2013 NEW FLYER XD60

4 recalls — 2 complaints — 33 TSBs

16V038000 Jan 26, 2016
SEATS
Defect Description
New Flyer Industries, Ltd. (New Flyer) is recalling certain model year 2015 New Flyer MD30, 2012 C35LFR, 2010-2011 D35LFR, NABI 35LFW, 2011 D40LFR, 2010-2012 D60LFR and NABI 31LFW, 2010 C40LF, DE35LF, D40LF, DE40LFA, DE60LFA, GE35LFR and GE40LF, 2009 DE60LF and GE40LFR, 2010-2013 C40LFR, DE60LFR, NA... Read more
Consequence
If the seatbelt anchorage assembly separates from the J-Bracket, the bus driver may not be properly restrained in the event of a crash, increasing their risk of injury.
Remedy
New Flyer will notify owners instructing them to inspect their seats for missing welds. Recaro will supply replacement anchorage brackets and cover the labor to replace them if any welds are missing, free of charge. The recall began on February 4, 2016. Owners may contact New Flyer customer servi... Read more
4,848 vehicles affected
Manufacturer: New Flyer Industries Ltd.
14V532000 Sep 4, 2014
SERVICE BRAKES, AIR
Defect Description
New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 XD35, XDE35, XE40, and 2013-2014 XD40, XD60, XDE40, XDE60, XN35, XN40, and XN60 transit buses. During installation, the Brake Pedal Mounting Plate may have been clamped between the Brake Pedal Assembly and the Brake Valve Ac... Read more
Consequence
The binding of the piston may result in increased resistance while applying the brakes and the potential for brake drag once the brake pedal is released. These conditions increase the risk of a crash.
Remedy
New Flyer will notify owners and will replace the brake pedal mounting plate and the Brake Valve Actuator (BVA), free of charge. The recall began on September 15, 2014. Owners may contact New Flyer customer service at 1-204-934-4876. New Flyer's number for this recall is R14-019.
731 vehicles affected
Manufacturer: New Flyer Industries Ltd.
13V487000 Oct 17, 2013
SERVICE BRAKES, AIR
Defect Description
New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 XD40 buses manufactured May 24, 2013, through September 5, 2013; model year 2013 XN40 buses manufactured April 18, 2013, through September 11, 2013; model year 2013 XD60 buses manufactured May 31, 2013, through September 5, 2... Read more
Consequence
In the event of a loss of air supply pressure in the rear air reservoir, there would be a loss of service braking effect on both the front and rear axles, increasing the risk of a crash.
Remedy
New Flyer has notified owners, and dealers will inspect, and correct the air line routing, as needed, free of charge. Owners may contact New Flyer at 1-204-982-8400. New Flyer's recall number is R13-023.
119 vehicles affected
Manufacturer: New Flyer Industries Ltd.
13V221000 May 28, 2013
ELECTRICAL SYSTEM:IGNITION:SWITCH
Defect Description
New Flyer Industries is recalling certain model year 2012 XD35 and XD40, model year 2013 XD60, XDE40 and XDE60 and model year 2012-2013 XN40 and XN60 transit buses. In the affected buses, the push-to-start button switch may have a weak return spring, allowing the engine to start unexpectedly.
Consequence
If the engine starts without warning, there is an increased risk for injury to persons working on or near the engine.
Remedy
New Flyer will notify owners, and dealers will inspect and replace the switches free of charge. The recall began June 19, 2013. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's recall number is R13-014.
188 vehicles affected
Manufacturer: New Flyer Industries Ltd.

Complaint Statistics

2 total complaints 2 fires

Top Reported Components

ComponentComplaints
ELECTRICAL SYSTEM1
ENGINE1
ELECTRICAL SYSTEM Jul 20, 2016
Incident date: Jun 18, 2016
"U" BOLT THAT SECURES THE CHARGE AIR COOLER PIPE FOR THE ENGINE, RUBBED THROUGH THE 24 VOLTS DC POSITIVE CABLE INSULATION THAT CAUSE A DIRECT SHORT TO GROUND, IGNITING THE REAR ENGINE COMPARTMENT INTO FLAMES, WHILE THE BUS WAS PARKED BY THE FUEL ISLAND AFTER COMING OFF REVENUE SERVICE.
Fire
ENGINE Jul 20, 2016
Incident date: Jun 18, 2016
"U" BOLT THAT SECURES THE CHARGE AIR COOLER PIPE FOR THE ENGINE, RUBBED THROUGH THE 24 VOLTS DC POSITIVE CABLE INSULATION THAT CAUSE A DIRECT SHORT TO GROUND, IGNITING THE REAR ENGINE COMPARTMENT INTO FLAMES, WHILE THE BUS WAS PARKED BY THE FUEL ISLAND AFTER COMING OFF REVENUE SERVICE.
Fire

Technical Service Bulletins — 2013 NEW FLYER XD60

33 manufacturer communications from 22 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
350000 EQUIPMENT7
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL3
110000 ELECTRICAL SYSTEM3
062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM2
070000 FUEL SYSTEM, GASOLINE2
060000 ENGINE AND ENGINE COOLING2
220000 SEATS1
160000 STRUCTURE1
SMB-182 Sep 4, 2018
160000 STRUCTURE
This Service Manual Bulletin Identifies a New Requirement for Bolt Replacement in the Artic Joint Support Frame Installed on your New Flyer Vehicle.
SMB-182 Sep 4, 2018
350000 EQUIPMENT
This Service Manual Bulletin Identifies a New Requirement for Bolt Replacement in the Artic Joint Support Frame Installed on your New Flyer Vehicle.
SMB180 Aug 17, 2018
100000 POWER TRAIN
This Service Manual Bulletin Provides Updated Preventive Maintenace Interval for the Crankcase Breather Tube Element on Buses Equipped with a Cummins Diesel ISL 07 or ISL 09 Engine.
SMB178 Jan 5, 2018
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
SMB178 Jan 5, 2018
350000 EQUIPMENT
This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
PMB049 Jan 5, 2018
350000 EQUIPMENT
This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg brake and accelerator assembly on specifically equipped vehicles.
ITS6683 Dec 31, 2017
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This Maintenance Instruction Describes How to Install New Articulation Joint Panel Cosmetic Caps.
SMB177 Dec 6, 2017
350000 EQUIPMENT
This Service Manual Bulletin provides new inspection and replacement requirements for the coolant hoses located above the SDS enclosure on specifically equipped buses.
SMB176 Nov 15, 2017
350000 EQUIPMENT
This Service Manual Bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. This bulletin only applies to vehicles with New Fl
SMB173 Aug 11, 2017
070000 FUEL SYSTEM, GASOLINE
This bulletin provides PM inspection requirements for the K-menber on the fuel tank support structure
PMB048 Aug 11, 2017
060000 ENGINE AND ENGINE COOLING
This Parts Manual bulletin provides information on the part numbers of the engine lift brackets
SMB170 Jun 28, 2017
350000 EQUIPMENT
This Service Manual Bulletin provides a correction for the information regarding the replacement of the DEF tank suction filter.
SMB170 Jun 28, 2017
070000 FUEL SYSTEM, GASOLINE
This Service Manual Bulletin provides a correction for the information regarding the replacement of the DEF tank suction filter.
SMB168 Mar 31, 2017
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
Service Manula Bulletin provides revised OEM information on the exhaust, after treatment System and DEF tank.
SMB168 Mar 31, 2017
080000 FUEL SYSTEM, DIESEL
Service Manula Bulletin provides revised OEM information on the exhaust, after treatment System and DEF tank.
SMB168 Mar 31, 2017
081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
Service Manula Bulletin provides revised OEM information on the exhaust, after treatment System and DEF tank.
ITS6236 Nov 30, 2016
030000 BRAKES (PWS)
TECHNICAL INSTRUCTION TO ADD PRESSURE PROTECTION VALVE AT THE SPRING/PARKING BRAKE EMERGENCY RELEASE TANK.
ITS6236 Nov 30, 2016
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
TECHNICAL INSTRUCTION TO ADD PRESSURE PROTECTION VALVE AT THE SPRING/PARKING BRAKE EMERGENCY RELEASE TANK.
ITS5909 Jun 25, 2015
062100 ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
NEW FLYER: 2010 EPA OR NEWER ENGINES AND MINI-HYBRID COOLING SYSTEM BUSES WITH ISOLATED PIPE CLAMPS MAY EXPERIENCE RADIATOR CORROSION. *TA
ITS5909 Jan 31, 2015
353000 EQUIPMENT:ELECTRICAL
Technical Instruction to Add EMP Radiator Ground Straps.
ITS5850 Oct 31, 2014
110000 ELECTRICAL SYSTEM
TECHNICAL INSTRUCTION TO REMOVE AND REPLACE SMARTREND FOOT SWITCHES.
ITS5652 Apr 30, 2014
062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM
Technical Instruction to Remove and replace EMP booster pump.
ITS5652 Apr 30, 2014
110000 ELECTRICAL SYSTEM
TECHNICAL INSTRUCTION TO REMOVE AND REPLACE EMP BOOSTER PUMP.
ITS5603 Mar 31, 2014
071110 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP
TECHNICAL INSTRUCTION TO REMOVE AND REPLACE DEF TANK FILLER NECK AND CAP.
ITS-5322 Jan 13, 2014
062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM
NEW FLYER: INFORMATION PROVIDED ON THE REMOVAL OF THE ISE COOLING LOOP BYPASS. NO MODEL OR YEARS LISTED. *PE
ITS5601 Dec 31, 2013
110000 ELECTRICAL SYSTEM
Technical Instruction to Correct Randon Shutdown of Instrument Panel.
ITS5601 Dec 31, 2013
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Technical Instruction to Correct Randon Shutdown of Instrument Panel.
579.5 Dec 13, 2013
220000 SEATS
NEW FLYER: SEE DOCUMENT SEARCH BUTTON FOR OWNERS LETTER. MANUFACTURER RECOMMENDS CUSTOMERS DISABLE CERTAIN SEATS ON TRANSIT BUSES *CN
ITS5487 Jul 31, 2013
060000 ENGINE AND ENGINE COOLING
Technical Instruction to Add Thermo-L-Wrap to Coolant Lines.
ITS5426 Jun 30, 2013
162200 STRUCTURE:BODY:BUMPERS
Technical Instruction to Modify Front Curbside Skid Plate Installation.
ITS5369 Apr 30, 2013
350000 EQUIPMENT
Technical Instruction to Replace Steering Box Mounting Spacer.
ITS5369 Apr 30, 2013
013000 STEERING:GEAR BOX (OTHER THAN RACK AND PINION)
Technical Instruction to Replace Steering Box Mounting Spacer.
ITS5369 Apr 30, 2013
010000 STEERING
Technical Instruction to Replace Steering Box Mounting Spacer.

NEW FLYER XD60 — All Years Overview

Complete safety history for the NEW FLYER XD60 across all model years (2013–2026).

44 Total Recalls
5 Total Complaints
0 Investigations
3 Reported Crashes
2 Reported Fires
0 Reported Deaths

NEW FLYER XD60 — Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2026 1 0 View
2025 1 0 View
2024 2 0 View
2023 5 0 View
2022 3 0 View
2021 3 0 View
2020 2 0 View
2019 2 0 View
2018 2 0 View
2017 4 3 View
2016 3 0 View
2015 5 0 View
2014 7 0 View
2013 (current) 4 2

Other NEW FLYER Models

Model Recalls Complaints
40BRT 0 0 View
40LFA 0 0 View
40SF 0 0 View
C30LF 0 0 View
C35LF 0 0 View
C35LFR 0 0 View
C40FLR 0 0 View
C40HF 0 0 View