1996 KENWORTH W900

6 recalls, 0 complaints - 9 TSBs

01V142000 Apr 24, 2001
EQUIPMENT:OTHER:LABELS
Defect Description
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH MERITOR FG941 STEER AXLES. THE GROSS AXLE WEIGHT RATING (GAWR) WAS DETERMINED INCORRECTLY AND OVER-STATED ON THE VEHICLE CERTIFICATION LABEL. WITH THE INCORRECT GAWR LISTED, THESE LABELS DO NOT MEET THE CERTIFICATION REQUIREMENTS OF PART 567, "... Read more
Consequence
THESE VEHICLES WOULD NOT BE IN COMPLIANCE WITH FEDERAL REGULATIONS.
Remedy
VEHICLES WILL BE REMEDIED EITHER BY ASSIGNING THE PROPER WEIGHT RATING OR, IF POSSIBLE, BY CHANGING THE NECESSARY COMPONENTS TO MEET THE CURRENTLY ASSIGNED WEIGHT RATING. OWNER NOTIFICATION BEGAN JUNE 22, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE ... Read more
14 vehicles affected
Manufacturer: PACCAR, INCORPORATED
01V051000 Feb 20, 2001
SUSPENSION:FRONT:CONTROL ARM:LOWER ARM
Defect Description
VEHICLE DESCRIPTION: VEHICLES EQUIPPED WITH 54" REAR AXLE SPACING CONFIGURATION OF THE AIRGLIDE 200 SUSPENSION WITH THE SERVICE APPLICATION IDENTIFIED AS LOGGER, DUMP TRUCK, OR TANKER. THE REAR SUSPENSION IS REGULARLY SUBJECTED TO EXTREME ARTICULATION, RESULTING IN FLEXING OF THE JOINT.
Consequence
FAILURE OF THE LOWER SWAY ARM ATTACHING BOLTS COULD RESULT IN LOSS OF VEHICLE CONTROL.
Remedy
DEALERS WILL REPLACE THE LOWER SWAY ARM BRACKETS. OWNER NOTIFICATION BEGAN MARCH 27, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KENWORTH AT 1-425-828-5000.
209 vehicles affected
Manufacturer: PACCAR, INCORPORATED
98V129000 Jun 11, 1998
ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD
Defect Description
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH CATERPILLAR 3406E ENGINES. THE ROUTING OF THE ELECTRICAL AND FUEL LINES CAN CAUSE CHAFFING OF THE WIRING HARNESS ON THE FUEL LINE.
Consequence
THIS CHAFFING CAN CAUSE FUEL LEAKAGE AND A POTENTIAL FOR A FIRE IN THE ENGINE COMPARTMENT.
Remedy
DEALERS WILL INSPECT, ADJUST, AND REPAIR, IF NECESSARY, THE FUEL LINE AND ELECTRICAL HARNESS.
9,500 vehicles affected
Manufacturer: PACCAR, INCORPORATED
97V196003 Nov 24, 1997
SUSPENSION:FRONT:HUB
Defect Description
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH DESIGN LEVEL 1, ROCKWELL FF980 SERIES FRONT AXLE. THE FRONT AXLE HUB FLANGE CAN DEVELOP CRACKS DUE TO HIGH STRESS LEVELS.
Consequence
CRACKS IN A HUB FLANGE CAN RESULT IN A WHEEL SEPARATION.
Remedy
DEALERS WILL REMOVE AND REPLACE THE FRONT HUBS WITH AN IMPROVED DESIGN LEVEL 2 HUB.
470 vehicles affected
Manufacturer: PACCAR, INCORPORATED
97V139000 Aug 20, 1997
SUSPENSION:REAR
Defect Description
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH KENWORTH AIRGLIDE 200 REAR SUSPENSION. DUE TO MATERIALS USED IN THE SWAY BAR ARMS AND STUDS AS WELL AS THE STUD PLATING MATERIAL, STRESS CORROSION CRACKING AND BENDING FATIGUE CAN OCCUR IN THE REAR SUSPENSION SWAY BAR ARMS AND STUDS CAUSING THE... Read more
Consequence
THIS COULD CAUSE A LOSS OF STEERING CONTROL INCREASING THE RISK OF A VEHICLE CRASH.
Remedy
DEALERS WILL REPLACE THE ARM ASSEMBLY MANUFACTURED FROM A DIFFERENT MATERIAL. NEW STUDS WILL BE INSTALLED WITH DIFFERENT THREADS AND DIFFERENT FINISH.
13,200 vehicles affected
Manufacturer: PACCAR, INCORPORATED
96V056000 Apr 3, 1996
EXTERIOR LIGHTING:TURN SIGNAL:SWITCH
Defect Description
THE WIRES THAT CORRESPOND TO THE VEHICLE'S REAR TURN SIGNALS WERE REVERSED WHEN INSTALLED IN THE ELECTRICAL CONNECTOR.
Consequence
THIS CONDITION WILL CAUSE THE REAR TURN SIGNALS TO FLASH OPPOSITE FROM THE DIRECTION INTENDED BY THE DRIVER INCREASING THE RISK OF A VEHICLE ACCIDENT.
Remedy
DEALERS WILL INSPECT THE TURN SIGNAL SWITCH AND, IF NECESSARY, REPLACE THE TURN SIGNAL SWITCH.
617 vehicles affected
Manufacturer: PACCAR, INCORPORATED

No complaints found for this vehicle.

Technical Service Bulletins, 1996 KENWORTH W900

9 manufacturer communications from 8 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL2
063100 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL1
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM1
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER1
023000 SUSPENSION:MULTIPLE AXLE1
060000 ENGINE AND ENGINE COOLING1
350000 EQUIPMENT1
110000 ELECTRICAL SYSTEM1
32-015 Jun 8, 2020
110000 ELECTRICAL SYSTEM
Information Only: This bulletin provides dealers with a battery warranty quick reference guide to ensure the appropriate tests for battery warranty are performed in order to prevent battery warranty claims filed with incorrect or incomplet
32-016 Mar 17, 2020
350000 EQUIPMENT
Information Only: Proper jump-starting voltage will eliminate high voltage related issues and equipment damage.
01-075 Nov 6, 2019
060000 ENGINE AND ENGINE COOLING
Information Only: This bulletin provides guidance for repairing an air-conditioning system after internal failure of the A/C compressor.
TIB-13-040 Feb 27, 2015
023000 SUSPENSION:MULTIPLE AXLE
KENWORTH: SOME TRUCKS FAILED TO MEET COMPANY STANDARDS FOR AIR VOLUME LIFT AXLE AND THE COMPANY WILL INCREASE AIR VOLUME FOR WORTHWHILE IMPROVEMENT TO EXCEED GOVERNMENT FMVSS 121. MODEL T800, W900. *PE SEE DOCUMENT SEARCH BUTT
TIB-E-055 Jul 9, 2012
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
KENWORTH: OIL COLLECTION AT CAC INTAKE PIPE IS CAUSED BY AN IMBALANCE IN TURBOCHARGER PRESSURES. MODELS T660, T800, T700, AND W900. *PE
TIB-E011 Dec 15, 2010
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
PACCAR: ENGINEERING STANDARDS HAVE CHANGED AND THERE ARE NOW ENGINES WITH HEAT TREATED BOLTS. *RM
TIB-E-009 Dec 2, 2010
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
PACCAR: A SOFTWARE UPDATE IS CAUSING THE CHECK ENGINE LIGHT TO COME ON. *RM
TIB-44-17 Oct 23, 2008
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
KENWORTH TRUCKS: REDUCED ENGINE POWER FROM FUEL STARVATION. ANY MODEL KENWORTH EQUIPPED WITH THE 2007 EMISSIONS COMPLIANT ISX ENGINE AND OPTIONAL DAVCO 382 FUEL FILTER, BUILT PRIOR TO 8/11/08, *PE
TIB-44-17 Oct 23, 2008
063100 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
KENWORTH TRUCKS: REDUCED ENGINE POWER FROM FUEL STARVATION. ANY MODEL KENWORTH EQUIPPED WITH THE 2007 EMISSIONS COMPLIANT ISX ENGINE AND OPTIONAL DAVCO 382 FUEL FILTER, BUILT PRIOR TO 8/11/08, *PE

KENWORTH W900 - All Years Overview

Complete safety history for the KENWORTH W900 across all model years (1975, 2025).

258 Total Recalls
42 Total Complaints
0 Investigations
1 Reported Crashes
4 Reported Fires
0 Reported Deaths

KENWORTH W900 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2025 2 0 View
2024 2 1 View
2023 4 0 View
2022 4 3 View
2021 3 1 View
2020 6 0 View
2019 7 0 View
2018 9 0 View
2017 6 0 View
2016 11 0 View
2015 9 0 View
2014 9 0 View
2013 7 0 View
2012 8 0 View
2011 10 0 View
2010 9 0 View
2009 17 0 View
2008 20 1 View
2007 17 2 View
2006 11 1 View
2005 9 2 View
2004 12 2 View
2003 6 1 View
2002 4 1 View
2001 9 1 View
2000 9 12 View
1999 10 6 View
1998 6 4 View
1997 5 1 View
1996 (current) 6 0
1995 2 1 View
1994 1 1 View
1991 1 0 View
1983 1 1 View
1982 1 0 View
1978 2 0 View
1977 1 0 View
1976 1 0 View
1975 1 0 View

Other KENWORTH Models

Model Recalls Complaints
T800 354 49 View
T880 330 12 View
T680 329 110 View
T380 222 2 View
T480 181 0 View
W990 178 0 View
T660 165 10 View
T440 143 1 View