2015 NEW FLYER XD60
5 recalls — 0 complaints — 39 TSBs
18V827000 Nov 22, 2018
EQUIPMENT
Defect Description
New Flyer of America, Inc. (New Flyer) is recalling certain 2015-2017 New Flyer XD40 and XN60, 2015 XD60 and XDE40 and 2013-2017 XN40 vehicles, equipped with certain Kidde Technologies, Inc. (KTI) KDS-25 fire extinguishers as part of the optional fire suppression system. The actuator of the extingu... Read more
Consequence
If the fire suppression system does not work as intended, it can increase the risk of injury in the event of a fire.
Remedy
New Flyer has notified owners, and KTI will inspect the fire suppression systems and replace the electrical piston actuators, as necessary, free of charge. The recall began on November 29, 2018. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is... Read more
18V394000 Jun 12, 2018
SERVICE BRAKES, AIR:DISC:CALIPER
Defect Description
New Flyer of America, Inc. (New Flyer) is recalling certain 2014-2016 New Flyer XT60, 2014-2017 New Flyer XN60 and XD60, and 2015-2017 New Flyer XDE60 urban transit buses equipped with ZF Axles that have radial air disk brakes. Surface roughness of a guide pin in the radial brake calipers may cause... Read more
Consequence
Breakage of the guide pin can cause a reduction of braking ability and an increase in stopping distances, or a loss of tire pressure, increasing the risk of a crash.
Remedy
New Flyer will notify owners, and dealers will install a bushing kit and reinstall the brake calipers, free of charge. The recall began June 29, 2018. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R18-010.
16V223000 Apr 19, 2016
ELECTRICAL SYSTEM:SOFTWARE
Defect Description
New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XN35, 2014-2016 XD35, XD60, XDE40, 2015-2016 XD40, XDE60, 2014 XDE35, 2013-2015 XE40, 2013-2016 XN40, XN60, and 2014-2015 XT40, and XT60 transit buses. These buses have an Electric Transit Operator (ETO) controller t... Read more
Consequence
If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers.
Remedy
New Flyer will notify owners, and dealers will install a firmware upgrade, and replace the roller bracket plates, free of charge. The recall began on May 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R16-005.
16V038000 Jan 26, 2016
SEATS
Defect Description
New Flyer Industries, Ltd. (New Flyer) is recalling certain model year 2015 New Flyer MD30, 2012 C35LFR, 2010-2011 D35LFR, NABI 35LFW, 2011 D40LFR, 2010-2012 D60LFR and NABI 31LFW, 2010 C40LF, DE35LF, D40LF, DE40LFA, DE60LFA, GE35LFR and GE40LF, 2009 DE60LF and GE40LFR, 2010-2013 C40LFR, DE60LFR, NA... Read more
Consequence
If the seatbelt anchorage assembly separates from the J-Bracket, the bus driver may not be properly restrained in the event of a crash, increasing their risk of injury.
Remedy
New Flyer will notify owners instructing them to inspect their seats for missing welds. Recaro will supply replacement anchorage brackets and cover the labor to replace them if any welds are missing, free of charge. The recall began on February 4, 2016. Owners may contact New Flyer customer servi... Read more
15V333000 Jun 1, 2015
STRUCTURE:BODY:DOOR
Defect Description
New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XE40, XN35, and XN60, 2014 XD35, XDE40, and XT60, 2014-2015 XD60, and XT40, 2013-2014 XDE35, and XN40, and 2015 XDE60 transit buses. These vehicles have door controller assemblies that may have a software defect whic... Read more
Consequence
If the rear bus door opens while the bus is in motion, there is an increased risk of injury for the passengers.
Remedy
New Flyer will notify owners, and dealers will update the Door Controller Assembly software, free of charge. The recall began on June 24, 2015. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R15-006.
No complaints found for this vehicle.
Technical Service Bulletins — 2015 NEW FLYER XD60
39 manufacturer communications from 30 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 160000 STRUCTURE | 7 |
| 350000 EQUIPMENT | 7 |
| 355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL | 5 |
| 020000 SUSPENSION | 2 |
| 110000 ELECTRICAL SYSTEM | 2 |
| 070000 FUEL SYSTEM, GASOLINE | 2 |
| 081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY | 2 |
| 062100 ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY | 1 |
ITS60288
Oct 8, 2021
160000 STRUCTURE
This Instruction to Service (ITS) decribes the inspection procedure required to inspect the upper bulkhead brakets for cracks, on the articulation joint of a sixty foot bus.
ITS59266
Sep 21, 2021
160000 STRUCTURE
Technical Instruction describing how to mechanically fasten the Engergy Guide System (EGS) support brackets to the existing upper bulkhead structure at the articulation joint.
ITS58843
Dec 31, 2020
160000 STRUCTURE
This is a technical service instruction describing how to weld/repair cracks as required at Diesel Exhaust Fluid (DEF) tank bracket, and add reinforcement bracket at DEF tank bracket area.
ITS58843
Dec 31, 2020
081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
This is a technical service instruction describing how to weld/repair cracks as required at Diesel Exhaust Fluid (DEF) tank bracket, and add reinforcement bracket at DEF tank bracket area.
SMB-182
Sep 4, 2018
350000 EQUIPMENT
This Service Manual Bulletin Identifies a New Requirement for Bolt Replacement in the Artic Joint Support Frame Installed on your New Flyer Vehicle.
SMB-182
Sep 4, 2018
160000 STRUCTURE
This Service Manual Bulletin Identifies a New Requirement for Bolt Replacement in the Artic Joint Support Frame Installed on your New Flyer Vehicle.
SMB180
Aug 17, 2018
100000 POWER TRAIN
This Service Manual Bulletin Provides Updated Preventive Maintenace Interval for the Crankcase Breather Tube Element on Buses Equipped with a Cummins Diesel ISL 07 or ISL 09 Engine.
SMB178
Jan 5, 2018
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
SMB178
Jan 5, 2018
350000 EQUIPMENT
This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
PMB049
Jan 5, 2018
350000 EQUIPMENT
This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg brake and accelerator assembly on specifically equipped vehicles.
ITS6683
Dec 31, 2017
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This Maintenance Instruction Describes How to Install New Articulation Joint Panel Cosmetic Caps.
SMB177
Dec 6, 2017
350000 EQUIPMENT
This Service Manual Bulletin provides new inspection and replacement requirements for the coolant hoses located above the SDS enclosure on specifically equipped buses.
SMB176
Nov 15, 2017
350000 EQUIPMENT
This Service Manual Bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. This bulletin only applies to vehicles with New Fl
ITS6467
Oct 31, 2017
021242 SUSPENSION:FRONT:SPRINGS:LEAF SPRING ASSEMBLY:HANGER,BRACKET
This Maintenance Instruction Describes How to Add Re-enforcement Brackets to the Existing Air Accessory Tank Mounting Bracket.
SMB173
Aug 11, 2017
070000 FUEL SYSTEM, GASOLINE
This bulletin provides PM inspection requirements for the K-menber on the fuel tank support structure
PMB048
Aug 11, 2017
060000 ENGINE AND ENGINE COOLING
This Parts Manual bulletin provides information on the part numbers of the engine lift brackets
ITS6572
Jun 30, 2017
107000 POWER TRAIN:AXLE HUBS
This Maintenance Instruction describes an inspection of ZF center axle hub/rotor bolt torque.
SMB170
Jun 28, 2017
350000 EQUIPMENT
This Service Manual Bulletin provides a correction for the information regarding the replacement of the DEF tank suction filter.
SMB170
Jun 28, 2017
070000 FUEL SYSTEM, GASOLINE
This Service Manual Bulletin provides a correction for the information regarding the replacement of the DEF tank suction filter.
SMB168
Mar 31, 2017
081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
Service Manula Bulletin provides revised OEM information on the exhaust, after treatment System and DEF tank.
SMB168
Mar 31, 2017
080000 FUEL SYSTEM, DIESEL
Service Manula Bulletin provides revised OEM information on the exhaust, after treatment System and DEF tank.
SMB168
Mar 31, 2017
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
Service Manula Bulletin provides revised OEM information on the exhaust, after treatment System and DEF tank.
ITS6348
Dec 31, 2016
020000 SUSPENSION
TECHNICAL INSTRUCTION TO MODIFY ARTICULATION JOINT BELLOWS ASSEMBLY CLEARANCE.
ITS6348
Dec 31, 2016
350000 EQUIPMENT
TECHNICAL INSTRUCTION TO MODIFY ARTICULATION JOINT BELLOWS ASSEMBLY CLEARANCE.
ITS6236
Nov 30, 2016
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
TECHNICAL INSTRUCTION TO ADD PRESSURE PROTECTION VALVE AT THE SPRING/PARKING BRAKE EMERGENCY RELEASE TANK.
ITS6236
Nov 30, 2016
030000 BRAKES (PWS)
TECHNICAL INSTRUCTION TO ADD PRESSURE PROTECTION VALVE AT THE SPRING/PARKING BRAKE EMERGENCY RELEASE TANK.
ITS6406
Oct 31, 2016
010000 STEERING
TECHNICAL INSTRUCTION TO CORRECT INSTALLATION OF STEERING GEARBOX MOUNTING PLATE.
ITS6368
Oct 31, 2016
111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
TECHNICAL INSTRUCTION TO REWIRE THE VOLTAGE REGULATOR POWER SUPPLY FROM THE BATTERY SIDE TO THE LOAD SIDE OF THE BATTERY DISCONNECT SWITCH.
ITS6221
Aug 30, 2016
160000 STRUCTURE
TECHNICAL INSTRUCTION TO REMOVE AND REWORK ARTICULATION JOINT BELLOWS ASSEMBLY ON SPECIFICALLY EQUIPPED VEHICLES
ITS6254
Apr 30, 2016
110000 ELECTRICAL SYSTEM
TECHNICAL INSTRUCTION TO RECONFIGURE VOLTAGE SENSE CONNECTION WIRING ON SPECIFICALLY EQUIPPED VEHICLES
ITS6234
Apr 30, 2016
160000 STRUCTURE
TECHNICAL INSTRUCTION TO INSPECT FRONT MASK SUPPORT BRACKET BOND AND REPAIR IF REQUIRED ON SPECIFICALLY EQUIPPED VEHICLES
1604 NHTSA
Apr 6, 2016
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Sec. 579.5 - Notices, bulletins, custoimer satisf ac tion campaigns, consumer advisories, and other communications.
ITS6185
Mar 31, 2016
160000 STRUCTURE
TECHNICAL INSTRUCTION TO INSPECT STREET SIDE DRIVER'S EXTERIOR MIRROR SNAP BUSHING.
ITS6216
Mar 31, 2016
138800 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:FAN/MOTOR
TECHNICAL INSTRUCTION TO REMOVE AND REPLACE DEFROSTER HEATER BLOWER RESISTOR.
1603 NHTSA
Mar 3, 2016
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Sec. 579.5 - Notices, bulletins, custoimer satisf ac tion campaigns, consumer advisories, and other communications.
ITS6167
Feb 29, 2016
353000 EQUIPMENT:ELECTRICAL
Technical Instruction to Rotate Current Sensor.
ITS6167
Feb 29, 2016
110000 ELECTRICAL SYSTEM
Technical Instruction to Rotate Current Sensor.
SMB-145
Jul 29, 2015
020000 SUSPENSION
NEW FLYER: INFORMATION REGARDING THE WHEEL FLANGE AND LOWER RADIUS ROAD TO AXLE INSTALLATION WHEREBY CONDITION OF BOLTS NEED CHECKING AND IF ANY DEFORMITY OR DAMAGE TO MOUNTING BOLTS, HAVE THEM REPLACED. NO YEARS OR MODEL LISTED. *PE
ITS5909
Jun 25, 2015
062100 ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
NEW FLYER: 2010 EPA OR NEWER ENGINES AND MINI-HYBRID COOLING SYSTEM BUSES WITH ISOLATED PIPE CLAMPS MAY EXPERIENCE RADIATOR CORROSION. *TA
NEW FLYER XD60 — All Years Overview
Complete safety history for the NEW FLYER XD60 across all model years (2013–2026).
44
Total Recalls
5
Total Complaints
0
Investigations
3
Reported Crashes
2
Reported Fires
0
Reported Deaths
NEW FLYER XD60 — Year by Year
Compare recalls and complaints across model years. Click any year to see full details.