2021 NEW FLYER XD60
3 recalls — 0 complaints — 12 TSBs
25V898000 Dec 19, 2025
ELECTRONIC STABILITY CONTROL (ESC)
Defect Description
New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic ... Read more
Consequence
An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy
New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
22V637000 Aug 24, 2022
STEERING
Defect Description
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2022 XD40, XD60, XDE40, 2022 XN35, XE40, XN40, and 2021 XN60 transit buses. The steering gears may have been incorrectly assembled, which can cause the gear to fracture.
Consequence
A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.
Remedy
Dealers will inspect and replace the steering gear if required, free of charge. Owner notification letters were mailed on September 2, 2022. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-026.
21V365000 May 18, 2021
FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL
Defect Description
New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
Consequence
A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy
New Flyer will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R21-008.
No complaints found for this vehicle.
Technical Service Bulletins — 2021 NEW FLYER XD60
12 manufacturer communications from 6 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 160000 STRUCTURE | 2 |
| 350000 EQUIPMENT | 2 |
| 110000 ELECTRICAL SYSTEM | 2 |
| 080000 FUEL SYSTEM, DIESEL | 1 |
| 090000 FUEL SYSTEM, OTHER | 1 |
| 355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL | 1 |
| 356000 EQUIPMENT ADAPTIVE/MOBILITY | 1 |
| 114000 ELECTRICAL SYSTEM:WIRING | 1 |
ITS60838
Nov 3, 2023
110000 ELECTRICAL SYSTEM
Instruction to Service 60838 to check/replace fuse box mounting hardware as required.
ITS60418
Mar 10, 2022
020000 SUSPENSION
This technical instruction describes how to replace dust covers and seal and protect the harnesses associated with the Smart Rider suspension leveling system for buses with components only installed on the front axle.
ITS60418
Mar 10, 2022
110000 ELECTRICAL SYSTEM
This technical instruction describes how to replace dust covers and seal and protect the harnesses associated with the Smart Rider suspension leveling system for buses with components only installed on the front axle.
ITS60381
Feb 1, 2022
350000 EQUIPMENT
This Instruction to Service describes how to install a reminder decal for the SDS panel retaining lanyard on specifically equipped buses.
ITS60288
Oct 8, 2021
160000 STRUCTURE
This Instruction to Service (ITS) decribes the inspection procedure required to inspect the upper bulkhead brakets for cracks, on the articulation joint of a sixty foot bus.
ITS59303
Aug 31, 2021
114000 ELECTRICAL SYSTEM:WIRING
Technical Instruction describing hos to remove, rework, and replace the stop request sign support bracket, to promote clearance for electrical wiring.
ITS59303
Aug 31, 2021
160000 STRUCTURE
Technical Instruction describing hos to remove, rework, and replace the stop request sign support bracket, to promote clearance for electrical wiring.
ITS59303
Aug 31, 2021
350000 EQUIPMENT
Technical Instruction describing hos to remove, rework, and replace the stop request sign support bracket, to promote clearance for electrical wiring.
ITS59195
Jul 23, 2021
080000 FUEL SYSTEM, DIESEL
Technical Instruction discribing how to replace the interal spring in a fuel tank Level Control Valve (LVC).
ITS59195
Jul 23, 2021
090000 FUEL SYSTEM, OTHER
Technical Instruction discribing how to replace the interal spring in a fuel tank Level Control Valve (LVC).
ITS59195
Jul 23, 2021
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Technical Instruction discribing how to replace the interal spring in a fuel tank Level Control Valve (LVC).
ITS59195
Jul 23, 2021
356000 EQUIPMENT ADAPTIVE/MOBILITY
Technical Instruction discribing how to replace the interal spring in a fuel tank Level Control Valve (LVC).
NEW FLYER XD60 — All Years Overview
Complete safety history for the NEW FLYER XD60 across all model years (2013–2026).
44
Total Recalls
5
Total Complaints
0
Investigations
3
Reported Crashes
2
Reported Fires
0
Reported Deaths
NEW FLYER XD60 — Year by Year
Compare recalls and complaints across model years. Click any year to see full details.