2019 KENWORTH C500

4 recalls, 0 complaints - 28 TSBs

24V145000 Feb 23, 2024
SERVICE BRAKES, AIR:SUPPLY:RESERVOIR/TANK
Defect Description
PACCAR Incorporated (PACCAR) is recalling certain 2009-2021 Kenworth C500, 2012-2021 Kenworth T440, 2009-2015 Kenworth T660, 2015-2024 Kenworth T680, 2009-2024 Kenworth T800, 2009-2020 Kenworth T370, 2014-2023 Kenworth T880, 2011-2016 Kenworth T470, 2023 Kenworth T480, and 2009-2019 Kenworth W900 ve... Read more
Consequence
Insufficient air volume can reduce braking performance and increase the risk of a crash.
Remedy
Dealers will install the correct volume air tanks, free of charge. Owner notification letters were mailed August 12, 2024. Additional owner notification letters were mailed October 27, 2025. Owners may contact PACCAR customer service at 1-425-828-5888. PACCAR's number for this recall is 24KWD.
936 vehicles affected
Manufacturer: PACCAR Incorporated
18V931000 Dec 21, 2018
POWER TRAIN:CLUTCH ASSEMBLY
Defect Description
PACCAR Incorporated (PACCAR) is recalling certain 2018-2019 Peterbilt 337, 348, 365, 367, 389, 567, 579 and 587 trucks and 2018-2019 Kenworth C500, T270, T370, T440, T660, T680, T800, T880 and W900 trucks equipped with automated manual transmissions. An internal component in the clutch assembly may... Read more
Consequence
Unintended movement of a vehicle can increase the risk of a crash.
Remedy
PACCAR will notify owners, and dealers will update the transmission control module, free of charge. The recall began February 23, 2019. Owners may contact PACCAR customer service at 1-940-591-4220. PACCAR's numbers for this recall are 18PBE and 18KWH.
25,556 vehicles affected
Manufacturer: PACCAR Incorporated
18V657000 Sep 21, 2018
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
Defect Description
PACCAR Incorporated (PACCAR) is recalling certain 2017-2019 Kenworth C500, T600, T660, T680, T800, T880 and W900 trucks, as well as Peterbilt 367, 386, 389, 567, 579 and 587 trucks, equipped with Cummins ISX15 or X15 diesel engines. In certain driving conditions, such as on a long down-hill grade, ... Read more
Consequence
If the fuel line bursts, fuel may leak onto the road resulting in a roadway hazard for other motorists. The engine may also stall without warning, resulting in the vehicle's inability to restart, increasing the risk of a crash.
Remedy
Cummins will notify owners, and dealers will replace the suspect fuel pump cooling circuit screen, free of charge. The recall began November 21, 2018. Owners may contact PACCAR customer service at 1-940-591-4220. PACCAR's number for this recall is 18E081.
48,896 vehicles affected
Manufacturer: PACCAR Incorporated
18V555000 Aug 22, 2018
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
Defect Description
PACCAR Incorporated (PACCAR) is recalling certain 2016-2019 Kenworth C500, T660, T800, and W900 vehicles, equipped with 1.9M ISX15 engines. The engine harnesses may have been manufactured without check engine light (CEL) and stop engine light (SEL) circuits, preventing the driver from being warned ... Read more
Consequence
If the driver is not warned of a serious engine problem, the engine may unexpectedly fail, increasing the risk of a crash.
Remedy
PACCAR will notify owners, and dealers will inspect or test the ISX15 engine harness, and install an overlay jumper harness to supply the missing CEL and SEL circuits, free of charge. The recall began November 30, 2018. Owners may contact PACCAR customer service at 1-918-259-3258. PACCAR's number... Read more
11,429 vehicles affected
Manufacturer: PACCAR Incorporated

No complaints found for this vehicle.

Technical Service Bulletins, 2019 KENWORTH C500

28 manufacturer communications from 16 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
350000 EQUIPMENT5
060000 ENGINE AND ENGINE COOLING4
130000 VISIBILITY2
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM2
118000 ELECTRICAL SYSTEM:SOFTWARE2
220000 SEATS2
150000 SEAT BELTS2
356000 EQUIPMENT ADAPTIVE/MOBILITY2
24KWD Apr 9, 2024
040000 SERVICE BRAKES, AIR
Certain C500/T440/T470/T660/T680/T800/T880/W900 chassis may have air tank reservoirs that do not meet air volume requirements per FMVSS/CMVSS 121 ??A?A?Air Brake Systems??A?A?. This bulletin will be updated when repair parts and procedur
23KWK Mar 1, 2024
350000 EQUIPMENT
Safety Recall Repair parts and procedures are now available. On certain Kenworth model years 2018 through 2024 C500/T660/T800/W900 trucks with Sears Atlas 70 or 80 series seats, a spacer was installed on the seatbelt mounting assembly. In
23KWK Mar 1, 2024
220000 SEATS
Safety Recall Repair parts and procedures are now available. On certain Kenworth model years 2018 through 2024 C500/T660/T800/W900 trucks with Sears Atlas 70 or 80 series seats, a spacer was installed on the seatbelt mounting assembly. In
23KWK Mar 1, 2024
150000 SEAT BELTS
Safety Recall Repair parts and procedures are now available. On certain Kenworth model years 2018 through 2024 C500/T660/T800/W900 trucks with Sears Atlas 70 or 80 series seats, a spacer was installed on the seatbelt mounting assembly. In
23KWK Nov 28, 2023
220000 SEATS
Safety Recall Interim Notification On certain Kenworth model year 2018 through 2024 C500/T660/T800/W900 trucks with Sears Atlas 70 or 80 series seats, an additional spacer was installed on the seatbelt mounting assembly. In a severe colli
23KWK Nov 28, 2023
150000 SEAT BELTS
Safety Recall Interim Notification On certain Kenworth model year 2018 through 2024 C500/T660/T800/W900 trucks with Sears Atlas 70 or 80 series seats, an additional spacer was installed on the seatbelt mounting assembly. In a severe colli
43-072 Jun 2, 2023
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
Certain chassis with Engine Model Year 2016-2021 PACCAR MX-11/MX-13, or EPA13 and EPA21 Cummins ISX12/ISX15/X15 engines that had a previously failed DEF sensor and with DEF sensor software disabled due to industry DEF sensor shortages will
43-072 Jun 2, 2023
060000 ENGINE AND ENGINE COOLING
Certain chassis with Engine Model Year 2016-2021 PACCAR MX-11/MX-13, or EPA13 and EPA21 Cummins ISX12/ISX15/X15 engines that had a previously failed DEF sensor and with DEF sensor software disabled due to industry DEF sensor shortages will
45-064 Oct 18, 2022
060000 ENGINE AND ENGINE COOLING
Info Only - PACCAR is introducing Over-the-Air (OTA) software updates for engine MY17 and newer chassis equipped with Cummins X15, X12, ISX12, ISX12N, L9N, PX-7, and PX-9 engines The technology will leverage the existing Remote Diagnostic c
43-071 Sep 21, 2021
080000 FUEL SYSTEM, DIESEL
Fix-As-Fail a?? Due to undersupply issues, only a limited supply of Diesel Exhaust Fluid (DEF) sensors are available. As a temporary solution, after PACCAR confirms a DEF sensor is not available, a temporary software update will allow a veh
02-160 Feb 10, 2021
130000 VISIBILITY
Information Only a?? Windshield washer pumps have a high No Trouble Found rate. Washer pumps may fail to spray due to a clogged filter.
02-160 Feb 10, 2021
356000 EQUIPMENT ADAPTIVE/MOBILITY
Information Only a?? Windshield washer pumps have a high No Trouble Found rate. Washer pumps may fail to spray due to a clogged filter.
02-160 Feb 10, 2021
350000 EQUIPMENT
Information Only a?? Windshield washer pumps have a high No Trouble Found rate. Washer pumps may fail to spray due to a clogged filter.
02-160 Feb 10, 2021
136000 VISIBILITY:WINDSHIELD WIPER/WASHER
Information Only a?? Windshield washer pumps have a high No Trouble Found rate. Washer pumps may fail to spray due to a clogged filter.
26-037 Dec 18, 2020
118000 ELECTRICAL SYSTEM:SOFTWARE
Fix-As-Fail - Prior versions of Eaton Endurant transmission software may be prone to setting Linear Clutch Actuator (LCA) fault codes leading to possible LCA hardware replacement.
26-037 Dec 18, 2020
356000 EQUIPMENT ADAPTIVE/MOBILITY
Fix-As-Fail - Prior versions of Eaton Endurant transmission software may be prone to setting Linear Clutch Actuator (LCA) fault codes leading to possible LCA hardware replacement.
26-037 Dec 18, 2020
100000 POWER TRAIN
Fix-As-Fail - Prior versions of Eaton Endurant transmission software may be prone to setting Linear Clutch Actuator (LCA) fault codes leading to possible LCA hardware replacement.
13-054 Jul 29, 2020
030000 BRAKES (PWS)
Fix-As-Fail - Bendix New-Gen Lightweight Steer Axle Drum Brake Spider Cracking
32-015 Jun 8, 2020
110000 ELECTRICAL SYSTEM
Information Only: This bulletin provides dealers with a battery warranty quick reference guide to ensure the appropriate tests for battery warranty are performed in order to prevent battery warranty claims filed with incorrect or incomplet
43-066 Mar 27, 2020
160000 STRUCTURE
DEF tank covers may become loose and potentially crack on vehicles built before October 2019 with DEF tank part number M86-6221-003**(TANK-DEF MEDIUM ASSY) and M86-6222-003**(TANK-DEF LARGE, ASSY). Resolution is to resolve the vibration on
32-016 Mar 17, 2020
350000 EQUIPMENT
Information Only: Proper jump-starting voltage will eliminate high voltage related issues and equipment damage.
03-071 Dec 18, 2019
118000 ELECTRICAL SYSTEM:SOFTWARE
Information Only - Vehicles built with NAMUX software from 2013 to present may experience accuracy issues with the tachometer. The issue can be temporarily resolved using any one of the included procedures.
01-075 Nov 6, 2019
060000 ENGINE AND ENGINE COOLING
Information Only: This bulletin provides guidance for repairing an air-conditioning system after internal failure of the A/C compressor.
TIB43-062 Sep 27, 2019
350000 EQUIPMENT
Information Only ??A?A? This bulletin provides information about the California Air Resources Board (CARB) Periodic Smoke Inspection Program (PSIP) and Heavy Duty Vehicle Inspection Program (HDVIP).
TIB43-062 Sep 27, 2019
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
Information Only ??A?A? This bulletin provides information about the California Air Resources Board (CARB) Periodic Smoke Inspection Program (PSIP) and Heavy Duty Vehicle Inspection Program (HDVIP).
01-074 Aug 30, 2019
350000 EQUIPMENT
Fix-As-Fail -??A? C500, T440/T470, T800, W900 chassis HVAC Controllers may become unresponsive after rotating the temperature control knob quickly. HVAC Controllers with improved firmware are available to resolve this issue.
01-074 Aug 30, 2019
130000 VISIBILITY
Fix-As-Fail -??A? C500, T440/T470, T800, W900 chassis HVAC Controllers may become unresponsive after rotating the temperature control knob quickly. HVAC Controllers with improved firmware are available to resolve this issue.
42-056 Aug 28, 2019
060000 ENGINE AND ENGINE COOLING
Fix-As-Fail -??A? Composite fittings used in the cooling system may crack, resulting in coolant leaks. Brass fittings are available to replace the composite fittings.

NHTSA Safety Investigations, KENWORTH C500

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE08011 Opened: Feb 8, 2008 , Closed: May 5, 2008
PE, Closed , Model Year: 2006
TRAILER LIGHT PLUG FAILURE
THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS PRELIMINARY EVALUATION OF KENWORTH PRODUCTS BASED ON THEIR FIELD COMMUNICATION TIB # 34-31.KENWORTH INTRODUCED THE QCS II STA-DRY TRAILER CABLE IN MAY 2006.THE TECHNICAL INFORMATION BULLETIN STEMMED FROM FIELD FEEDBACK THAT INDICATED A FLEXIBILIT... Read more

KENWORTH C500 - All Years Overview

Complete safety history for the KENWORTH C500 across all model years (1975, 2025).

130 Total Recalls
5 Total Complaints
1 Investigations
1 Reported Crashes
1 Reported Fires
0 Reported Deaths

KENWORTH C500 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2025 1 0 View
2023 1 0 View
2022 1 0 View
2021 1 0 View
2020 1 0 View
2019 (current) 4 0
2018 5 0 View
2017 4 0 View
2016 3 0 View
2015 3 0 View
2014 4 0 View
2013 2 0 View
2012 3 1 View
2011 6 0 View
2010 4 1 View
2009 5 0 View
2008 9 0 View
2007 6 1 View
2006 5 1 View
2005 5 0 View
2004 4 0 View
2003 3 0 View
2002 2 0 View
2001 4 0 View
2000 7 0 View
1999 7 1 View
1998 3 0 View
1997 3 0 View
1996 4 0 View
1995 1 0 View
1994 1 0 View
1993 1 0 View
1992 1 0 View
1991 3 0 View
1990 1 0 View
1989 1 0 View
1981 1 0 View
1980 1 0 View
1979 1 0 View
1978 2 0 View
1977 2 0 View
1976 2 0 View
1975 2 0 View

Other KENWORTH Models

Model Recalls Complaints
T800 354 49 View
T880 330 12 View
T680 329 110 View
W900 291 42 View
T380 222 2 View
T480 181 0 View
W990 178 0 View
T660 165 10 View