehicle??A?A?s equipment and settings, no acoustic or optical confirmation (folding the mirrors/blinking confirmation) i
B653423
Nov 22, 2023
350000 EQUIPMENT
Customers may state that the alarm system (DWA) is not active after locking their unoccupied vehicle. Depending on the vehicle??A?A?s equipment and settings, no acoustic or optical confirmation (folding the mirrors/blinking confirmation) i
B120721
Nov 9, 2023
060000 ENGINE AND ENGINE COOLING
Check Control message (CCM) indicates: (ID 213): Stop, exercising due care. Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt for 48V system (OSA_RIEMEN_RISS): Belt b
B631223
Oct 17, 2023
120000 EXTERIOR LIGHTING
Upon performing a vehicle read out, faultcode (CD0D16- Control unit light (BEL)(LIN): Wrong variant installed) is stored inthe BCP (Basic Central Platform). Note: Functionality of the exterior lights and switch is fully operational when
B631223
Oct 17, 2023
110000 ELECTRICAL SYSTEM
Upon performing a vehicle read out, faultcode (CD0D16- Control unit light (BEL)(LIN): Wrong variant installed) is stored inthe BCP (Basic Central Platform). Note: Functionality of the exterior lights and switch is fully operational when
B240323
Aug 1, 2023
060000 ENGINE AND ENGINE COOLING
?A software error may cause an unwanted pressure pulsation in the transmission during a "Remote Engine Start."
B540521
Aug 1, 2023
134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY
?The sunroof will not operate in either direction.
B540521
Aug 1, 2023
162900 STRUCTURE:BODY:ROOF AND PILLARS
?The sunroof will not operate in either direction.
B240323
Aug 1, 2023
100000 POWER TRAIN
?A software error may cause an unwanted pressure pulsation in the transmission during a "Remote Engine Start."
B320223
Aug 1, 2023
010000 STEERING
?Unusual noises occur only when operating the steering column in the axial direction.
B520121
Aug 1, 2023
220000 SEATS
?The front seat will not calibrate/initialize, and the stored faults cannot be deleted.
B160123
Jun 1, 2023
070000 FUEL SYSTEM, GASOLINE
A vehicle arrives at your center to be diagnosed for a micro-leak in the fuel evaporative (EVAP) system (NVLD natural vacuum leak detection). For this condition, the following fault is stored in the DME: 190302 - fuel tank ventilation and s
B120323
Jun 1, 2023
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
BMW AG has issued a Delivery Stop effective June 6, 2023 on certain Model Year 2023 - 2024 BMW vehicles that were produced between October 26, 2022 and May 8, 2023.
B090221
Jun 1, 2023
118000 ELECTRICAL SYSTEM:SOFTWARE
With the introduction of the BMW Remote Software Upgrade, all Service Pack 18 vehicles and partial Service Pack 15 vehicles may receive new functionality or modifications in their features.
B630821
Jun 1, 2023
110000 ELECTRICAL SYSTEM
Headlight check control (CC) message 128 "High beam headlight failure" is displayed. The following fault codes are stored during a vehicle test: 80419A - Left high-beam headlight: Short circuit and/or 8041A5 - light outputs: Number of permi
B630821
Jun 1, 2023
120000 EXTERIOR LIGHTING
Headlight check control (CC) message 128 "High beam headlight failure" is displayed. The following fault codes are stored during a vehicle test: 80419A - Left high-beam headlight: Short circuit and/or 8041A5 - light outputs: Number of permi
B240223
Jun 1, 2023
100000 POWER TRAIN
BMW AG has issued an Emissions Recall (effective March 17, 2023) on a certain Model Year 2021 - 2023 BMW vehicles that were produced between June 16, 2020, and December 13, 2022. Due to a software failure, there is the possibility that the
B640821
Jun 1, 2023
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
The air conditioning cycles from cold to warm air while driving or while at a stand still. The vent outlet temperatures vary by 25 degrees Fahrenheit or more (38 F to 60 F +) without changing any climate control settings.
B240223
Jun 1, 2023
118000 ELECTRICAL SYSTEM:SOFTWARE
BMW AG has issued an Emissions Recall (effective March 17, 2023) on a certain Model Year 2021 - 2023 BMW vehicles that were produced between June 16, 2020, and December 13, 2022. Due to a software failure, there is the possibility that the
B651523
May 1, 2023
110000 ELECTRICAL SYSTEM
After programming the head unit (HU-H2), activating the FSC (German word Freischaltcode) Enabling Codes repeatedly fails.
B610123
May 1, 2023
110000 ELECTRICAL SYSTEM
Due to a software error, the vehicle sporadically does not achieve sleep mode. As a result, the 12-volt battery becomes discharged and may cause a no-start condition.
B514616
May 1, 2023
162500 STRUCTURE:BODY:TAILGATE
Upon opening and closing the tailgate, a creaking/groaning sound can be heard from tailgate actuator.
SIB660823
Apr 1, 2023
118620 ELECTRICAL SYSTEM:ADAS:HUD:CAMERA/SENSOR
Issues with the various functions of the camera-based driver assistance systems (KAFAS system) can possibly lead to following customer complaints: KAFAS camera system deactivates itself, due to system restrictions that are not clear to the
SIB660823
Apr 1, 2023
118320 ELECTRICAL SYSTEM:ADAS:DRIVER MONITORING:CAMERA/SENSOR
Issues with the various functions of the camera-based driver assistance systems (KAFAS system) can possibly lead to following customer complaints: KAFAS camera system deactivates itself, due to system restrictions that are not clear to the
B320420
Mar 1, 2023
010000 STEERING
A groaning type noise is heard during the height adjustment.
B260422
Mar 1, 2023
060000 ENGINE AND ENGINE COOLING
There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32 F (0 C) or lower.
B841422
Mar 1, 2023
274300 LANE DEPARTURE:LANE KEEP:NAVIGATION SYSTEM/SOFTWARE
Customer is shown an incorrect GPS location in the vehicle (i.e., Nav Map, coordinates).
B841422
Mar 1, 2023
353500 EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)
Customer is shown an incorrect GPS location in the vehicle (i.e., Nav Map, coordinates).
B630418
Mar 1, 2023
120000 EXTERIOR LIGHTING
One or more of the LED daytime running lights are dim or discolored.
B651623
Mar 1, 2023
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
Customer states there is no audio playback (telephony, navigation, radio) and system sounds (PDC, turn indicators, acoustic signals) may also have failed.
B610123
Mar 1, 2023
110000 ELECTRICAL SYSTEM
Due to a software error, the vehicle sporadically does not achieve sleep mode. As a result, the 12-volt battery becomes discharged and may cause a no-start condition.
B840822
Mar 1, 2023
110000 ELECTRICAL SYSTEM
The 3G network in the US has been shut down. This means that only the 4G network will be available. In the 4G network, voice calls will be transferred via the Voice over LTE (VoLTE) function. For this purpose, the SIM card must perform an I
B840822
Mar 1, 2023
350000 EQUIPMENT
The 3G network in the US has been shut down. This means that only the 4G network will be available. In the 4G network, voice calls will be transferred via the Voice over LTE (VoLTE) function. For this purpose, the SIM card must perform an I
B240223
Mar 1, 2023
100000 POWER TRAIN
BMW AG has issued a Delivery Stop: Due to a software failure, there is the possibility that the transmission does not go into "sleep mode" if the car is turned off.
SIB260422
Feb 6, 2023
060000 ENGINE (PWS)
Engine Variants Updated.
B260422
Feb 1, 2023
060000 ENGINE AND ENGINE COOLING
There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32 F (0 C) or lower. The noise goes away as the vehicle/driveline reaches operating te
B260422
Feb 1, 2023
100000 POWER TRAIN
There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32 F (0 C) or lower. The noise goes away as the vehicle/driveline reaches operating te
B613322
Dec 1, 2022
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Due to a software error, Remote Software Upgrade (RSU) and Remote Support are currently not possible. Additionally, the Integrated Owner's Handbook cannot be displayed.
B612922
Dec 1, 2022
010000 STEERING
The saved steering column positions, vertical and horizontal, are not stored long term.
B260422
Dec 1, 2022
060000 ENGINE AND ENGINE COOLING
There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32F (0C) or lower.
B240222
Dec 1, 2022
160000 STRUCTURE
A cracking, metallic noise from under the center of the vehicle.
B170617
Dec 1, 2022
060000 ENGINE AND ENGINE COOLING
Coolant leaking from the engine compartment. Traces of coolant leaking from the expansion tank of the low temperature cooling system.
B841422
Dec 1, 2022
353500 EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)
Customer is shown an incorrect GPS location in the vehicle (i.e., Nav Map, coordinates).
B540521
Nov 1, 2022
134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY
The sunroof will not operate in either direction. There are NO faults stored related to the sunroof. If the vehicle has any faults stored related to the sunroof, this bulletin does not apply.
B620322
Oct 1, 2022
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
After programming, the customer may complain that the Sport Mode display is not fully displayed in the instrument cluster. Instead of a red background in sport mode, the background is displayed in blue (like ECO PRO mode).
B620322
Oct 1, 2022
118000 ELECTRICAL SYSTEM:SOFTWARE
After programming, the customer may complain that the Sport Mode display is not fully displayed in the instrument cluster. Instead of a red background in sport mode, the background is displayed in blue (like ECO PRO mode).
B650414
Oct 1, 2022
140000 AIR BAGS
According to the customer, the airbag warning light was on, but it may not be illuminated when the vehicle arrives in the workshop. 1. ACSM fault code "930A60 - Seat occupancy detection, front passenger; malfunction" is stored. The fault ma
B650414
Oct 1, 2022
980000 UNKNOWN OR OTHER
According to the customer, the airbag warning light was on, but it may not be illuminated when the vehicle arrives in the workshop. 1. ACSM fault code "930A60 - Seat occupancy detection, front passenger; malfunction" is stored. The fault ma
B650414
Oct 1, 2022
220100 SEATS:BARRIERS
According to the customer, the airbag warning light was on, but it may not be illuminated when the vehicle arrives in the workshop. 1. ACSM fault code "930A60 - Seat occupancy detection, front passenger; malfunction" is stored. The fault ma
B650414
Oct 1, 2022
270000 LANE DEPARTURE
According to the customer, the airbag warning light was on, but it may not be illuminated when the vehicle arrives in the workshop. 1. ACSM fault code "930A60 - Seat occupancy detection, front passenger; malfunction" is stored. The fault ma
B650414
Oct 1, 2022
280000 BACK OVER PREVENTION
According to the customer, the airbag warning light was on, but it may not be illuminated when the vehicle arrives in the workshop. 1. ACSM fault code "930A60 - Seat occupancy detection, front passenger; malfunction" is stored. The fault ma
B620322
Oct 1, 2022
980000 UNKNOWN OR OTHER
After programming, the customer may complain that the Sport Mode display is not fully displayed in the instrument cluster. Instead of a red background in sport mode, the background is displayed in blue (like ECO PRO mode).
B611222
Oct 1, 2022
130000 VISIBILITY
After opening the vehicle with the radio remote control and changing the profile, the exterior mirror settings are lost.
B651922
Oct 1, 2022
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
The customer complains that the radio stations change by themselves.
B662419
Sep 1, 2022
353000 EQUIPMENT:ELECTRICAL
Vehicle cannot be opened or closed using comfort access, engine start is not possible, and the vehicle may not start when placing the key against the steering column.
B611421
Sep 1, 2022
353000 EQUIPMENT:ELECTRICAL
The BMW Gesture Control function may fail permanently as a result of high temperature fluctuations.
SIB650922
Aug 1, 2022
353000 EQUIPMENT:ELECTRICAL
The sound output intermittently drops out entirely. This can be reproduced with all audio sources as well as telephone and voice output.
SIB611322
Jul 1, 2022
160000 STRUCTURE
A limited amount of Model Year 2022/2023 (MY22/23) vehicles were produced with non-functional smart opener control units. The Smart Opener is part of the Comfort Access feature, enabling to open the trunk lid or tailgate using the "foot kic
SIB611322
Jun 1, 2022
160000 STRUCTURE
A limited amount of Model Year 2022/2023 (MY22/23) vehicles were produced with non-functional smart opener control units. The Smart Opener is part of the Comfort Access feature, enabling to open the trunk lid or tailgate using the foot kick
SIB611322
Jun 1, 2022
350000 EQUIPMENT
A limited amount of Model Year 2022/2023 (MY22/23) vehicles were produced with non-functional smart opener control units. The Smart Opener is part of the Comfort Access feature, enabling to open the trunk lid or tailgate using the foot kick
SIB660820
May 1, 2022
118000 ELECTRICAL SYSTEM:ADAS
The functionality of the right rear SRR sensor could be reduced which would display the "Driving Assistance" Check Control Message.
BMW 540I - All Years Overview
Complete safety history for the BMW 540I across all model years (1989, 2024).
38
Total Recalls
340
Total Complaints
0
Investigations
11
Reported Crashes
8
Reported Fires
0
Reported Deaths
BMW 540I - Year by Year
Compare recalls and complaints across model years. Click any year to see full details.
| Year | Recalls | Complaints | |
|---|---|---|---|
| 2025 | 0 | 1 | View |
| 2024 | 1 | 10 | View |
| 2023 | 0 | 7 | View |
| 2022 (current) | 0 | 7 | |
| 2021 | 5 | 13 | View |
| 2020 | 5 | 3 | View |
| 2019 | 1 | 14 | View |
| 2018 | 2 | 57 | View |
| 2017 | 1 | 33 | View |
| 2003 | 2 | 9 | View |
| 2002 | 2 | 17 | View |
| 2001 | 4 | 18 | View |
| 2000 | 2 | 36 | View |
| 1999 | 1 | 29 | View |
| 1998 | 1 | 28 | View |
| 1997 | 0 | 31 | View |
| 1995 | 2 | 15 | View |
| 1994 | 4 | 12 | View |
| 1993 | 1 | 0 | View |
| 1992 | 1 | 0 | View |
| 1991 | 1 | 0 | View |
| 1990 | 1 | 0 | View |
| 1989 | 1 | 0 | View |