2002 KENWORTH W900

4 recalls, 1 complaints - 14 TSBs

03V285000 Aug 5, 2003
ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
Defect Description
ON CERTAIN HEAVY DUTY TRUCKS, THE MAIN CAB WIRING HARNESS WAS INCORRECTLY CONNECTED TO THE 50 AMP CIRCUIT BREAKER INSTEAD OF THE 135 AMP BREAKER.
Remedy
DEALERS WILL INSPECT THE VEHICLES AND THE WIRING WILL BE CORRECTED IF NECESSARY. OWNER NOTIFICATION BEGAN SEPTEMBER 16, 2003. OWNERS SHOULD CONTACT KENWORTH AT 1-425-828-5440.
117 vehicles affected
Manufacturer: PACCAR INCORPORATED
03V234000 Jul 1, 2003
UNKNOWN OR OTHER
Defect Description
ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH VERTICAL TAIL PIPES, THE FRAME ACCESS GRABHANDLE IS MOUNTED TOO HIGH.
Consequence
THIS CONDITION COULD CAUSE A PERSON TO SLIP AND/OR FALL AND COULD LEAD TO PERSONAL INJURY.
Remedy
DEALERS WILL INSPECT THE GRABHANDLE LOCATION AND IF DETERMINED TO BE MOUNTED TOO HIGH, THE HANDLE WILL BE RELOCATED TO THE PROPER HEIGHT. OWNER NOTIFICATION BEGAN JULY 29, 2003. OWNERS SHOULD CONTACT KENWORTH AT 1-425-828-5440.
84 vehicles affected
Manufacturer: PACCAR INCORPORATED
03V168000 May 5, 2003
TRAILER HITCHES:FIFTH WHEEL ASSEMBLY
Defect Description
ON CERTAIN TRUCKS EQUIPPED WITH JOST INTERNATIONAL JSK 37U SERIES FIFTH WHEELS, A FATIGUE CRACK CAN DEVELOP IN THE BRACKET PIN WELD UNDER CERTAIN LOADING CONDITIONS.
Consequence
IF LEFT UNDETECTED OR CORRECTED IT COULD LEAD TO THE SEPARATION OF THE FIFTH WHEEL TOP PLATE FROM ITS MOUNTING STRUCTURE, POSSIBLY RESULTING IN A CRASH.
Remedy
DEALERS WILL REPLACE THE BRACKET PINS AND REPAIR INSTRUCTIONS FREE OF CHARGE. PETERBILT'S OWNER NOTIFICATION BEGAN JUNE 20, 2003. KENWORTH'S OWNER NOTIFICATION BEGAN JUNE 12, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE RE... Read more
483 vehicles affected
Manufacturer: PACCAR INCORPORATED
03V045000 Feb 13, 2003
EXTERIOR LIGHTING
Defect Description
CERTAIN TRUCKS EQUIPPED WITH TRAILER CONNECTIONS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARDS (FMVSS) NO. 121, "AIR BRAKE SYSTEMS," AND NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE SUPPLIER REMOVED A RUBBER GROMMET FROM THE TRAILER LIGHT LIN... Read more
Consequence
THIS COULD CAUSE AN ELECTRICAL SHORT AND/OR POSSIBLE FIRE HAZARD.
Remedy
DEALERS WILL INSTALL THE MISSING GROMMET ON ALL AFFECTED CHASSIS. IF A CONNECTOR IS FOUND DEFECTIVE, IT WILL BE REPLACED WITH A NEW CONNECTOR. OWNER NOTIFICATION IS BEGAN ON MARCH 14, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE ... Read more
9,890 vehicles affected
Manufacturer: PACCAR INCORPORATED

Complaint Statistics

1 total complaints

Top Reported Components

ComponentComplaints
SUSPENSION:FRONT:SPRINGS:TORSION BAR1
SUSPENSION:FRONT:SPRINGS:TORSION BAR Nov 5, 2002
Incident date: Nov 3, 2002
CONSUMER NOTICED AT HOME. THE FRONT CHASSIS WAS BROKE HE COULD KILL MANY PEOPLE. DEALER HAS BEEN NOTIFIED. PLEASE PROVIDE FURTHER INFORMATION. TS

Technical Service Bulletins, 2002 KENWORTH W900

14 manufacturer communications from 10 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL2
350000 EQUIPMENT2
162800 STRUCTURE:BODY:HOOD1
063100 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL1
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM1
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER1
023000 SUSPENSION:MULTIPLE AXLE1
060000 ENGINE AND ENGINE COOLING1
02-160 Feb 10, 2021
130000 VISIBILITY
Information Only a?? Windshield washer pumps have a high No Trouble Found rate. Washer pumps may fail to spray due to a clogged filter.
02-160 Feb 10, 2021
136000 VISIBILITY:WINDSHIELD WIPER/WASHER
Information Only a?? Windshield washer pumps have a high No Trouble Found rate. Washer pumps may fail to spray due to a clogged filter.
02-160 Feb 10, 2021
350000 EQUIPMENT
Information Only a?? Windshield washer pumps have a high No Trouble Found rate. Washer pumps may fail to spray due to a clogged filter.
02-160 Feb 10, 2021
356000 EQUIPMENT ADAPTIVE/MOBILITY
Information Only a?? Windshield washer pumps have a high No Trouble Found rate. Washer pumps may fail to spray due to a clogged filter.
32-015 Jun 8, 2020
110000 ELECTRICAL SYSTEM
Information Only: This bulletin provides dealers with a battery warranty quick reference guide to ensure the appropriate tests for battery warranty are performed in order to prevent battery warranty claims filed with incorrect or incomplet
32-016 Mar 17, 2020
350000 EQUIPMENT
Information Only: Proper jump-starting voltage will eliminate high voltage related issues and equipment damage.
01-075 Nov 6, 2019
060000 ENGINE AND ENGINE COOLING
Information Only: This bulletin provides guidance for repairing an air-conditioning system after internal failure of the A/C compressor.
TIB-13-040 Feb 27, 2015
023000 SUSPENSION:MULTIPLE AXLE
KENWORTH: SOME TRUCKS FAILED TO MEET COMPANY STANDARDS FOR AIR VOLUME LIFT AXLE AND THE COMPANY WILL INCREASE AIR VOLUME FOR WORTHWHILE IMPROVEMENT TO EXCEED GOVERNMENT FMVSS 121. MODEL T800, W900. *PE SEE DOCUMENT SEARCH BUTT
TIB-E-055 Jul 9, 2012
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
KENWORTH: OIL COLLECTION AT CAC INTAKE PIPE IS CAUSED BY AN IMBALANCE IN TURBOCHARGER PRESSURES. MODELS T660, T800, T700, AND W900. *PE
TIB-E011 Dec 15, 2010
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
PACCAR: ENGINEERING STANDARDS HAVE CHANGED AND THERE ARE NOW ENGINES WITH HEAT TREATED BOLTS. *RM
TIB-E-009 Dec 2, 2010
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
PACCAR: A SOFTWARE UPDATE IS CAUSING THE CHECK ENGINE LIGHT TO COME ON. *RM
TIB-44-17 Oct 23, 2008
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
KENWORTH TRUCKS: REDUCED ENGINE POWER FROM FUEL STARVATION. ANY MODEL KENWORTH EQUIPPED WITH THE 2007 EMISSIONS COMPLIANT ISX ENGINE AND OPTIONAL DAVCO 382 FUEL FILTER, BUILT PRIOR TO 8/11/08, *PE
TIB-44-17 Oct 23, 2008
063100 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
KENWORTH TRUCKS: REDUCED ENGINE POWER FROM FUEL STARVATION. ANY MODEL KENWORTH EQUIPPED WITH THE 2007 EMISSIONS COMPLIANT ISX ENGINE AND OPTIONAL DAVCO 382 FUEL FILTER, BUILT PRIOR TO 8/11/08, *PE
0294 May 17, 2006
162800 STRUCTURE:BODY:HOOD
W900L HOOD RIB CRACKS. KENWORTH. *TT

KENWORTH W900 - All Years Overview

Complete safety history for the KENWORTH W900 across all model years (1975, 2025).

258 Total Recalls
42 Total Complaints
0 Investigations
1 Reported Crashes
4 Reported Fires
0 Reported Deaths

KENWORTH W900 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2025 2 0 View
2024 2 1 View
2023 4 0 View
2022 4 3 View
2021 3 1 View
2020 6 0 View
2019 7 0 View
2018 9 0 View
2017 6 0 View
2016 11 0 View
2015 9 0 View
2014 9 0 View
2013 7 0 View
2012 8 0 View
2011 10 0 View
2010 9 0 View
2009 17 0 View
2008 20 1 View
2007 17 2 View
2006 11 1 View
2005 9 2 View
2004 12 2 View
2003 6 1 View
2002 (current) 4 1
2001 9 1 View
2000 9 12 View
1999 10 6 View
1998 6 4 View
1997 5 1 View
1996 6 0 View
1995 2 1 View
1994 1 1 View
1991 1 0 View
1983 1 1 View
1982 1 0 View
1978 2 0 View
1977 1 0 View
1976 1 0 View
1975 1 0 View

Other KENWORTH Models

Model Recalls Complaints
T800 354 49 View
T880 330 12 View
T680 329 110 View
T380 222 2 View
T480 181 0 View
W990 178 0 View
T660 165 10 View
T440 143 1 View