2016 KENWORTH C500
3 recalls, 0 complaints - 33 TSBs
24V145000 Feb 23, 2024
SERVICE BRAKES, AIR:SUPPLY:RESERVOIR/TANK
Defect Description
PACCAR Incorporated (PACCAR) is recalling certain 2009-2021 Kenworth C500, 2012-2021 Kenworth T440, 2009-2015 Kenworth T660, 2015-2024 Kenworth T680, 2009-2024 Kenworth T800, 2009-2020 Kenworth T370, 2014-2023 Kenworth T880, 2011-2016 Kenworth T470, 2023 Kenworth T480, and 2009-2019 Kenworth W900 ve... Read more
Consequence
Insufficient air volume can reduce braking performance and increase the risk of a crash.
Remedy
Dealers will install the correct volume air tanks, free of charge. Owner notification letters were mailed August 12, 2024. Additional owner notification letters were mailed October 27, 2025. Owners may contact PACCAR customer service at 1-425-828-5888. PACCAR's number for this recall is 24KWD.
18V555000 Aug 22, 2018
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
Defect Description
PACCAR Incorporated (PACCAR) is recalling certain 2016-2019 Kenworth C500, T660, T800, and W900 vehicles, equipped with 1.9M ISX15 engines. The engine harnesses may have been manufactured without check engine light (CEL) and stop engine light (SEL) circuits, preventing the driver from being warned ... Read more
Consequence
If the driver is not warned of a serious engine problem, the engine may unexpectedly fail, increasing the risk of a crash.
Remedy
PACCAR will notify owners, and dealers will inspect or test the ISX15 engine harness, and install an overlay jumper harness to supply the missing CEL and SEL circuits, free of charge. The recall began November 30, 2018. Owners may contact PACCAR customer service at 1-918-259-3258. PACCAR's number... Read more
15V271000 May 8, 2015
VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR
Defect Description
PACCAR Incorporated (PACCAR) is recalling certain model year 2011-2016 Kenworth T270, T370, T440, T470, C500, C540, C550, T660, T800, W900, and 963 trucks manufactured November 1, 2010, to April 6, 2015. In the affected trucks, water may leak into the wiper motor.
Consequence
As water leaks in, the wiper may cease to function on the 'intermittent' setting, reducing the driver's visibility and increasing the risk of a crash. Additionally, the water may cause corrosion which, over time, may result in an electrical short, increasing the risk of a fire.
Remedy
PACCAR is still developing and testing a remedy. The recall is expected to begin in July 2015. An interim letter was sent to owners on July 2, 2015. The recall began on September 2, 1015. Owners may contact Kenworth customer service at 1-425-828-5000. PACCAR's number for this recall is 15KWF.
No complaints found for this vehicle.
Technical Service Bulletins, 2016 KENWORTH C500
33 manufacturer communications from 19 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 350000 EQUIPMENT | 5 |
| 356000 EQUIPMENT ADAPTIVE/MOBILITY | 3 |
| 118000 ELECTRICAL SYSTEM:SOFTWARE | 3 |
| 060000 ENGINE AND ENGINE COOLING | 3 |
| 110000 ELECTRICAL SYSTEM | 2 |
| 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM | 2 |
| 130000 VISIBILITY | 2 |
| 040000 SERVICE BRAKES, AIR | 1 |
24KWD
Apr 9, 2024
040000 SERVICE BRAKES, AIR
Certain C500/T440/T470/T660/T680/T800/T880/W900 chassis may have air tank reservoirs that do not meet air volume requirements per FMVSS/CMVSS 121 ??A?A?Air Brake Systems??A?A?. This bulletin will be updated when repair parts and procedur
43-072
Jun 2, 2023
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
Certain chassis with Engine Model Year 2016-2021 PACCAR MX-11/MX-13, or EPA13 and EPA21 Cummins ISX12/ISX15/X15 engines that had a previously failed DEF sensor and with DEF sensor software disabled due to industry DEF sensor shortages will
43-072
Jun 2, 2023
060000 ENGINE AND ENGINE COOLING
Certain chassis with Engine Model Year 2016-2021 PACCAR MX-11/MX-13, or EPA13 and EPA21 Cummins ISX12/ISX15/X15 engines that had a previously failed DEF sensor and with DEF sensor software disabled due to industry DEF sensor shortages will
43-071
Sep 21, 2021
080000 FUEL SYSTEM, DIESEL
Fix-As-Fail a?? Due to undersupply issues, only a limited supply of Diesel Exhaust Fluid (DEF) sensors are available. As a temporary solution, after PACCAR confirms a DEF sensor is not available, a temporary software update will allow a veh
02-160
Feb 10, 2021
356000 EQUIPMENT ADAPTIVE/MOBILITY
Information Only a?? Windshield washer pumps have a high No Trouble Found rate. Washer pumps may fail to spray due to a clogged filter.
02-160
Feb 10, 2021
350000 EQUIPMENT
Information Only a?? Windshield washer pumps have a high No Trouble Found rate. Washer pumps may fail to spray due to a clogged filter.
02-160
Feb 10, 2021
136000 VISIBILITY:WINDSHIELD WIPER/WASHER
Information Only a?? Windshield washer pumps have a high No Trouble Found rate. Washer pumps may fail to spray due to a clogged filter.
02-160
Feb 10, 2021
130000 VISIBILITY
Information Only a?? Windshield washer pumps have a high No Trouble Found rate. Washer pumps may fail to spray due to a clogged filter.
26-037
Dec 18, 2020
118000 ELECTRICAL SYSTEM:SOFTWARE
Fix-As-Fail - Prior versions of Eaton Endurant transmission software may be prone to setting Linear Clutch Actuator (LCA) fault codes leading to possible LCA hardware replacement.
26-037
Dec 18, 2020
356000 EQUIPMENT ADAPTIVE/MOBILITY
Fix-As-Fail - Prior versions of Eaton Endurant transmission software may be prone to setting Linear Clutch Actuator (LCA) fault codes leading to possible LCA hardware replacement.
26-037
Dec 18, 2020
100000 POWER TRAIN
Fix-As-Fail - Prior versions of Eaton Endurant transmission software may be prone to setting Linear Clutch Actuator (LCA) fault codes leading to possible LCA hardware replacement.
13-054
Jul 29, 2020
030000 BRAKES (PWS)
Fix-As-Fail - Bendix New-Gen Lightweight Steer Axle Drum Brake Spider Cracking
32-015
Jun 8, 2020
110000 ELECTRICAL SYSTEM
Information Only: This bulletin provides dealers with a battery warranty quick reference guide to ensure the appropriate tests for battery warranty are performed in order to prevent battery warranty claims filed with incorrect or incomplet
43-066
Mar 27, 2020
160000 STRUCTURE
DEF tank covers may become loose and potentially crack on vehicles built before October 2019 with DEF tank part number M86-6221-003**(TANK-DEF MEDIUM ASSY) and M86-6222-003**(TANK-DEF LARGE, ASSY). Resolution is to resolve the vibration on
32-016
Mar 17, 2020
350000 EQUIPMENT
Information Only: Proper jump-starting voltage will eliminate high voltage related issues and equipment damage.
34-085
Mar 3, 2020
180000 VEHICLE SPEED CONTROL
Information Only a?? Vehicles may have the connector seals on the wheel speed sensor incorrectly installed, which may lead to water intrusion and corrosion in some vehicles.
34-085
Mar 3, 2020
110000 ELECTRICAL SYSTEM
Information Only a?? Vehicles may have the connector seals on the wheel speed sensor incorrectly installed, which may lead to water intrusion and corrosion in some vehicles.
03-071
Dec 18, 2019
118000 ELECTRICAL SYSTEM:SOFTWARE
Information Only - Vehicles built with NAMUX software from 2013 to present may experience accuracy issues with the tachometer. The issue can be temporarily resolved using any one of the included procedures.
01-075
Nov 6, 2019
060000 ENGINE AND ENGINE COOLING
Information Only: This bulletin provides guidance for repairing an air-conditioning system after internal failure of the A/C compressor.
TIB43-062
Sep 27, 2019
350000 EQUIPMENT
Information Only ??A?A? This bulletin provides information about the California Air Resources Board (CARB) Periodic Smoke Inspection Program (PSIP) and Heavy Duty Vehicle Inspection Program (HDVIP).
TIB43-062
Sep 27, 2019
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
Information Only ??A?A? This bulletin provides information about the California Air Resources Board (CARB) Periodic Smoke Inspection Program (PSIP) and Heavy Duty Vehicle Inspection Program (HDVIP).
01-074
Aug 30, 2019
350000 EQUIPMENT
Fix-As-Fail -??A? C500, T440/T470, T800, W900 chassis HVAC Controllers may become unresponsive after rotating the temperature control knob quickly. HVAC Controllers with improved firmware are available to resolve this issue.
01-074
Aug 30, 2019
130000 VISIBILITY
Fix-As-Fail -??A? C500, T440/T470, T800, W900 chassis HVAC Controllers may become unresponsive after rotating the temperature control knob quickly. HVAC Controllers with improved firmware are available to resolve this issue.
42-056
Aug 28, 2019
060000 ENGINE AND ENGINE COOLING
Fix-As-Fail -??A? Composite fittings used in the cooling system may crack, resulting in coolant leaks. Brass fittings are available to replace the composite fittings.
03-070
Jun 10, 2019
356000 EQUIPMENT ADAPTIVE/MOBILITY
Fix as Fail: Vehicles built 11/30/15 to 7/18/16 may display an error message in the Service Advised display after updating CECU software.
03-070
Jun 10, 2019
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Fix as Fail: Vehicles built 11/30/15 to 7/18/16 may display an error message in the Service Advised display after updating CECU software.
03-070
Jun 10, 2019
118000 ELECTRICAL SYSTEM:SOFTWARE
Fix as Fail: Vehicles built 11/30/15 to 7/18/16 may display an error message in the Service Advised display after updating CECU software.
7-17
Jan 22, 2018
200000 WHEELS
Fix-As-Fail ? There is an updated plug to fix leaking steer axle hubcaps.
7-17
Jan 22, 2018
204000 WHEELS:HUB
Fix-As-Fail ? There is an updated plug to fix leaking steer axle hubcaps.
51-007
Jul 7, 2016
353610 EQUIPMENT:ELECTRICAL:INFOTAINMENT:SOFTWARE
Nav+HD MP3 reboot update ane features enable.
51-007
Jul 7, 2016
353000 EQUIPMENT:ELECTRICAL
Nav+HD MP3 reboot update ane features enable.
51-007
Jul 7, 2016
350000 EQUIPMENT
Nav+HD MP3 reboot update ane features enable.
15-025
Jun 8, 2016
010000 STEERING
NON-SAFETY CAMPAIGN: MISSING OR UNSEATED C-CLIPS ON THE INTERMEDIATE STEERING SHAFT ASSEMBLY. LOSS OF A BEARING CUP ASSEMBLY CREATES A NOTICEABLE INCREASE IN TORSIONAL LASH IN THE STEERING SYSTEM THAT MAY BE DETECTABLE BY AN OPERATOR.
NHTSA Safety Investigations, KENWORTH C500
Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.
PE08011
Opened: Feb 8, 2008 , Closed: May 5, 2008
TRAILER LIGHT PLUG FAILURE
THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS PRELIMINARY EVALUATION OF KENWORTH PRODUCTS BASED ON THEIR FIELD COMMUNICATION TIB # 34-31.KENWORTH INTRODUCED THE QCS II STA-DRY TRAILER CABLE IN MAY 2006.THE TECHNICAL INFORMATION BULLETIN STEMMED FROM FIELD FEEDBACK THAT INDICATED A FLEXIBILIT... Read more
KENWORTH C500 - All Years Overview
Complete safety history for the KENWORTH C500 across all model years (1975, 2025).
130
Total Recalls
5
Total Complaints
1
Investigations
1
Reported Crashes
1
Reported Fires
0
Reported Deaths
KENWORTH C500 - Year by Year
Compare recalls and complaints across model years. Click any year to see full details.
| Year | Recalls | Complaints | |
|---|---|---|---|
| 2025 | 1 | 0 | View |
| 2023 | 1 | 0 | View |
| 2022 | 1 | 0 | View |
| 2021 | 1 | 0 | View |
| 2020 | 1 | 0 | View |
| 2019 | 4 | 0 | View |
| 2018 | 5 | 0 | View |
| 2017 | 4 | 0 | View |
| 2016 (current) | 3 | 0 | |
| 2015 | 3 | 0 | View |
| 2014 | 4 | 0 | View |
| 2013 | 2 | 0 | View |
| 2012 | 3 | 1 | View |
| 2011 | 6 | 0 | View |
| 2010 | 4 | 1 | View |
| 2009 | 5 | 0 | View |
| 2008 | 9 | 0 | View |
| 2007 | 6 | 1 | View |
| 2006 | 5 | 1 | View |
| 2005 | 5 | 0 | View |
| 2004 | 4 | 0 | View |
| 2003 | 3 | 0 | View |
| 2002 | 2 | 0 | View |
| 2001 | 4 | 0 | View |
| 2000 | 7 | 0 | View |
| 1999 | 7 | 1 | View |
| 1998 | 3 | 0 | View |
| 1997 | 3 | 0 | View |
| 1996 | 4 | 0 | View |
| 1995 | 1 | 0 | View |
| 1994 | 1 | 0 | View |
| 1993 | 1 | 0 | View |
| 1992 | 1 | 0 | View |
| 1991 | 3 | 0 | View |
| 1990 | 1 | 0 | View |
| 1989 | 1 | 0 | View |
| 1981 | 1 | 0 | View |
| 1980 | 1 | 0 | View |
| 1979 | 1 | 0 | View |
| 1978 | 2 | 0 | View |
| 1977 | 2 | 0 | View |
| 1976 | 2 | 0 | View |
| 1975 | 2 | 0 | View |