2018 MCI J4500
13 recalls — 0 complaints — 91 TSBs
25V853000 Dec 10, 2025
STRUCTURE:BODY:DOOR
Defect Description
Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E4500, D4000, 102D3ISTV, D4500, J4500, D4000ISTV, D4005, D4505, and J3500 transit buses. Please refer to MCI's recall report for specific model year information. The front door lower curb view glazing material is incorrect. A... Read more
Consequence
The incorrect window glazing material may reduce the driver's visibility, increasing the risk of a crash.
Remedy
MCI will replace the glass, free of charge. Owner notification letters were mailed February 4, 2026. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is 22-005.
21V748000 Sep 24, 2021
ELECTRICAL SYSTEM
Defect Description
Motor Coach Industries (MCI) is recalling certain 2018 D4000, 2018-2020 D4005, D4000ISTV, 2017-2020 D4500, D4505, 2018-2021 J3500, 2017-2021 J4500, 2020 D4520, and 2018-2021 D45CRTLE motorcoaches. The Main Distribution Panel (MDP) located within the battery compartment contains a circuit board that... Read more
Consequence
MDP circuit board failure can result in a fire or an unexpected vehicle shutdown, increasing the risk of a crash.
Remedy
MCI Service Centers will remove the MDP and install a new main disconnect and circuit breaker panel, free of charge. Owner notification letters were mailed November 12, 2021. Owners may contact MCI's customer service at 1-800-241-2947. MCI's number for this recall is R21-010.
21V364000 May 18, 2021
FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL
Defect Description
Motor Coach Industries (MCI) is recalling certain 2017-2018 D4000, 2017-2019 D4005, D4000ISTV, D4505, 2017-2020 D4500, J4500, 2018-2020 D45CRTLE, and 2018-2021 J3500 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
Consequence
A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy
Dealers will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is R21-009.
21V063000 Feb 10, 2021
ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
Defect Description
Motor Coach Industries (MCI) is recalling certain 2018-2021 J4500 and 2018-2020 D45CRTLE vehicles. The power cables may have been improperly installed and routed in the vehicle battery compartment, which may result in chafing.
Consequence
The power cables may chafe, increasing the risk of a fire.
Remedy
MCI will notify owners, and dealers will inspect and if necessary, correct the clearance for the power cables in the battery compartment, free of charge. The recall began March 12, 2021. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is R21-003.
20V526000 Aug 31, 2020
ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS
Defect Description
Motor Coach Industries (MCI) is recalling certain 2017-2020 J4500 motor coaches. The coolant hose may fail, resulting in a low coolant warning followed by an engine shut down sequence, as well as the potential for engine coolant spilling on the roadway.
Consequence
The spilled coolant may increase the risk of a crash. Additionally, transferring passengers from the disabled bus can increase their risk of injury.
Remedy
MCI will notify owners, and dealers will replace the coolant hose, free of charge. The recall began October 30, 2020. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is SB 486.
20V352000 Jun 12, 2020
ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR
Defect Description
Motor Coach Industries (MCI) is recalling certain 2018-2020 D4000, D4005, D4500, D4505 and D45CRTLE buses manufactured with electric cooling fans (E-fan) for the radiator and charge air cooler, Borg Warner 55SI model dual alternator configuration (with a sense stud and wire), and Parker Vansco Multi... Read more
Consequence
If the engine shuts down or loses power while the vehicle is in motion, this may increase the risk of a crash.
Remedy
MCI will notify the affected owners, and dealers will install a new application code in the Parker VMM multiplex modules increasing the overvoltage threshold limit, free of charge. The recall began July 23, 2020. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this rec... Read more
20V242000 Apr 29, 2020
SEAT BELTS
Defect Description
Motor Coach Industries (MCI) is recalling certain 2015-2016 D4000, 2015-2020 D4500 and D4505, 2016-2020 J4500, 2018 J3500, and 2017 D4005 buses. The seat belts may not extend from the retracted position, rendering the seat belt unusable. As such, these vehicles fail to comply with the requirements... Read more
Consequence
Inability to use the seat belt may increase the risk of injury in the event of a crash.
Remedy
MCI will notify the affected owners, and dealers will inspect and replace the seat belts, as necessary, free of charge. MCI issued owners an interim notification June 26, 2020. The recall began January 13, 2021. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this rec... Read more
20V233000 Apr 27, 2020
SERVICE BRAKES, AIR
Defect Description
Motor Coach Industries (MCI) is recalling certain model year 2014-2019 J4500 and 2018-2019 J3500 motor coaches. The brake hoses may crack or otherwise fail resulting in an air leak. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number... Read more
Consequence
A leaking brake hose could cause a delay in the actuation time of the front brake, which would increase vehicle's stopping distance and increase the risk of a crash.
Remedy
MCI will notify owners to inspect the brake hoses and replace any hoses that are leaking or otherwise damaged. MCI will reimburse owners for the cost of the inspection, and will provide replacement parts as necessary, free of charge. The recall began June 26, 2020. Owners may contact MCI customer... Read more
19V344000 May 3, 2019
VISIBILITY:SUN/MOON ROOF ASSEMBLY
Defect Description
Motor Coach Industries (MCI) is recalling certain 2019 J3500 and D4505 buses, and 2018-2019 J4500 buses equipped with Transpec T287x Series glass roof hatches. Temperature and vibration stresses may cause the tempered glass roof hatch to shatter.
Consequence
If the tempered glass roof hatch shatters, glass fragments may fall onto passengers, increasing the risk of an injury.
Remedy
MCI will notify owners, instructing them to contact the hatch manufacturer for a replacement roof hatch, free of charge. The recall began June 20, 2019. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is SB 471.
18V692000 Oct 3, 2018
STRUCTURE:EMERGENCY:ESCAPE/EGRESS/EXIT
Defect Description
Motor Coach Industries (MCI) is recalling certain 2018-2019 MCI J4500 motorcoaches with the 60 passenger seating option. These vehicles may have an insufficient number of emergency egress windows, inhibiting passenger exit in the event of an emergency. As such, these vehicles fail to comply with t... Read more
Consequence
In the event of an emergency, an insufficient number of emergency egress windows can lengthen the time that passengers need to exit the vehicle, increasing the risk of injury.
Remedy
MCI will notify owners, and dealers will replace a non-egress window on each side of the vehicle to an egress window and install the proper emergency exit window labels, free of charge. The recall began April 4, 2019. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for thi... Read more
18V223000 Apr 9, 2018
ELECTRICAL SYSTEM:WIRING
Defect Description
Motor Coach Industries (MCI) is recalling certain 2018 J4500 vehicles. The left rear taillight harness branch of the engine compartment wiring may contact the engine coolant tank causing a loss of power to the left taillight. As such, these vehicles fail to comply with the requirements of Federal ... Read more
Consequence
If the left taillight does not work, the coach would have reduced visibility to other drivers, increasing the risk of a crash.
Remedy
MCI will notify owners, and dealers will inspect the left taillight wiring harness, re-routing and repairing it as necessary, free of charge. The recall began on April 23, 2018. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is SB 461.
18V225000 Apr 9, 2018
VISIBILITY:GLASS, SIDE/REAR
Defect Description
Motor Coach Industries (MCI) is recalling certain 2018 MCI J4500 motor coaches. The rear left hand window may separate from the vehicle.
Consequence
If the left rear window separates from the vehicle while it is moving, it can become a road hazard, increasing the risk of crash or injury.
Remedy
MCI will notify owners, and dealers will check the rear left hand window to make sure that it is securely installed, correcting it as necessary, free of charge. MCI issued owners an interim notification on June 8, 2018. The recall began on August 24, 2018. Owners may contact MCI customer service at ... Read more
17V687000 Oct 30, 2017
SERVICE BRAKES, AIR:SUPPLY:HOSES, LINES/PIPING, AND FITTINGS
Defect Description
Motor Coach Industries (MCI) is recalling certain 2018 MCI J4500 buses. The primary air line was incorrectly hooked to the secondary air pressure gauge and the secondary air line was hooked to the primary air pressure gauge. As such, these buses fail to comply with the requirements of Federal Moto... Read more
Consequence
The incorrect air pressure readings may increase the risk of a crash by delaying the driver's reaction to addressing the low air condition.
Remedy
MCI will notify owners, and dealers will inspect the air lines for proper connection, repairing them as necessary, free of charge. The recall began on December 12, 2017. Owners may contact MCI customer service at 1-800-241-29471. MCI's number for this recall is SB 455.
No complaints found for this vehicle.
Technical Service Bulletins — 2018 MCI J4500
91 manufacturer communications from 58 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 350000 EQUIPMENT | 16 |
| 110000 ELECTRICAL SYSTEM | 13 |
| 160000 STRUCTURE | 12 |
| 060000 ENGINE AND ENGINE COOLING | 10 |
| 130000 VISIBILITY | 5 |
| 356000 EQUIPMENT ADAPTIVE/MOBILITY | 3 |
| 111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY | 3 |
| 060000 ENGINE (PWS) | 3 |
TSIB 22-04
Jul 18, 2023
160000 STRUCTURE
Instructions to improve sealing in the front junction box.
TSIB 22-04
Jul 18, 2023
110000 ELECTRICAL SYSTEM
Instructions to improve sealing in the front junction box.
TSIB 22-12
Sep 7, 2022
110000 ELECTRICAL SYSTEM
MCI has released Technical Service Information Bulletin (TSIB) 22-12 to address concerns with water ingress in remote switch box. The TSIB provides guidance on how to rework the box to inhibit water intrusion and connector corrosion
TSIB 22-04
May 3, 2022
160000 STRUCTURE
Technical Service Information Bulletin describing the retrofit for the front junction box cover on specifically equipped buses.
TSIB 22-03
May 3, 2022
220000 SEATS
Technical Service Information Bulletin describing the replacement of seating backrest attachment hardware with the addition of a mechanical lock nut on specifically equipped buses manufactured prior to model year 2020.
ITS60421
Apr 1, 2022
350000 EQUIPMENT
This Technical Instruction is a description of the inspections and cleaning procedures being recommended by MCI due to the parts shortages which are impacting the repair inspections associated with NHTSA Recall 21V-748. These are the same i
ITS60421
Apr 1, 2022
110000 ELECTRICAL SYSTEM
This Technical Instruction is a description of the inspections and cleaning procedures being recommended by MCI due to the parts shortages which are impacting the repair inspections associated with NHTSA Recall 21V-748. These are the same i
ITS60421
Mar 17, 2022
350000 EQUIPMENT
This Instruction to Service (ITS) is a description of the inspections being recommedned by MCI due to the parts shortages which are impacting the repair instructions associated with NHTSA Recall 21V-748. These are the same instructions as o
ITS60421
Mar 17, 2022
110000 ELECTRICAL SYSTEM
This Instruction to Service (ITS) is a description of the inspections being recommedned by MCI due to the parts shortages which are impacting the repair instructions associated with NHTSA Recall 21V-748. These are the same instructions as o
TSIB 22-01
Feb 4, 2022
110000 ELECTRICAL SYSTEM
This is an upgrade to Technical Service Information Bulletin TSIB 21-10 issued in January of 2022 which is specific to buses operating in severe duty and or corrosive environments. These bulletins have been issued to recommend interim inspe
TSIB 22-01
Feb 4, 2022
350000 EQUIPMENT
This is an upgrade to Technical Service Information Bulletin TSIB 21-10 issued in January of 2022 which is specific to buses operating in severe duty and or corrosive environments. These bulletins have been issued to recommend interim inspe
TSIB 21-10
Jan 5, 2022
350000 EQUIPMENT
This Technical Service Information Bulletin describes interim inspection procedures required every 6000 miles on specific motor coaches due to the global parts shortage and subsequent delay in available parts to conduct the corrective actio
TSIB 21-10
Jan 5, 2022
110000 ELECTRICAL SYSTEM
This Technical Service Information Bulletin describes interim inspection procedures required every 6000 miles on specific motor coaches due to the global parts shortage and subsequent delay in available parts to conduct the corrective actio
TSIB 21-05
Jun 2, 2021
060000 ENGINE AND ENGINE COOLING
This Technical Sevice Information Bulletion is to advise of a part number supersession of the coolant hump hose, MCI PN 6L-8-353, to MCI PN 06-08-2262.
SB 3149
Feb 10, 2021
160000 STRUCTURE
Service Bulletin describing how to inspect the engine door panel for de-bonding of fiberglass to metal door frame.
SB 3146
Oct 22, 2020
350000 EQUIPMENT
This service bulletin outlines the steps to add the secondary air filter. The secondary filter can only be used with primary air filter, MCI P/N: 09-03-1858.
SB 3146
Oct 22, 2020
060000 ENGINE AND ENGINE COOLING
This service bulletin outlines the steps to add the secondary air filter. The secondary filter can only be used with primary air filter, MCI P/N: 09-03-1858.
SB 3145
Sep 24, 2020
350000 EQUIPMENT
This Service Bulletin informs affected owners of the steps to remove the unused Saucon provisional connector, MCI P/N 19-11-2941, located in the front junction box on coaches without a Saucon telematics module.
SB 3145
Sep 24, 2020
110000 ELECTRICAL SYSTEM
This Service Bulletin informs affected owners of the steps to remove the unused Saucon provisional connector, MCI P/N 19-11-2941, located in the front junction box on coaches without a Saucon telematics module.
SB 3139
Sep 17, 2020
350000 EQUIPMENT
This Service Bulletin provides a checklist of actions to perform on a daily, weekly and monthly basis for parked coaches before they are considered ready for driving.
SB 484
Sep 17, 2020
110000 ELECTRICAL SYSTEM
This Service Bulletin informs affected owners that on certain D45CRTLE and J4500 model coaches equipped with Cummins X12 engines, the top alternator power and ground cables may potentially come in contact with the edge of the clamp mounting
SB 3143
Sep 17, 2020
110000 ELECTRICAL SYSTEM
This Service Bulletin informs affected owners of the steps to add a tensioner bracket to increase the tension on the A/C compressor belt.
SB 3143
Sep 17, 2020
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
This Service Bulletin informs affected owners of the steps to add a tensioner bracket to increase the tension on the A/C compressor belt.
SB 3137
Apr 27, 2020
350000 EQUIPMENT
This service bulletin outlines the steps to replace the breather plug with a remote breather on the ZF axle differential to avoid possible breather clogging when the coach drives through mud and water.
SB 3137
Apr 27, 2020
356000 EQUIPMENT ADAPTIVE/MOBILITY
This service bulletin outlines the steps to replace the breather plug with a remote breather on the ZF axle differential to avoid possible breather clogging when the coach drives through mud and water.
FCP 475
Mar 24, 2020
180000 VEHICLE SPEED CONTROL
This service bulletin advises owners of affected vehicles that the throttle pedal sensors may provide intermittent, erratic data and cause the "engine check" light to become illuminated, and how repairs can be made to correct the vehicles.
SB 3135
Mar 23, 2020
355100 EQUIPMENT:OTHER:LABELS
This service bulletin notifies owners of affected vehicles that Daimler Trucks North America LLC has issued a field service campaign to reprogram the software and replace emission labels on coaches equipped with a Detroit GHG17 DD13 engine.
SB 3135
Mar 23, 2020
118000 ELECTRICAL SYSTEM:SOFTWARE
This service bulletin notifies owners of affected vehicles that Daimler Trucks North America LLC has issued a field service campaign to reprogram the software and replace emission labels on coaches equipped with a Detroit GHG17 DD13 engine.
SB 3132
Mar 20, 2020
350000 EQUIPMENT
This service bulletin outlines the steps to relocate the ambient temperature sensor from the spare tire compartment to the bumperette to improve the accuracy of the sensor reading. This service bulletin needs to be done in conjunction with
SB 3131
Mar 20, 2020
020000 SUSPENSION
This service bulletin outlines the steps to replace the adapter plates on the tag axle bellows to increase support for the bellow piston.
D20M4
Mar 18, 2020
060000 ENGINE AND ENGINE COOLING
DDC Field service campaign for GHG17 Detroit DD13 engines requiring software reprogramming and new emission label replacement. This field service applies only to MCI (Motor Coach Industries) vehicles.
D20M4
Mar 18, 2020
350000 EQUIPMENT
DDC Field service campaign for GHG17 Detroit DD13 engines requiring software reprogramming and new emission label replacement. This field service applies only to MCI (Motor Coach Industries) vehicles.
P16-40
Feb 21, 2020
350000 EQUIPMENT
This Procedure outlines steps to replace the double groove belt and single idler pulley bracket on A/C Compressor with single groove matched belts and double idler pulley bracket respectively.
P16-40
Feb 21, 2020
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
This Procedure outlines steps to replace the double groove belt and single idler pulley bracket on A/C Compressor with single groove matched belts and double idler pulley bracket respectively.
P16-39
Feb 21, 2020
060000 ENGINE AND ENGINE COOLING
This Procedure outlines steps to add a tensioner bracket to increase the tension in the A/C Compressor belt.
P16-39
Feb 21, 2020
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
This Procedure outlines steps to add a tensioner bracket to increase the tension in the A/C Compressor belt.
FCP 3130
Jan 24, 2020
350000 EQUIPMENT
This Service Bulletin outlines the steps to install reinforcement bracket for the mudflap on coaches equipped with MCI P/N 03-33-2646.
FCP 472
Jan 21, 2020
180000 VEHICLE SPEED CONTROL
This Service Bulletins informs affected owners of model year 2019 J3500 model coaches and model year 2018-2019 J4500 model coaches have intermittent ESP/ABS plausibility fault codes (SPN 1067) from the Bendix ESP/ABS controller, which resul
FCP 3129
Jan 21, 2020
010000 STEERING
This Service Bulletin outlines the necessary steps to inspect the power steering system for proper operation. It also lists the necessary steps to replace the power steering seals if needed.
P03-277
Dec 18, 2019
160000 STRUCTURE
This Procedure outlines the steps to add mechanical fasteners to secure the dual lock tape retaining the lavatory window trim panel.
P03-277
Dec 18, 2019
350000 EQUIPMENT
This Procedure outlines the steps to add mechanical fasteners to secure the dual lock tape retaining the lavatory window trim panel.
SB 3128
Dec 2, 2019
060000 ENGINE AND ENGINE COOLING
This Service Bulletin advises customers facing issues with a low engine oil pan protector profile how to replace it with a new model with higher ground clearance.
P15-04
Nov 26, 2019
200000 WHEELS
This Procedure is to inspect the alignment and correct if needed and is to be used at Service Centers equipped with Hunter Alignment Machine, WT470.
P15-04
Nov 26, 2019
356000 EQUIPMENT ADAPTIVE/MOBILITY
This Procedure is to inspect the alignment and correct if needed and is to be used at Service Centers equipped with Hunter Alignment Machine, WT470.
SB 3123
Oct 30, 2019
350000 EQUIPMENT
This Service Bulletin informs owners of model year 2018-2020 J3500 and J4500 model coaches of the procedure to insulate the gap in the area between the front cap and under the dash panel on the driver's side, that will help shield the ambie
P03-271
Oct 24, 2019
060000 ENGINE AND ENGINE COOLING
This Procedure outlines the steps to replace the welded bracket with the bolted-on brackets for the tailpipe skid plate.
P03-271
Oct 24, 2019
350000 EQUIPMENT
This Procedure outlines the steps to replace the welded bracket with the bolted-on brackets for the tailpipe skid plate.
P12-24
Oct 24, 2019
350000 EQUIPMENT
This Procedure outlines the steps to inspect and adjust ground clearance setting.
P07-158
Oct 23, 2019
120000 EXTERIOR LIGHTING
This Procedure is for changing the functionality of the tail lights such that they comply with New Jersey Administrative Code Section 16:53-3.30, which requires the stop lights to be "separate and independent" of all other rear lights on th
P08-54
Oct 22, 2019
060000 ENGINE AND ENGINE COOLING
This Procedure outlines the steps to install a relief valve on the air compressor for coaches equipped with DD13 engines.
SB 3125
Oct 7, 2019
020000 SUSPENSION
This Service Bulletin informs owners of model year 2018-2020 J4500 model coaches hearing noise near the front sway bar during driving to apply anti-seize lubricant per the instructions.
P 09-11
Sep 30, 2019
080000 FUEL SYSTEM, DIESEL
This Procedure outlines the steps to replace the fuel overflow hose and clamp on the fuel tank on model year 2011-2020 J4500 model coaches.
P 03-266
Sep 30, 2019
160000 STRUCTURE
This Procedure outlines the steps to rework the sliding WCL door used on model year 2018 J4500 model coaches to ensure reliable operation of the sliding door.
P 16-38
Sep 27, 2019
130000 VISIBILITY
This Procedure outlines the steps to add a louver in the driver defroster panel to divert condensation from the driver defroster away from the stepwell area on model year 2018 J4500 model coaches.
P 03-270
Sep 12, 2019
130000 VISIBILITY
This Procedure informs affected owners of model year 2018-2019 J4500 model coaches of the procedure to prevent windshield water leaks.
P03-270
Jul 30, 2019
130000 VISIBILITY
This Procedure instructs owners of affected model year 2018-2019 J4500 model coaches with windshield leaks to follow this procedure to isnpect the windshield and replace the fence if needed to prevent water leaks.
P03-270
Jul 30, 2019
131000 VISIBILITY:WINDSHIELD
This Procedure instructs owners of affected model year 2018-2019 J4500 model coaches with windshield leaks to follow this procedure to isnpect the windshield and replace the fence if needed to prevent water leaks.
P03-270
Jul 30, 2019
160000 STRUCTURE
This Procedure instructs owners of affected model year 2018-2019 J4500 model coaches with windshield leaks to follow this procedure to isnpect the windshield and replace the fence if needed to prevent water leaks.
SB 470
Jun 10, 2019
060000 ENGINE AND ENGINE COOLING
This Service Bulletin informs affected owners of model year 2018 J4500 model coaches that the potential exists for water intrusion into the stepwell, dash and driver area from the front marker lights due to current marker light gasket and t
P03-267
Feb 28, 2019
160000 STRUCTURE
This Procedure outlines the rework to address engine compartment door de-bonding on model year 2018-2019 J4500 model coaches that have part number 03-31-4155 engine door.
P03-267
Feb 28, 2019
060000 ENGINE (PWS)
This Procedure outlines the rework to address engine compartment door de-bonding on model year 2018-2019 J4500 model coaches that have part number 03-31-4155 engine door.
P 03-265
Feb 28, 2019
160000 STRUCTURE
This Procedure outlines the rework to address water leaks through the drip rail on model ear 2018-2019 J4500 model coaches.
P0-268
Feb 28, 2019
160000 STRUCTURE
This procedure outlines the steps to install mechanical fasteners on the stepwell on model year 2018 J4500 model coaches.
P03-264
Feb 27, 2019
131000 VISIBILITY:WINDSHIELD
This Procedure outlines the steps to check the engagement of the windshield and rework the front cap opening to prevent water intrusion on model year 2018-2019 J4500 model coaches.
P03-264
Feb 27, 2019
160000 STRUCTURE
This Procedure outlines the steps to check the engagement of the windshield and rework the front cap opening to prevent water intrusion on model year 2018-2019 J4500 model coaches.
P03-264
Feb 27, 2019
130000 VISIBILITY
This Procedure outlines the steps to check the engagement of the windshield and rework the front cap opening to prevent water intrusion on model year 2018-2019 J4500 model coaches.
SB 466
Dec 7, 2018
110000 ELECTRICAL SYSTEM
This Service Bulletin informs affected owners of model year 2018 J4500 model coaches that the potential exists for water intrusion into the remote junction boxes, potentially causing corrosion and possible failure of the electrical connecto
MCI Field Notes
Nov 23, 2018
060000 ENGINE (PWS)
This Service Advisory informs affected owners of model year 2017-2019 J4500 coaches equipped with DDC GHG17 engines, that the cold weather can bring on a rash of engine codes, notably 3216/16 - SCR inlet NOx Sensor code, which will cause th
SB 3114
Oct 18, 2018
180000 VEHICLE SPEED CONTROL
This Service Bulletin informs affected owners of model year 2011-2019 J4500 coaches equipped with entrance door sensor MCI P/N 07-19-1176, of the procedure to adjust the entrance door sensor for proper sensor alignment. The procedure also
SB 3116
Oct 18, 2018
060000 ENGINE AND ENGINE COOLING
This Service Bulletin informs affected owners that Detroit Diesel Corporation has released bulletin D18M2, advising that some certified GHG17 Detroit DD13 engines installed in model year 2015-2018 MCI J4500 coaches will require reprogrammi
aeoD18M2 Field S
Sep 30, 2018
355100 EQUIPMENT:OTHER:LABELS
Field Service Campaign D18M2 GHG17 GHG17 Detroit? DD13? Software Reprogramming and Emission Label Replacement for Motor Coach Industries, Inc. (MCI?)
P7-146
Sep 20, 2018
120000 LIGHTING (PWS)
This Procedure outlines the steps to improve upper-marker light weather sealing by replacing the existing well-nuts and installing new gaskets on model year 2018-2019 J4500 model coaches.
P7-146
Sep 20, 2018
160000 STRUCTURE
This Procedure outlines the steps to improve upper-marker light weather sealing by replacing the existing well-nuts and installing new gaskets on model year 2018-2019 J4500 model coaches.
P7-146
Sep 20, 2018
130000 VISIBILITY
This Procedure outlines the steps to improve upper-marker light weather sealing by replacing the existing well-nuts and installing new gaskets on model year 2018-2019 J4500 model coaches.
P3-258
Sep 10, 2018
162300 STRUCTURE:BODY:DOOR
This Procedure informs affected owners of model year 2018 J4500 model coaches of the procedure to correctly set the panel gap between the entrance door hinge cover and the defroster cover panel.
P3-258
Sep 10, 2018
160000 STRUCTURE
This Procedure informs affected owners of model year 2018 J4500 model coaches of the procedure to correctly set the panel gap between the entrance door hinge cover and the defroster cover panel.
SB 458
Apr 24, 2018
351312 EQUIPMENT:RECREATIONAL VEHICLE/TRAILER:PLUMBING:POTABLE:STORAGE TANK
This Service Bulletin informs affected owners of model year 2017-2018 J4500 model coaches that the potential may exist for engine damage to occur if the lavatory tank is overfilled. If this occurs, it is possible for the water to overflow
SB 458
Apr 24, 2018
060000 ENGINE AND ENGINE COOLING
This Service Bulletin informs affected owners of model year 2017-2018 J4500 model coaches that the potential may exist for engine damage to occur if the lavatory tank is overfilled. If this occurs, it is possible for the water to overflow
Procedure 7-74
Mar 3, 2018
330000 INTERIOR LIGHTING
This Procedure informs affected owners of model year 2018 J4500 model coaches that the stepwell panel lights were not installed, provides the procedure to install the lights, and provides that MCI will remedy the affected coaches at no cost
MCI Field Notes
Feb 2, 2018
113000 ELECTRICAL SYSTEM:STARTER ASSEMBLY
This Service Advisory informs affected owners of model year 2018 J4500 model coaches equipped with the battery charger/inverter (P/N 07-08-7957 or 07-08-9634) or battery charger (P/N 07-08-2627), that the programming prevents the starter fr
MCI Field Notes
Feb 2, 2018
060000 ENGINE (PWS)
This Service Advisory informs affected owners of model year 2012-2018 J4500 model coaches that the Fan Test Switch, in the remote JBox, in some instances has been accidentally turned on and left on, resulting in the engine running cool and
MCI Field Notes
Feb 2, 2018
110000 ELECTRICAL SYSTEM
This Service Advisory informs affected owners of model year 2012-2018 J4500 model coaches that the Fan Test Switch, in the remote JBox, in some instances has been accidentally turned on and left on, resulting in the engine running cool and
MCI Field Notes
Feb 2, 2018
111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
This Service Advisory informs affected owners of model year 2018 J4500 model coaches equipped with the battery charger/inverter (P/N 07-08-7957 or 07-08-9634) or battery charger (P/N 07-08-2627), that the programming prevents the starter fr
FCP 457
Dec 29, 2017
111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
This Service Bulletin informs affected customers that they may experience coach battery drain due to the Parker multiplex system not initiating the low-power sleep function when the coach is parked and the main battery disconnect is not tur
SB 457
Dec 29, 2017
111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
This Service Bulletin informs affected customers that they may experience coach battery drain due to the Parker multiplex system not initiating the low-power sleep function when the coach is parked and the main battery disconnect is not tur
MCI Field Notes
Dec 18, 2017
110000 ELECTRICAL SYSTEM
This Service Advisory informs affected customers that MCI and Detroit Diesel have been taking steps to correct fault codes reported by the Detroit DD13 Engine Motor Control Module (MCM) and Aftertreatment Control Module (ACM) resulting in M
SB 3109
Nov 30, 2017
110000 ELECTRICAL SYSTEM
This Service Bulletin informs affected customers that model year 2017-2018 MCI model coaches may experience nuisance diagnostic trouble codes when starting the coach and that for model year 2017 coaches, to allow the MIL and Wingman system
SB 456B
Nov 13, 2017
124000 EXTERIOR LIGHTING:BACK UP LIGHTS
This Service Bulletin informs affected customers that model year 2012-2018 MCI J4500 model coaches may experience fading, discoloration or delamination of the tail light assembly and that MCI will provide replacement parts at no cost to the
SB 3077
Dec 21, 2012
356000 EQUIPMENT ADAPTIVE/MOBILITY
This Service Bulletin informs affected customers that MCI was notified by Shaw Development that the diesel exhaust fluid (DEF) tank cap requires routine cleaning to prevent the potential for crystallization build up at the vent, which may r
SB 3077
Dec 21, 2012
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
This Service Bulletin informs affected customers that MCI was notified by Shaw Development that the diesel exhaust fluid (DEF) tank cap requires routine cleaning to prevent the potential for crystallization build up at the vent, which may r
No comms 2024-04
Apr 5, 2024
980000 UNKNOWN OR OTHER
There are no Manufacturer Communications in accordance with 49 CFR 579.5 to report for April 2024 for Motor Coach Industries.
NHTSA Safety Investigations — MCI J4500
Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.
PE20001
Opened: Mar 13, 2020 — Closed: Sep 21, 2020
Supply and return heater hose rupture
By letter dated August 31, 2020, Motor Coach Industries (MCI) notified the Office of Defects Investigation (ODI) of a safety defect that may exist in certain model year (MY) 2017-2020 J4500 vehicles. An ODI review of Early Warning Reporting (EWR) submissions by MCI, on MY 2017-2019 J4500 buses, iden... Read more
MCI J4500 — All Years Overview
Complete safety history for the MCI J4500 across all model years (2001–2026).
192
Total Recalls
4
Total Complaints
1
Investigations
1
Reported Crashes
0
Reported Fires
0
Reported Deaths
MCI J4500 — Year by Year
Compare recalls and complaints across model years. Click any year to see full details.
| Year | Recalls | Complaints | |
|---|---|---|---|
| 2026 | 1 | 0 | View |
| 2025 | 1 | 0 | View |
| 2021 | 5 | 0 | View |
| 2020 | 9 | 0 | View |
| 2019 | 12 | 0 | View |
| 2018 (current) | 13 | 0 | |
| 2017 | 8 | 0 | View |
| 2016 | 7 | 0 | View |
| 2015 | 10 | 0 | View |
| 2014 | 10 | 0 | View |
| 2013 | 7 | 0 | View |
| 2012 | 7 | 1 | View |
| 2011 | 13 | 0 | View |
| 2010 | 11 | 0 | View |
| 2009 | 11 | 0 | View |
| 2008 | 10 | 0 | View |
| 2007 | 8 | 1 | View |
| 2006 | 8 | 0 | View |
| 2005 | 9 | 0 | View |
| 2004 | 8 | 0 | View |
| 2003 | 9 | 2 | View |
| 2002 | 7 | 0 | View |
| 2001 | 8 | 0 | View |