2016 NEW FLYER XD60
3 recalls — 0 complaints — 28 TSBs
21V365000 May 18, 2021
FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL
Defect Description
New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
Consequence
A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy
New Flyer will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R21-008.
18V394000 Jun 12, 2018
SERVICE BRAKES, AIR:DISC:CALIPER
Defect Description
New Flyer of America, Inc. (New Flyer) is recalling certain 2014-2016 New Flyer XT60, 2014-2017 New Flyer XN60 and XD60, and 2015-2017 New Flyer XDE60 urban transit buses equipped with ZF Axles that have radial air disk brakes. Surface roughness of a guide pin in the radial brake calipers may cause... Read more
Consequence
Breakage of the guide pin can cause a reduction of braking ability and an increase in stopping distances, or a loss of tire pressure, increasing the risk of a crash.
Remedy
New Flyer will notify owners, and dealers will install a bushing kit and reinstall the brake calipers, free of charge. The recall began June 29, 2018. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R18-010.
16V223000 Apr 19, 2016
ELECTRICAL SYSTEM:SOFTWARE
Defect Description
New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XN35, 2014-2016 XD35, XD60, XDE40, 2015-2016 XD40, XDE60, 2014 XDE35, 2013-2015 XE40, 2013-2016 XN40, XN60, and 2014-2015 XT40, and XT60 transit buses. These buses have an Electric Transit Operator (ETO) controller t... Read more
Consequence
If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers.
Remedy
New Flyer will notify owners, and dealers will install a firmware upgrade, and replace the roller bracket plates, free of charge. The recall began on May 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R16-005.
No complaints found for this vehicle.
Technical Service Bulletins — 2016 NEW FLYER XD60
28 manufacturer communications from 22 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 350000 EQUIPMENT | 7 |
| 160000 STRUCTURE | 4 |
| 355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL | 3 |
| 070000 FUEL SYSTEM, GASOLINE | 2 |
| 353000 EQUIPMENT:ELECTRICAL | 1 |
| 118000 ELECTRICAL SYSTEM:SOFTWARE | 1 |
| 111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY | 1 |
| 356000 EQUIPMENT ADAPTIVE/MOBILITY | 1 |
ITS60288
Oct 8, 2021
160000 STRUCTURE
This Instruction to Service (ITS) decribes the inspection procedure required to inspect the upper bulkhead brakets for cracks, on the articulation joint of a sixty foot bus.
ITS59266
Sep 21, 2021
160000 STRUCTURE
Technical Instruction describing how to mechanically fasten the Engergy Guide System (EGS) support brackets to the existing upper bulkhead structure at the articulation joint.
SMB-182
Sep 4, 2018
350000 EQUIPMENT
This Service Manual Bulletin Identifies a New Requirement for Bolt Replacement in the Artic Joint Support Frame Installed on your New Flyer Vehicle.
SMB-182
Sep 4, 2018
160000 STRUCTURE
This Service Manual Bulletin Identifies a New Requirement for Bolt Replacement in the Artic Joint Support Frame Installed on your New Flyer Vehicle.
SMB180
Aug 17, 2018
100000 POWER TRAIN
This Service Manual Bulletin Provides Updated Preventive Maintenace Interval for the Crankcase Breather Tube Element on Buses Equipped with a Cummins Diesel ISL 07 or ISL 09 Engine.
ITS6830
May 31, 2018
350000 EQUIPMENT
This Maintenance Instruction Describes How to Install the Optional Wheelchair Ramp Manual Extension Tool. (This tool is not required to manually deploy or stow the wheelchair ramp).
SMB178
Jan 5, 2018
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
SMB178
Jan 5, 2018
350000 EQUIPMENT
This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
PMB049
Jan 5, 2018
350000 EQUIPMENT
This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg brake and accelerator assembly on specifically equipped vehicles.
ITS6683
Dec 31, 2017
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This Maintenance Instruction Describes How to Install New Articulation Joint Panel Cosmetic Caps.
SMB177
Dec 6, 2017
350000 EQUIPMENT
This Service Manual Bulletin provides new inspection and replacement requirements for the coolant hoses located above the SDS enclosure on specifically equipped buses.
SMB176
Nov 15, 2017
350000 EQUIPMENT
This Service Manual Bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. This bulletin only applies to vehicles with New Fl
ITS6467
Oct 31, 2017
021242 SUSPENSION:FRONT:SPRINGS:LEAF SPRING ASSEMBLY:HANGER,BRACKET
This Maintenance Instruction Describes How to Add Re-enforcement Brackets to the Existing Air Accessory Tank Mounting Bracket.
SMB173
Aug 11, 2017
070000 FUEL SYSTEM, GASOLINE
This bulletin provides PM inspection requirements for the K-menber on the fuel tank support structure
PMB048
Aug 11, 2017
060000 ENGINE AND ENGINE COOLING
This Parts Manual bulletin provides information on the part numbers of the engine lift brackets
ITS6572
Jun 30, 2017
107000 POWER TRAIN:AXLE HUBS
This Maintenance Instruction describes an inspection of ZF center axle hub/rotor bolt torque.
SMB170
Jun 28, 2017
070000 FUEL SYSTEM, GASOLINE
This Service Manual Bulletin provides a correction for the information regarding the replacement of the DEF tank suction filter.
SMB170
Jun 28, 2017
350000 EQUIPMENT
This Service Manual Bulletin provides a correction for the information regarding the replacement of the DEF tank suction filter.
SMB168
Mar 31, 2017
081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
Service Manula Bulletin provides revised OEM information on the exhaust, after treatment System and DEF tank.
SMB168
Mar 31, 2017
080000 FUEL SYSTEM, DIESEL
Service Manula Bulletin provides revised OEM information on the exhaust, after treatment System and DEF tank.
SMB168
Mar 31, 2017
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
Service Manula Bulletin provides revised OEM information on the exhaust, after treatment System and DEF tank.
ITS6420
Nov 30, 2016
118000 ELECTRICAL SYSTEM:SOFTWARE
TECHNICAL INSTRUCTION FOR AMEREX DISPLAY MODULE AND FIRMWARE VALIDATION
ITS6420
Nov 30, 2016
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
TECHNICAL INSTRUCTION FOR AMEREX DISPLAY MODULE AND FIRMWARE VALIDATION
ITS6413
Nov 30, 2016
353000 EQUIPMENT:ELECTRICAL
TECHNICAL INSTRUCTION TO REPLACE VERTICAL BOOSTER PUMP WITH A HORIZONTAL BOOSTER PUMP
ITS6402
Oct 31, 2016
356000 EQUIPMENT ADAPTIVE/MOBILITY
TECHNICAL INSTRUCTION TO REWORK HEAT EXCHANGER COOLANT LINE AND LINE ROUTING.
ITS6368
Oct 31, 2016
111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
TECHNICAL INSTRUCTION TO REWIRE THE VOLTAGE REGULATOR POWER SUPPLY FROM THE BATTERY SIDE TO THE LOAD SIDE OF THE BATTERY DISCONNECT SWITCH.
ITS6364
Sep 30, 2016
062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM
TECHNICAL INSTRUCTION TO REWORK HEAT EXCHANGER CABIN LOOP LINE AND ROUTING.
ITS6221
Aug 30, 2016
160000 STRUCTURE
TECHNICAL INSTRUCTION TO REMOVE AND REWORK ARTICULATION JOINT BELLOWS ASSEMBLY ON SPECIFICALLY EQUIPPED VEHICLES
NEW FLYER XD60 — All Years Overview
Complete safety history for the NEW FLYER XD60 across all model years (2013–2026).
44
Total Recalls
5
Total Complaints
0
Investigations
3
Reported Crashes
2
Reported Fires
0
Reported Deaths
NEW FLYER XD60 — Year by Year
Compare recalls and complaints across model years. Click any year to see full details.