FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Defect Description
CERTAIN FEDERAL-MOGUL AFTERMARKET FUEL PUMPS SOLD UNDER THE BRAND NAMES OF CARTER, ACCUFLOW, NAPA, TRUFLOW, PARTS DEPO, AND PARTS MASTER, SHIPPED BETWEEN AUGUST 2006 AND JULY 2007 FOR USE ON THE VEHICLES LISTED ABOVE. THE FUEL PUMP DIAPHRAGM IN CERTAIN PRODUCTION RUNS MAY HAVE BEEN IMPROPERLY INSTA
... LLED OR INADEQUATELY TESTED WHICH MAY CAUSE THE FUEL PUMP TO LEAK.Read more
Consequence
A LEAKING FUEL PUMP COULD CREATE A VEHICLE FIRE HAZARD.
Remedy
FEDERAL-MOGUL WILL NOTIFY OWNERS AND REPLACE THE DEFECTIVE FUEL PUMPS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 15, 2007. OWNERS CAN CONTACT FEDERAL-MOGUL AT 248-354-7700.
34,000 vehicles affected
Manufacturer: FEDERAL-MOGUL CORPORATION
SERVICE BRAKES, AIR:DISC:ROTOR
Defect Description
EQUIPMENT DESCRIPTION: AFTERMARKET BRAKE ROTORS FOR USE ON CERTAIN FORD AND MAZDA TRUCKS. CRACKED CASTINGS CAUSED CRACKS TO APPEAR ON THE OUTER DIAMETER OF THE ROTOR HAT OR AROUND THE STUD HOLE.
Consequence
LOSS OF BRAKING CAN RESULT.
Remedy
AIMCO WILL REIMBURSE CONSUMERS/INSTALLERS FOR THE COST OF REPLACEMENT ROTORS AND INSTALLATION. CONSUMERS ARE REQUESTED TO RETURN TO THE LOCATION WHERE THE ROTORS WERE ORIGINALLY PURCHASED/INSTALLED FOR REPLACEMENT.
23,500 vehicles affected
Manufacturer: AIMCO PRODUCTS INC.
LATCHES/LOCKS/LINKAGES:HOOD:LATCH
Defect Description
SECONDARY HOOD LATCH COMPONENTS MAY HAVE BEEN IMPROPERLY POSITIONED DURING ASSEMBLY. IF THE HOOD IS NOT CLOSED TIGHTLY, OR IS INADVERTENTLY RELEASED, THE SECONDARY LATCH MAY NOT WORK AND THE HOOD MAY FLY UP WITHOUT PRIOR WARNING.
Remedy
THE HOOD ASSEMBLY WILL BE INSPECTED AND THE HOOD AND LATCH COMPONENTS WILL BE ADJUSTED, IF NECESSARY, WITHOUT CHARGE TO THE OWNER.
460,918 vehicles affected
Manufacturer: FORD MOTOR COMPANY
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Defect Description
THE FLEXIBLE HOSE CONNECTING THE FUEL PUMP TO THE CARBURETOR FUEL LINE MAY SEPARATE FROM THE FUEL PUMP.
Remedy
THE EXISTING FUEL HOSE WILL BE REPLACED AND TWO NEW HOSE CLAMPS WILL BE INSTALLED.
192,742 vehicles affected
Manufacturer: FORD MOTOR COMPANY
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP
Defect Description
IF TRUCK IS STRUCK FROM THE SIDE, THE CAP ON THE FUEL TANK COULD BECOME UNSEALED, ALLOWING UNSAFE LEAKAGE OF FUEL. THIS IS A FAILURE TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 301, "FUEL SYSTEM INTEGRITY". LEAKAGE CAN BE CAUSED BY AN ORANGE-COLORED PLASTIC DIESEL FUEL I
... NFORMATION RING WHICH IS FOUND AROUND THE FUEL TANK NECK, OR BY THE TETHER.Read more
Remedy
UPON INSPECTION, FUEL CAP TETHERS WILL BE REPLACED OR DIESEL FUEL INFORMATION RINGS WILL BE REMOVED.
302,500 vehicles affected
Manufacturer: FORD MOTOR COMPANY
SUSPENSION:FRONT:SPRINGS:COIL SPRINGS
Defect Description
SOME OF THE INVOLVED VEHICLES MAY HAVE BEEN BUILT WITH IMPROPERLY HEAT TREATED FRONT SUSPENSION LOWER SPRING SEAT ATTACHING STUDS. THESE STUDS COULD FRACTURE DURING VEHICLE OPERATION, ALLOWING THE LOWER SPRING SEAT TO MOVE AND POSSIBLY SLIDE OFF THE AXLE.
Remedy
THE DEALER WILL REPLACE THE LOWER SPRING SEAT STUDS ON BOTH THE LEFT AND RIGHT SIDES OF THE VEHICLE AT NO CHARGE TO OWNERS.
1,102 vehicles affected
Manufacturer: FORD MOTOR COMPANY
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
Defect Description
ON THE INVOLVED VEHICLES, THE MUFFLER GRASS SHIELDS WERE INADVERTENTLY OMITTED DURING MANUFACTURE. WITHOUT THE GRASS SHIELD, AND DURING CERTAIN OPERATING CONDITIONS, THE MUFFLER SURFACE TEMPERATURES COULD BECOME HOT ENOUGH TO EXCEED SPECIFIED STANDARDS AND CREATE THE POTENTIAL FOR IGNITING TALL GRAS
... SES IF THEY WERE PRESENT BENEATH A STANDING VEHICLE.Read more
Remedy
DEALER WILL INSTALL GRASS SHIELDS ON ALL AFFECTED VEHICLES AT NO COST TO OWNER.
24 vehicles affected
Manufacturer: FORD MOTOR COMPANY
Complaint Statistics
13 total complaints
2 fires
Top Reported Components
| Component | Complaints |
| ELECTRICAL SYSTEM:IGNITION:SWITCH | 5 |
| FUEL SYSTEM, GASOLINE | 1 |
| VISIBILITY:WINDSHIELD | 1 |
| SEAT BELTS:FRONT:ANCHORAGE | 1 |
| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR | 1 |
| STRUCTURE:FRAME AND MEMBERS | 1 |
| EQUIPMENT:APPLIANCE:AIR CONDITIONER | 1 |
| POWER TRAIN:AUTOMATIC TRANSMISSION | 1 |
| ENGINE AND ENGINE COOLING | 1 |
Incident date: Jan 14, 2004
WHEN DRIVING THE VEHICLE AT ANY SPEED, THE VEHICLE WOULD STALL. THIS CAUSED THE DRIVER TO DRIFT TO THE SIDE OF THE ROAD. THE CONSUMER HAD THE VEHICLE TOWED TO THE DEALER. THE MECHANIC WAS UNABLE TO DUPLICATE THE PROBLEM. PLEASE PROVIDE ANY FURTHER DETAILS. *JB
Incident date: Jan 3, 2000
TRANSMISSION WENT OUT DUE TO RUBBER SEALS NOT BEING RELIABLE. FAILURE CAUSED BY THE RUBBER SEAL USED TO HOLD FLUID IN THE TRANSMISSION--IT IS DRY AND CRACKS, ALLOWING FLUID TO LEAK. TRANSMISSION REPAIRED AT OWNER'S COST. *AK *ML
Incident date: Mar 1, 1999
BOTH FIRES OCCURRED WITHIN THE AIR CONDITIONER EVAPORATOR CORE UPPER HOUSING. BOTH APPEARED TO RESULT FROM THE AIR CONDITIONER BLOWER MOTOR RESISTOR ASSEMBLY IGNITING LEAVES WHICH HAVE BEN SUCKED INTO THE SYSTEM. *AK
Fire
THERE IS BAD PRIMER ON THE CARS ALL OVER. *AK
DRIVER'S SHOULDER/LAP BELTS INOPERATIVE, MALE WON'T CONNECT WITH FEMALE PORTION. *AK
Incident date: Oct 8, 1995
WHILE DRIVING THE VEHICLE SAW SMOKE COMING UNDER THE DASH, TURN SIGNAL FAILED, TUNRED IGNITION OFF AND VEHICLE COMPLETELY BURNED, ELECTRICAL SHORT. *AK
Incident date: Apr 1, 1996
ELECTRICAL SHORT IN THE IGNITION SWITCH, SMOKE IS COMING FROM THE STEERING COLUMN. *AK
Incident date: Apr 1, 1996
ELECTRICAL SHORT IN THE IGNITION SWITCH,CAUSING SMOKE IS COMING FROM THE STEERING COLUMN. *AK
WHILE DRIVING, NOTICED SMOKE COMING FROM IGNITION SWITCH, NO FIRE. *AK
WHILE DRIVING, NOTICED SMOKE COMING FROM IGNITION SWITCH, NO FIRE. *AK
Incident date: May 13, 1995
PASSENGER SIDE WINDOW SHATTERED. TT
Incident date: May 1, 1995
PARKED VEHICLE, THREE MINUTES LATER IT WAS ON FIRE. BURNED SO BAD, COULD NOT TELL WHAT STARTED IT. TT
Fire
NHTSA Safety Investigations — FORD RANGER
Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.
PE — Closed
— Model Year: 2003
BRAKE LIGHTS INOPERATIVE
THIS PE WAS OPENED BASED ON TECHNICAL SERVICE BULLETIN (TSB) #05-6-19 ISSUED BY FORD MOTOR COMPANY AND SERVICE BULLETIN #09-008/5 ISSUED BY MAZDA MOTOR CORPORATION TO ADDRESS CONCERNS OF THE CENTER HIGH MOUNTED STOP LIGHT (CHMSL) WIRING HARNESS CHAFFING. THE TSB'S AFFECTED THE FORD SUPER CAB AND MAZ
... DA CAB PLUS VEHICLES ONLY.SERVICE TECHNICIANS CONTACTED THE FORD HOTLINE BECAUSE IT WAS DIFFICULT FOR THE TECHNICIANS TO DIAGNOSE AND LOCATE THE CAUSE OF THE INOPERATIVE BRAKE LIGHTS.FORD AND MAZDA ISSUED THE TSB'S TO AID TECHNICIANS IN THE IDENTIFICATION AND REPAIR OF THE WIRE CHAFE CONDITION.OF ALL WARRANTY CLAIMS SUBMITTED TO FORD FOR BRAKE LAMP FAILURE, FORD IDENTIFIED ONLY 120 THAT WERE RELATED TO WIRE CHAFE NEAR THE CHMSL, AND MOST (115 OF THE 120) WERE REPORTED FOR THE SUPER CAB CHMSL. ODI'S REVIEW OF FORD'S WARRANTY CLAIMS AND COMPLAINT DATA REVEALS A DECLINING TREND FOR THE SUPER CAB AND THAT TREND CLOSELY PARALLELS THE TREND FOR THE STANDARD CAB AS WELL.A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.Read more
DP — Closed
— Model Year: 1997
FRONT SEAT BELT
There is no summary currently available
PE — Closed
— Model Year: 1997
STEERING KNUCKLE SEPARATIONS
There is no summary currently available
RQ — Closed
— Model Year: 1990
PARKING PAWL
WHEN THE AUTOMATIC SHIFT LEVER IS PLACED IN THE PARK POSITION, THE PARKING PAWL DOES NOT ALWAYS ENGAGE THE PARK GEAR.THIS CAN LEAD TO THE VEHICLE JUMPING OUT OF GEAR UNINTENTIONALLY AND CAUSE THE VEHICLE TO START ROLLING INADVERTENTLY
PE — Closed
— Model Year: 1993
STEERING GEAR BOLT BROKEN
There is no summary currently available
PE — Closed
— Model Year: 1991
FRONT SEAT TRACK FAILURE
There is no summary currently available
PE — Closed
— Model Year: 1991
WHL SEPARATION/TORQUE LOSS
There is no summary currently available
EA — Closed
— Model Year: 1986
GEAR SHIFT LEVER FAILS
There is no summary currently available
PE — Closed
— Model Year: 1986
GEARSHIFT LEVER BREAKS
SUMMARY: CONSUMERS ALLEGE THAT GEAR SHIFT LEVER IN THE SUBJECT VEHICLESEQUIPPED WITH MANUAL TRANSMISSION MAY FRACTURE, RESULTING IN INABILITYTO SHIFT GEARS.ADDITIONALLY, FRACTURE MAY OCCUR AT A LOCATION WHICHALLOWS TRUNNION PIN TO FALL INTO GEARSHIFT MECHANISM, POSSIBLY LOCKING UPTHE TRANSMISSION AN
... D CAUSING A LOSS OF VEHICLE CONTROL.===Read more
PE — Closed
— Model Year: 1986
ENGINE COMPARTMENT FIRES
SUMMARY OF INFORMATION FROM MANUFACTURER:INSTANCES WERE FOUND WHERESPRING LOCK COUPLINGS FAILED CAUSING GASOLINE TO BE RELEASED THROUGHOUTTHE ENGINE COMPARTMENT CAUSING FIRES. FAILURE OF THE COUPLINGS CAN TAKEPLACE AFTER COMPLIANCE WITH A FORD RECALL CAMPAIGN, ON NEWLY DELIVEREDVEHICLES FROM THE FAC
... TORY WITH MINIMAL MILEAGE ON THE ODOMETER, AND AT ANYVEHICLE MILEAGE.---------------------------------------------------------------------------ANALYSIS:DATA INDICATES THAT THE ALLEGED PROBLEM MAY BE CAUSED BY THESPRING LOCK QUICK CONNECT COUPLINGS WHICH CONNECT THE FUEL SUPPLY ANDRETURN LINES TO THE ENGINE.---------------------------------------------------------------------------PROPOSED ACTION:UPGRADE THIS PE TO AN EA.===Read more
DP — Closed
— Model Year: 1985
STALLING WHEN COLD
STALLING WHEN COLD
DP — Closed
— Model Year: 1984
STALLING
STALLING